Three-way pre-tightening steel wire tension beam structure
By setting wire grooves on the cross beam of the tension beam structure and fixing the tensile wire using pre-tensioning components, prestressing is provided to improve load-bearing strength and reducing weight through the groove design, the problem of difficult balance between the load-bearing capacity and weight of the beam in the prior art is solved, and higher load-bearing strength and lower weight are achieved.
Patent Information
- Application Number
- CN202510166583.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-04-29
AI Technical Summary
In the existing tension beam structure, it is difficult to balance the load-bearing capacity of the beam and its own weight, and it is impossible to simultaneously increase the load-bearing strength and control the weight.
The three-way pretension wire tension beam structure is adopted. By setting a wire groove on the cross beam and installing a pretension assembly in the groove to fix and stretch the steel wire, the prestress is provided to offset the force and gravity of the cross beam, while reducing the weight of the cross beam through the wire groove design.
It improves the load-bearing strength and stability of the beam, reduces the weight of the beam itself, achieves a good balance between load-bearing strength and weight, and adapts to complex and harsh stressed conditions.
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Figure CN119900371A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tension beam structures, and in particular relates to a three-way pre-tightened steel wire tension beam structure. Background Art
[0002] In the field of engineering structures, tension beam structure is an important structural form. It introduces tension components such as steel wires and cables into the beam body and uses tension to improve the stress-bearing performance of the beam. It is widely used in many industries such as construction, bridges, and machinery manufacturing.
[0003] At present, in various tension beam structures involving beam structures, it is difficult to balance the load-bearing capacity of the beam and its own weight. On the one hand, in order to meet higher load-bearing requirements, the traditional solution is often to increase the material usage of the beam, which will undoubtedly greatly increase the weight of the beam. On the other hand, if the material usage is reduced simply to reduce the weight of the beam, it will inevitably lead to a decrease in the load-bearing strength of the beam, which cannot meet the load-bearing requirements in the actual processing process.
[0004] Existing technologies have not been able to effectively solve the problem of balancing the strength of the beam and its weight. That is, while increasing the load-bearing strength of the beam, it is difficult to control the weight at the same time, or when reducing the weight, it is impossible to ensure that the beam still has sufficient strength. This situation limits the further development and application of the beam structure in many fields with strict performance requirements.
[0005] In summary, in the existing tension beam structure, there is still a problem in the balance between the bearing capacity of the beam and its own weight. At present, there is an urgent need for a tension beam structure that takes into account both the bearing strength and its own weight. Summary of the invention
[0006] In order to overcome the deficiencies of the prior art, the present invention provides a three-way pre-tightened steel wire tension beam structure to solve the problem of balancing the bearing capacity of the cross beam and its own weight in the tension beam structure in the prior art.
[0007] One solution of the present invention provides a three-way pre-tightened steel wire tension beam structure, comprising a crossbeam, a steel wire and a pre-tightening assembly, wherein the pre-tightening assembly is mounted on the crossbeam, a steel wire groove is provided on the crossbeam, and the steel wire is mounted in the steel wire groove through the pre-tightening assembly;
[0008] The pre-tightening assembly is used to fix and stretch the steel wire, and the steel wire is used to provide prestressing force for the crossbeam;
[0009] It should be noted that the steel wire is in a stretched state under the tension of the pre-tensioning assembly, and because the steel wire is located in the steel wire groove of the beam, the steel wire can continuously provide prestress for the beam to offset the forces in the directions of the two ends of the beam and the gravity of the beam itself, thereby improving the load-bearing strength of the beam, and the design of the steel wire groove itself reduces the weight of the beam;
[0010] In this solution, by arranging the steel wire in a stretched state in the steel wire groove on the crossbeam, on the one hand, the forces in the directions of the two ends of the crossbeam and its own gravity can be effectively offset, thereby improving the load-bearing strength of the crossbeam. On the other hand, the design of the steel wire groove can effectively reduce the weight of the crossbeam itself, thereby taking into account both the load-bearing strength and the weight of the crossbeam.
[0011] Compared with the prior art, the present invention has the following advantages:
[0012] 1. The present invention arranges a steel wire in a stretched state in the steel wire groove on the crossbeam. Compared with the traditional crossbeam structure, when the crossbeam bears the same load, the crossbeam has higher load-bearing strength and higher stability, and can adapt to more complex and harsh stress conditions;
[0013] 2. The present invention can reduce the weight of the beam itself by providing a wire groove, and the steel wire and pre-tightening assembly provided in the wire groove further enhance the bearing capacity of the beam, thereby achieving a good balance between the weight and bearing strength of the beam;
[0014] 3. The present invention has a simple structure, high flexibility and strong versatility. The arrangement of the steel wires can be flexibly adjusted according to different engineering requirements and stress characteristics to adjust the tensile state of the steel wires and further adjust the prestress of the steel wires on the beams. In addition, the present invention can also be combined and expanded with other structures or components to meet more complex processing requirements.
[0015] In one of the schemes, the pre-tightening assembly includes a fixing screw, which passes through the cross beam and is installed on the cross beam, and the end of the steel wire is fixed in the steel wire groove by the fixing screw.
[0016] In this solution, the ends of the steel wires are fixed in the steel wire grooves by fixing screws, so that the steel wires can be placed in a stretched state to provide an upward prestress to the crossbeam, thereby increasing the load-bearing strength of the crossbeam.
[0017] In one of the solutions, at least two fixing screws are provided, and the two fixing screws respectively fix the two ends of the steel wire on the crossbeam.
[0018] In this solution, the two ends of the steel wire are fixed to the crossbeam by at least two fixing screws respectively, which can ensure the stability of the steel wire when the crossbeam bears load, so that it can stably provide prestress for the crossbeam to enhance the stability of the crossbeam.
[0019] In one of the solutions, the pre-tightening assembly further includes a tightening screw, which is screwed into the wire groove and lifts up the wire.
[0020] In this solution, the steel wire is lifted up by screwing the tightening screw into the wire groove. On the basis of fixing the two ends of the steel wire on the beam by the fixing screws, the steel wire can be lifted up from the wire groove to further stretch the steel wire and provide prestress in the direction of the two ends of the beam to the beam. At the same time, the prestress strength provided by the steel wire to the beam is further improved to enhance the load-bearing strength of the beam.
[0021] In one of the solutions, at least two of the tightening screws are provided, and the two tightening screws are respectively located on the inner sides of the two fixing screws.
[0022] In this solution, the steel wires located inside the two fixing screws are lifted up respectively by at least two tightening screws. The tightening position of the tightening screws can be freely selected according to user needs to control the position of the prestress provided by the steel wire to the beam, and enhance the prestress strength provided by the steel wire to the beam to enhance the load-bearing strength of the beam.
[0023] In one of the solutions, the pre-tightening assembly further includes a support block, which is installed in the crossbeam and pushes the steel wire downward.
[0024] In this solution, by installing the support block in the crossbeam and pushing the steel wire downward, the tension of the steel wire can be increased, thereby enhancing the prestressed strength provided by the steel wire to the crossbeam, thereby enhancing the load-bearing strength of the crossbeam.
[0025] In one embodiment, the support block is located in the middle of the beam.
[0026] In this solution, by setting the support block in the middle of the beam, the steel wire can be pushed downward in the middle of the beam, and then the two aforementioned tightening screws are respectively installed on both sides of the position where the steel wire is pushed out by the support block, so that the prestress of the entire beam is balanced, thereby ensuring the stability of the beam during the processing.
[0027] In one of the solutions, the fixing screw includes a through screw rod and a fixing nut. The fixing screw passes through the cross beam through the through screw rod, and the fixing screw fixes the steel wire to the cross beam through the fixing nut.
[0028] In this solution, the screw rod passes through the crossbeam and the steel wire is firmly fixed to the crossbeam by a fixing nut, thereby ensuring a stable connection between the steel wire and the crossbeam. When the crossbeam is subjected to various external forces, the steel wire will not be easily displaced or loosened, thereby ensuring the stability of the entire tension beam structure and the effective use of the steel wire prestress when the tension beam structure is working.
[0029] In one of the solutions, the tightening screw includes a tightening screw rod, and the tightening screw is screwed into the wire groove through the tightening screw rod to lift up the wire.
[0030] In this solution, the tension of the steel wire can be accurately adjusted by screwing the tightening screw into the wire groove and lifting the steel wire. The operator can adjust the prestress provided by the steel wire to the beam by rotating the tightening screw according to different engineering requirements and the load borne by the beam to meet the use requirements under various complex working conditions.
[0031] In one of the solutions, the wire groove is arranged on the side of the crossbeam, and a mounting screw hole is provided at the bottom of the crossbeam, and the mounting screw hole is used to install the preload assembly.
[0032] In this solution, by providing mounting screw holes that can cooperate with the fixing screws and the tightening screws in the pre-tightening assembly, the steel wires in the wire grooves are fixed and stretched, so as to further enhance the stability of the entire tension beam structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0034] Figure 1 It is a cross-sectional view of one embodiment of a three-way pre-tightened steel wire tension beam structure of the present invention.
[0035] Among them, 1. crossbeam; 11. wire groove; 2. steel wire; 3. pre-tightening assembly; 31. fixing screw; 311. through screw; 312. fixing nut; 32. tightening screw; 321. tightening screw; 33. support block. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0038] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0039] Please refer to Figure 1 One embodiment of the present invention provides a three-way pre-tightened steel wire tension beam structure, comprising a cross beam 1, a steel wire 2 and a pre-tightening component 3, wherein the pre-tightening component 3 is installed on the cross beam 1, a steel wire groove 11 is provided on the cross beam 1, and the steel wire 2 is installed in the steel wire groove 11 through the pre-tightening component 3;
[0040] The pre-tightening assembly 3 is used to fix and stretch the steel wire 2, and the steel wire 2 is used to provide prestress for the crossbeam 1;
[0041] It should be noted that the steel wire 2 is in a stretched state under the tension of the pre-tightening component 3, and because the steel wire 2 is located in the steel wire groove 11 of the cross beam 1, the steel wire 2 can continuously provide prestress for the cross beam 1 to offset the forces in the directions of the two ends of the cross beam 1 and the gravity of the cross beam 1 itself, thereby improving the load-bearing strength of the cross beam 1, and the design of the steel wire groove 11 itself reduces the weight of the cross beam 1;
[0042] In this embodiment, by arranging the steel wire 2 in a stretched state in the steel wire groove 11 on the cross beam 1, on the one hand, the forces in the directions of the two ends of the cross beam 1 and its own gravity can be effectively offset, thereby improving the load-bearing strength of the cross beam 1. On the other hand, through the design of the steel wire groove 11, the own weight of the cross beam 1 can be effectively reduced, so as to take into account both the load-bearing strength and the own weight of the cross beam 1.
[0043] Compared with the prior art, the present invention has the following advantages:
[0044] 1. The present invention arranges the steel wire 2 in a stretched state in the steel wire groove 11 on the crossbeam 1. Compared with the traditional crossbeam 1 structure, when the crossbeam 1 bears the same load, the crossbeam 1 has higher load-bearing strength and higher stability, and can adapt to more complex and harsh stress conditions;
[0045] 2. The present invention can reduce the weight of the crossbeam 1 by providing the steel wire groove 11. The steel wire 2 and the pre-tightening assembly 3 provided in the steel wire groove 11 further enhance the bearing capacity of the crossbeam 1, thereby achieving a good balance between the weight and the bearing strength of the crossbeam 1.
[0046] 3. The present invention has a simple structure, high flexibility and strong versatility. The arrangement of the steel wires 2 can be flexibly adjusted according to different engineering requirements and stress characteristics to adjust the tensile state of the steel wires 2, thereby adjusting the prestress of the steel wires 2 on the crossbeam 1. In addition, the present invention can also be combined and expanded with other structures or components to meet more complex processing requirements.
[0047] In one embodiment, the pre-tightening assembly 3 includes a fixing screw 31 , and the fixing screw 31 passes through the cross beam 1 and is installed on the cross beam 1 , and the end of the steel wire 2 is fixed in the steel wire groove 11 by the fixing screw 31 .
[0048] In this embodiment, the end of the steel wire 2 is fixed in the steel wire groove 11 by the fixing screw 31 , so that the steel wire 2 can be in a stretched state to provide an upward prestress to the beam 1 , thereby improving the load-bearing strength of the beam 1 .
[0049] In one embodiment, at least two fixing screws 31 are provided, and the two fixing screws 31 respectively fix the two ends of the steel wire 2 on the crossbeam 1 .
[0050] In this embodiment, the two ends of the steel wire 2 are fixed to the beam 1 by at least two fixing screws 31 respectively, which can ensure the stability of the steel wire 2 when the beam 1 bears load, so that it can stably provide prestress for the beam 1 to enhance the stability of the beam 1.
[0051] In one embodiment, the pre-tightening assembly 3 further includes a tightening screw 32 , and the tightening screw 32 is screwed into the steel wire groove 11 to lift up the steel wire 2 .
[0052] In this embodiment, the steel wire 2 is lifted up by screwing the tightening screw 32 into the wire groove 11. On the basis of fixing the two ends of the steel wire 2 on the beam 1 by the fixing screw 31, the steel wire 2 can be lifted up from the wire groove 11 to further stretch the steel wire 2 and provide prestress in the direction of the two ends of the beam 1 to the beam 1. At the same time, the prestress strength provided by the steel wire 2 to the beam 1 is further improved to enhance the load-bearing strength of the beam 1.
[0053] In one embodiment, at least two tightening screws 32 are provided, and the two tightening screws 32 are respectively located at the inner sides of the two fixing screws 31 .
[0054] In this embodiment, the steel wire 2 located on the inner side of the two fixing screws 31 is lifted up respectively by at least two tightening screws 32. The tightening position of the tightening screws 32 can be freely selected according to the user's needs to control the position of the prestress provided by the steel wire 2 to the beam 1, and enhance the prestress strength provided by the steel wire 2 to the beam 1 to enhance the load-bearing strength of the beam 1.
[0055] In one embodiment, the pre-tightening assembly 3 further includes a support block 33 , which is installed in the crossbeam 1 , and the support block 33 pushes the steel wire 2 downward.
[0056] In this embodiment, by installing the support block 33 in the beam 1 and pushing the steel wire 2 downward, the tension of the steel wire 2 can be increased, thereby enhancing the prestressed strength provided by the steel wire 2 to the beam 1, thereby enhancing the load-bearing strength of the beam 1.
[0057] In one embodiment, the support block 33 is located in the middle of the beam 1 .
[0058] In this embodiment, by setting the support block 33 in the middle of the beam 1, the steel wire 2 can be pushed out downward in the middle of the beam 1, and then the two aforementioned tightening screws 32 are respectively installed on both sides of the position where the steel wire 2 is pushed out by the support block 33, so that the prestress of the entire beam 1 is balanced, thereby ensuring the stability of the beam 1 during the processing.
[0059] In one embodiment, the fixing screw 31 includes a through screw rod 311 and a fixing nut 312 . The fixing screw 31 passes through the cross beam 1 through the through screw rod 311 . The fixing screw 31 fixes the steel wire 2 to the cross beam 1 through the fixing nut 312 .
[0060] In this embodiment, the screw rod 311 penetrates the cross beam 1, and the steel wire 2 is firmly fixed to the cross beam 1 by the fixing nut 312, so that the stable connection between the steel wire 2 and the cross beam 1 can be ensured. When the cross beam 1 is subjected to various external forces, the steel wire 2 will not be easily displaced or loosened, thereby ensuring the stability of the entire tension beam structure and the effective use of the prestress of the steel wire 2 when the tension beam structure is working.
[0061] In one embodiment, the tightening screw 32 includes a tightening screw rod 321 , and the tightening screw 32 is screwed into the wire groove 11 through the tightening screw rod 321 to lift up the steel wire 2 .
[0062] In this embodiment, by screwing the tightening screw 321 into the wire groove 11 and lifting the steel wire 2, the tension of the steel wire 2 can be accurately adjusted. The operator can adjust the prestress provided by the steel wire 2 to the beam 1 by rotating the tightening screw 321 according to different engineering requirements and the load borne by the beam 1 to meet the use requirements under various complex working conditions.
[0063] In one embodiment, the wire groove 11 is arranged on the side of the beam 1 , and a mounting screw hole (not shown) is provided at the bottom of the beam 1 , and the mounting screw hole (not shown) is used to install the preload assembly 3 .
[0064] In this embodiment, by providing mounting screw holes (not shown) that can cooperate with the fixing screws 31 and the tightening screws 32 in the pre-tightening assembly 3, the steel wire 2 in the wire groove 11 can be fixed and stretched to further enhance the stability of the entire tension beam structure.
[0065] The specific structure and working principle of one preferred embodiment are described below:
[0066] A three-way pre-tightened steel wire 2 tension beam structure, comprising a cross beam 1 and a steel wire 2, a steel wire groove 11 is provided on the side of the cross beam 1, a plurality of mounting screw holes (not shown) for mounting fixing screws 31 and jacking screws 32 are provided on the bottom of the cross beam 1, a support block 33 is provided in the middle of the cross beam 1, the steel wire 2 is located in the steel wire groove 11, and the two ends of the steel wire 2 are fixed in the steel wire groove 11 by the fixing screws 31, the middle of the steel wire 2 is pushed downward by the support block 33, jacking screws 32 are symmetrically provided between the middle and the two ends of the steel wire 2, the jacking screws 32 push the steel wire 2 upward, and the steel wire 2 is sequentially connected or abutted with a first fixing screw 31 for fixing the end, a first jacking screw 32 for pushing the steel wire 2 upward, a support block 33 for pushing the steel wire 2 downward, a second jacking screw 32 for pushing the steel wire 2 upward, and a second fixing screw 31 for fixing the other end;
[0067] Specifically, the steel wire groove 11 is a convex groove, the fixing screw of the fixing screw 31 penetrates the end of the steel wire 2, and is screwed into the mounting screw hole (not shown) at the bottom of the crossbeam 1 to tighten the fixing screw 31, and the jacking screw 32 is screwed in through other mounting screw holes (not shown) located between the two ends of the steel wire 2, and pushes the steel wire 2 upward, and the support block 33 has pushed the middle part of the steel wire 2 downward when the steel wire 2 is installed;
[0068] When assembling the structure, the staff first installs the support block 33 to the middle of the beam 1, and then puts the steel wire 2 into the steel wire groove 11. At this time, the steel wire 2 fits the support block 33, and then screws the jacking screw 32 into the beam 1 from the corresponding mounting screw hole (not shown) to push the steel wire 2 upward, and finally, the fixing screw of the fixing screw 31 penetrates the two ends of the steel wire 2 and screws it into the beam 1.
[0069] Since the steel wire 2 is continuously stretched by the fixing screws 31, the lifting screws and the support rods, the steel wire 2 can provide prestress for the beam 1 to offset the external forces exerted on the beam 1, especially the gravity of the beam 1 itself and the external forces from the two ends of the beam 1.
[0070] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A three-way pre-tightened steel wire tension beam structure, characterized in that: It comprises a crossbeam, a steel wire and a pre-tightening assembly, wherein the pre-tightening assembly is installed on the crossbeam, a steel wire groove is provided on the crossbeam, and the steel wire is installed in the steel wire groove through the pre-tightening assembly; The pre-tightening assembly is used to fix and stretch the steel wire, and the steel wire is used to provide pre-stress for the crossbeam.
2. A three-way pre-tightened steel wire tension beam structure as claimed in claim 1, characterized in that: The pre-tightening assembly comprises a fixing screw, which passes through the cross beam and is installed on the cross beam, and the end of the steel wire is fixed in the steel wire groove through the fixing screw.
3. A three-way pre-tightened steel wire tension beam structure as claimed in claim 2, characterized in that: At least two fixing screws are provided, and the two fixing screws respectively fix the two ends of the steel wire on the crossbeam.
4. A three-way pre-tightened steel wire tension beam structure as claimed in claim 3, characterized in that: The pre-tightening assembly also includes a tightening screw, which is screwed into the steel wire groove and lifts up the steel wire.
5. A three-way pre-tightened steel wire tension beam structure as claimed in claim 4, characterized in that: At least two of the tightening screws are provided, and the two tightening screws are respectively located at the inner sides of the two fixing screws.
6. A three-way pre-tightened steel wire tension beam structure as claimed in claim 2, characterized in that: The pre-tightening assembly also includes a support block, which is installed in the crossbeam and pushes the steel wire downward.
7. A three-way pre-tightened steel wire tension beam structure as claimed in claim 6, characterized in that: The support block is located in the middle of the crossbeam.
8. A three-way pre-tightened steel wire tension beam structure as claimed in claim 2, characterized in that: The fixing screw comprises a through screw rod and a fixing nut. The fixing screw passes through the cross beam through the through screw rod. The fixing screw fixes the steel wire on the cross beam through the fixing nut.
9. A three-way pre-tensioned steel wire tension beam structure as claimed in claim 4, characterized in that: The jacking screw comprises a jacking screw rod, through which the jacking screw is screwed into the steel wire groove and lifts up the steel wire.
10. The three-way pre-tensioned steel wire tension beam structure according to claim 1, characterized in that: The wire groove is arranged on the side of the crossbeam, and a mounting screw hole is arranged at the bottom of the crossbeam, and the mounting screw hole is used to install the pre-tightening assembly.
Citation Information
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