Filter for flexible production of various plant proteins
By designing a flexible production filter for various types of plant proteins that can adjust the size of the sieve hole, the problem of not being able to effectively filter solid particles and residues in various plant protein solutions in the prior art is solved, and an efficient and cost-saving filtration effect is achieved.
Patent Information
- Application Number
- CN202411827752.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-05-02
AI Technical Summary
The prior art cannot effectively filter solid particles and residues in a variety of plant protein solutions, resulting in inefficient production efficiency and increased costs.
A filter for flexible production of various types of plant proteins is designed. The filter includes a fixed and movable screen with adjustable size of the screen hole. The movable screen is driven by a servo motor to adjust the size of the effective screen hole to meet the needs of different plant species.
It realizes the effective filtering of solid particles and residues in plant protein solutions without changing the filtration equipment, which improves work efficiency, saves costs, and simplifies the emission process of solid particles and residues.
Smart Images

Figure CN119909451A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plant protein extraction equipment, in particular to a filter for flexible production of multiple types of plant proteins. Background Art
[0002] Protein is the material basis of life activities and plays an important role in regulating human physiological metabolism. At the same time, protein is also an indispensable nutrient for human life activities. In the past, people mainly used animal protein as a high-quality protein source (such as meat, milk, eggs, etc.). With the growth of population and the improvement of people's living standards, the traditional protein supply model has been difficult to meet people's daily needs, and a large amount of animal protein intake has led to an increase in the incidence of obesity, diabetes, atherosclerosis, etc. In view of the above reasons, high-protein, low-fat, cholesterol-free plant protein has gradually attracted people's attention in recent years. With the improvement of people's living standards and the need for health in my country, protein intake has become an important need, and the intake of plant protein has become an indispensable means of obtaining protein. The intake of plant protein is already a global demand.
[0003] The extraction of plant protein is a complex process. Using a fixed production line cannot meet the extraction of multiple plants, and building multiple production lines will inevitably incur huge construction costs. In response to the above problems, a flexible production process was studied, which is to divide the entire production process into process segments for block control in order to achieve control reorganization of the process segments (specifically: the technical architecture of the system is defined by a hierarchical network model based on the industrial control concept architecture. It is developed based on electrical automatic control, sequential logic control, instrument control, loop regulation and other routes; it is designed using process modularization, control system modularization, equipment modularization and batch processing methods. When the raw materials change, commands are issued through the human-machine interface, and the program automatically completes the in-situ reorganization of the process, equipment, process parameters, and control parameters, realizing automatic flexible production with raw material changes). However, when the plant material is chopped and filtered after adding buffer solution, the size of the crushed plant tissue will be inconsistent due to the inconsistent degree of crushing of various plants. It is impossible to use a screen with the same aperture for efficient screening to remove the filter residue and fixed particles. This requires replacing different filtering equipment for filtration, which reduces work efficiency and increases production costs. In addition, the existing filter screen cannot immediately discharge solid particles and impurities on the screen, affecting subsequent screening operations. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a flexible filter for the production of multiple types of plant proteins. The size of the sieve holes can be adjusted according to the plant species to be extracted protein, and the solid particles and residues in the plant protein solution can be effectively filtered out without replacing the filtering equipment, which can effectively improve work efficiency and save costs; the solid particles and residues can also be discharged, which is beneficial to the subsequent screening operations. It is easy to use and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a filter for flexible production of multiple types of plant proteins, comprising a box body and a filter screen installed on the upper side of the box body, a sealing plate is rotatably arranged on the side wall of the box body, the filter screen comprises a fixed screen and a movable screen slidably arranged in a slide groove inside the fixed screen, and the fixed screen can reciprocate horizontally on the upper side of the box body, the bottom of the fixed screen is provided with evenly distributed lower sieve holes, and the upper surface of the movable screen is provided with evenly distributed upper sieve holes, the overlapping parts of the upper sieve holes and the lower sieve holes form effective sieve holes, and two driving members for driving the movable screen to move are symmetrically arranged on the side of the fixed screen, and the moving direction of the movable screen driven by the driving member is parallel to the diagonal of one of the lower sieve holes.
[0006] As a preferred technical solution of the present invention, a connecting rod is rotatably provided on the upper end of the side surface of the sealing plate, a cylinder is rotatably provided on the bottom of the connecting rod, and the cylinder is installed on the lower end of the side surface of the box body.
[0007] As a preferred technical solution of the present invention, a guide plate is provided at the lower end of the inner side surface of the box body, and a discharge pipe is provided at the side surface of the box body corresponding to the lower end of the guide plate.
[0008] As a preferred technical solution of the present invention, a mounting seat is provided on the upper surface of the box body, a cross bar installed on the side of the fixed screen is movably inserted into the side of the mounting seat, and a spring connected to the mounting seat is sleeved on the side of the cross bar.
[0009] As a preferred technical solution of the present invention, a vibrator is installed on the side of the fixed screen.
[0010] As a preferred technical solution of the present invention, the driving member includes a servo motor installed on the side of the fixed screen, a threaded sleeve is provided on the output shaft of the servo motor, the threaded sleeve is rotatably set on the side wall of the fixed screen, and the internal thread of the threaded sleeve is connected to a screw rod, and a push plate for pushing the movable screen is provided at one end of the screw rod away from the threaded sleeve.
[0011] As a preferred technical solution of the present invention, a plurality of parallel guide holes are provided at the bottom of the fixed screen, and guide rods installed at the bottom of the movable screen are slidably arranged inside the guide holes.
[0012] As a preferred technical solution of the present invention, the frame of the movable screen is chamfered.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The flexible filter for producing multiple types of plant proteins exemplified in the present invention can adjust the size of the sieve holes according to the plant types to be extracted, and can effectively filter out solid particles and residues in the plant protein solution without replacing the filtering equipment, which can effectively improve work efficiency and save costs; it can also discharge solid particles and residues, which is beneficial to subsequent screening operations and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 A schematic cross-sectional structure diagram of ; Figure 3 It is a schematic diagram of the local structure of the present invention; Figure 4 for Figure 3 A schematic cross-sectional structure diagram of ; Figure 5 This is a schematic diagram of the upper sieve holes and the lower sieve holes changing from complete misalignment to complete overlap.
[0015] In the figure: 1 box, 2 sealing plate, 21 cylinder, 22 connecting rod, 3 guide plate, 4 mounting seat, 5 fixed screen, 51 lower screen hole, 52 guide hole, 6 movable screen, 61 upper screen hole, 62 guide rod, 7 cross bar, 71 spring, 8 servo motor, 81 threaded sleeve, 82 screw, 83 push plate, 9 exciter. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-5The present invention provides a technical solution: a filter for flexible production of multiple types of plant proteins, comprising a box body 1 and a filter screen installed on the upper side of the box body 1, a sealing plate 2 is rotatably arranged on the side wall of the box body 1, the filter screen comprises a fixed screen 5 and a movable screen 6 slidably arranged in a slide groove inside the fixed screen 5, and the fixed screen 5 can reciprocate horizontally on the upper side of the box body 1, a uniformly distributed lower screen hole 51 is provided at the bottom of the fixed screen 5, and a uniformly distributed upper screen hole 61 is provided on the upper surface of the movable screen 6, and the overlapping part of the upper screen hole 61 and the lower screen hole 51 forms an effective screen hole, and two driving members for driving the movable screen 6 to move are symmetrically arranged on the side of the fixed screen 5, and the moving direction of the movable screen 6 driven by the driving member is parallel to the diagonal of one of the lower screen holes 51.
[0018] The process from the complete misalignment of the upper sieve hole 61 and the complete overlap of the lower sieve hole 51 is as follows: Figure 5 shown.
[0019] Furthermore, a connecting rod 22 is rotatably provided at the upper end of the side of the sealing plate 2, and a cylinder 21 is rotatably provided at the bottom of the connecting rod 22. The cylinder 21 is installed at the lower end of the side of the box body 1, and the cylinder 21 is controlled to extend. The cylinder 21 drives the sealing plate 2 to tilt toward the inside of the box body 1 through the connecting rod 22, and makes the two sealing plates 2 be distributed in an I shape. At this time, the fallen solid particles and residues can slide down and fall out along the inclined sealing plate 2, or the sealing plate 2 can be controlled to restore to a vertical state, thereby discharging the solid particles and residues.
[0020] Furthermore, a guide plate 3 is provided at the lower end of the inner side surface of the box body 1, and a discharge pipe is provided at the side surface of the box body 1 corresponding to the lower end of the guide plate 3.
[0021] Furthermore, a mounting seat 4 is provided on the upper surface of the box body 1, and a cross bar 7 installed on the side of the fixed screen 5 is movably inserted on the side of the mounting seat 4, and a spring 71 connected to the mounting seat 4 is sleeved on the side of the cross bar 7. An exciter 9 is installed on the side of the fixed screen 5. The homogenized plant tissue is poured into the filter screen, and the exciter 9 cooperates with the cross bar 7 with the spring 71 to make the filter screen reciprocate, so that the fixed particles and filter residues remain in the filter screen, and the solution containing plant protein enters the box body 1, and the plant protein solution flows along the guide plate 3 and is discharged through the discharge pipe.
[0022] Furthermore, the driving member includes a servo motor 8 installed on the side of the fixed screen 5, and a threaded sleeve 81 is provided on the output shaft of the servo motor 8, and the threaded sleeve 81 is rotatably arranged on the side wall of the fixed screen 5, and the internal thread of the threaded sleeve 81 is connected with a screw 82, and the end of the screw 82 away from the threaded sleeve 81 is provided with a push plate 83 for pushing the movable screen 6, and a plurality of parallel guide holes 52 are opened at the bottom of the fixed screen 5, and a guide rod 62 installed at the bottom of the movable screen 6 is slidably arranged inside the guide hole 52, and the effective sieve hole of the filter screen is adjusted according to the plant species for extracting the protein liquid, and the adjustment method is as follows: control the two servo motors 8 to work, the servo motor 8 drives the threaded sleeve 81 to rotate, and during the rotation of the threaded sleeve 81, the screw 82 drives the push plate 83 to move, and the push plate 83 pushes the movable screen 6 to move, and the movable screen 6 drives the guide rod 62 to move along the guide hole 52, so that the size of the overlapping part of the lower sieve hole 51 and the upper sieve hole 61 changes, thereby adjusting the size of the effective sieve hole.
[0023] Furthermore, the frame of the movable screen 6 is chamfered to help the residue on the frame of the movable screen 6 to fall off.
[0024] The servo motor 8 and the vibrator 9 used in the present invention are all common electronic components in the prior art, and their working methods and circuit structures are all well-known technologies, which will not be described in detail here.
[0025] When using: 1. The effective sieve holes of the filter screen are adjusted according to the plant species from which the protein liquid is extracted. The adjustment method is as follows: two servo motors 8 are controlled to work, and the servo motors 8 drive the threaded sleeve 81 to rotate. During the rotation of the threaded sleeve 81, the screw 82 drives the push plate 83 to move, and the push plate 83 drives the movable screen 6 to move. The movable screen 6 drives the guide rod 62 to move along the guide hole 52, so that the size of the overlapping part of the lower sieve hole 51 and the upper sieve hole 61 is changed, thereby adjusting the size of the effective sieve hole; 2. Pour the homogenized plant tissue into the filter screen, and the vibrator 9 cooperates with the crossbar 7 with the spring 71 to make the filter screen reciprocate, so that the fixed particles and filter residues remain in the filter screen, and the solution containing the plant protein enters the box 1, and the plant protein solution flows along the guide plate 3 and is discharged through the discharge pipe; 3. The steps for cleaning solid particles and residues are as follows: 31. The control cylinder 21 is extended, and the cylinder 21 drives the sealing plate 2 to tilt toward the inside of the box body 1 through the connecting rod 22, so that the two sealing plates 2 are distributed in an I shape; 32. Repeat step 1 to make the lower sieve hole 51 and the upper sieve hole 61 completely overlap, and the effective sieve hole size is at the maximum state; 33. Repeat step 2 to allow the solid particles and residues to pass through the effective sieve holes and fall onto the sealing plate 2. The solid particles and residues slide down the inclined sealing plate 2 or the sealing plate 2 is controlled to restore to a vertical state, thereby discharging the solid particles and residues.
[0026] The present invention can adjust the size of the sieve holes according to the plant species from which protein is to be extracted, and can effectively filter out solid particles and residues in the plant protein solution without replacing the filtering equipment, which can effectively improve work efficiency and save costs; the solid particles and residues can also be discharged, which is beneficial to subsequent screening operations and is easy to use.
[0027] The undisclosed parts in the present invention are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A filter for flexible production of multiple types of plant proteins, comprising a housing (1) and a filter screen mounted on the upper side of the housing (1), characterized in that: A sealing plate (2) is rotatably arranged on the side wall of the box (1), the filter screen comprises a fixed screen (5) and a movable screen (6) slidably arranged in a slide groove inside the fixed screen (5), and the fixed screen (5) is capable of horizontal reciprocating motion on the upper side of the box (1), the bottom of the fixed screen (5) is provided with evenly distributed lower screen holes (51), and the upper surface of the movable screen (6) is provided with evenly distributed upper screen holes (61), and the overlapping parts of the upper screen holes (61) and the lower screen holes (51) form effective screen holes, and two driving members for driving the movable screen (6) to move are symmetrically arranged on the side of the fixed screen (5), and the moving direction of the movable screen (6) driven by the driving members is parallel to the diagonal line of one of the lower screen holes (51).
2. The filter for flexible production of multiple types of plant proteins according to claim 1, characterized in that: A connecting rod (22) is rotatably provided at the upper end of the side surface of the sealing plate (2), and a cylinder (21) is rotatably provided at the bottom of the connecting rod (22), wherein the cylinder (21) is mounted at the lower end of the side surface of the box body (1).
3. The filter for flexible production of multiple types of plant proteins according to claim 1, characterized in that: A guide plate (3) is provided at the lower end of the inner side surface of the box body (1), and a discharge pipe is provided on the side surface of the box body (1) corresponding to the lower end of the guide plate (3).
4. The filter for flexible production of multiple types of plant proteins according to claim 1, characterized in that: A mounting seat (4) is provided on the upper surface of the box body (1), a cross bar (7) mounted on the side of the fixed screen (5) is movably inserted into the side of the mounting seat (4), and a spring (71) connected to the mounting seat (4) is sleeved on the side of the cross bar (7).
5. The filter for flexible production of multiple types of plant proteins according to claim 4, characterized in that: A vibrator (9) is installed on the side of the fixed screen (5).
6. The filter for flexible production of multiple types of plant proteins according to claim 1, characterized in that: The driving member comprises a servo motor (8) mounted on the side of the fixed screen (5); a threaded sleeve (81) is provided on the output shaft of the servo motor (8); the threaded sleeve (81) is rotatably mounted on the side wall of the fixed screen (5); a screw rod (82) is connected to the internal thread of the threaded sleeve (81); a push plate (83) for pushing the movable screen (6) is provided at one end of the screw rod (82) away from the threaded sleeve (81).
7. The filter for flexible production of multiple types of plant proteins according to claim 6, characterized in that: The bottom of the fixed screen (5) is provided with a plurality of parallel guide holes (52), and guide rods (62) mounted on the bottom of the movable screen (6) are slidably arranged inside the guide holes (52).
8. The filter for flexible production of multiple types of plant proteins according to claim 1, characterized in that: The frame of the movable screen (6) is chamfered.