Dust removal device and dust removal method for ore raw material crushing
By designing a dust removal device combining spray dust reduction and vacuum cleaner during the ore crushing process, the problem that traditional dust removal methods cannot cover the dust diffusion area in all aspects is solved, and better dust removal effect and environmental cleaning are achieved.
Patent Information
- Application Number
- CN202510256490.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-02
AI Technical Summary
During the ore crushing process, traditional spray dust removal methods cannot cover the dust diffusion area in all directions, resulting in poor dust removal effect.
A dust removal device for crushing ore raw materials is designed, combining a spray dust reduction mechanism and a vacuum cleaner mechanism to clean up by guiding the dust to the spray dust reduction mechanism, and the dust that has not been cleaned in time is adsorbed through the vacuum cleaner mechanism to form a closed loop collection.
It effectively improves the dust removal effect during ore crushing, reduces dust dissipation, and ensures the cleanliness of the environment.
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Figure CN119909475A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ore raw material crushing, and in particular to a dust removal device and a dust removal method for ore raw material crushing. Background Art
[0002] In the chemical industry, many useful ingredients of chemical products are derived from ores. For example, the preparation of phosphates, phosphate fertilizers and other phosphides requires phosphate rock as raw material. The phosphate rock is crushed, smelted and processed to eventually form the required chemical products.
[0003] Taking phosphate rock as an example (not limited to phosphate rock), the pulverization process of phosphate rock includes two stages: crushing and grinding. The crushing stage is to crush the 1500-350mm material to 350-100mm, then crush it to 100-40mm, continue to crush it to 30-10mm, and finally enter the grinding mill for grinding. Depending on the size of the original material, a two-stage, three-stage or four-stage crushing process can be selected. For example, if the particle size of the raw material of the phosphate ore is relatively small, the entire crushing process can be completed with a jaw crusher + grinding mill. Commonly used crushing equipment mainly includes jaw crusher, impact crusher, hammer crusher, cone crusher, gyratory crusher, roll crusher, etc.
[0004] In the crushing stage of phosphate ore, the crushing stage of phosphate ore usually includes the following steps: Coarse crushing: The phosphate ore is crushed for the first time using a jaw crusher or a gyratory crusher. Medium crushing: The coarsely crushed phosphate ore is sent to a cone crusher for medium crushing. Screening: The phosphate ore after medium crushing is screened using a circular vibrating screen or a linear vibrating screen to separate particles of different sizes. Fine crushing: The screened phosphate ore particles are sent to a grinding mill for fine crushing to achieve the required fineness. Depending on the situation, the crushing stage of phosphate ore may be adjusted according to the size and nature of the raw materials; at the same time, dust is generated in multiple steps of the crushing stage, but the most critical step is coarse crushing. Coarse crushing is the process of crushing large pieces of phosphate ore for the first time, usually using a jaw crusher or a gyratory crusher. Because the ore is broken into smaller particles during coarse crushing, the surface area is increased, allowing more dust to be released. Therefore, coarse crushing is one of the steps that causes the most dust in the entire crushing stage. In order to reduce the generation of dust, some measures can be taken, such as installing dust removal devices on the equipment and improving the operating environment.
[0005] The patent document with publication number CN217490218U discloses a dust removal device and valve for phosphate ore crushing, including a dust removal mechanism, a crusher is provided on the outer surface of the lower end of the dust removal mechanism, a feed port is provided on one side of the dust removal mechanism, a crushing assembly is provided inside the crusher, a discharge port and a support leg are provided on the outer surface of the lower end of the crusher, and the support leg is located on one side of the discharge port, and a vibration motor is provided on the outer surface of both sides of the discharge port. However, the traditional dust removal used in the coarse crushing of ore is mostly spray dust removal, and in the process of ore crushing, the dust floats in a wide range, and the atomizing nozzle cannot cover the dust diffusion area in all directions, resulting in poor dust removal effect. For example: in the coarse crushing of ore, a gyratory crusher is needed. When the ore blocks crushed by the gyratory crusher are fed, the raised dust is also scattered and floated, which is not easy to target dust reduction. Summary of the invention
[0006] The invention discloses a dust removal device and a dust removal method for ore raw material crushing, aiming to solve the technical problem that traditional dust removal for coarse ore crushing is mostly spray dust removal, and in the ore crushing process, the dust floats in a wide range or the atomizing nozzle cannot cover the dust diffusion area in all directions, resulting in poor dust removal effect.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A dust removal device for crushing ore raw materials, comprising two support platforms and a cement platform installed on the top of the two support platforms, a gyratory crusher body is installed at the bottom of the cement platform, a feed hopper is provided on the top of the gyratory crusher body, and the feed hopper is connected to the top outer wall of the cement platform, and also comprises: a spray dust reduction mechanism: the spray dust reduction mechanism is arranged just above the cement platform; a dust suction mechanism: the dust suction mechanism is located on the outside of the spray dust reduction mechanism, the dust suction mechanism comprises a cover plate arranged on one side of the top outer wall of the cement platform, fixing holes are provided on both sides of the top outer wall of the cover plate, dust suction hoods are installed on the inner walls of the two fixing holes, introduction hoppers are installed on the outer walls of both sides of the cement platform, air pumps are installed on the two introduction hoppers, and suction ports are connected to the inlet of the air pump. Pipe, mounting holes are provided on the outer walls on both sides of the cover plate, one end of the suction pipe is connected to the inner wall of the mounting hole, and the suction pipe is connected to the interior of the dust hood, and the outlet of the air pump is connected to the interior of the introduction bucket; Anti-diffusion mechanism: the anti-diffusion mechanism is located at the periphery of the dust suction mechanism, the anti-diffusion mechanism includes a water collecting box arranged on the outer wall of the bottom of the cover plate, and the outer wall of the bottom of the water collecting box is provided with a second atomizing nozzle distributed at an equal distance, and the bottom of the atomizing nozzle is provided with a spray hole, and shunt pipes are installed on the inner walls on both sides of the cover plate, and the two shunt pipes are respectively used to connect the spray dust reduction mechanism and the water collecting box, and a notch is provided on the outer wall of one side of the cover plate; Guiding and cleaning mechanism: the guiding and cleaning mechanism is arranged on both sides of the outer wall of the top of the cement platform.
[0009] In this solution, the dust raised during the crushing process of ore raw materials is effectively guided by connecting the dust suction mechanism with the spray dust reduction mechanism. The dust after guidance is, on the one hand, more easily cleaned by the spray dust reduction mechanism. On the other hand, the dust that is not cleaned in time can be adsorbed into the inside of the suction pipe and finally cleaned up by the guiding and cleaning mechanism, which effectively solves the problem of poor traditional dust reduction effect and ensures the cleanliness of the environment during the processing of ore raw materials.
[0010] In a preferred embodiment, internal pads are provided on both sides of the outer wall of the top of the cement platform, an inclined hole is provided inside the internal pad, an inlet is provided at one end of the inclined hole, the inlet is connected to the inlet hopper, and the end of the inclined hole away from the inlet is toward the feed hopper.
[0011] The sucked dust can be transferred through the suction pipe through the oblique port to the feed hopper of the gyratory crusher body to form a closed loop. Compared with the traditional collection method using dust bags, this solution is more suitable for large-scale ore crushing scenarios and reduces the dust collection pressure.
[0012] In a preferred embodiment, the spray dust suppression mechanism includes a connecting platform arranged on the outer wall of one side of the cement platform, a hydraulic pump is provided on the bottom outer wall of the connecting platform, a water diversion pipe is connected to the inlet of the hydraulic pump, and a water guide pipe is connected to the outlet of the hydraulic pump. A switching cylinder is installed at the central position of the top outer wall of the cover plate, and one end of the water guide pipe away from the hydraulic pump is connected to the top outer wall of the switching cylinder. The opposite ends of the two diversion pipes are respectively connected to the inner wall of the switching cylinder. A first atomizing nozzle is connected to the bottom outer wall of the switching cylinder through a bearing, the bottom of the first atomizing nozzle is a spherical structure, an internal impeller is installed on the inner wall of the first atomizing nozzle, and the first atomizing nozzle is located between the two dust hoods.
[0013] Through the set spray dust reduction mechanism, since the bottom of the first atomizing nozzle is a spherical structure, water mist can be sprayed radially from the central position below the cover plate, and when the dust suction mechanism sucks and gathers dust from both sides, the sprayed water mist can reduce the dust more specifically. At the same time, the connection position of the first atomizing nozzle and the adapter tube is set to a bearing connection. In this way, when the liquid flow impacts the internal impeller, the first atomizing nozzle not only sprays water mist, but also rotates at a certain speed, thereby changing the fixed spraying position of the first atomizing nozzle, so that the spraying range is wider.
[0014] In a preferred embodiment, the guiding and cleaning mechanism comprises an arc-shaped bar hole arranged on the top of the two inner pads, the inner walls of the two arc-shaped bar holes are provided with equidistantly distributed grille bars, the arc-shaped bar hole is connected to the inner wall of the inclined hole, and the arc-shaped bar hole is used in conjunction with the second atomizing nozzle arranged on the cover plate, and the bottom inner wall of the inclined hole near the end is provided with an isolation plug-in with equidistant distribution, the isolation plug-in is composed of two staggered filter plates, and a movable plug rod is inserted into the inner wall of the isolation plug-in, the top and bottom ends of the movable plug rod are respectively connected to the top inner wall and the bottom inner wall of the inclined hole, and a reset spring is provided on the top outer wall of the isolation plug-in, and an impact cone is provided on the bottom outer wall of the isolation plug-in, and a guide plate is installed on the inner wall of the inclined hole near the center position.
[0015] Through the set guiding and cleaning mechanism, a section of filtering and separation can be carried out at the position of the inclined hole near the feed hopper. When the air pump sucks the scattered dust into the inclined hole through the suction pipe, the airflow carrying the dust will pass through the set isolation plug-in. The filter plates staggered on the isolation plug-in will filter and block the dust, and the airflow will pass stably. The dust stuck on the filter plate can be cleaned by the water mist sprayed by the second atomizing nozzle above. The water mist enters the filter plate inside the inclined hole through the arc-shaped strip holes. At the same time, with the crushing vibration effect of the gyratory crusher body and the action of the reset spring, the isolation plug-in will be driven up and down inside the inclined hole, and the impact cone at the bottom of the isolation plug-in will knock on the bottom of the inclined hole in a linked manner, so as to assist in dredging the dust in the inclined mouth and prevent the dust from adhering to the filter plate after being damp.
[0016] A dust removal method for a dust removal device for crushing ore raw materials, comprising the following steps:
[0017] S1: First, stably install the cover plate on one side of the bottom of the cement platform, so that the first atomizing nozzle at the bottom of the cover plate is located directly above the feed hopper of the gyratory crusher body, and at the same time, the notch opened on one side of the cover plate faces the side of the concrete road surface connected to the cement platform;
[0018] S2: Next, the water diversion pipe connected to the inlet of the hydraulic pump is connected to the external water source, and the hydraulic pump is started, so that the external water source can normally supply water to the first atomizing nozzle and the second atomizing nozzle after being connected, and the hydraulic pump is adjusted at the same time, so that the liquid flow impacts the internal impeller to drive the first atomizing nozzle to rotate at a desired speed;
[0019] S3: Finally, use a transport vehicle to pull an appropriate amount of ore raw materials and pour them into the feed hopper from one side of the concrete road. The gyratory crusher body begins to coarsely crush the ore raw materials. At the same time, start the air pumps on both sides of the cement platform. Observe the dust suction of the dust hood after starting the air pump until no dust overflows from the annular atomization range formed by the second atomizing nozzle.
[0020] As can be seen from the above, a dust removal device for crushing ore raw materials includes two support platforms and a cement platform installed on the top of the two support platforms, a gyratory crusher body is installed at the bottom of the cement platform, a feed hopper is provided on the top of the gyratory crusher body, and the feed hopper is connected to the top outer wall of the cement platform, and also includes: a spray dust reduction mechanism: the spray dust reduction mechanism is arranged directly above the cement platform; a dust suction mechanism: the dust suction mechanism is located on the outside of the spray dust reduction mechanism, the dust suction mechanism includes a cover plate arranged on one side of the top outer wall of the cement platform, fixing holes are provided on both sides of the top outer wall of the cover plate, dust suction hoods are installed on the inner walls of the two fixing holes, introduction hoppers are installed on the outer walls of both sides of the cement platform, air pumps are installed on the two introduction hoppers, and the inlet of the air pump is connected to There is a suction pipe, and mounting holes are arranged on the outer walls of both sides of the cover plate. One end of the suction pipe is connected to the inner wall of the mounting hole, and the suction pipe is connected to the interior of the dust hood, and the outlet of the air pump is connected to the interior of the introduction bucket; anti-diffusion mechanism: the anti-diffusion mechanism is located at the periphery of the dust suction mechanism, and the anti-diffusion mechanism includes a water collecting box arranged on the outer wall of the bottom of the cover plate, and the bottom outer wall of the water collecting box is provided with a second atomizing nozzle distributed at an equal distance, and the bottom of the atomizing nozzle is provided with a spray hole, and the inner walls of both sides of the cover plate are provided with a shunt pipe, and the two shunt pipes are respectively used to connect the spray dust reduction mechanism and the water collecting box, and a notch is arranged on the outer wall of one side of the cover plate; guiding and cleaning mechanism: the guiding and cleaning mechanism is arranged on both sides of the outer wall of the top of the cement platform. The dust removal device and dust removal method for crushing ore raw materials provided by the present invention have the technical effects of good dust removal effect and preventing dust from escaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a dust removal device for crushing ore raw materials proposed by the present invention.
[0022] Figure 2 This is a schematic diagram of the cover plate installation structure of a dust removal device for crushing ore raw materials proposed by the present invention.
[0023] Figure 3 This is a structural diagram of a gyratory crusher body of a dust removal device for crushing ore raw materials proposed by the present invention.
[0024] Figure 4 This is a schematic diagram of the installation structure of the first atomizing nozzle of a dust removal device for ore raw material crushing proposed by the present invention.
[0025] Figure 5 This is a diagram of the installation structure of a transfer cylinder of a dust removal device for crushing ore raw materials proposed by the present invention.
[0026] Figure 6This is a diagram of the installation structure of a shunt pipe of a dust removal device for ore raw material crushing proposed by the present invention.
[0027] Figure 7 This is a structural diagram of the internal pad installation of a dust removal device for crushing ore raw materials proposed by the present invention.
[0028] Figure 8 The present invention is a schematic diagram of the inclined hole structure of a dust removal device for crushing ore raw materials proposed by the present invention.
[0029] Fig. 9 This is an enlarged schematic diagram of the local structure of the internal pad of a dust removal device for crushing ore raw materials proposed by the present invention.
[0030] Fig.10 This is a schematic diagram of the isolation plug-in structure of a dust removal device for crushing ore raw materials proposed by the present invention.
[0031] Fig.11 This is a schematic diagram of the guide plate installation structure of a dust removal device for crushing ore raw materials proposed by the present invention.
[0032] In the figure: 1. cement platform; 2. concrete pavement; 3. suction pipe; 4. water guide pipe; 5. support platform; 6. air pump; 7. connecting platform; 8. hydraulic pump; 9. water guide pipe; 10. cover plate; 11. gyratory crusher body; 12. motor; 13. transmission shaft; 14. discharge hopper; 15. notch; 16. dust cover; 17. mounting hole; 18. first atomizing nozzle; 19. water collecting box; 20. second atomizing nozzle; 21. spray hole; 22. adapter tube; 23. diverter pipe; 24. introduction bucket; 26. internal impeller; 27. fixing hole; 28. internal pad; 29. feed hopper; 30. inclined hole; 31. introduction port; 32. grille bar; 33. guide plate; 34. isolation plug; 35. arc bar hole; 36. filter plate; 37. movable plug rod; 38. reset spring; 39. impact cone. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] The dust removal device and dust removal method for ore raw material crushing disclosed by the present invention are mainly used in the conventional dust removal for coarse ore crushing, which is mostly spray dust removal. However, in the ore crushing process, the dust floats in a wide range or the atomizing nozzle cannot fully cover the dust diffusion area, resulting in poor dust removal effect.
[0035] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 7 and Figure 8 A dust removal device for crushing ore raw materials, comprising two support platforms 5 and a cement platform 1 installed on the top of the two support platforms 5, a gyratory crusher body 11 is installed at the bottom of the cement platform 1, a feed hopper 29 is provided on the top of the gyratory crusher body 11, and the feed hopper 29 is connected to the top outer wall of the cement platform 1, and also comprises: a spray dust reduction mechanism: the spray dust reduction mechanism is arranged just above the cement platform 1; a dust suction mechanism: the dust suction mechanism is located on the outside of the spray dust reduction mechanism, the dust suction mechanism comprises a cover plate 10 arranged on one side of the top outer wall of the cement platform 1, both sides of the top outer wall of the cover plate 10 are provided with fixing holes 27, and dust suction covers 16 are installed on the inner walls of the two fixing holes 27, and introduction buckets 24 are installed on the outer walls of both sides of the cement platform 1, and air pumps 6 are installed on the two introduction buckets 24, and the inlet of the air pump 6 is connected with A suction pipe 3 and a mounting hole 17 are provided on the outer walls on both sides of the cover plate 10, one end of the suction pipe 3 is connected to the inner wall of the mounting hole 17, and the suction pipe 3 is communicated with the interior of the dust hood 16, and the outlet of the air pump 6 is communicated with the interior of the introduction bucket 24; an anti-diffusion mechanism: the anti-diffusion mechanism is located at the periphery of the dust suction mechanism, and the anti-diffusion mechanism includes a water collecting box 19 arranged on the outer wall of the bottom of the cover plate 10, and a second atomizing nozzle 20 distributed at equal distances is provided on the outer wall of the bottom of the water collecting box 19, and a spray hole 21 is provided at the bottom of the atomizing nozzle, and a shunt pipe 23 is installed on the inner walls on both sides of the cover plate 10, and the two shunt pipes 23 are respectively used to connect the spray dust reduction mechanism and the water collecting box 19, and a notch 15 is provided on the outer wall of one side of the cover plate 10; a guiding and cleaning mechanism: the guiding and cleaning mechanism is arranged on both sides of the outer wall of the top of the cement platform 1.
[0036] Among them, both sides of the outer wall of the top of the cement platform 1 are provided with internal pads 28, and the interior of the internal pads 28 is provided with inclined holes 30. One end of the inclined hole 30 is provided with an inlet 31, and the inlet 31 is connected to the inlet hopper 24. The end of the inclined hole 30 away from the inlet 31 is toward the feed hopper 29; the sucked dust can be transferred to the feed hopper 29 of the gyratory crusher body 11 through the suction pipe 3 through the inclined port to form a closed loop. Compared with the traditional collection method using dust bags, this solution is more suitable for large-scale ore crushing scenarios and reduces the dust collection pressure.
[0037] By adopting the above scheme, the dust raised in the process of crushing ore raw materials can be effectively guided by connecting the dust suction mechanism with the spray dust reduction mechanism. The dust after guidance can be more easily cleaned by the spray dust reduction mechanism on the one hand, and the dust that is not cleaned in time can be adsorbed into the inside of the suction pipe 3 on the other hand, and finally cleaned up by the guiding and cleaning mechanism, which effectively solves the problem of poor dust reduction effect of traditional methods.
[0038] Among them, the water collecting box 19 is set as an annular closed structure, and the spray hole 21 is a fan-shaped opening structure; using the spray hole 21 with a fan-shaped opening structure, an extended atomized water curtain can be formed between adjacent second atomizing nozzles 20, thereby effectively preventing dust from escaping.
[0039] Reference Figure 1 , Figure 4 , Figure 5 and Figure 6 In a preferred embodiment, the spray dust reduction mechanism includes a connecting platform 7 arranged on the outer wall of one side of the cement platform 1, a hydraulic pump 8 is provided on the bottom outer wall of the connecting platform 7, a water pipe 9 is connected to the inlet of the hydraulic pump 8, and a water guide pipe 4 is connected to the outlet of the hydraulic pump 8. A switching cylinder 22 is installed at the central position of the top outer wall of the cover plate 10, and one end of the water guide pipe 4 away from the hydraulic pump 8 is connected to the top outer wall of the switching cylinder 22, and the opposite ends of the two diversion pipes 23 are respectively connected to the inner wall of the switching cylinder 22, and a first atomizing nozzle 18 is connected to the bottom outer wall of the switching cylinder 22 through a bearing. The bottom of the first atomizing nozzle 18 is a spherical structure, and an internal impeller 26 is installed on the inner wall of the first atomizing nozzle 18. The first atomizing nozzle 18 is located between the two dust hoods 16.
[0040] By setting up a spray dust reduction mechanism, since the bottom of the first atomizing nozzle 18 is a spherical structure, water mist can be sprayed radially from the central position below the cover plate 10, and when the dust suction mechanism sucks and gathers dust from both sides, the sprayed water mist can reduce the dust more specifically. At the same time, the connection position of the first atomizing nozzle 18 and the adapter tube 22 is set to a bearing connection, so that when the liquid flow impacts the internal impeller 26, the first atomizing nozzle 18 not only sprays water mist, but also rotates at a certain speed, thereby changing the fixed spraying position of the first atomizing nozzle 18.
[0041] Reference Figure 1 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11In a preferred embodiment, the guiding and cleaning mechanism includes an arc-shaped bar hole 35 arranged at the top of the two inner pads 28, and the inner walls of the two arc-shaped bar holes 35 are provided with equidistantly distributed grille bars 32, the arc-shaped bar holes 35 are connected to the inner wall of the inclined hole 30, and the arc-shaped bar holes 35 are used in conjunction with the second atomizing nozzle 20 arranged on the cover plate 10, and an isolation plug-in 34 distributed equidistantly is provided on the bottom inner wall of the inclined hole 30 near the end, and the isolation plug-in 34 is composed of two staggered filter plates 36, and a movable plug-in rod 37 is inserted on the inner wall of the isolation plug-in 34, and the top and bottom ends of the movable plug-in rod 37 are respectively connected to the top inner wall and the bottom inner wall of the inclined hole 30, and a reset spring 38 is provided on the top outer wall of the isolation plug-in 34, and an impact cone 39 is provided on the bottom outer wall of the isolation plug-in 34, and a guide plate 33 is installed on the inner wall of the inclined hole 30 near the central position.
[0042] Among them, the guide plate 33 is set to an arc-shaped strip structure corresponding to the arc-shaped strip hole 35, and the bottom of the guide plate 33 is set to a concave tile-shaped structure; wherein, the guide plate 33 with a tile-shaped structure can guide the inhaled airflow close to the bottom to the isolation plug-in 34, thereby preventing dust from directly impacting the return spring 38.
[0043] Specifically, through the provided guiding and cleaning mechanism, a filtering and separation can be performed at the position of the inclined hole 30 near the feed hopper 29. After the air pump 6 sucks the scattered dust into the inclined hole 30 through the suction pipe 3, the airflow carrying the dust will pass through the provided isolation plug-in 34. The filter plates 36 staggered on the isolation plug-in 34 will filter and block the dust, and the airflow will pass stably. The dust adhering to the filter plate 36 can be cleaned by the water mist sprayed by the second atomizing nozzle 20 above. The water mist enters the filter plate 36 inside the inclined hole 30 through the arc-shaped strip holes 35. At the same time, with the crushing vibration effect of the gyratory crusher body 11 and the action of the reset spring 38, the isolation plug-in 34 will be driven to rise and fall inside the inclined hole 30, and the impact cone 39 at the bottom of the isolation plug-in 34 will knock on the bottom of the inclined hole 30 in a linked manner, so as to assist in dredging the dust in the inclined mouth and prevent the dust from being attached to the filter plate 36 after being damp.
[0044] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, a concrete pavement 2 is connected to an outer wall of one side of the cement platform 1, and a discharge hopper 14 and a drive assembly are respectively connected to the two sides of the gyratory crusher body 11, and the drive assembly is composed of a motor 12 and a transmission shaft 13; in a formal use scenario, a vehicle transporting ore raw materials will reverse along the concrete pavement 2 into the crushing range of the gyratory crusher body 11, and then when the vehicle dumps the ore raw material blocks, the notch 15 set on the cover plate 10 expands the space to prevent the vehicle's bucket from colliding with it.
[0045] A dust removal method for a dust removal device for crushing ore raw materials, comprising the following steps:
[0046] S1: First, stably install the cover plate 10 on one side of the bottom of the cement platform 1, so that the first atomizing nozzle 18 at the bottom of the cover plate 10 is located directly above the feed hopper 29 of the gyratory crusher body 11, and at the same time, the notch 15 opened on one side of the cover plate 10 is directly facing the side of the concrete road surface 2 connected to the cement platform 1;
[0047] S2: Next, the water pipe 9 connected to the inlet of the hydraulic pump 8 is connected to the external water source, and the hydraulic pump 8 is started, so that the external water source can normally supply water to the first atomizing nozzle 18 and the second atomizing nozzle 20 after being connected, and the hydraulic pump 8 is adjusted at the same time, so that the liquid flow impacts the internal impeller 26 to drive the first atomizing nozzle 18 to rotate at a desired speed;
[0048] S3: Finally, use a transport vehicle to pull a proper amount of ore raw materials from one side of the concrete road and pour them into the feed hopper 29. The gyratory crusher body 11 starts to coarsely crush the ore raw materials. At the same time, start the air pumps 6 on both sides of the cement platform 1. Observe the dust suction of the dust hood 16 after starting the air pump 6 until no dust overflows from the annular atomization range formed by the second atomizing nozzle 20.
[0049] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dust removal device for crushing ore raw materials, comprising two support platforms (5) and a cement platform (1) installed on the top of the two support platforms (5), a gyratory crusher body (11) is installed at the bottom of the cement platform (1), a feed hopper (29) is provided on the top of the gyratory crusher body (11), and the feed hopper (29) is connected to the top outer wall of the cement platform (1), characterized in that: Also includes: Spray dust reduction mechanism: the spray dust reduction mechanism is arranged directly above the cement platform (1); Dust suction mechanism: The dust suction mechanism is located outside the spray dust suppression mechanism, and comprises a cover plate (10) arranged on one side of the top outer wall of the cement platform (1), fixing holes (27) are arranged on both sides of the top outer wall of the cover plate (10), and dust hoods (16) are installed on the inner walls of the two fixing holes (27), and introduction buckets (24) are installed on the outer walls of both sides of the cement platform (1), and air pumps (6) are installed on the two introduction buckets (24), and the inlet of the air pump (6) is connected to a suction pipe (3), and mounting holes (17) are arranged on the outer walls of both sides of the cover plate (10), one end of the suction pipe (3) is connected to the inner wall of the mounting hole (17), and the suction pipe (3) is connected to the interior of the dust hood (16), and the outlet of the air pump (6) is connected to the interior of the introduction bucket (24); Anti-diffusion mechanism: the anti-diffusion mechanism is located at the periphery of the dust collecting mechanism, the anti-diffusion mechanism comprises a water collecting box (19) arranged on the bottom outer wall of the cover plate (10), the bottom outer wall of the water collecting box (19) is provided with second atomizing nozzles (20) distributed at equal distances, the bottom of the atomizing nozzle is provided with a spray hole (21), the inner walls on both sides of the cover plate (10) are respectively provided with a shunt pipe (23), the two shunt pipes (23) are used to connect the spray dust suppression mechanism and the water collecting box (19), and a notch (15) is provided on the outer wall on one side of the cover plate (10); Guiding and cleaning mechanism: The guiding and cleaning mechanism is arranged on both sides of the outer wall at the top of the cement platform (1).
2. A dust removal device for crushing ore raw materials according to claim 1, characterized in that: Internal pads (28) are provided on both sides of the outer wall at the top of the cement platform (1), an inclined hole (30) is provided inside the internal pad (28), an inlet (31) is provided at one end of the inclined hole (30), the inlet (31) is connected to the inlet hopper (24), and the end of the inclined hole (30) away from the inlet (31) faces the feed hopper (29).
3. A dust removal device for crushing ore raw materials according to claim 1, characterized in that: The water collecting box (19) is configured as an annular closed structure, and the spray hole (21) is a fan-shaped opening structure.
4. A dust removal device for crushing ore raw materials according to claim 2, characterized in that: The spray dust suppression mechanism comprises a connecting platform (7) arranged on the outer wall of one side of the cement platform (1); a hydraulic pump (8) is arranged on the outer wall at the bottom of the connecting platform (7); a water diversion pipe (9) is connected to the inlet of the hydraulic pump (8); a water guide pipe (4) is connected to the outlet of the hydraulic pump (8); a switching cylinder (22) is installed at the central position of the top outer wall of the cover plate (10); one end of the water guide pipe (4) away from the hydraulic pump (8) is connected to the top outer wall of the switching cylinder (22); and the opposite ends of the two diversion pipes (23) are respectively communicated with the inner wall of the switching cylinder (22).
5. A dust removal device for crushing ore raw materials according to claim 4, characterized in that: A first atomizing nozzle (18) is connected to the outer wall of the bottom of the adapter tube (22) via a bearing, the bottom of the first atomizing nozzle (18) is a spherical structure, an internal impeller (26) is installed on the inner wall of the first atomizing nozzle (18), and the first atomizing nozzle (18) is located between the two dust hoods (16).
6. A dust removal device for crushing ore raw materials according to claim 5, characterized in that: The guiding and cleaning mechanism comprises an arc-shaped strip hole (35) arranged on the top of the two inner pads (28), and the inner walls of the two arc-shaped strip holes (35) are provided with grille bars (32) distributed at equal distances. The arc-shaped strip hole (35) is connected to the inner wall of the inclined hole (30), and the arc-shaped strip hole (35) is used in conjunction with the second atomizing nozzle (20) arranged on the cover plate (10).
7. A dust removal device for crushing ore raw materials according to claim 6, characterized in that: An isolating plug-in (34) is provided on the bottom inner wall near the end of the inclined hole (30) and is distributed at equal distances. The isolating plug-in (34) is composed of two staggered filter plates (36), and a movable plug-in rod (37) is inserted on the inner wall of the isolating plug-in (34). The top and bottom ends of the movable plug-in rod (37) are respectively connected to the top inner wall and the bottom inner wall of the inclined hole (30), and a reset spring (38) is provided on the top outer wall of the isolating plug-in (34), and an impact cone (39) is provided on the bottom outer wall of the isolating plug-in (34). A guide plate (33) is installed on the inner wall of the inclined hole (30) near the central position.
8. A dust removal device for crushing ore raw materials according to claim 7, characterized in that: The guide plate (33) is configured as an arc-shaped strip structure corresponding to the arc-shaped strip hole (35), and the bottom of the guide plate (33) is configured as a concave tile-shaped structure.
9. A dust removal device for crushing ore raw materials according to claim 1, characterized in that: A concrete pavement (2) is connected to an outer wall of one side of the cement platform (1), and a discharge hopper (14) and a drive assembly are respectively connected to both sides of the gyratory crusher body (11), wherein the drive assembly is composed of a motor (12) and a transmission shaft (13).
10. A dust removal method for a dust removal device for crushing ore raw materials, characterized in that: The following steps are involved: S1: First, stably install the cover plate (10) on one side of the bottom of the cement platform (1), so that the first atomizing nozzle (18) on the bottom of the cover plate (10) is located directly above the feed hopper (29) of the gyratory crusher body (11), and at the same time, the notch (15) opened on one side of the cover plate (10) is directly facing the side of the concrete road surface (2) connected to the cement platform (1); S2: Next, the water pipe (9) connected to the inlet of the hydraulic pump (8) is connected to an external water source, and the hydraulic pump (8) is started so that the external water source can normally supply water to the first atomizing nozzle (18) and the second atomizing nozzle (20) after being connected. At the same time, the hydraulic pump (8) is adjusted so that the liquid flow impacts the internal impeller (26) to drive the first atomizing nozzle (18) to rotate at a desired speed; S3: Finally, a suitable amount of ore material is pulled by a transport vehicle and poured into the feed hopper (29) from one side of the concrete road. The gyratory crusher body (11) starts to coarsely crush the ore material. At the same time, the air pumps (6) on both sides of the cement platform (1) are started. The dust collection of the dust hood (16) is observed after the air pump (6) is started until no dust overflows from the annular atomization range formed by the second atomizing nozzle (20).
Citation Information
Patent Citations
Dust removal device for phosphate ore crushing
CN217490218U