Machining equipment for insert bearing seat

By designing an outer spherical bearing seat processing equipment including clamping components and sensors, the problems of low efficiency and low accuracy of traditional equipment are solved, and an efficient and accurate processing process is achieved.

CN119910466AActive Publication Date: 2025-05-02JIANGSU SUXIN BEARING-HOUSING CO LTD
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Patent Information

Application Number
CN202510422610.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-02
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

Traditional spherical bearing seat processing equipment is low efficiency and has low machining accuracy. It needs to be repositioned every time to the next process, which is prone to deviations.

Method used

A processing device including a workbench, a drilling assembly, a milling assembly and a clamping assembly is designed. The clamping assembly realizes stable clamping and processing of the outer spherical bearing seat through the substrate, support block, push block and hydraulic telescopic cylinder. At the same time, laser scanning sensors and 3D sensors are used to accurately scan and detect external spherical bearing seats to ensure processing quality and accuracy.

Benefits of technology

The machining efficiency and processing quality of the outer spherical bearing seat are improved, positioning deviations are reduced, and machining accuracy is ensured.

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Abstract

The invention discloses machining equipment for an insert bearing seat, and relates to the technical field of insert bearing seat machining, the machining equipment comprises a workbench, a drilling assembly and a milling assembly are arranged on the workbench, a clamping assembly is arranged between the drilling assembly and the milling assembly, and the clamping assembly comprises a rotatable base plate; first grooves are formed in the centers of the two faces of the base plate in the thickness direction, four supporting blocks are slidably connected to the two faces of the base plate in the thickness direction, the four supporting blocks move relatively with the centers of the first grooves as base points, and strip openings are formed between every two adjacent supporting blocks. And the side, away from the base plate, of each supporting block is slidably connected with a pushing block, the side, away from the base plate, of each supporting block is provided with two third hydraulic telescopic cylinders, and the output ends of the third hydraulic telescopic cylinders are fixedly connected with pressing blocks.
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Description

Technical Field

[0001] The invention relates to the technical field of outer spherical bearing seat processing, in particular to processing equipment for an outer spherical bearing seat. Background Art

[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy.

[0003] Insert bearing units are usually high-precision bearing assemblies composed of sealed insert bearings and various types of insert bearing seats. They have good interchangeability and certain self-aligning functions. They can work in different working conditions and mechanical devices. Insert bearing units are also called bearing units. When they are not equipped with bearings, they are called insert bearing seats.

[0004] Traditionally, the processing of outer spherical bearing seats uses a robot in conjunction with a conveyor belt to transfer the bearing seats to each process processing equipment for processing, forming a set of assembly line processing equipment. However, the current assembly line-type bearing seat processing equipment can only perform a single process on a bearing seat at the same time, which wastes time and has low processing efficiency. In addition, each time the next process is processed, it needs to be repositioned, which is prone to deviations and affects the accuracy of the outer spherical bearing seat. Therefore, it is very necessary to design a processing equipment for outer spherical bearing seats that can improve processing efficiency and processing quality. Summary of the invention

[0005] The object of the present invention is to provide a processing device for an outer spherical bearing seat to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a processing equipment for an outer spherical bearing seat, comprising a workbench, a drilling assembly and a milling assembly are arranged on the workbench, a clamping assembly is arranged between the drilling assembly and the milling assembly, the clamping assembly comprises a rotatable base plate, a groove 1 is provided at the center of both sides of the base plate along the thickness direction, four support blocks are slidably connected to both sides of the base plate along the thickness direction, the four support blocks move relative to each other with the center of the groove 1 as a base point, a strip opening is formed between two adjacent support blocks, a push block is slidably connected to the side of each support block away from the base plate, two hydraulic telescopic cylinders 3 are arranged on the side of the support block away from the base plate, and a pressure block is fixedly connected to the output end of the hydraulic telescopic cylinder 3; The four corners of the groove one are fixedly connected with an electric telescopic rod one, the output end of the electric telescopic rod one is fixedly connected with a connecting block one, the connecting block one is provided with a groove two, a cylinder is rotatably connected in the groove two, a laser scanning sensor is embedded on the outer circumference of the cylinder, and a nozzle one is embedded on the outer circumference of the cylinder away from the laser scanning sensor; A cavity is provided at the center of the substrate, in which two drive motors three are fixedly connected and arranged away from each other, the output shafts of the two drive motors three pass through the cavity and are fixedly connected with sleeves, a side of the sleeve away from the drive motor three is fixedly connected with an electric telescopic rod two, an output end of the electric telescopic rod two is fixedly connected with a connecting block two, two electric telescopic rods three are fixedly connected to the connecting block two, one of the output ends of the electric telescopic rods three is fixedly connected with a nozzle two, and the other output end of the electric telescopic rod three is fixedly connected with a 3D sensor, and both the laser scanning sensor and the 3D sensor are signal-connected with a processor.

[0007] According to the above technical scheme, the clamping assembly is provided with fixed assemblies on both sides along the width direction of the workbench, and the fixed assemblies include two connecting plates slidably connected to the workbench, and the two connecting plates are symmetrically arranged with the center of the base plate as a reference, and the connecting plates are provided with recesses, and the recesses of the two connecting plates are arranged opposite to each other, and four hydraulic telescopic cylinders four are arranged in the recess of each connecting plate, and the four hydraulic telescopic cylinders four are grouped into two and are respectively arranged on both sides of the connecting plate along the height direction, and the two hydraulic telescopic cylinders four in the same group are arranged opposite to each other with the central axis of the rotating shaft as a reference, and the fixed ends of the two hydraulic telescopic cylinders four are fixedly connected to the inner wall of the recess, and the output ends of the two hydraulic telescopic cylinders four are fixedly connected to the top blocks.

[0008] According to the above technical solution, the substrate is fixedly connected with a rotating shaft at the center of both sides along the width direction of the workbench, and the side of the rotating shaft away from the substrate is rotatably connected with a fixed plate, and the fixed plate is fixedly connected to the workbench, and one of the rotating shafts passes through the fixed plate and is fixedly connected with a drive motor 1, and the drive motor 1 is fixedly connected to the fixed plate.

[0009] According to the above technical solution, the four support blocks are evenly distributed in a circle with the center of the groove 1 as a reference, and the sliding directions of the push block and the support block are consistent.

[0010] According to the above technical solution, the input ends of the nozzle one and the nozzle two are connected to the pump body through pipelines, and regulating valves are provided on the pipelines connecting the nozzle one and the nozzle two to the pump body. The input end pipelines of the pump body are connected to a liquid storage tank, and the liquid storage tank stores coolant.

[0011] According to the above technical solution, a hydraulic slip ring 1 is arranged on the inner wall of the groove 1, and a set of the hydraulic slip ring is arranged on the output shaft of the driving motor 3; The hydraulic slip ring 1 includes a rotor ring and a stator ring sleeved outside the rotor ring, the rotor ring is fixedly connected to the output shaft of the drive motor 3, the stator ring is fixedly connected to the inner wall of the groove 1, and the output connecting wire and the output connecting pipe of the rotor ring of the hydraulic slip ring 1 are both inserted into the sleeve; A shell is arranged on the outer side of the hydraulic-electric slip ring 1, the shell is fixedly connected to the inner wall of the groove 1, the shell wraps the hydraulic-electric slip ring 1, and the sleeve passes through the shell and is sealed and rotatably connected to the shell.

[0012] According to the above technical solution, a second hydraulic-electric slip ring is sleeved on the rotating shaft, a stator ring of the second hydraulic-electric slip ring is fixedly connected to a fixed plate, and a rotor ring of the second hydraulic-electric slip ring is fixedly connected to the rotating shaft; The pipeline from the input end of the nozzle 1 to the pump body is switched through the hydraulic-electric slip ring 2, the pipeline from the input end of the nozzle 2 to the pump body is switched through the hydraulic-electric slip ring 1 and the hydraulic-electric slip ring 2, the signal line connecting the laser scanning sensor to the processor is switched through the hydraulic-electric slip ring 2, and the signal line connecting the 3D sensor to the processor is switched through the hydraulic-electric slip ring 1 and the hydraulic-electric slip ring 2.

[0013] According to the above technical solution, a groove three is opened on the workbench below the corresponding clamping component, a filter net is clamped in the groove three, a pipeline in the groove three is connected to a coolant filter, and the coolant filter is connected to the liquid storage tank.

[0014] According to the above technical solution, the drilling assembly includes a three-axis linear motor group 1, a drive motor 4 is fixedly connected to the output end of the three-axis linear motor group 1, and a drill bit is fixedly connected to the output end of the drive motor 4.

[0015] According to the above technical solution, the milling assembly includes a three-axis linear motor group 2, a drive motor 5 is fixedly connected to the output end of the three-axis linear motor group 2, and a milling cutter is fixedly connected to the output end of the drive motor 5.

[0016] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a base plate and providing support blocks, push blocks and pressure blocks on both sides of the base plate, clamps two outer spherical bearing seats for processing, thereby improving the processing efficiency of the outer spherical bearing seats; By setting a laser scanning sensor to scan and detect the outer spherical bearing seat before and after processing; setting a 3D sensor to scan and detect the outer spherical bearing seat before, during and after processing, the processing quality and processing accuracy of the outer spherical bearing seat are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of a top view of the left front side of the overall structure of the clamping assembly of the present invention; Figure 3 It is a schematic top view of the right front side of the overall structure of the clamping assembly of the present invention; Figure 4 It is a schematic diagram of the partially disassembled structure of the clamping assembly of the present invention; Figure 5 is a partial cross-sectional structural schematic diagram of the clamping assembly of the present invention; Figure 6 It is a schematic diagram of a side sectional structure of a clamping assembly of the present invention; Figure 7 It is a schematic diagram of the related structure of the electric telescopic rod of the present invention; Figure 8 It is a schematic diagram of the overall structure of the fixing assembly of the present invention; Fig. 9 It is a schematic diagram of the overall structure of the drilling assembly and the milling assembly of the present invention; In the figure: 1, workbench; 2, drilling assembly; 3, milling assembly; 4, clamping assembly; 5, base plate; 6, rotating shaft; 7, fixing plate; 8, driving motor 1; 9, groove 1; 10, supporting block; 11, strip mouth; 12, slider 1; 13, slide 1; 14, fixing block; 15, hydraulic telescopic cylinder 1; 16, push block; 17, slider 2; 18, slide 2; 19, hydraulic telescopic cylinder 2; 20, pressing block; 21, electric telescopic rod 1; 22, connecting block 1; 23, groove 2; 24, cylinder; 25, driving motor 2; 26, laser scanning sensor; 27, nozzle 1; 28, cavity; 29, driving Motor three; 30. Sleeve; 31. Electric telescopic rod two; 32. Connecting block two; 33. Electric telescopic rod three; 34. Nozzle two; 35. 3D sensor; 36. Hydraulic-electric slip ring one; 37. Shell; 38. Hydraulic-electric slip ring two; 39. Fixing assembly; 40. Connecting plate; 41. Notch; 42. Hydraulic telescopic cylinder four; 43. Top block; 44. Slider three; 45. Slide three; 46. Hydraulic telescopic cylinder five; 47. Groove three; 48. Three-axis linear motor group one; 49. Drive motor four; 50. Three-axis linear motor group two; 51. Drive motor five; 52. Hydraulic telescopic cylinder three; 53. Drill bit; 54. Milling cutter. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-9 The present invention provides a technical solution: a processing device for an outer spherical bearing seat, comprising a workbench 1, wherein a drilling component 2 and a milling component 3 are respectively arranged on both sides of the workbench 1 along its length direction, and a clamping component 4 is also arranged on the workbench 1, and the clamping component 4 is located between the drilling component 2 and the milling component 3.

[0020] like Figure 2 The clamping assembly 4 includes a base plate 5, and the base plate 5 is fixedly connected to a rotating shaft 6 at the center of both sides along the width direction of the workbench 1. The rotating shaft 6 is rotatably connected to a fixed plate 7 on the side away from the base plate 5, and the fixed plate 7 is fixedly connected to the workbench 1. One of the rotating shafts 6 passes through the fixed plate 7 and is fixedly connected to a driving motor 8, and the driving motor 8 is fixedly connected to the fixed plate 7; The driving motor 8 is a self-commutating motor, which can realize a specific angle of rotation. In this embodiment, the driving motor 8 drives the substrate 5 to rotate at a specific angle of 90 degrees.

[0021] like Figure 4 A groove 9 is provided at the center of both sides of the substrate 5 along the thickness direction. Four support blocks 10 are slidably connected to both sides of the substrate 5 along the thickness direction. The four support blocks 10 are evenly distributed in a circle with the center of the groove 9 as the reference. The side of the four support blocks 10 away from the substrate 5 is used to support the outer spherical support seat. Therefore, the clamping assembly 4 can clamp two outer spherical bearing seats at the same time for machining.

[0022] like Figure 5 The four support blocks 10 move relative to each other with the center of the groove 9 as the base point, approaching or moving away from each other. The cross-sectional shape of the support block 10 close to the groove 9 is a trapezoid. Therefore, a strip 11 is formed between two adjacent support blocks 10. The strip 11 is a space reserved for the drill bit 53 when the drilling assembly 2 drills the outer spherical bearing seat, which is used to prevent the drill bit 53 from colliding with the support block 10 or the substrate 5 and causing damage.

[0023] like Figure 4 , two sliders 12 are fixedly connected to one side of the support block 10 close to the substrate 5, and the two sliders 12 are fixedly connected to both sides of the support block 10 along the length direction. The substrate 5 is provided with a slide groove 13 corresponding to the support block 10, and the slide groove 13 cooperates with the slider 12, and the slide groove 13 is connected with the groove 9; A fixed block 14 is provided on the side of the support block 10 away from the groove 9, and the fixed block 14 is fixedly connected to the base plate 5. A hydraulic telescopic cylinder 15 is provided on the side of the fixed block 14 close to the support block 10, and the fixed end of the hydraulic telescopic cylinder 15 is fixedly connected to the fixed block 14, and the output end of the hydraulic telescopic cylinder 15 is fixedly connected to the support block 10, so that the support block 10 is driven to slide along the slide groove 13 by the hydraulic telescopic cylinder 15; When the four support blocks 10 move to the limit toward the center of the groove 9, the side of the four support blocks 10 away from the base plate 5 can support the smallest type of first-class external spherical bearing seat, and the formed strip opening 11 meets the requirements for drilling the smallest type of first-class external spherical bearing seat; When the four support blocks 10 move to the limit away from the center of the groove 9, the side of the four support blocks 10 away from the substrate 5 can support the largest type of external spherical bearing seat, and the formed strip 11 meets the requirements for drilling holes for the largest type of external spherical bearing seat.

[0024] A push block 16 is slidably connected to one side of each support block 10 away from the base plate 5. The push block 16 is arranged at the center of the support block 10 along the length direction. The push block 16 and the support block 10 have the same sliding direction. The push block 16 is used to clamp and fix the outer spherical bearing seat along the radial direction of its center hole. The push block 16 is fixedly connected with a second slide block 17 on one side close to the support block 10. The support block 10 is provided with a second slide groove 18 corresponding to the second slide block 17. The second slide block 17 cooperates with the second slide groove 18. A hydraulic telescopic cylinder 19 is provided on one side of the fixed block 14 close to the push block 16. The fixed end of the hydraulic telescopic cylinder 19 is fixedly connected to the fixed block 14, and the output end of the hydraulic telescopic cylinder 19 is fixedly connected to the push block 16, so that the push block 16 is driven to slide by the hydraulic telescopic cylinder 19. Two hydraulic telescopic cylinders 3 52 are arranged on the side of the support block 10 away from the base plate 5. The two hydraulic telescopic cylinders 3 52 are respectively arranged on both sides of the support block 10 along the length direction. The fixed ends of the hydraulic telescopic cylinders 3 52 are fixedly connected to the support block 10, and the output ends of the hydraulic telescopic cylinders 3 52 are fixedly connected to the pressure block 20. The pressure block 20 is used to lock and fix the outer spherical bearing seat along the axial direction of its center hole.

[0025] like Figure 5 The four corners of the groove 9 are fixedly connected with an electric telescopic rod 21, and the setting of the electric telescopic rod 21 does not affect the clamping processing of the device on the largest type of a type of outer spherical bearing seat; like Figure 7The output end of the electric telescopic rod 21 is fixedly connected to a connecting block 22, a groove 23 is provided on the connecting block 22, a cylinder 24 is rotatably connected in the groove 23, a driving motor 25 is fixedly connected to the connecting block 22, and the output shaft of the driving motor 25 passes through the inner wall of the groove 23 and is fixedly connected to the cylinder 24 coaxially; A laser scanning sensor 26 is embedded on the half outer circumference of the cylinder 24 in the radial direction of its axis. The output signal of the laser scanning sensor 26 is connected to a processor. The laser scanning sensor 26 irradiates the target with laser light and receives the reflected light and the changes after refraction through a photosensitive element, thereby performing an overall scan of the outer contour of the outer spherical bearing seat in a non-contact manner. A nozzle 27 is embedded on the half of the outer circumference of the cylinder 24 away from the laser scanning sensor 26 along the radial direction of the axis; The second driving motor 25 is also a self-commutation motor. Before clamping the outer spherical bearing seat, the cylinder 24 is rotated by the second driving motor 25 so that the laser scanning sensor 26 faces the side of the groove 1 9, thereby scanning the outer contour of the outer spherical bearing seat; The information of all models and specifications of external spherical bearing seats and related processing information are pre-stored in the processor. After the laser scanning sensor 26 scans the outer contour of the external spherical bearing seat, the processor determines the corresponding model and specification of the external spherical bearing seat, and calls out the information and processing information of the external spherical bearing seat of this model and specification, so as to facilitate the subsequent clamping and processing of the external spherical bearing seat.

[0026] When processing the outer spherical bearing seat, the cylinder 24 is rotated by driving the motor 25 to make the nozzle 27 face the side of the groove 9. At the same time, the driving motor 25 is controlled to correspond to the outer spherical bearing seat of this model and specification and combined with the processing progress, the height and angle of the coolant sprayed by the nozzle 27 are adjusted in real time with the electric telescopic rod 21, so as to improve the processing effect and efficiency of the outer spherical bearing seat.

[0027] like Figure 5 , Figure 6 A cavity 28 is provided at the center of the substrate 5, and two drive motors 3 29 are fixedly connected in the cavity 28. The output ends of the two drive motors 3 29 are arranged away from each other, and the output shafts of the two drive motors 3 29 pass through the cavity 28 and are fixedly connected with a sleeve 30; The sleeve 30 is fixedly connected to a side of the drive motor 3 29 away from the electric telescopic rod 2 31, the output end of the electric telescopic rod 2 31 is fixedly connected to a connecting block 2 32, and two electric telescopic rods 3 33 are fixedly connected to the connecting block 2 32. The two electric telescopic rods 3 33 are arranged away from each other with the center of the connecting block 2 32 as a reference, the output end of one of the electric telescopic rods 3 33 is fixedly connected to the nozzle 2 34, and the output end of the other electric telescopic rod 3 33 is fixedly connected to the 3D sensor 35; The 3D sensor 35 is connected to the processor signal. The 3D sensor 35 integrates laser scanning and laser ranging, and has both measurement and scanning functions, so as to perform size detection and roughness detection on the processed outer spherical bearing seat.

[0028] A hydraulic slip ring 36 is provided on the inner wall of the groove 9. The hydraulic slip ring 36 is sleeved on the output shaft of the drive motor 3 29. The hydraulic slip ring 36 is an existing conventional technology. As an adapter for the liquid transmission of the nozzle 2 34 and the signal transmission of the 3D sensor 35, it can make the rotating nozzle 2 34 and the 3D sensor 35 have barrier-free connection of pipelines and signals respectively.

[0029] The hydraulic slip ring 36 includes a rotor ring and a stator ring sleeved outside the rotor ring. The rotor ring is fixedly connected to the output shaft of the drive motor 3 29, and the stator ring is fixedly connected to the inner wall of the groove 9. The output connecting wire and the output connecting pipe of the rotor ring of the hydraulic slip ring 36 are both inserted into the sleeve 30. A shell 37 is disposed outside the hydraulic-electric slip ring 36 , and the shell 37 is fixedly connected to the inner wall of the groove 9 . The shell 37 wraps the hydraulic-electric slip ring 36 , and the sleeve 30 passes through the shell 37 and is sealed and rotatably connected to the shell 37 .

[0030] like Figure 3 A second hydraulic-electric slip ring 38 is sleeved on the rotating shaft 6, the stator ring of the second hydraulic-electric slip ring 38 is fixedly connected to the fixed plate 7, and the rotor ring of the second hydraulic-electric slip ring 38 is fixedly connected to the rotating shaft 6. The second hydraulic-electric slip ring 38 has the same function as the first hydraulic-electric slip ring 36, and is used for barrier-free transfer of various devices with pipeline or wire connections on the clamping assembly 4.

[0031] The input ends of the nozzle 1 27 and the nozzle 2 34 are both connected to the pump body through a pipeline, and a regulating valve is provided on the pipeline connecting the nozzle 1 27 and the nozzle 2 34 to the pump body. The pipeline at the input end of the pump body is connected to a liquid storage tank, and the liquid storage tank stores coolant. The pump body sprays coolant to the outer spherical bearing seat through the nozzle 1 27 and the nozzle 2 34, so as to cool and flush the outer spherical bearing seat when machining, and at the same time flush out the debris on the outer spherical bearing seat; The input end of nozzle 1 27 is connected to the pipeline of the pump body and is switched through hydraulic slip ring 2 38; the input end of nozzle 2 34 is connected to the pipeline of the pump body and is switched through hydraulic slip ring 1 36 and hydraulic slip ring 2 38; the signal line connecting the laser scanning sensor 26 to the processor is switched through hydraulic slip ring 2 38; the signal line connecting the 3D sensor 35 to the processor is switched through hydraulic slip ring 1 36 and hydraulic slip ring 2 38.

[0032] like Figure 1 , the clamping assembly 4 is provided with fixing assemblies 39 on both sides along the width direction of the workbench 1; like Figure 8 The fixing assembly 39 includes two connecting plates 40, which are symmetrically arranged with respect to the center of the base plate 5, and the connecting plates 40 are in a "concave" shape, so the connecting plates 40 are provided with notches 41, and the notches 41 of the two connecting plates 40 are arranged opposite to each other; Four hydraulic telescopic cylinders 42 are arranged in the recess 41 of each connecting plate 40. The four hydraulic telescopic cylinders 42 form a group of two and are arranged on both sides of the connecting plate 40 along the height direction. The two hydraulic telescopic cylinders 42 in the same group are arranged opposite to each other with the central axis of the rotating shaft 6 as the reference. The fixed ends of the two hydraulic telescopic cylinders 42 are fixedly connected to the inner wall of the recess 41. The output ends of the two hydraulic telescopic cylinders 42 are fixedly connected to the top block 43. The top block 43 is located at the corner joint when the base plate 5 is perpendicular to the workbench 1. When the base plate 5 rotates to a state perpendicular to the workbench 1, the output end of the hydraulic telescopic cylinder 42 is controlled to extend so that the top block 43 clamps the base plate 5, thereby improving the stability of the drilling assembly 2 and the milling assembly 3 when processing the outer spherical bearing seat on the base plate 5.

[0033] The rotating shaft 6 passes through the connecting plate 40 and is slidably connected to the connecting plate 40. The side of the connecting plate 40 close to the workbench 1 is slidably connected to the workbench 1. The connecting plate 40 is fixedly connected with sliders 3 44 on both sides along the width direction near the workbench 1, and the workbench 1 is provided with slide grooves 3 45 corresponding to the sliders 3 44, and the sliders 3 44 cooperate with the slide grooves 3 45. The four corners of the connecting plate 40 near the working plate are provided with hydraulic telescopic cylinders 5 46, and the fixed ends of the hydraulic telescopic cylinders 5 46 are fixedly connected to the fixed plate 7, and the output ends of the hydraulic telescopic cylinders 5 46 are fixedly connected to the connecting plate 40, so that the connecting plate 40 is driven to slide through the hydraulic telescopic cylinders 5 46; When the substrate 5 rotates from a vertical state, the output end of the hydraulic telescopic cylinder 42 is controlled to retract, and the top block 43 does not contact the substrate 5. Then the output end of the hydraulic telescopic cylinder 5 46 is controlled to retract to prevent the substrate 5 from colliding with the fixed component 39 during rotation.

[0034] A groove three 47 is provided on the workbench 1 below the corresponding clamping component 4, a filter net is provided inside the groove three 47, a pipeline of the groove three 47 is connected to a coolant filter, the coolant filter is connected to the liquid storage tank, and the coolant filter is an existing conventional technology, and is used to separate and filter the coolant and debris in the coolant.

[0035] The debris generated during the processing is initially filtered through the filter net, and then the debris in the coolant is further separated through the coolant filter. Finally, the filtered coolant enters the storage tank for reuse.

[0036] like Fig. 9 The drilling assembly 2 includes a three-axis linear motor group 48, which is a conventional technology. A drive motor 49 is fixedly connected to the output end of the three-axis linear motor group 48, and a drill bit 53 is fixedly connected to the output end of the drive motor 49.

[0037] The milling assembly 3 includes a three-axis linear motor group 2 50 . The three-axis linear motor group 2 50 is conventional technology. A drive motor 51 is fixedly connected to the output end of the three-axis linear motor group 2 50 . A milling cutter 54 is fixedly connected to the output end of the drive motor 51 .

[0038] In this embodiment, in the initial state, the substrate 5 is in a horizontal state, and the support block 10 is located at the extreme position close to the center of the groove 9. The outer spherical bearing seat to be processed is clamped by a manipulator and aligned with the center of the groove 9, and then placed on the support block 10; Before placement is completed, the cylinder 24 is rotated by driving the motor 25 so that the laser scanning sensor 26 faces the center of the groove 9, so as to scan the outer contour of the outer spherical bearing seat and determine the model and specification of the outer spherical bearing seat; The processor stores information of all types and specifications of the outer spherical bearing seat and related processing information in advance. After the outer contour of the outer spherical bearing seat is scanned by the laser scanning sensor 26, the processor determines the corresponding type and specification of the outer spherical bearing seat and calls out the information and processing information of the outer spherical bearing seat of the type and specification. The processor establishes a three-dimensional model by scanning the actual overall contour of the outer spherical bearing seat, and compares it with the pre-stored three-dimensional model information to ensure that the degree of fit between the three-dimensional model of the outer spherical bearing seat and the pre-stored three-dimensional model is within the processing requirements; At the same time, the output end of the electric telescopic rod 2 31 corresponding to the 3D sensor 35 is controlled to extend a corresponding length, close to the inner wall of the center hole of the outer spherical bearing seat; the 3D sensor 35 is driven by the driving motor 3 29 to rotate in a circle, ensuring that the center hole of the outer spherical surface is coaxially arranged with the sleeve 30, thereby ensuring the coaxiality of the center hole of the outer spherical bearing seat; If the outer spherical bearing seat does not meet the requirements for fit or coaxiality, it should be replaced to prevent deviations during processing, which would render the processed outer spherical bearing seat unusable.

[0039] After the detection is completed, the output end of the hydraulic telescopic cylinder 15 is controlled to drive the support block 10 to move, so that the position of the support block 10 can support the outer spherical bearing seat with the maximum area, and the space of the strip opening 11 formed at the position of the support block 10 meets the drilling requirements; When the outer spherical bearing seat is placed on the support block 10, the output end of the hydraulic telescopic cylinder 19 is controlled to extend so that the push block 16 clamps and fixes the outer spherical bearing seat along the radial direction of its center hole; At the same time, the output end of the hydraulic telescopic cylinder 3 52 is controlled to retract, so that the pressing block 20 presses and fixes the outer spherical bearing seat along the axial direction of the center hole thereof, thereby completely fixing the outer spherical bearing seat.

[0040] After the fixation is completed, the drive motor 8 is started to rotate the substrate 5 90 degrees to one side of the milling assembly 3, and then the output end of the hydraulic telescopic cylinder 5 46 on the fixing assembly 39 is controlled to extend so that the connecting plates 40 are close to each other, and then the output end of the hydraulic telescopic cylinder 4 42 is controlled to extend so that the top block 43 clamps and fixes the substrate 5, thereby improving the stability of the substrate 5 during the processing and improving the processing accuracy.

[0041] Then, the output end of the three-axis linear motor group 2 50 of the milling component 3 is controlled to move, so that the drive motor 51 rotates around the axis of the center hole of the outer spherical bearing seat, and the rotation diameter is smaller than the inner diameter of the center hole, and the milling cutter 54 of the drive motor 51 can mill the inner wall of the center hole, thereby completing the milling work of the outer spherical bearing seat.

[0042] During the milling process, the output end of the second electric telescopic rod 31 is controlled to extend to a corresponding length, and the output end of the third electric telescopic rod 33 corresponding to the second nozzle 34 is controlled to extend to a corresponding length, so that the second nozzle 34 is close to the inner wall of the outer spherical bearing seat, and then the third drive motor 29 is rotated to make the second nozzle 34 follow the milling cutter 54 for cooling and flushing; At the same time, the 3D sensor 35 follows the driving motor 3 29 to perform circular rotation, and the 3D sensor 35 performs size detection and roughness detection on the milling surface of the center hole.

[0043] During the milling process, the 3D sensor 35 is used to detect the size of the milling surface to prevent over-milling or under-milling. At the same time, during the milling process, the 3D sensor 35 is used to detect whether the roughness of the milling surface meets the requirements. If not, it means that the milling cutter 54 is excessively worn and needs to be replaced. The milling component 3 is stopped and reset, and milling is continued after the milling cutter 54 is replaced.

[0044] After the milling is completed, the center hole of the outer spherical bearing seat is scanned twice in a circular rotation by the 3D sensor 35 to determine that the size of the center hole after milling meets the requirements and the coaxiality meets the requirements; When a deviation in the coaxiality of the center hole of the outer spherical bearing seat is detected, it indicates that there is a problem with the clamping assembly 4, and the staff is notified to conduct relevant inspections and adjustments.

[0045] After the milling is completed, the output end of the hydraulic telescopic cylinder 42 is controlled to retract, and the top block 43 does not contact the substrate 5. Then the output end of the hydraulic telescopic cylinder 5 46 is controlled to retract to prevent the substrate 5 from colliding with the fixed component 39 when rotating.

[0046] Control the drive motor 8 to rotate, so that the substrate 5 rotates another 90 degrees along the last rotation direction, so that the side of the substrate 5 without the external spherical bearing seat is horizontally facing upward, and the external spherical bearing seat to be processed is clamped and placed on the support block 10 by the robot. This process is consistent with the operation process of placing the first external spherical bearing seat, and will not be repeated here.

[0047] After the second outer spherical bearing seat is placed, the driving motor 8 is controlled to run again, so that the base plate 5 is rotated 90 degrees again along the last rotation direction, so that the second outer spherical bearing seat faces the side of the milling component 3, and the first outer spherical bearing seat faces the side of the drilling component 2; Then, the output end of the hydraulic telescopic cylinder 5 46 on the fixing assembly 39 is controlled to extend again, so that the connecting plates 40 are brought closer to each other, and then the output end of the hydraulic telescopic cylinder 42 is controlled to extend, so that the top block 43 clamps and fixes the substrate 5, thereby improving the stability of the substrate 5 during the processing and improving the processing accuracy; At the same time, the drilling assembly 2 and the milling assembly 3 are started to machine the first outer spherical bearing seat and the second outer spherical bearing seat respectively; The milling process of the second outer spherical bearing seat is consistent with the operation process of the first milling process, and the specific processing data of the second outer spherical bearing seat is adjusted accordingly according to the relevant model specifications of the outer spherical bearing seat; When drilling the first outer spherical bearing seat, the processor controls the drilling assembly 2 to run the relevant program for processing the outer spherical bearing seat of this model and specification, controls the output end of the three-axis linear motor group 1 48 to move, so that the drill bit 53 on the driving motor 49 is close to the position to be drilled, and starts drilling; During the drilling process, the cylinder 24 is rotated by driving the motor 25 to make the nozzle 27 face the drilling position, and the spray distance and spray angle of the nozzle 27 are adjusted in conjunction with the electric telescopic rod 21. The pump body sprays coolant to the outer spherical bearing seat through the nozzle 27 to cool and flush the drill bit 53.

[0048] After the drilling is completed, the drilling component 2 is controlled to move and reset, and the outer spherical bearing seat is scanned again by the laser scanning sensor 26. The processor re-establishes a three-dimensional model of the scanned contour information of the outer spherical bearing seat and compares it with the corresponding three-dimensional model stored in advance to detect whether the processing information of the drilling meets the requirements. The processing information includes: position, aperture, etc.

[0049] If the processing information of the drilling does not meet the processing requirements, it indicates that there is a problem with the drill bit 53 of the drilling assembly 2. The staff is notified to check and adjust the state of the drill bit 53 of the drilling assembly 2, and the outer spherical bearing seat is recycled.

[0050] The driving motor 8 is controlled to operate again, so that the base plate 5 is rotated 90 degrees again along the last rotation direction, so that the first outer spherical bearing seat is horizontally facing upwards, and the second outer spherical bearing seat is horizontally facing downwards; After the inspection of the first outer spherical bearing seat is completed, the output end of the hydraulic telescopic cylinder three 52 is controlled to extend, and the output end of the hydraulic telescopic cylinder two 19 is controlled to retract, and then it is taken out by the robot, and the qualified outer spherical bearing seat is placed on the next process, and the unqualified outer spherical bearing seat is placed at the recycling area for recycling, and a piece of outer spherical bearing seat to be processed is clamped for clamping, so as to carry out continuous processing.

[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0052] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A processing device for an outer spherical bearing seat, characterized in that: The invention comprises a workbench (1), wherein a drilling assembly (2) and a milling assembly (3) are arranged on the workbench (1), a clamping assembly (4) is arranged between the drilling assembly (2) and the milling assembly (3), the clamping assembly (4) comprises a rotatable base plate (5), a groove (9) is provided at the center of both sides along the thickness direction of the base plate (5), four support blocks (10) are slidably connected to both sides along the thickness direction of the base plate (5), the four support blocks (10) move relative to each other with the center of the groove (9) as a base point, a strip opening (11) is formed between two adjacent support blocks (10), a push block (16) is slidably connected to the side of each support block (10) facing away from the base plate (5), two hydraulic telescopic cylinders (52) are provided on the side of the support block (10) facing away from the base plate (5), and a pressure block (20) is fixedly connected to the output end of the hydraulic telescopic cylinder (52); An electric telescopic rod 1 (21) is fixedly connected to the four corners of the groove 1 (9); the output end of the electric telescopic rod 1 (21) is fixedly connected to a connecting block 1 (22); a groove 2 (23) is formed on the connecting block 1 (22); a cylinder (24) is rotatably connected in the groove 2 (23); a laser scanning sensor (26) is embedded on the outer circumferential surface of the cylinder (24); and a nozzle 1 (27) is embedded on the outer circumferential surface of the cylinder (24) facing away from the laser scanning sensor (26); A cavity (28) is provided at the center of the base plate (5), and two drive motors (29) are fixedly connected in the cavity (28) and are arranged away from each other. The output shafts of the two drive motors (29) pass through the cavity (28) and are fixedly connected to sleeves (30). The sleeve (30) is fixedly connected to an electric telescopic rod (31) on a side away from the drive motor (29). The output end of the electric telescopic rod (31) is fixedly connected to a connecting block (32). Two electric telescopic rods (33) are fixedly connected to the connecting block (32), and the output end of one of the electric telescopic rods (33) is fixedly connected to a nozzle (34), and the output end of the other electric telescopic rod (33) is fixedly connected to a 3D sensor (35). The laser scanning sensor (26) and the 3D sensor (35) are both signal-connected to a processor.

2. The processing equipment for an outer spherical bearing seat according to claim 1, characterized in that: The clamping assembly (4) is provided with fixing assemblies (39) on both sides along the width direction of the workbench (1), and the fixing assembly (39) comprises two connecting plates (40) slidably connected to the workbench (1), the two connecting plates (40) being symmetrically arranged with the center of the base plate (5) as a reference, the connecting plates (40) being provided with notches (41), the notches (41) of the two connecting plates (40) being arranged opposite to each other, four hydraulic telescopic cylinders (42) being arranged in the notches (41) of each connecting plate (40), the four hydraulic telescopic cylinders (42) being arranged in a group of two on both sides of the connecting plate (40) along the height direction, the two hydraulic telescopic cylinders (42) in the same group being arranged opposite to each other with the central axis of the rotating shaft (6) as a reference, the fixed ends of the two hydraulic telescopic cylinders (42) being fixedly connected to the inner wall of the notch (41), and the output ends of the two hydraulic telescopic cylinders (42) being fixedly connected to a top block (43).

3. The processing equipment for an outer spherical bearing seat according to claim 2, characterized in that: The base plate (5) is fixedly connected to a rotating shaft (6) at the center of both sides along the width direction of the workbench (1); the rotating shaft (6) is rotatably connected to a fixed plate (7) on the side away from the base plate (5); the fixed plate (7) is fixedly connected to the workbench (1); one of the rotating shafts (6) passes through the fixed plate (7) and is fixedly connected to a drive motor (8); the drive motor (8) is fixedly connected to the fixed plate (7).

4. The processing equipment for an outer spherical bearing seat according to claim 3 is characterized in that: The four support blocks (10) are evenly distributed in a circle with the center of the groove 1 (9) as a reference, and the sliding direction of the push block (16) is consistent with that of the support block (10).

5. The processing equipment for an outer spherical bearing seat according to claim 4, characterized in that: The input ends of the nozzle 1 (27) and the nozzle 2 (34) are connected to the pump body through pipelines, and regulating valves are provided on the pipelines connecting the nozzle 1 (27) and the nozzle 2 (34) to the pump body. The input end pipelines of the pump body are connected to a liquid storage tank, and the liquid storage tank stores coolant.

6. The processing equipment for an outer spherical bearing seat according to claim 5, characterized in that: The inner wall of the groove one (9) is provided with a hydraulic slip ring one (36), and the hydraulic slip ring one (36) is sleeved on the output shaft of the drive motor three (29); The hydraulic slip ring 1 (36) comprises a rotor ring and a stator ring sleeved outside the rotor ring, the rotor ring is fixedly connected to the output shaft of the drive motor 3 (29), the stator ring is fixedly connected to the inner wall of the groove 1 (9), and the output connecting wire and the output connecting pipe of the rotor ring of the hydraulic slip ring 1 (36) are both inserted into the sleeve (30); A shell (37) is arranged on the outside of the hydraulic-electric slip ring (36). The shell (37) is fixedly connected to the inner wall of the groove (9). The shell (37) wraps the hydraulic-electric slip ring (36). The sleeve (30) passes through the shell (37) and is sealed and rotatably connected to the shell (37).

7. The processing equipment for an outer spherical bearing seat according to claim 6, characterized in that: A second hydraulic-electric slip ring (38) is sleeved on the rotating shaft (6), a stator ring of the second hydraulic-electric slip ring (38) is fixedly connected to a fixed plate (7), and a rotor ring of the second hydraulic-electric slip ring (38) is fixedly connected to the rotating shaft (6); The input end of the nozzle 1 (27) is connected to the pipeline of the pump body through the hydraulic slip ring 2 (38), the input end of the nozzle 2 (34) is connected to the pipeline of the pump body through the hydraulic slip ring 1 (36) and the hydraulic slip ring 2 (38), the signal line connecting the laser scanning sensor (26) to the processor is connected through the hydraulic slip ring 2 (38), and the signal line connecting the 3D sensor (35) to the processor is connected through the hydraulic slip ring 1 (36) and the hydraulic slip ring 2 (38).

8. The processing equipment for an outer spherical bearing seat according to claim 7, characterized in that: A groove three (47) is provided on the workbench (1) below the corresponding clamping assembly (4), a filter screen is provided inside the groove three (47), a pipeline of the groove three (47) is connected to a coolant filter, and the coolant filter is connected to a liquid storage tank.

9. The processing equipment for an outer spherical bearing seat according to claim 8, characterized in that: The drilling assembly (2) comprises a three-axis linear motor group one (48), the output end of the three-axis linear motor group one (48) being fixedly connected to a drive motor four (49), and the output end of the drive motor four (49) being fixedly connected to a drill bit (53).

10. The processing equipment for an outer spherical bearing seat according to claim 9, characterized in that: The milling assembly (3) comprises a three-axis linear motor group 2 (50), the output end of the three-axis linear motor group 2 (50) being fixedly connected to a drive motor 5 (51), and the output end of the drive motor 5 (51) being fixedly connected to a milling cutter (54).

Citation Information

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