Thawing device and thawing method for meat food processing
By designing a meat food processing thawing device containing a spiral structure placing groove and cover, combining a condensing component and a heating component, the problems of high energy consumption and cumbersome cleaning of vacuum thawing equipment in the prior art are solved, and a more efficient thawing and cleaning effect is achieved.
Patent Information
- Application Number
- CN202510397454.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-01
AI Technical Summary
During the thawing process, existing vacuum thawing equipment requires frequent intervention in the vacuum pump to maintain a negative pressure environment, resulting in increased energy consumption. When water vapor liquefies on the surface of the meat to form water droplets, it carries salt, oil, etc. of the meat, resulting in impurities attached to the inner surface of the cabinet, and subsequent cleaning work is more cumbersome.
A thawing device for meat food processing is designed. By setting up a placement groove, a first pipe body, annular seat and a cover body, the placement groove and cover body of the spiral structure are rotated to form a sealed space. Combined with the condensation component, the communication component and the heating component, the generation and circulation of low-temperature water vapor is realized, the frequency of vacuum pump intervention is reduced, and more effective cleaning is achieved through high-temperature steam cleaning.
It effectively reduces the intervention frequency of the vacuum pump, reduces energy consumption, and simplifies subsequent cleaning work by limiting the distribution range of steam and water droplets, and improves thawing efficiency and cleaning.
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Figure CN119908389A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vacuum thawing equipment, in particular to a thawing device and a thawing method for processing meat food. Background Art
[0002] Vacuum thawing equipment can create and maintain a highly negative pressure environment, and use the highly negative pressure environment to lower the boiling point of water to generate low-temperature water vapor. The low-temperature water vapor liquefies on the surface of the meat and releases heat to achieve the thawing of the meat. Due to the highly negative pressure environment, the degree of bacterial reproduction during the thawing process can be effectively reduced, and the loss of meat juice can also be avoided.
[0003] In the prior art, most vacuum thawing equipment is filled with low-temperature water vapor to ensure sufficient contact between the meat and the low-temperature water vapor. However, during this process, the air pressure in the vacuum thawing equipment will also rise. In order to ensure the negative pressure environment in the vacuum thawing equipment, the vacuum pump needs to be intervened periodically, which leads to increased energy consumption. When the water vapor liquefies on the surface of the meat to form water droplets, it will carry salts, oils, etc. of the meat. In the process of the water droplets falling, impurities will be attached to the inner surface of the cabinet, which will make the subsequent cleaning work more cumbersome. Summary of the invention
[0004] The object of the present invention is to provide a thawing device and a thawing method for meat food processing to solve the technical problems in the prior art.
[0005] In one aspect, the present invention provides a thawing device for meat food processing, comprising: A cabinet, wherein a cavity is provided at the bottom of the cabinet, a heating component is provided in the cavity, a vacuum component, a water storage component and a storage component are provided on the side wall of the cabinet, the vacuum component is connected to the cabinet, and a cabinet door is hinged on the side wall of the cabinet; A first tube body, wherein the first tube body is fixed on the inner wall of the top of the cabinet body and passes through the cavity, the first tube body is connected to the storage assembly, and a first solenoid valve is provided through the first tube body; An annular seat, the annular seat is rotatably sleeved on the first tube body; A placement groove, wherein the placement groove and the annular seat are fixed, and a mesh plate is arranged in the placement groove; A cover body, wherein a plurality of fixing blocks are arranged on the cover body, and the plurality of fixing blocks are all fixed to the inner wall of the cabinet, and the cover body and the placement groove are both spiral structures; A condensation component, the condensation component is arranged in the first tube body, and the condensation component is connected to the water storage component; A second tube body, wherein the second tube body is disposed in the first tube body, the second tube body is connected to the condensing assembly, the second tube body is connected to the heating assembly, and a first pressure relief valve is penetrated through a side wall of the second tube body; A first connecting component, the first connecting component is connected to the first tube body, and the first connecting component is connected to the top of the cover body; A second connecting component, the second connecting component is connected to the second tube body, and the second connecting component is connected to the bottom end of the cover body; A third connecting component is connected to the first tube body, and the third connecting component is connected to the bottom end of the placement groove.
[0006] Preferably, the condensation assembly comprises: A first seat body, wherein the first seat body is fixed on the top of the first tube body; A second heat exchange tube, wherein the second heat exchange tube is fixed to the bottom end of the first base body, and a plurality of fins are fixed to the side wall of the second heat exchange tube; A second seat body, the second seat body being fixed to the bottom end of the second heat exchange tube; a partition, the partition being fixed in the second seat; a second pressure relief valve, the second pressure relief valve being disposed through the partition; The third solenoid valve is disposed through the bottom of the second seat body, and the third solenoid valve penetrates the inner wall of the top of the second tube body.
[0007] Preferably, the water storage component comprises: A water tank, the water tank is fixed on the side wall of the cabinet, and a water pump is arranged in the water tank; A second shell, the second shell is fixed on the water tank, and a temperature control system is arranged inside the second shell, and the temperature control system is used to maintain the temperature of the water inside the water tank; A water pipe, the water pipe runs through the inner wall of the top of the second seat body, and the water tank is connected to the water pipe; A water injection pipe runs through the bottom of the partition, and the output port of the water pump is connected to the water injection pipe.
[0008] Preferably, the heating assembly comprises: A box body and a pump box, wherein the box body and the pump box are fixed in the cavity, an electric heating system is arranged in the box body, and a circulating pump is arranged in the pump box; A circulation pipe, wherein the circulation pipe is connected to an output port of the circulation pump and is connected to the box; Two connecting pipes, one of which is connected to the box, and the other is connected to the input port of the circulation pump; A first heat exchange tube, wherein the first heat exchange tube is fixed in the second tube body, and two ends of the first heat exchange tube are respectively connected to two connecting tubes.
[0009] Preferably, the first communication component comprises: A return pipe, wherein the return pipe is arranged through the first pipe body, and an end of the return pipe is close to the fin; a first connecting seat, wherein the first connecting seat is connected to the return pipe; A plurality of first connecting tubes are connected to the first connecting seat, and the plurality of first connecting tubes pass through the top of the cover body.
[0010] Preferably, the second communication component comprises: A second connecting seat, wherein a plurality of second connecting tubes are provided through the side wall of the second connecting seat, and the plurality of second connecting tubes all pass through the bottom end of the cover body; a second solenoid valve, the second solenoid valve being in communication with a second connecting pipe; A steam pipe is communicated with the second solenoid valve, and the steam pipe passes through the side wall of the second tube body.
[0011] Preferably, the third connectivity component comprises: A third connecting seat, wherein a plurality of third connecting pipes are provided through the side wall of the third connecting seat, and the plurality of third connecting pipes all pass through the bottom end of the placement groove; a one-way valve, the one-way valve being connected to the third connecting seat; A hose is communicated with the one-way valve and passes through the first tube body.
[0012] Preferably, the vacuum assembly comprises: A first shell body is provided with a vacuum pump in the first shell body, and an input port of the vacuum pump is connected with the cabinet body.
[0013] Preferably, the storage assembly comprises: A storage box, wherein the storage box is fixed on the side wall of the cabinet; An output pipe is communicated with the storage box, and the output pipe is communicated with the bottom of the first pipe body.
[0014] In another aspect, the present invention provides a thawing method of a thawing device for meat food processing, comprising the following steps: Step 1: Open the cabinet door and place the meat to be thawed on the mesh plate on the placement slot. During the meat placement process, the placement slot rotates to allow the meat to be spread flat on all parts of the mesh plate. Step 2: After the meat is placed, the placement slot is rotated so that the placement slot contacts the cover body, so that the cover body and the placement slot can be enclosed to form a sealed space; Step 3: Close the cabinet door, then close and seal the storage box, turn on the switch of the vacuum pump, and extract the gas inside the cabinet when the vacuum pump works. In this process, turn on the switch of the first solenoid valve, so that the gas in the first tube body is extracted, and through the action of the first pressure relief valve, the gas in the second tube body is also extracted, so that the gas in the cabinet, the first tube body and the second tube body is all extracted by the vacuum pump, so that the cabinet, the first tube body and the second tube body are all in a high vacuum state; Step 4: Pour water into the water tank, and keep the water inside the water tank at a relatively low temperature through the temperature control system. Then, the water pump is operated to cooperate with the water injection pipe to inject the water in the water tank into the second seat body at a position below the partition, and then the switch of the third solenoid valve is turned on to allow the water there to enter the second tube body; Step 5: Pour water into the box, turn on the switch of the electric heating system, generate water vapor in the box through the electric heating system, then turn on the switch of the circulation pump. When the circulation pump is working, the water vapor passes through the box and one of the connecting pipes into the first heat exchange pipe, and then enters the circulation pump through the other connecting pipe. The circulation pump then pumps the water vapor into the box through the circulation pipe to realize the circulation of the water vapor. When the water vapor flows through the first heat exchange pipe, the water in the second pipe body is heated. Since the second pipe body is in a highly negative pressure state, low-temperature water vapor will be generated at a lower temperature. Step 6: Turn on the switch of the second solenoid valve, the low-temperature water vapor in the second tube body and the second solenoid valve enters the second connecting seat, and then enters the space enclosed by the cover body and the placement groove through the second connecting pipe, and liquefies on the surface of the meat to thaw the meat; Step 7: When the amount of water in the second tube body reaches a certain level, the switch of the third solenoid valve is closed. As the water pump continues to work, the water pressure below the partition continues to rise, and finally enters above the partition through the second pressure relief valve to fill the second heat exchange tube, and flows back to the water tank through the water delivery pipe, so that the low-temperature water circulates in the second heat exchange tube and the water tank, thereby making the fins at a lower temperature. In the space enclosed by the cover body and the placement groove, the water vapor that has not been liquefied in time enters the first connecting seat through the first connecting pipe, and is then guided to the fins through the reflux pipe. After the water vapor that has not been liquefied in time contacts the low-temperature fins, it liquefies on the surface of the fins, so as to ensure that the space enclosed by the cover body and the placement groove is always in a highly negative pressure environment, thereby ensuring the subsequent continuous output of low-temperature water vapor; Step 8: The water droplets condensed on the surface of the meat enter the third connecting seat through the third connecting pipe, and then enter the first tube body through the one-way valve and the hose. The liquefied water droplets on the surface of the fins also fall under the first tube body and enter the storage box through the output pipe to achieve the storage of condensed water. Step nine: When cleaning the device, it is still necessary to press the cover body and the placement groove, then increase the power of the electric heating system, and close the second solenoid valve to allow the water in the second tube body to continue to boil, and eventually enter the gap between the first tube body and the second tube body through the first pressure relief valve, and then the high-temperature steam enters the first connecting seat through the reflux pipe, and then enters the space enclosed by the cover body and the placement groove through the first connecting pipe. After the high-temperature steam flows through the space enclosed by the cover body and the placement groove, it enters the third connecting seat through the third connecting pipe, and then enters between the first tube body and the second tube body through the one-way valve and the hose, so as to use the high-temperature steam to steam clean the cover body and the placement groove.
[0015] Compared with the prior art, the beneficial effects of the present invention are: (1) The present invention provides a placement groove, a first tube body, an annular seat and a cover body, and rotates the placement groove. Through the spiral placement groove and the cover body, the placement groove can gradually approach the cover body during the rotation and finally contact the cover body, so that the placement groove and the cover body can enclose a sealed space, thereby ensuring that the steam can fully contact the meat and condense quickly during the thawing process, thereby ensuring that the space enclosed by the placement groove and the cover body is continuously in a low-pressure state, thereby reducing the intervention frequency of the vacuum pump.
[0016] (2) The present invention can realize vacuum thawing by providing a condensing component, a first connecting component, a second connecting component and a heating component, through which low-power operation of the heating component and a negative pressure environment can be used to generate low-temperature water vapor. During the cleaning process, high-power operation of the heating component can be used to make high-temperature steam flow through the space enclosed by the placement groove and the cover body, thereby realizing high-temperature steam cleaning.
[0017] (3) The cabinet, the placement groove and the cover body provided in the present invention can realize the function of the placement groove and the cover body. During the thawing process, the steam is confined to the space enclosed by the placement groove and the cover body, and the water droplets generated by liquefaction will also be confined in the space, thereby limiting the distribution range of impurities, which is convenient for subsequent cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2It is a schematic diagram of the structure of the cabinet, the first shell, the water tank and the storage box of the present invention; Figure 3 It is a schematic diagram of the structure of the cabinet, the first tube body and the annular seat of the present invention; Figure 4 It is a schematic diagram of the cover structure of the present invention; Figure 5 It is a schematic diagram of the structure of the box body, pump box, connecting pipe and circulation pipe of the present invention; Figure 6 It is a schematic diagram of the cover body and the placement groove of the present invention in a state of interference; Figure 7 It is a schematic structural diagram of the second pipe body and the first pressure relief valve of the present invention; Figure 8 It is a front view structural diagram of the second seat body and the second tube body of the present invention; Fig. 9 It is a schematic diagram of the cross-sectional structure of the first seat body, the second seat body and the second heat exchange tube of the present invention; Fig.10 It is a schematic diagram of the cross-sectional structure of the second tube body of the present invention.
[0020] Reference numerals: 101, cabinet; 102, cabinet door; 103, first shell; 104, water tank; 105, storage box; 106, second shell; 201, water pipe; 202, water injection pipe; 301, first pipe body; 302, cover; 303, fixing block; 304, annular seat; 305, placement groove; 306, mesh plate; 307, output pipe; 308, first solenoid valve; 401, box; 402, pump box; 403, circulation pipe; 404, connecting pipe; 501, first connecting seat; 502, first connecting Taking over; 503, return pipe; 504, second connecting seat; 505, second connecting pipe; 506, second solenoid valve; 507, steam pipe; 508, third connecting seat; 509, third connecting pipe; 510, hose; 511, one-way valve; 601, second tube body; 602, first pressure relief valve; 603, first heat exchange tube; 701, first seat body; 702, second seat body; 703, second heat exchange tube; 704, fin; 705, partition; 706, second pressure relief valve; 707, third solenoid valve. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0023] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Combine the following Figures 1 to 10 As shown, the present invention provides a thawing device for meat food processing, comprising: A cabinet 101, wherein a cavity is provided at the bottom of the cabinet 101, a heating component is provided in the cavity, a vacuum component, a water storage component and a storage component are provided on the side wall of the cabinet 101, the vacuum component is connected to the cabinet 101, and a cabinet door 102 is hingedly connected to the side wall of the cabinet 101; A first tube body 301, which is fixed on the inner wall of the top of the cabinet 101 and passes through the cavity. The first tube body 301 is connected to the storage assembly, and a first solenoid valve 308 is provided on the first tube body 301; An annular seat 304, the annular seat 304 is rotatably sleeved on the first tube body 301; A placement groove 305, the placement groove 305 and the annular seat 304 are fixed, and a mesh plate 306 is arranged in the placement groove 305; A cover 302, on which a plurality of fixing blocks 303 are disposed, and the plurality of fixing blocks 303 are all fixed to the inner wall of the cabinet 101, and the cover 302 and the placement groove 305 are both spiral structures; A condensation component, which is disposed in the first tube body 301 and is connected to the water storage component; The second tube body 601 is disposed in the first tube body 301, and the second tube body 601 is connected to the condensing component, the second tube body 601 is connected to the heating component, and a first pressure relief valve 602 is provided through the side wall of the second tube body 601; A first connecting component, the first connecting component is connected to the first tube body 301, and the first connecting component is connected to the top of the cover body 302; A second connecting component, the second connecting component is connected to the second tube body 601, and the second connecting component is connected to the bottom end of the cover body 302; The third connecting component is connected to the first tube body 301 , and the third connecting component is connected to the bottom end of the placement groove 305 .
[0027] By rotating the placement groove 305, since the cover 302 is also a spiral structure, during the rotation of the placement groove 305, the spiral placement groove 305 can be close to the cover 302 and finally collide with the cover 302, so that the placement groove 305 and the cover 302 can form a sealed space (such as Figure 6 shown); When placing the meat to be thawed, the meat can be placed anywhere on the upper surface of the mesh plate 306 by rotating the placement slot 305; It is worth noting that in order to ensure that the meat can be placed anywhere on the mesh plate 306, the placement slot 305 needs to be rotated at least 180 degrees before it conflicts with the cover 302. In order to achieve the above effect, the following conditions need to be met: If the distance between the top of the placement groove 305 and the bottom of the cover 302 is ten unit lengths, the minimum pitch is twenty unit lengths.
[0028] Further, the condensation component includes: A first base body 701, the first base body 701 is fixed on the top of the first tube body 301; A second heat exchange tube 703, the second heat exchange tube 703 is fixed to the bottom end of the first base body 701, and a plurality of fins 704 are fixed to the side wall of the second heat exchange tube 703; A second base body 702, the second base body 702 is fixed to the bottom end of the second heat exchange tube 703; A partition 705, the partition 705 is fixed in the second seat body 702; A second pressure relief valve 706, the second pressure relief valve 706 is disposed through the partition 705; The third solenoid valve 707 is disposed through the bottom of the second seat body 702 , and the third solenoid valve 707 penetrates the top inner wall of the second tube body 601 .
[0029] Further, the water storage component includes: A water tank 104, which is fixed to the side wall of the cabinet 101, and a water pump is arranged in the water tank 104; A second shell 106, the second shell 106 is fixed on the water tank 104, and a temperature control system is arranged in the second shell 106, and the temperature control system is used to maintain the temperature of the water inside the water tank 104; A water pipe 201, the water pipe 201 passes through the top inner wall of the second seat body 702, and the water tank 104 is connected to the water pipe 201; A water injection pipe 202 runs through the bottom of the partition 705 , and the output port of the water pump is connected to the water injection pipe 202 .
[0030] When the water pump is working, it cooperates with the water injection pipe 202 to inject the water in the water tank 104 into the second seat body 702 at the position below the partition 705, and then turns on the switch of the third electromagnetic valve 707, so that the water at this position enters the second tube body 601, so as to realize the water addition in the second tube body 601; If the third solenoid valve 707 is closed, as the water pump continues to work, the water pressure below the partition 705 continues to rise, and finally enters above the partition 705 through the second pressure relief valve 706 to fill the second heat exchange tube 703, and flows back to the water tank 104 through the water supply pipe 201, so that low-temperature water can circulate in the second heat exchange tube 703 and the water tank 104 to reduce the temperature of the fin 704. The water vapor that has not been liquefied in time in the space enclosed by the cover body 302 and the placement groove 305 can be liquefied in time after being guided to the fin 704 through the first connecting component, so as to ensure that the space enclosed by the cover body 302 and the placement groove 305 is always in a highly negative pressure environment.
[0031] Further, the heating component comprises: Box body 401 and pump box 402, box body 401 and pump box 402 are fixed in the cavity, box body 401 is provided with an electric heating system, and pump box 402 is provided with a circulation pump; A circulation pipe 403, the circulation pipe 403 is connected to the output port of the circulation pump, and the circulation pipe 403 is connected to the box 401; Two connecting pipes 404, one connecting pipe 404 is connected to the box body 401, and the other connecting pipe 404 is connected to the input port of the circulation pump; The first heat exchange tube 603 is fixed in the second tube body 601 , and both ends of the first heat exchange tube 603 are respectively connected to the two connecting tubes 404 .
[0032] Turn on the switch of the electric heating system to generate water vapor in the box 401 through the electric heating system, then turn on the switch of the circulation pump. When the circulation pump is working, the water vapor enters the first heat exchange tube 603 through the box 401 and one of the connecting tubes 404, and then enters the circulation pump through the other connecting tube 404. The circulation pump then pumps the water vapor into the box 401 through the circulation tube 403 to realize the circulation of the water vapor. When the water vapor flows through the first heat exchange tube 603, the water in the second tube 601 is heated.
[0033] Further, the first connectivity component includes: A return pipe 503, which is disposed through the first tube body 301, and an end of the return pipe 503 is close to the fin 704; A first connecting seat 501, the first connecting seat 501 is connected to the return pipe 503; The plurality of first connecting tubes 502 are all connected to the first connecting seat 501 , and the plurality of first connecting tubes 502 all pass through the top of the cover body 302 .
[0034] Further, the second connectivity component includes: A second connecting seat 504, a plurality of second connecting pipes 505 are provided through the side wall of the second connecting seat 504, and the plurality of second connecting pipes 505 all pass through the bottom end of the cover body 302; A second solenoid valve 506, the second solenoid valve 506 is connected to the second connecting pipe 505; The steam pipe 507 is communicated with the second solenoid valve 506 , and the steam pipe 507 passes through the side wall of the second tube body 601 .
[0035] Further, the third connectivity component includes: A third connecting seat 508, a plurality of third connecting pipes 509 are provided through the side wall of the third connecting seat 508, and the plurality of third connecting pipes 509 all pass through the bottom end of the placement groove 305; One-way valve 511, the one-way valve 511 is connected to the third communication seat 508; The hose 510 is connected to the one-way valve 511 , and the hose 510 passes through the first tube body 301 .
[0036] Further, the vacuum assembly comprises: The first shell 103 has a vacuum pump disposed therein, and an input port of the vacuum pump is connected to the cabinet 101 .
[0037] Further, the storage component includes: A storage box 105, the storage box 105 is fixed on the side wall of the cabinet 101; The output pipe 307 is communicated with the storage box 105 , and the output pipe 307 is communicated with the bottom of the first tube body 301 .
[0038] Another aspect of the present invention provides a thawing method of a thawing device for meat food processing, comprising the following steps: Step 1: Open the cabinet door 102 and place the meat to be thawed on the mesh plate 306 on the placement slot 305. During the meat placement process, the placement slot 305 rotates to allow the meat to be spread flat on all parts of the mesh plate 306. Step 2: After the meat is placed, the placement groove 305 is rotated so that the placement groove 305 is in contact with the cover body 302, so that the cover body 302 and the placement groove 305 can be enclosed to form a sealed space; Step 3: Close the cabinet door 102, then close and seal the storage box 105, turn on the switch of the vacuum pump, and when the vacuum pump is working, extract the gas inside the cabinet 101. In this process, turn on the switch of the first solenoid valve 308, so that the gas in the first tube 301 is extracted, and through the action of the first pressure relief valve 602, the gas in the second tube 601 is also extracted, so that the gas in the cabinet 101, the first tube 301 and the second tube 601 is all extracted by the vacuum pump, so that the cabinet 101, the first tube 301 and the second tube 601 are all in a high vacuum state; Step 4: inject water into the water tank 104, and maintain the water inside the water tank 104 at a relatively low temperature through the temperature control system, and then inject the water in the water tank 104 into the second seat body 702 below the partition 705 through the operation of the water pump and the water injection pipe 202, and then turn on the switch of the third solenoid valve 707, so that the water therein enters the second tube body 601; Step 5: Pour water into the box 401, turn on the switch of the electric heating system, generate water vapor in the box 401 through the electric heating system, then turn on the switch of the circulation pump. When the circulation pump is working, the water vapor passes through the box 401 and one of the connecting pipes 404 into the first heat exchange pipe 603, and then enters the circulation pump through the other connecting pipe 404. The circulation pump then pumps the water vapor into the box 401 through the circulation pipe 403 to realize the circulation of the water vapor. When the water vapor flows through the first heat exchange pipe 603, the water in the second pipe 601 is heated. Since the second pipe 601 is in a highly negative pressure state, low-temperature water vapor will be generated at a relatively low temperature. Step 6: Turn on the switch of the second solenoid valve 506, the low-temperature water vapor pipe 507 in the second tube body 601 and the second solenoid valve 506 enter the second connecting seat 504, and then enter the space enclosed by the cover body 302 and the placement groove 305 through the second connecting pipe 505, and liquefy on the surface of the meat to thaw the meat; Step 7: When the amount of water in the second tube body 601 reaches a certain level, the switch of the third solenoid valve 707 is closed. As the water pump continues to work, the water pressure below the partition 705 continues to rise, and finally enters the top of the partition 705 through the second pressure relief valve 706 to fill the second heat exchange tube 703, and flows back to the water tank 104 through the water delivery pipe 201, so that the low-temperature water circulates in the second heat exchange tube 703 and the water tank 104, thereby making the fin 704 at a relatively low temperature. In the space enclosed by the cover body 302 and the placement groove 305, the water vapor that has not been liquefied in time enters the first connecting seat 501 through the first connecting pipe 502, and is then guided to the fin 704 through the reflux pipe 503. After the water vapor that has not been liquefied in time contacts the low-temperature fin 704, it is liquefied on the surface of the fin 704, so as to ensure that the space enclosed by the cover body 302 and the placement groove 305 is always in a highly negative pressure environment, thereby ensuring the subsequent continuous output of low-temperature water vapor; Step 8: The water droplets condensed on the surface of the meat enter the third connecting seat 508 through the third connecting pipe 509, and then enter the first tube body 301 through the one-way valve 511 and the hose 510. The water droplets liquefied on the surface of the fin 704 also fall below the first tube body 301 and enter the storage box 105 through the output pipe 307, so that the condensed water is stored; Step nine: When cleaning the device, it is still necessary to contact the cover body 302 and the placement groove 305, then increase the power of the electric heating system, and close the second solenoid valve 506 to allow the water in the second tube body 601 to continue to boil, and finally enter the gap between the first tube body 301 and the second tube body 601 through the first pressure relief valve 602, and then the high-temperature steam enters the first connecting seat 501 through the reflux pipe 503, and then enters the space enclosed by the cover body 302 and the placement groove 305 through the first connecting pipe 502. After the high-temperature steam flows through the space enclosed by the cover body 302 and the placement groove 305, it enters the third connecting seat 508 through the third connecting pipe 509, and then enters between the first tube body 301 and the second tube body 601 through the one-way valve 511 and the hose 510, so as to steam clean the cover body 302 and the placement groove 305 with high-temperature steam.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A thawing device for meat food processing, characterized in that: include: A cabinet (101), wherein a cavity is provided at the bottom of the cabinet (101), a heating component is provided in the cavity, a vacuum component, a water storage component and a storage component are provided on the side wall of the cabinet (101), the vacuum component is connected to the cabinet (101), and a cabinet door (102) is hingedly connected to the side wall of the cabinet (101); A first tube body (301), the first tube body (301) is fixed on the inner wall of the top of the cabinet (101), and the first tube body (301) passes through the cavity, the first tube body (301) is connected to the storage assembly, and a first solenoid valve (308) is provided through the first tube body (301); An annular seat (304), the annular seat (304) being rotatably sleeved on the first tube body (301); A placement groove (305), wherein the placement groove (305) and the annular seat (304) are fixed, and a mesh plate (306) is arranged in the placement groove (305); A cover body (302), wherein a plurality of fixing blocks (303) are arranged on the cover body (302), and the plurality of fixing blocks (303) are all fixed to the inner wall of the cabinet body (101), and the cover body (302) and the placement groove (305) are both spiral structures; A condensation component, the condensation component is arranged in the first tube body (301), and the condensation component is connected to the water storage component; A second tube body (601), wherein the second tube body (601) is arranged inside the first tube body (301), and the second tube body (601) is connected to a condensing component, and the second tube body (601) is connected to a heating component, and a first pressure relief valve (602) is provided through a side wall of the second tube body (601); A first connecting component, the first connecting component is connected to the first tube body (301), and the first connecting component is connected to the top end of the cover body (302); a second connecting component, the second connecting component being connected to the second tube body (601), and the second connecting component being connected to the bottom end of the cover body (302); A third connecting component, the third connecting component is connected to the first tube body (301), and the third connecting component is connected to the bottom end of the placement groove (305).
2. A thawing device for meat food processing according to claim 1, characterized in that: The condensing assembly comprises: A first seat body (701), the first seat body (701) being fixed on the top of the first tube body (301); A second heat exchange tube (703), the second heat exchange tube (703) being fixed to the bottom end of the first base body (701), and a plurality of fins (704) being fixed to the side wall of the second heat exchange tube (703); A second seat body (702), the second seat body (702) being fixed to the bottom end of the second heat exchange tube (703); A partition (705), wherein the partition (705) is fixed inside the second seat body (702); a second pressure relief valve (706), the second pressure relief valve (706) being disposed through the partition (705); The third solenoid valve (707) is disposed through the bottom of the second seat body (702), and the third solenoid valve (707) penetrates the inner wall of the top of the second tube body (601).
3. A thawing device for meat food processing according to claim 2, characterized in that: The water storage component comprises: A water tank (104), the water tank (104) being fixed on a side wall of the cabinet (101), and a water pump being arranged in the water tank (104); A second shell (106), the second shell (106) being fixed on the water tank (104), a temperature control system being arranged inside the second shell (106), the temperature control system being used to maintain the temperature of water inside the water tank (104); A water pipe (201), the water pipe (201) passing through the top inner wall of the second seat body (702), the water tank (104) and the water pipe (201) being in communication; A water injection pipe (202), wherein the water injection pipe (202) passes through the bottom of the partition (705), and the output port of the water pump is in communication with the water injection pipe (202).
4. A thawing device for meat food processing according to claim 1, characterized in that: The heating assembly comprises: A box body (401) and a pump box (402), wherein the box body (401) and the pump box (402) are fixed in the cavity, an electric heating system is arranged in the box body (401), and a circulating pump is arranged in the pump box (402); A circulation pipe (403), wherein the circulation pipe (403) is connected to an output port of a circulation pump, and the circulation pipe (403) is connected to the box (401); Two connecting pipes (404), one of the connecting pipes (404) is connected to the box (401), and the other connecting pipe (404) is connected to the input port of the circulation pump; A first heat exchange tube (603), wherein the first heat exchange tube (603) is fixed in the second tube body (601), and both ends of the first heat exchange tube (603) are respectively connected to two connecting tubes (404).
5. The thawing device for meat food processing according to claim 1, characterized in that: The first connectivity component comprises: A return pipe (503), the return pipe (503) being arranged to penetrate the first tube body (301), and an end of the return pipe (503) being close to the fin (704); A first connecting seat (501), the first connecting seat (501) being connected to the return pipe (503); A plurality of first connecting tubes (502), the plurality of first connecting tubes (502) are all connected to the first connecting seat (501), and the plurality of first connecting tubes (502) all pass through the top end of the cover body (302).
6. A thawing device for meat food processing according to claim 1, characterized in that: The second connectivity component comprises: A second connecting seat (504), wherein a plurality of second connecting tubes (505) are provided through the side wall of the second connecting seat (504), and the plurality of second connecting tubes (505) all pass through the bottom end of the cover body (302); A second solenoid valve (506), the second solenoid valve (506) being in communication with the second connecting pipe (505); A steam pipe (507), wherein the steam pipe (507) is connected to the second solenoid valve (506), and the steam pipe (507) passes through the side wall of the second tube body (601).
7. The thawing device for meat food processing according to claim 1, characterized in that: The third connectivity component comprises: A third connecting seat (508), wherein a plurality of third connecting tubes (509) are provided through the side wall of the third connecting seat (508), and the plurality of third connecting tubes (509) all pass through the bottom end of the placement groove (305); a one-way valve (511), the one-way valve (511) being in communication with the third communication seat (508); A hose (510), wherein the hose (510) is connected to the one-way valve (511), and the hose (510) passes through the first tube body (301).
8. The thawing device for meat food processing according to claim 1, characterized in that: The vacuum assembly comprises: A first shell (103), wherein a vacuum pump is arranged in the first shell (103), and an input port of the vacuum pump is connected to the cabinet (101).
9. The thawing device for meat food processing according to claim 1, characterized in that: The storage component comprises: A storage box (105), wherein the storage box (105) is fixed on a side wall of the cabinet (101); An output pipe (307), wherein the output pipe (307) is in communication with the storage box (105), and the output pipe (307) is in communication with the bottom of the first pipe body (301).
10. A thawing method according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Open the cabinet door (102), and place the meat to be thawed on the mesh plate (306) on the placement groove (305). During the meat placement process, the placement groove (305) is rotated so that the meat can be spread evenly on various places on the mesh plate (306); Step 2: After the meat is placed, the placement groove (305) is rotated so that the placement groove (305) contacts the cover body (302), thereby enabling the cover body (302) and the placement groove (305) to enclose and form a sealed space; Step 3: closing the cabinet door (102) and extracting the gas inside the cabinet (101) through the vacuum assembly. During this process, the gas in the first tube (301) is extracted through the action of the first solenoid valve (308), and the gas in the second tube (601) is also extracted through the action of the first pressure relief valve (602), so that the gas in the cabinet (101), the first tube (301) and the second tube (601) are all extracted by the vacuum assembly, so that the cabinet (101), the first tube (301) and the second tube (601) are all in a high vacuum state; Step 4: water is injected into the condensation component through the water storage component, and the water then enters the second tube body (601) through the condensation component; Step 5: The water in the second tube (601) is heated by a heating component. Since the second tube (601) is in a highly vacuum state, water vapor will be generated at a relatively low temperature. Step six: the water vapor enters the space enclosed by the cover body (302) and the placement groove (305) through the second connecting component, and liquefies on the surface of the meat to thaw the meat; Step 7: In the space enclosed by the cover body (302) and the placement groove (305), the water vapor that has not been liquefied in time is guided by the first connecting component, and the water vapor that has not been liquefied in time contacts the condensing component, so as to ensure that the space enclosed by the cover body (302) and the placement groove (305) is always in a highly negative pressure environment, so as to ensure the continuous output of the subsequent water vapor; Step 8: The water droplets condensed on the surface of the meat enter the first tube body (301) through the third connecting component and then enter the storage component; Step nine: When cleaning the device, the cover body (302) and the placement groove (305) still need to be pressed against each other, and then the power of the heating component is increased, and the second connecting component is controlled so that high-temperature steam enters the space enclosed by the cover body (302) and the placement groove (305) through the first connecting component and is output through the third connecting component. In this process, the cover body (302) and the placement groove (305) are steam-cleaned by high-temperature steam.
Citation Information
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