An inhibitor preparation device and its preparation method

By designing a corrosion inhibitor preparation device including a rotary drum and an extrusion plate, the problem of uneven distribution of raw materials in solution and reduced dissolution speed in the prior art is solved, and the complete dissolution of raw materials and the uniformity of liquid mixing is achieved.

CN119909556BActive Publication Date: 2025-06-10LUOYANG QIANGLONG IND CO LTD
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Patent Information

Application Number
CN202510406499.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-06-10
Estimated Expiration
2045-04-02

AI Technical Summary

Technical Problem

In the existing corrosion inhibitor preparation methods, the preparation raw materials are unevenly distributed in the solution, resulting in too high or too low local concentration, reducing the dissolution effect. As the solution concentration increases, the dissolution rate of the raw material particles decreases, forming clumps or precipitation, increasing the reaction time.

Method used

A corrosion inhibitor preparation device is designed, including a cylinder, a cutting tube, a crushing treatment module and a circulation module. A rotary drum and an extrusion plate are provided in the discharge pipe. The rotary drum is slidably connected to the extrusion plate in the radial direction. The extrusion plate pushes the clump onto the mixing plate during the pushing section of the pushing block and crushes it. The circulation module pushes the liquid downward through the blades, causing the liquid to form a circulation to prevent the clumps or precipitates from settled.

Benefits of technology

Through this device, the raw materials can be completely dissolved in the liquid, ensuring the uniformity of the liquid mixing, avoiding the settlement of clumps or precipitates, and improving the dissolution efficiency and mixing uniformity.

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Abstract

The present invention relates to the technical field of corrosion inhibitor preparation, and specifically discloses a corrosion inhibitor preparation device and its preparation method, including: a cylinder body, on which a blanking pipe coaxially arranged with it and having upper and lower openings is rotatably installed. Through holes are provided on both left and right opposite side walls of the blanking pipe, and a crushing treatment module and a circulation module are provided on the blanking pipe; the crushing treatment module includes two mixing plates that are spaced apart front and back and horizontally slide left and right in the through holes, and rotating cylinders that are rotationally installed in the two through holes of the mixing plates and are in transmission cooperation with the mixing plates. The beneficial effects of the present invention are as follows: The extrusion plate will push the lumps in the grooves onto the mixing plates, thereby crushing the lumps, which can effectively prevent the lumps from entering the liquid in the cylinder body. The blades will push the liquid downward, causing the liquid to enter the inside of the blanking pipe from the bottom of the blanking pipe. The liquid will flow out through the gap between the rotating cylinder and the mixing plate to form a circulation, which can effectively prevent the lumps or precipitates from settling at the bottom of the cylinder body or the blanking pipe.
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Description

Technical Field

[0001] The present invention relates to the technical field of corrosion inhibitor preparation, and specifically relates to a corrosion inhibitor preparation device and a preparation method thereof. Background Art

[0002] Scale and corrosion inhibitors are special chemical agents, mainly applied in water treatment systems such as cooling water and boiler water. They can prevent dissolved minerals and salts in water from forming deposits on the surfaces of equipment such as pipelines and heat exchangers. If these substances accumulate too much, it will affect the heat transfer efficiency of the equipment and may even block the pipelines, affecting the normal operation of the system. They can also slow down or prevent the corrosion of metal equipment in water. Since water usually contains a certain amount of oxygen, carbon dioxide and other corrosive substances, these substances may react with metals, causing equipment corrosion and damage. Scale and corrosion inhibitors can form a protective film on the metal surface or change the chemical properties of corrosive substances, thereby reducing the corrosion rate.

[0003] A Chinese patent with the authorization announcement number CN118698421B discloses a scale and corrosion inhibitor compounding and mixing device and a mixing method thereof, including a mixing tank and a tank cover. The tank cover is detachably arranged at the top opening of the mixing tank. An installation frame is fixed on the top side of the tank cover. A rotating cylinder extending downward into the mixing tank is rotatably arranged in the middle of the installation frame. A plurality of liquid injection frames are arranged around the outer circumference of the bottom end of the rotating cylinder, and a plurality of supply pipes corresponding to the liquid injection frames are arranged inside the rotating cylinder. The beneficial effects are as follows: By arranging a plurality of liquid injection frames and stirring frames that can swing up and down around the outer circumference of the rotating cylinder in this patent document, and using the liquid injection frames to respectively connect the supply pipes of a plurality of medicaments, the medicaments are continuously conveyed into the mixing tank during the stirring process through the liquid injection frames, so as to solve the problem that the overall pouring of medicaments in existing equipment is likely to cause stratification, improve the mixing and tumbling effect of the liquid in the mixing tank by the stirring frame, increase the shear force on the fluid, and make the liquid in the mixing tank in a turbulent state to improve the mixing uniformity.

[0004] In the preparation process of existing corrosion inhibitors, it is necessary to dissolve the preparation raw materials in a solution. However, existing preparation methods directly put the preparation raw materials into the solution, resulting in uneven distribution of the corrosion inhibitor raw materials in the solution, with local concentrations being too high or too low, reducing the dissolution effect of the corrosion inhibitor. Moreover, as the solution concentration gradually increases, the dissolution rate of the raw material particles decreases, and the raw materials will form lumps or precipitates in the solution and are more difficult to dissolve, increasing the reaction time. Summary of the Invention

[0005] The present invention provides a corrosion inhibitor preparation device and a preparation method thereof, aiming to solve the technical problems in the related art that in the preparation of existing corrosion inhibitors, the preparation raw materials need to be dissolved in a solution, but in the existing preparation methods, the preparation raw materials are directly put into the solution, resulting in uneven distribution of the corrosion inhibitor raw materials in the solution, with local concentration being too high or too low, reducing the dissolution effect of the corrosion inhibitor. Moreover, as the concentration of the solution gradually increases, the dissolution rate of the raw material particles decreases, and the raw materials will form lumps or precipitates in the solution and are more difficult to dissolve, increasing the reaction time.

[0006] A corrosion inhibitor preparation device of the present invention includes: a cylinder body, on which a feeding pipe coaxially arranged with it and having upper and lower openings is rotatably installed. Through holes are opened on the left and right opposite side walls of the feeding pipe. A crushing treatment module and a circulation module are provided on the feeding pipe; the crushing treatment module includes two mixing plates that are spaced apart front and back and horizontally slide left and right in the through holes. Rotating cylinders in transmission cooperation with the mixing plates are rotatably installed in the two through holes of the mixing plates. The axis of the rotating cylinder is parallel to the axis of the feeding pipe. The rotating cylinder is located between the two mixing plates and has a gap for liquid to enter and exit between it and the mixing plates. A plurality of pressing plates elastically sliding in the radial direction are circumferentially arranged on the rotating cylinder. A pushing block fixed to the feeding pipe is provided inside the rotating cylinder. The pushing block has a concave section and a pushing section. The pressing plate abuts against the pushing block. When the pressing plate reaches the concave section, the pressing plate contracts into the rotating cylinder to form a groove for accommodating lumps. When the pressing plate reaches the pushing section, it can push the lumps in the groove to the mixing plate for crushing; the circulation module includes a plurality of blades provided near the bottom of the feeding pipe and having a downward thrust. A blocking member is further provided at the bottom of the feeding pipe to control the conversion of the opening at the bottom of the feeding pipe between opening and closing.

[0007] Beneficial effects: As the rotating cylinder rotates, the lumps gathered inside the feeding pipe will enter the grooves on the mounting holes. When the abutting plate on the pressing plate reaches the pushing section of the pushing block, it will force the pressing plate to extend to the outside of the rotating cylinder, and the pressing plate will push the lumps in the groove to the mixing plate, thereby crushing the lumps, which can effectively prevent the lumps from entering the liquid in the cylinder body, enabling the raw materials to be completely dissolved in the liquid, and effectively ensuring the uniformity of liquid mixing. The blocking member opens the opening at the bottom of the feeding pipe, and the blades will push the liquid downward, causing the liquid to enter the inside of the feeding pipe from the bottom of the feeding pipe. The liquid will flow out through the gap between the rotating cylinder and the mixing plate, forming a circulation, which can effectively prevent lumps or precipitates from settling at the bottom of the cylinder body or the feeding pipe, making the liquid have a circulating effect and improving the crushing effect on lumps or precipitates.

[0008] Preferably, the blocking member includes a second cylinder fixedly installed at the bottom of the cylinder body. The telescopic part of the second cylinder extends upward into the cylinder body and is in sealed sliding cooperation with the bottom wall of the cylinder body. A plug is fixedly installed on the telescopic part of the second cylinder.

[0009] Its effect is that the plug can control the closing of the opening at the bottom of the blanking pipe.

[0010] Preferably, a sliding seat is elastically slidably connected to the blanking pipe along its axial direction, the blade is rotatably installed on the sliding seat through a torsion spring, the blade can be converted between an inclined state and a horizontal state, when in the horizontal state, a plurality of blades are connected to each other, an avoidance perforation is provided on the blanking pipe, the rotating shaft of the blade extends through the avoidance perforation to the inner side of the blanking pipe, and an adjusting surface parallel to the blade is provided on the rotating shaft of the blade.

[0011] Its effect is that after the blade descends to the bottom, the sediment at the bottom is extruded into the interior of the blanking pipe, so that the sediment is extruded and crushed again to ensure the full mixing of the raw materials.

[0012] Preferably, a first cylinder is fixedly installed at the top of the cylinder body, a lifting plate is fixedly installed on the telescopic part of the first cylinder, a lifting rotating seat is rotatably installed on the lifting plate, the lifting rotating seat is sleeved on the outer side wall of the blanking pipe, and the lifting rotating seat is slidably connected along the axial direction of the blanking pipe. Link rods are rotatably installed on both the left and right sides of the lifting rotating seat, and the two link rods are respectively rotatably connected to the two mixing plates.

[0013] Its effect is that it drives the two mixing plates to move towards each other horizontally from left to right.

[0014] Preferably, a driving gear is fixedly installed on the rotating cylinder, and racks meshing with one of the driving gears are installed on the mixing plates.

[0015] Its effect is that during the sliding process of the mixing plate, it drives the rotating cylinder to rotate.

[0016] Preferably, a fixed shaft coaxially arranged with it is installed inside the rotating cylinder, the fixed shaft is fixedly connected to the blanking pipe, push springs are fixedly connected to the extrusion plates, a connecting seat is rotatably installed on the fixed shaft coaxially with it, and one end of the push spring away from the extrusion plate is fixedly connected to the connecting seat.

[0017] Preferably, the top push section is of a semi-circular structure and faces the outside of the blanking pipe, the concave section is two connected planes, the concave section is close to the inner side of the blanking pipe, and the two planes respectively face the included angle between the rotating cylinder and the front and rear mixing plates, and there is an arc transition between the two planes.

[0018] Preferably, through holes penetrating from front to back are provided on both of the two mixing plates.

[0019] Preferably, the upper end of the blanking pipe extends above the cylinder body, and a driving assembly for driving the blanking pipe to rotate is provided on the cylinder body.

[0020] A method for preparing a corrosion inhibitor, using the corrosion inhibitor preparation device described above, which includes the following steps:

[0021] Step 1: Add the material into the inside of the feeding pipe through the feeding pipe for dissolution;

[0022] Step 2: The feeding pipe drives the mixing plate to rotate to stir the liquid. The front and rear mixing plates continuously slide horizontally. The mixing plate will drive the rotating cylinder to rotate. After the raw material is dissolved, it enters the cylinder through the gap between the rotating cylinder and the mixing plate;

[0023] Step 3: The lumps accumulated inside the feeding pipe will enter the grooves formed on the rotating cylinder. As the rotating cylinder rotates, when the pressing plate reaches the pushing section of the pushing block, the pressing plate will be forced to extend to the outside of the rotating cylinder. The pressing plate will push the lumps in the grooves onto the mixing plate, thereby crushing the lumps;

[0024] Step 4: The blocking member opens the bottom opening of the feeding pipe. The blade will push the liquid downward, so that the liquid enters the inside of the feeding pipe from the bottom of the feeding pipe. The liquid will flow out through the gap between the rotating cylinder and the mixing plate to form a cycle.

[0025] Adopting the above technical solution, the beneficial effects of the present invention are as follows:

[0026] The raw material can enter the feeding pipe for preliminary dissolution. After dissolution, it flows out through the gap between the rotating cylinder and the mixing plate into the cylinder. As the rotating cylinder rotates, the lumps accumulated inside the feeding pipe will enter the grooves on the mounting holes. When the abutting plate on the pressing plate reaches the pushing section of the pushing block, the pressing plate will be forced to extend to the outside of the rotating cylinder. The pressing plate will push the lumps in the grooves onto the mixing plate, thereby crushing the lumps, which can effectively prevent the lumps from entering the liquid in the cylinder, so that the raw material can be completely dissolved in the liquid, effectively ensuring the uniformity of liquid mixing. The blocking member opens the bottom opening of the feeding pipe. The blade will push the liquid downward, so that the liquid enters the inside of the feeding pipe from the bottom of the feeding pipe. The liquid will flow out through the gap between the rotating cylinder and the mixing plate to form a cycle, which can effectively prevent the lumps or precipitates from settling at the bottom of the cylinder or the feeding pipe, making the liquid have a flowing effect and improving the crushing effect on the lumps or precipitates. Description of the Drawings

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0028] Figure 2 It is a sectional view of the present invention.

[0029] Figure 3 It is the Figure 2 enlarged view of part A in the present invention.

[0030] Figure 4 It is the Figure 2 enlarged view of part B in the present invention.

[0031] Figure 5Schematic structural diagram of the blanking pipe of the present invention.

[0032] Figure 6 Front view of the mixing plate of the present invention.

[0033] Figure 7 For the present invention Figure 6 Cross-sectional view taken along line A-A in

[0034] Figure 8 For the present invention Figure 7 Enlarged view at C in

[0035] Figure 9 Exploded schematic diagram of the rotary drum and the extrusion plate of the present invention.

[0036] Figure 10 Exploded schematic diagram of the blanking pipe, the plug and the sliding seat of the present invention.

[0037] Figure 11 Schematic structural diagram of the blade of the present invention.

[0038] Figure 12 Schematic diagram when the blade of the present invention rotates to a horizontal state.

[0039] Figure 13 For the present invention Figure 12 Enlarged view at D in

[0040] Figure 14 Axonometric sectional view of the present invention.

[0041] Reference numerals:

[0042] 10. Base; 11. Cylinder; 12. Concave cavity; 20. Blanking pipe; 21. Driving motor; 22. Bottom hole; 23. Circulation hole; 24. Through hole; 30. Rotary drum; 31. Fixed shaft; 32. Connecting seat; 33. Extrusion plate; 34. Thrust spring; 35. Thrust block; 36. Abutting plate; 37. Thrust section; 38. Concave section; 40. Mixing plate; 41. Rack; 42. Driving gear; 43. First cylinder; 44. Lifting plate; 45. Lifting rotating seat; 46. Link; 50. Second cylinder; 51. Plug; 60. Sliding seat; 61. Connecting spring; 62. Blade; 63. Connecting shaft; 64. Adjusting surface. Detailed description of the specific implementation

[0043] The embodiments of the present invention will be described in detail below, and the examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0044] As Figures 1 to 14As shown in the figure, a specific embodiment of a corrosion inhibitor preparation device of the present invention includes a bearing module, a feeding module, a crushing and processing module, and a circulation module.

[0045] As Figure 1 shown in Figure 2 the figure, the bearing module includes a base 10 and a cylinder 11. The cylinder 11 is fixedly installed on the base 10, and the bottom of the cylinder 11 has a downwardly concave cavity 12, and the diameter of the cavity 12 is smaller than the diameter of the cylinder 11. The inside of the cylinder 11 is used for mixing raw materials and liquid.

[0046] As Figure 2 shown in Figure 3 and Figure 5 the figure, the feeding module includes a feeding pipe 20 and a driving motor 21. The feeding pipe 20 is rotatably installed in the cylinder 11, and the feeding pipe 20 is coaxially arranged with the cylinder 11. The upper end of the feeding pipe 20 extends above the cylinder 11, and the upper part of the feeding pipe 20 is an open structure. A driven gear is fixedly installed at the position of the feeding pipe 20 above the cylinder 11. A motor is installed on the upper surface of the cylinder 11, and a driving gear is installed at the output end of the motor. The driving gear meshes with the driven gear, so that the motor can drive the feeding pipe 20 to rotate continuously.

[0047] Through holes 24 are formed on the left and right opposite side walls of the feeding pipe 20. The through holes 24 on both sides correspond to each other, and the through holes 24 are located inside the cylinder 11. The crushing and processing module is installed at the through holes 24 on the cylinder 11. First, the liquid is injected into the inside of the cylinder 11 through the feeding pipe 20, and then the raw material particles are continuously added into the feeding pipe 20 through the opening above the feeding pipe 20. The raw material particles will be preliminarily dissolved in the feeding pipe 20. After the raw material particles are dissolved in the liquid, they will be evenly mixed into the liquid in the cylinder 11 through the through holes 24 on the feeding pipe 20. The materials that are not dissolved or form lumps inside the feeding pipe 20 will enter the cylinder 11 through the through holes 24 after being processed by the crushing and processing module. The working principle of the crushing and processing module will be described in detail below.

[0048] As Figure 3 shown in Figure 5 and Figure 6 and Figure 7 and Figure 8 and Figure 9 the figure, the crushing and processing module includes a mixing plate 40, a driving unit, a rotating cylinder 30, a fixed shaft 31, a connecting seat 32, an extrusion plate 33, a pushing spring 34, a pushing block 35, and an abutting plate 36.

[0049] There are two mixing plates 40 with the same structure arranged at intervals before and after in the through hole 24 of the blanking pipe 20. The mixing plate 40 is a square plate structure, and the two mixing plates 40 are horizontally slidably matched with each other in the through hole 24. That is, the front mixing plate 40 is slidably matched with the front side walls of the through holes 24 on the left and right sides, and the rear mixing plate 40 is slidably matched with the rear side walls of the through holes 24 on the left and right sides. The left and right ends of the two mixing plates 40 extend to the left and right sides of the blanking pipe 20, and there is a certain distance between the two ends of the mixing plate 40 and the inner wall of the cylinder body 11, so as to ensure that the two mixing plates 40 have enough moving space.

[0050] When the blanking pipe 20 rotates, it can drive the two mixing plates 40 to rotate at the same time. The mixing plate 40 can stir the liquid in the cylinder body 11 and play a mixing role. Through holes penetrating from front to back are formed in both of the two mixing plates 40, so that when the two mixing plates 40 rotate, the resistance can be reduced and the stirring efficiency can be improved at the same time.

[0051] As Figure 6 shown, the driving unit is used to drive the two mixing plates 40 to move, and the two mixing plates 40 move towards each other, that is, the moving directions of the two mixing plates 40 are opposite. The driving unit includes a first cylinder 43, a lifting plate 44, a lifting rotating seat 45 and a connecting rod 46.

[0052] The first cylinder 43 is fixedly installed at the top of the cylinder body 11. The telescopic part of the first cylinder 43 extends downward into the cylinder body 11, and the telescopic part of the first cylinder 43 is fixedly installed with a lifting plate 44. A circular lifting rotating seat 45 is rotatably installed at the central position of the lifting plate 44, and the lifting rotating seat 45 can rotate along its own axis. The lifting rotating seat 45 is sleeved on the outer side wall of the blanking pipe 20, and the lifting rotating seat 45 can slide along the axial direction of the blanking pipe 20. Thus, the blanking pipe 20 can continuously drive the lifting rotating seat 45 to rotate. When the first cylinder 43 drives the lifting plate 44 to lift, the lifting plate 44 can drive the lifting rotating seat 45 to lift along the blanking pipe 20.

[0053] Link rods 46 are rotatably installed on the left and right sides of the bottom of the lifting rotating seat 45 along the axis in the front-rear direction, and the two link rods 46 are respectively rotatably connected to the front and rear mixing plates 40. The two link rods 46 are both inclined and in a V shape. Thus, when the lifting plate 44 drives the lifting rotating seat 45 to descend, the included angle between the two link rods 46 increases, driving the front and rear mixing plates 40 to move to both sides respectively. For example, the front mixing plate 40 moves to the left and the rear mixing plate 40 moves to the right. It should be particularly emphasized that in the initial state, the two mixing plates 40 are arranged opposite to each other before and after.

[0054] As Figure 5 、 Figure 7 、 Figure 8 And Figure 9As shown in the figure, rotating cylinders 30 are rotatably installed in through holes 24 on the left and right sides of the blanking pipe 20. The axis of the rotating cylinder 30 is vertically arranged and parallel to the axis of the blanking pipe 20. The rotating cylinder 30 is located inside the front and rear mixing plates 40, and there is a certain gap between each rotating cylinder 30 and the front and rear mixing plates 40, so as to ensure that the raw material particles inside the blanking pipe 20 can be discharged from the gaps on both sides of the rotating cylinder 30 after dissolution. It should be emphasized that this gap is relatively small, only allowing liquid to pass through, and preventing particulate materials and agglomerated materials from passing through.

[0055] A driving gear 42 is fixedly installed at a position near the upper end of the rotating cylinder 30, and racks 41 are installed on both the front and rear mixing plates 40. The driving gear 42 on each rotating cylinder 30 meshes with the rack 41 on one of the mixing plates 40 respectively. Thus, when the two mixing plates 40 move left and right respectively, the two rotating cylinders 30 can be driven to rotate simultaneously.

[0056] A fixed shaft 31 coaxial with the rotating cylinder 30 is installed inside the rotating cylinder 30. The fixed shaft 31 is fixedly connected to the blanking pipe 20, and the rotating cylinder 30 is rotationally matched with the fixed shaft 31.

[0057] A plurality of mounting holes are evenly formed in the outer wall of the rotating cylinder 30 along its circumferential direction, and the mounting holes communicate with the inside of the rotating cylinder 30. Each mounting hole is slidably fitted with a pressing plate 33, and the pressing plate 33 can slide radially along the rotating cylinder 30. A pushing spring 34 is fixedly connected to the inner side surface of each pressing plate 33. A connecting seat 32 is rotationally installed on the fixed shaft 31 coaxially with it, and the end of the pushing spring 34 away from the pressing plate 33 is fixedly connected to the connecting seat 32. When the rotating cylinder 30 rotates, it will drive the pressing plate 33, the pushing spring 34 and the connecting seat 32 to rotate together.

[0058] A pushing block 35 is fixedly installed at a position near the middle of the fixed shaft 31. A contact plate 36 is fixedly installed at a position corresponding to the inner side of each pressing plate 33, and one end of the contact plate 36 abuts against the outer wall of the pushing block 35.

[0059] As Figure 8 shown, the cross-section of the pushing block 35 is a special-shaped structure. The pushing block 35 has a pushing section 37 and a recessed section 38, and the pushing section 37 and the recessed section 38 communicate with each other. The pushing section 37 is a semi-circular structure and faces the outside of the through hole 24 on the blanking pipe 20. The pushing section 37 is coaxially arranged with the fixed shaft 31. The recessed section 38 is two connected planes. The recessed section 38 is close to the inner side of the blanking pipe 20, and the two planes face the included angle between the rotating cylinder 30 and the front and rear mixing plates 40 respectively, and there is an arc transition between the two planes. That is to say, the distance from the axis of the recessed section 38 to the axis of the fixed shaft 31 is less than the distance from the axis of the pushing section 37 to the axis of the fixed shaft 31.

[0060] When the abutting plate 36 abuts against the recessed section 38 of the pushing block 35, the pressing plate 33 will be received into the mounting hole on the rotating cylinder 30, and a groove will be formed on the mounting hole. When the abutting plate 36 abuts against the pushing section 37 of the pushing block 35, the pressing plate 33 will extend out of the rotating cylinder 30.

[0061] The lumps that are not completely dissolved inside the blanking pipe 20 cannot pass through the gap between the rotating cylinder 30 and the front and rear mixing plates 40. Thus, the lumps will accumulate inside the blanking pipe 20 and at a position close to the gap. As the rotating cylinder 30 rotates, when the abutting plate 36 on the pressing plate 33 reaches the recessed section 38 of the pushing block 35, the pressing plate 33 is received into the mounting hole on the rotating cylinder 30, and a groove will be formed on the mounting hole. Thus, the lumps accumulated inside the blanking pipe 20 will enter the groove on the mounting hole. As the rotating cylinder 30 rotates, when the pressing plate 33 faces the mixing plate 40, that is, when the pressing plate 33 rotates to the front or the rear directly, at this time, the abutting plate 36 on the pressing plate 33 reaches the pushing section 37 of the pushing block 35, which will force the pressing plate 33 to extend out of the rotating cylinder 30. The pressing plate 33 will push the lumps in the groove onto the mixing plate 40, thereby crushing the lumps. At the same time, the movement of the mixing plate 40 will produce a rubbing effect on the lumps. The crushed lumps enter the inside of the cylinder body 11 after passing through the gap between the rotating cylinder 30 and the mixing plate 40, which can effectively prevent lumps from existing in the liquid inside the cylinder body 11.

[0062] During the process that the crushed lumps enter the cylinder body 11 after passing through the gap between the rotating cylinder 30 and the mixing plate 40, the front and rear mixing plates 40 are constantly moving, which is equivalent to constantly changing the stirring radius, improving the mixing effect, and at the same time can effectively improve the dissolution efficiency.

[0063] When the mixing plate 40 moves outward to the maximum stroke, the end of the mixing plate 40 can abut against the inner wall of the cylinder body 11, which can produce a scraping effect on the inner wall of the cylinder body 11 and prevent materials from adhering to the inner wall of the cylinder body 11.

[0064] As shown in Figure 2 、 Figure 4 、 Figure 10 、 Figure 11 、 Figure 12 、 Figure 13 and Figure 14 shown in

[0065] A plurality of circulation holes 23 are circumferentially formed on the outer side wall of the blanking pipe 20 near the bottom, and a bottom hole 22 is arranged at a position near the bottom of the bottom of the blanking pipe 20, and the bottom hole 22 is located below the through hole 24 on the blanking pipe 20.

[0066] A second cylinder 50 is fixedly installed at the bottom of the cylinder body 11. The telescopic part of the second cylinder 50 extends upward into the cylinder body 11 and is in sealed sliding fit with the bottom wall of the cylinder body 11. A plug 51 is rotatably installed on the telescopic part of the second cylinder 50. In this embodiment, the plug 51 has a cylindrical structure. When the second cylinder 50 drives the plug 51 to move up and down, the bottom hole 22 at the bottom of the blanking pipe 20 can be blocked and opened.

[0067] A sliding seat 60 is slidably fitted on the outer side wall of the blanking pipe 20 near the bottom along its axial direction. A connecting spring 61 is sleeved outside the blanking pipe 20, and the sliding seat 60 is connected to the blanking pipe 20 through the connecting spring 61. When the blanking pipe 20 rotates, the sliding seat 60 will rotate synchronously. It should be particularly noted that the sliding seat 60 is located inside the concave cavity 12.

[0068] A triangular mounting plate is provided on the outer side wall of the sliding seat 60. Blades 62 are rotatably installed on the three surfaces of the mounting plate through connecting shafts 63. The connecting shafts 63 are connected to the mounting plate through torsion springs, and the connecting shafts 63 are fixedly connected to the blades 62. It should be particularly emphasized that the elastic force of the torsion spring on the connecting shaft 63 is less than the elastic force of the connecting spring 61.

[0069] In the initial state, the three blades 62 are all in an inclined state. Each blade 62 has an arc section, a horizontal section, and two inclined sections. The two inclined sections connect the arc section and the horizontal section respectively (as Figure 11 ), and the connecting shaft 63 is installed on the horizontal section of the blade 62. The blanking pipe 20 will drive the blades 62 to rotate continuously, and the rotation of the blades 62 will generate a downward thrust on the liquid.

[0070] An opening for the connecting shaft 63 to pass through is provided on the blanking pipe 20. One end of the connecting shaft 63 extends to the inner side of the blanking pipe 20, and an adjusting surface 64 parallel to the blade 62 is provided at the end of the connecting shaft 63 located inside the blanking pipe 20. That is, when the blade 62 is in an inclined state, the adjusting surface 64 is also in an inclined state.

[0071] After working for a period of time, the lumps may settle at the bottom inside the blanking pipe 20, that is, at the position of the bottom hole 22. At this time, the second cylinder 50 can be driven to drive the plug 51 to descend to open the bottom hole 22. The blades 62 will push the liquid downward, so that the liquid passes through the circulation hole 23 and then enters the inside of the blanking pipe 20 again through the bottom hole 22. Then the liquid will flow out through the gap between the rotating cylinder 30 and the mixing plate 40 to form a circulation, thereby driving the lumps deposited at the bottom of the blanking pipe 20 to the gap between the rotating cylinder 30 and the mixing plate 40 for extrusion and crushing, avoiding the deposition of lumps at the bottom of the blanking pipe 20.

[0072] When the reaction between the raw material and the liquid reaches the final stage, the concentration of the liquid is relatively high at this time, and the dissolution rate of the raw material is slower. There may be precipitation in the concave cavity 12 at the bottom of the cylinder body 11. At this time, the second cylinder 50 drives the plug 51 to continue to descend, and the lower end surface of the plug 51 contacts the adjusting surfaces 64 on the three connecting shafts 63. Since the adjusting surfaces 64 are all in an inclined state consistent with the blades 62, by pushing the adjusting surfaces 64, the three blades 62 are forced to rotate simultaneously into a horizontal state (such as Figure 13 and Figure 14 ). The inclined sections on two adjacent blades 62 contact each other, causing the three blades 62 to form a disc structure, and its diameter is slightly smaller than the diameter of the concave cavity 12. Then the plug 51 continues to descend, causing the three blades 62 to descend until they reach the bottom. The connecting spring 61 will be stretched. After the three blades 62 descend to the bottom, the sediment at the bottom is extruded into the inner part of the blanking pipe 20 through the circulation holes 23. Based on the same principle as above, the sediment is extruded and crushed again to ensure the full mixing of the raw materials.

[0073] According to the corrosion inhibitor preparation device of the embodiment of the present invention, its preparation method includes the following steps:

[0074] Step 1, adding the material to the inside of the blanking pipe 20 through the upper end of the blanking pipe 20 for dissolution;

[0075] Step 2, the blanking pipe 20 drives the mixing plate 40 to rotate to continuously stir the liquid. At the same time, the first cylinder 43 drives the lifting and rotating seat 45 to continuously rise and fall, causing the front and rear mixing plates 40 to continuously slide horizontally. The mixing plate 40 will drive the rotating cylinder 30 to rotate. After the raw material is dissolved, it enters the cylinder body 11 through the gap between the rotating cylinder 30 and the mixing plate 40;

[0076] Step 3, the agglomerates gathered inside the blanking pipe 20 will enter the grooves formed on the mounting holes. As the rotating cylinder 30 rotates, when the extrusion plate 33 faces the mixing plate 40, the abutting plate 36 on the extrusion plate 33 reaches the pushing section 37 of the pushing block 35, which will force the extrusion plate 33 to extend outside the rotating cylinder 30. The extrusion plate 33 will push the agglomerates in the grooves onto the mixing plate 40, thereby crushing the agglomerates;

[0077] Step 4, the second cylinder 50 drives the plug 51 to descend, opening the bottom hole 22. The blades 62 will push the liquid downward, causing the liquid to enter the inside of the blanking pipe 20 through the bottom hole 22. Then the liquid will flow out through the gap between the rotating cylinder 30 and the mixing plate 40 to form a circulation, thereby driving the agglomerates deposited at the bottom of the blanking pipe 20 to the gap between the rotating cylinder 30 and the mixing plate 40 for extrusion and crushing, avoiding the deposition of agglomerates at the bottom of the blanking pipe 20.

[0078] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. A corrosion inhibitor preparation device, comprising: The cylinder is characterized in that a feeding pipe coaxially arranged with the cylinder and opened at the top and the bottom is rotatably mounted on the cylinder, through holes are opened on the left and right opposite side walls of the feeding pipe, and a crushing processing module and a circulation module are arranged on the feeding pipe; The crushing processing module includes two mixing plates spaced front and back and sliding horizontally in the through holes. A rotating drum that cooperates with the mixing plates is rotatably installed in the two through holes of the mixing plates. The axis of the rotating drum is parallel to the axis of the feeding tube. The rotating drum is located between the two mixing plates, and there is a gap between the rotating drum and the mixing plates for liquid to enter and exit. A plurality of extrusion plates elastically slidably connected along the radial direction of the rotating drum are arranged on the circumference of the rotating drum. A pushing block fixed to the feeding tube is arranged on the inner side of the rotating drum. The pushing block has a concave section and a pushing section. The extrusion plate abuts against the pushing block. When the extrusion plate reaches the concave section, the extrusion plate shrinks into the rotating drum to form a groove for accommodating agglomerates. When the extrusion plate reaches the pushing section, the agglomerates in the groove can be pushed to the mixing plate for crushing. The circulation module comprises a plurality of blades which are arranged near the bottom of the feeding pipe and have a downward thrust. A blocking piece is also arranged at the bottom of the feeding pipe to control the switching of the bottom opening of the feeding pipe between opening and closing.

2. A corrosion inhibitor preparation device according to claim 1, characterized in that: The plugging member comprises a second cylinder fixedly mounted on the bottom of the cylinder, a telescopic portion of the second cylinder extending upward to the inside of the cylinder and sealingly slidingly cooperating with the bottom wall of the cylinder, and a plug being rotatably mounted on the telescopic portion of the second cylinder.

3. A corrosion inhibitor preparation device according to claim 2, characterized in that: The discharge tube is elastically and slidingly connected with a sliding seat along its axial direction. The blades are rotatably installed on the sliding seat by a torsion spring. The blades can be switched between an inclined state and a horizontal state. In the horizontal state, a plurality of blades are interconnected. An avoidance through hole is provided on the discharge tube. The rotating shaft of the blade extends to the inner side of the discharge tube through the avoidance through hole, and the rotating shaft of the blade has an adjustment surface parallel to the blade.

4. A corrosion inhibitor preparation device according to claim 1, characterized in that: A first cylinder is fixedly installed on the top of the cylinder, a lifting plate is fixedly installed on the telescopic part of the first cylinder, a lifting swivel seat is rotatably installed on the lifting plate, the lifting swivel seat is sleeved on the outer side wall of the discharge pipe, and the lifting swivel seat is slidably connected along the axial direction of the discharge pipe, connecting rods are rotatably installed on the left and right sides of the lifting swivel seat, and the two connecting rods are rotatably connected to the two mixing plates respectively.

5. A corrosion inhibitor preparation device according to claim 1, characterized in that: A driving gear is fixedly mounted on the rotating drum, and a rack meshing with one of the driving gears is mounted on each mixing plate.

6. A corrosion inhibitor preparation device according to claim 1, characterized in that: A fixed shaft coaxially arranged therewith is installed inside the rotating drum, the fixed shaft is fixedly connected to the feeding tube, and push springs are fixedly connected to the extrusion plates. A connecting seat is coaxially installed on the fixed shaft, and one end of the push spring away from the extrusion plate is fixedly connected to the connecting seat.

7. A corrosion inhibitor preparation device according to any one of claims 1 to 6, characterized in that: The pushing section is a semicircular structure and faces the outside of the discharge pipe. The recessed section is two connected planes. The recessed section is close to the inside of the discharge pipe. The two planes face the angle between the rotating drum and the front and rear mixing plates respectively, and there is an arc transition between the two planes.

8. A corrosion inhibitor preparation device according to claim 7, characterized in that: The two mixing plates are both provided with through holes that penetrate from front to back.

9. A corrosion inhibitor preparation device according to claim 8, characterized in that: The upper end of the feeding tube extends to above the cylinder, and a driving component for driving the feeding tube to rotate is provided on the cylinder.

10. A method for preparing a corrosion inhibitor, characterized in that: The corrosion inhibitor preparation device according to claim 1 comprises the following steps: Step 1: Add the material into the feed pipe through the feed pipe to dissolve it; Step 2: The feeding pipe drives the mixing plate to rotate and stir the liquid. The front and rear mixing plates continuously slide horizontally. The mixing plates drive the drum to rotate. After the raw materials are dissolved, they enter the drum through the gap between the drum and the mixing plates. Step 3: The lumps gathered inside the discharge pipe will enter the groove formed on the drum. As the drum rotates, when the extrusion plate reaches the pushing section of the pushing block, the extrusion plate will be forced to extend to the outside of the drum. The extrusion plate will push the lumps in the groove onto the mixing plate, thereby crushing the lumps. Step 4: The sealing piece opens the bottom opening of the feed pipe, and the blades push the liquid downward, so that the liquid enters the feed pipe from the bottom, and flows out through the gap between the drum and the mixing plate, forming a circulation.

Citation Information

Patent Citations

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