Planetary roller screw packing device with automatic cutting function
By designing a planetary roller screw packaging device with automatic cutting function, including cutting, clamping, winding and tensioning mechanisms, the problems of changes in packaging materials in existing packaging equipment, lack of protection of parts and the need for manual intervention are solved, and an efficient and precise automated packaging process is achieved.
Patent Information
- Application Number
- CN202510283486.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-02
AI Technical Summary
The existing packaging equipment lacks automatic cutting function, which leads to slack or unevenness in the tension of the packaging material, lacks protection for individual parts, and requires manual intervention to adjust packaging parameters, affecting the level of automation and efficiency.
A planetary roller screw packaging device with automatic cutting function is designed, including a cutting mechanism, clamping mechanism, winding mechanism and tensioning mechanism. Through the close cooperation of these mechanisms, fully automatic control of the packaging process is realized.
The packaging process is automated, accurate and efficient, and the packaging quality and production efficiency are improved, the interference of human factors is avoided, and the uniformity and integrity of each packaging unit is ensured.
Smart Images

Figure CN119911492A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging devices, in particular to a planetary roller screw packaging device with an automatic cutting function. Background Art
[0002] In recent years, with the continuous progress of automation technology and mechanical engineering, the packaging industry has gradually moved towards intelligence and automation. Traditional packaging methods mainly rely on manual operation or semi-automatic equipment, but these methods have disadvantages such as low efficiency, poor precision, and cumbersome operation.
[0003] There are many types of packaging equipment and solutions on the market, including pneumatic and hydraulic driven packaging systems. Most of these devices focus on improving packaging speed and packaging accuracy. For example, pneumatically driven balers can complete the work during the tightening and winding of packaging materials.
[0004] With regard to the above-mentioned prior art, firstly, the lack of tension change causes the packaging material to become loose or uneven, thus affecting the packaging quality; secondly, the lack of protection for individual parts causes wear and tear when parts collide; finally, although many existing packaging equipment have achieved partial automation, manual intervention is still required to adjust packaging parameters or handle abnormal situations, thus affecting the overall automation level and efficiency. Therefore, those skilled in the art provide a planetary roller screw packaging device with automatic cutting function to solve the problems raised in the above background. Summary of the invention
[0005] The object of the present invention is to provide a planetary roller screw packaging device with an automatic cutting function to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The packaging device includes a cutting mechanism, a clamping mechanism, a winding mechanism and a tensioning mechanism. The cutting mechanism and the clamping mechanism are tightly connected, the winding mechanism and the clamping mechanism are tightly connected, and the tensioning mechanism and the winding mechanism are tightly connected. The tensioning mechanism is used to maintain the tension of the material. The cutting mechanism is used to cut the positioned packaging material to a fixed length or at a fixed point. The clamping mechanism is used to stably clamp and guide the planetary roller screw. The winding mechanism is used to surround and wrap the planetary roller screw.
[0008] By adopting the above technical solution, the cutting mechanism and the clamping mechanism are tightly connected, the winding mechanism and the clamping mechanism are tightly connected, and the tensioning mechanism and the winding mechanism are tightly connected. The tensioning mechanism is used to maintain the tension of the packaging material, ensure the stability of the packaging material, and avoid loosening or unevenness during the packaging process. The cutting mechanism is used to cut the positioned packaging material to a fixed length or a fixed point to ensure the accurate packaging length. The clamping mechanism is used to stably clamp and guide the planetary roller screw to prevent the screw from deviating or running unsteadily during operation, ensuring high precision during the packaging process. The winding mechanism is used to surround and cover the planetary roller screw to fix and protect the screw. By adopting the above technical solution, the packaging device is automated, precise and efficient, effectively improving the packaging quality and production efficiency.
[0009] Furthermore, the clamping mechanism includes a feeding assembly, a clamping assembly and an electric slide rail. The feeding assembly and the winding mechanism are fastened together, the electric slide rail and the feeding assembly are fastened together, and the electric slide rail and the clamping assembly are transmission-connected.
[0010] By adopting the above technical solution, the clamping mechanism is designed as a multifunctional structure, and the precise feeding and stable clamping of the packaging material are achieved through the close connection of the feeding component, the clamping component and the electric slide rail. The feeding component is tightly connected to the winding mechanism to ensure the stability during the feeding process; the electric slide rail is tightly connected to the feeding component, and the feeding component can move smoothly through the drive of the electric slide rail to ensure the smooth transmission of the material; the transmission connection between the electric slide rail and the clamping component realizes the precise displacement of the clamping component, so that the clamping mechanism can be adjusted at any time during the material transmission process, thereby improving the clamping accuracy. By adopting the above technical solution, the clamping mechanism can accurately clamp and position the planetary roller screw to ensure the efficiency and accuracy of the material packaging process.
[0011] Furthermore, the loading assembly includes a lifting hydraulic cylinder, a lifting block, an airbag, a loading box and a limiting transmission belt. The lifting hydraulic cylinder and the loading box are fastened together, the lifting hydraulic cylinder and the lifting block are transmission-connected, the airbag and the lifting block are fastened together, the lifting blocks are arranged in a stepped manner, and the limiting transmission belt is used to control the loading rate of the planetary roller screw.
[0012] By adopting the above technical solution, the feeding assembly is a key component of the clamping mechanism, and its function is to provide stable material transportation. The lifting hydraulic cylinder is tightly connected to the feeding box, and the working drive of the hydraulic cylinder enables the feeding box to move up and down, which is convenient for the supply of materials. The lifting hydraulic cylinder is connected to the lifting block by transmission, and the lifting block is driven by hydraulic pressure to ensure that the packaging material enters the system smoothly. The airbag and the lifting block are tightly connected, and the airbag can adjust the air pressure as needed to control the lifting speed of the lifting block, thereby further improving the stability of feeding. The stepped arrangement design of the lifting block helps to improve the stability and uniformity of material transmission. The limiting transmission belt accurately controls the feeding rate to avoid excessively fast or slow material transportation, ensuring that the feeding process of the planetary roller screw is smooth and orderly. By adopting the above technical solution, the feeding assembly can accurately control the feeding process, ensure the stable transmission of materials, and avoid packaging failures caused by unstable material supply. Furthermore, the clamping mechanism includes a clamping block, a sliding block, a clamping claw, a clamping electromagnetic block, a clamping elastic part, a clamping magnetic block, a rotating motor, a sliding screw, a sliding motor, a clamping frame and a movable wire rail. The sliding block and the clamping block are slidingly connected, the clamping block and the clamping frame are rotatably connected, the sliding motor and the clamping block are tightly connected, the sliding motor and the sliding screw are transmission-connected, the sliding screw and the sliding block are transmission-connected, the rotating motor and the clamping frame are tightly connected, the rotating motor and the clamping block are transmission-connected, the clamping claw and the sliding block are slidingly connected, the clamping electromagnetic block and the sliding block are tightly connected, the clamping elastic part and the clamping electromagnetic block are tightly connected, the clamping elastic part and the clamping magnetic block are tightly connected, the clamping electromagnetic block and the clamping magnetic block are magnetically pole-repelling transmission, and the movable wire rail and the clamping frame are transmission-connected.
[0013] By adopting the above technical solution, the sliding block and the clamping block are connected by sliding, so that the clamping block can be precisely adjusted; the clamping block and the clamping frame are connected by rotation, so that the clamping block can be flexibly rotated when needed to adapt to different clamping angles. The fastening connection between the sliding motor and the clamping block enables the clamping block to move accurately in different directions under electric drive. The transmission connection between the sliding motor and the sliding screw further improves the moving accuracy of the clamping block. The connection between the rotating motor and the clamping frame enables the entire clamping frame to rotate according to demand, which is convenient for adjusting the clamping position. The clamping electromagnetic block and the clamping block achieve stable control of the clamping force through magnetic attraction or repulsion, preventing the clamping from being too loose or too tight. The combination of the clamping elastic member with the clamping electromagnetic block and the clamping magnetic block makes the force in the clamping process more uniform and reduces the error during clamping. The moving wire rail ensures that the clamping frame can move smoothly and accurately during the entire clamping process. By adopting the above technical solution, the clamping mechanism realizes efficient and accurate clamping operation, and improves the overall accuracy and stability of the packaging system.
[0014] Furthermore, the winding mechanism includes an inner winding component, an outer winding component, and a winding frame. The winding frame is located outside the clamping frame. The inner winding component and the winding frame are tightly connected. The outer winding component and the inner winding component are tightly connected. The outer winding component includes an outer winding block, a winding motor, a tape motor and a tape column. The outer winding block is in a circular shape. The winding motor and the winding frame are tightly connected. The winding motor and the outer winding block are transmission-connected. The winding motor and the outer winding block are tightly connected. The winding motor and the tape column are transmission-connected.
[0015] By adopting the above technical solution, the winding mechanism forms a multi-level winding system by fastening the inner and outer winding components to ensure the complete covering of the planetary roller screw. The inner winding component forms a basic winding frame by connecting with the winding frame to provide support. The outer winding component forms the core functional unit of winding by fastening with the inner winding component. The outer winding block is designed as a circular ring to meet the winding requirements of different diameters. The winding motor drives the rotation of the outer winding block by connecting with the winding frame, thereby realizing the winding operation of the screw. The connection between the tape motor and the tape column is responsible for the traction and tensioning of the tape to ensure the tension and stability of the tape during the winding process. By adopting the above technical solution, the winding mechanism can efficiently and stably wrap the planetary roller screw around, thereby protecting the screw and improving the tightness and integrity of the packaging.
[0016] Furthermore, the inner winding component includes a moving block, a reset column, a reset motor, an inner winding frame, a vertical electromagnetic block, a vertical magnetic block and a vertical elastic member. The inner winding frame and the winding frame are tightly connected, the moving block and the inner winding frame are slidingly connected, the reset motor and the moving block are tightly connected, the reset motor and the reset column are transmission-connected, the vertical electromagnetic block and the inner winding frame are tightly connected, the vertical electromagnetic block and the vertical elastic member are tightly connected, the vertical elastic member and the vertical magnetic block are tightly connected, and the vertical electromagnetic block and the vertical magnetic block are transmission-driven by attracting each other's magnetic poles.
[0017] By adopting the above technical solution, the inner winding assembly can provide flexible longitudinal adjustment during the winding process, making the winding tightness more adjustable. The reset motor and the moving block ensure the accuracy of the inner winding by accurately controlling the position of the inner winding assembly, avoiding uneven winding caused by deviation.
[0018] Furthermore, the cutting mechanism comprises a cutting knife, a cutting block and a cutting motor, the cutting block and the outer winding block are slidably connected, the cutting knife and the cutting block are slidably connected, and the cutting motor and the cutting block are transmission-connected.
[0019] By adopting the above technical solution, the cutting knife and the cutting block are connected by sliding to ensure the precise movement of the knife during the cutting process. The cutting motor drives the cutting block to perform cutting action to ensure that the packaging material is cut into a fixed length or fixed point. The cutting block is connected to the outer winding block so that after the winding is completed, the cutting process can be completed automatically to achieve precise cutting of the packaging material. The automation of the cutting process can effectively improve the packaging efficiency and ensure that the length of each cutting is consistent, avoiding waste caused by human operation errors.
[0020] Furthermore, the tensioning mechanism includes a tensioning rod, a pressure sensor, a direction block and an opposing motor, the direction block and the outer winding block are slidingly connected, the opposing motor and the direction block are transmission connected, the tensioning rod and the direction block are tightly connected, and the pressure sensor and the tensioning rod are tightly connected.
[0021] By adopting the above technical solution, the tension rod adjusts the tension of the winding material through the connection with the direction block. The pressure sensor monitors the pressure changes of the tension rod in real time to ensure the stability of the tension during the winding process. The opposite motor adjusts the tension rod through the adjustment of the direction block to control the tension of the packaging material. Through the precise control of the opposite motor, it can be ensured that the tension of the material during the winding process is always maintained in an ideal state. Through the precise adjustment of the tensioning mechanism, it is ensured that the tension of the packaging material is always in the best state during the winding process, thereby improving the packaging quality, avoiding material relaxation or over-stretching, and ensuring the stability and aesthetics of each package.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] By introducing the close cooperation of the cutting mechanism, the clamping mechanism, the winding mechanism and the tensioning mechanism, the present invention realizes the full automatic control of the packaging process. Through the precise mechanical connection and electric control transmission between these mechanisms, the efficient operation of each link is guaranteed, the interference of human factors is avoided, and the packaging accuracy is greatly improved. For example, the clamping mechanism ensures the precise adjustment of the clamping block at different positions through the transmission connection of the sliding motor and the sliding screw, and further improves the stable clamping of the planetary roller screw. The sliding connection between the cutting knife and the cutting block in the cutting mechanism makes the cutting action accurate and avoids the errors caused by manual operation. This automated design significantly reduces the need for manual intervention and improves the efficiency and stability of the entire packaging process; the tensioning rod and pressure sensor in the tensioning mechanism monitor the tension changes of the packaging material in real time, and finely adjust the tensioning rod through the opposite motor to ensure that the winding material is always in the best tension state. This design not only optimizes the wrapping effect, but also improves the tightness and stability of the packaging appearance, thereby ensuring the uniformity and integrity of each packaging unit; the design of the feeding component takes into account the stable material conveying and positioning accuracy, and uses a lifting hydraulic cylinder and a limit transmission belt to control the feeding rate to ensure the smooth input of materials. The connection between the feeding box and the lifting block allows the material to move up and down smoothly under hydraulic drive. At the same time, the airbag adjusts the air pressure to make the lifting speed of the lifting block more flexible, further ensuring the stability of the feeding process. The precise control of the feeding component greatly reduces equipment failures or production stagnation caused by unstable material supply during the packaging process, ensuring the continuity and reliability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the structure of the feeding assembly of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention;
[0027] Figure 4 This is a schematic diagram of the clamp structure of the present invention;
[0028] Figure 5 This is a schematic diagram of the structure of the outer winding assembly of the present invention;
[0029] Figure 6 This is a schematic diagram of the structure of the inner winding assembly of the present invention;
[0030] Figure 7 It is a schematic diagram of the structure of the cutting mechanism of the present invention;
[0031] Figure 8 It is a schematic diagram of the tensioning mechanism structure of the present invention.
[0032] In the figure: 1, cutting mechanism; 11, cutting knife; 12, cutting block; 13, cutting motor; 2, clamping mechanism; 21, feeding assembly; 211, lifting hydraulic cylinder; 212, lifting block; 213, air bag; 214, feeding box; 215, limit transmission belt; 22, clamping assembly; 221, clamping block; 222, sliding block; 223, clamping claw; 224, clamping electromagnetic block; 225, clamping elastic member; 226, clamping magnetic block; 227, rotating motor; 228, sliding screw; 229, sliding motor; 2210, clamping frame ;2211, movable wire rail;23, electric slide rail;3, winding mechanism;31, inner winding assembly;311, moving block;312, reset column;313, reset motor;314, inner winding frame;315, vertical electromagnetic block;316, vertical magnetic block;317, vertical elastic member;32, outer winding assembly;321, outer winding block;322, winding motor;323, tape motor;324, tape column;33, winding frame;4, tensioning mechanism;41, tensioning rod;42, pressure sensor;43, direction block;44, opposite motor. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figure 1 - Figure 8 As shown, the present invention provides a technical solution of a planetary roller screw packaging device with automatic cutting function:
[0035] The packaging device includes a cutting mechanism 1, a clamping mechanism 2, a winding mechanism 3 and a tensioning mechanism 4. The cutting mechanism 1 is tightly connected to the clamping mechanism 2, the winding mechanism 3 is tightly connected to the clamping mechanism 2, the tensioning mechanism 4 is tightly connected to the winding mechanism 3, the tensioning mechanism 4 is used to maintain the tension of the material, the cutting mechanism 1 is used to cut the positioned packaging material to a fixed length or at a fixed point, the clamping mechanism 2 is used to stably clamp and guide the planetary roller screw, and the winding mechanism 3 is used to surround and wrap the planetary roller screw.
[0036] By adopting the above technical solution, the cutting mechanism 1 and the clamping mechanism 2 are tightly connected, the winding mechanism 3 and the clamping mechanism 2 are tightly connected, and the tensioning mechanism 4 and the winding mechanism 3 are tightly connected. The tensioning mechanism 4 is used to maintain the tension of the packaging material, ensure the stability of the packaging material, and avoid loosening or unevenness during the packaging process. The cutting mechanism 1 is used to cut the positioned packaging material to a fixed length or fixed point to ensure the accurate packaging length. The clamping mechanism 2 is used to stably clamp and guide the planetary roller screw to prevent the screw from deviating or running unsteadily during operation, ensuring high precision during the packaging process. The winding mechanism 3 is used to surround and cover the planetary roller screw to fix and protect the screw. By adopting the above technical solution, the packaging device is automated, precise and efficient, effectively improving the packaging quality and production efficiency.
[0037] Furthermore, the clamping mechanism 2 includes a feeding component 21, a clamping component 22 and an electric slide rail 23, the feeding component 21 and the winding mechanism 3 are fastened together, the electric slide rail 23 and the feeding component 21 are fastened together, and the electric slide rail 23 and the clamping component 22 are transmission-connected.
[0038] By adopting the above technical solution, the clamping mechanism 2 is designed as a multifunctional structure, and the accurate feeding and stable clamping of the packaging material are achieved through the close connection of the feeding component 21, the clamping component 22 and the electric slide rail 23. The feeding component 21 is tightly connected to the winding mechanism 3 to ensure the stability during the feeding process; the electric slide rail 23 is tightly connected to the feeding component 21, and the feeding component 21 can move smoothly through the drive of the electric slide rail 23 to ensure the smooth transmission of the material; the transmission connection between the electric slide rail 23 and the clamping component 22 realizes the precise displacement of the clamping component 22, so that the clamping mechanism 2 can be adjusted at any time during the material transmission process, thereby improving the clamping accuracy. By adopting the above technical solution, the clamping mechanism 2 can accurately clamp and position the planetary roller screw to ensure the efficiency and accuracy of the material packaging process.
[0039] Furthermore, the feeding assembly 21 includes a lifting hydraulic cylinder 211, a lifting block 212, an airbag 213, a feeding box 214 and a limiting transmission belt 215. The lifting hydraulic cylinder 211 and the feeding box 214 are fastened together, the lifting hydraulic cylinder 211 and the lifting block 212 are transmission-connected, the airbag 213 and the lifting block 212 are fastened together, the lifting blocks 212 are arranged in a stepped shape, and the limiting transmission belt 215 is used to control the feeding rate of the planetary roller screw.
[0040] By adopting the above technical solution, the feeding assembly 21 is a key component of the clamping mechanism 2, and its function is to provide stable material transportation. The lifting hydraulic cylinder 211 is tightly connected to the feeding box 214, and the working drive of the hydraulic cylinder enables the feeding box 214 to move up and down, which is convenient for the supply of materials. The lifting hydraulic cylinder 211 is transmission-connected to the lifting block 212, and the lifting block 212 is hydraulically driven to ensure that the packaging material enters the system smoothly. The airbag 213 is tightly connected to the lifting block 212, and the airbag 213 can adjust the air pressure as needed to control the lifting speed of the lifting block 212, thereby further improving the stability of feeding. The stepped arrangement design of the lifting block 212 helps to improve the stability and uniformity of material transmission. The limiting transmission belt 215 accurately controls the feeding rate to avoid the material being transported too fast or too slow, thereby ensuring that the feeding process of the planetary roller screw is smooth and orderly. By adopting the above technical solution, the feeding component 21 can accurately control the feeding process, ensure the stable transmission of materials, and avoid packaging failures caused by unstable material supply. Furthermore, the clamping mechanism 2 includes a clamping block 221, a sliding block 222, a clamping claw 223, a clamping electromagnetic block 224, a clamping elastic member 225, a clamping magnetic block 226, a rotating motor 227, a sliding screw 228, a sliding motor 229, a clamping frame 2210 and a moving wire rail 2211. The sliding block 222 is slidably connected to the clamping block 221, the clamping block 221 is rotatably connected to the clamping frame 2210, the sliding motor 229 is fixedly connected to the clamping block 221, the sliding motor 229 is transmission-connected to the sliding screw 228, and the sliding screw 228 is connected to the sliding block 222 by transmission, the rotating motor 227 is fixedly connected to the clamping frame 2210, the rotating motor 227 is connected to the clamping block 221 by transmission, the clamping claw 223 is slidably connected to the sliding block 222, the clamping electromagnetic block 224 is fixedly connected to the sliding block 222, the clamping elastic member 225 is fixedly connected to the clamping electromagnetic block 224, the clamping elastic member 225 is fixedly connected to the clamping magnetic block 226, the clamping electromagnetic block 224 and the clamping magnetic block 226 are driven by magnetic poles repelling each other, and the movable wire rail 2211 is connected to the clamping frame 2210 by transmission.
[0041] By adopting the above technical solution, the sliding block 222 and the clamping block 221 are connected by sliding, so that the clamping block 221 can be precisely adjusted; the clamping block 221 and the clamping frame 2210 are rotatably connected, so that the clamping block 221 can be flexibly rotated when needed to adapt to different clamping angles. The fastening connection between the sliding motor 229 and the clamping block 221 enables the clamping block 221 to move accurately in different directions under electric drive. The transmission connection between the sliding motor 229 and the sliding screw 228 further improves the moving accuracy of the clamping block 221. The connection between the rotating motor 227 and the clamping frame 2210 enables the entire clamping frame 2210 to rotate as needed, which is convenient for adjusting the clamping position. The clamping electromagnetic block 224 and the clamping block 221 achieve stable control of the clamping force through magnetic attraction or repulsion, preventing the clamping from being too loose or too tight. The combination of the clamping elastic member 225, the clamping electromagnetic block 224 and the clamping magnetic block 226 makes the force in the clamping process more uniform, reducing the error during clamping. The moving wire rail 2211 ensures that the clamping frame 2210 can move smoothly and accurately during the entire clamping process. By adopting the above technical solution, the clamping mechanism 2 realizes efficient and accurate clamping operation, improving the overall accuracy and stability of the packaging system.
[0042] Furthermore, the winding mechanism 3 includes an inner winding component 31, an outer winding component 32, and a winding frame 33. The winding frame 33 is located outside the clamping frame 2210. The inner winding component 31 and the winding frame 33 are fastened together. The outer winding component 32 and the inner winding component 31 are fastened together. The outer winding component 32 includes an outer winding block 321, a winding motor 322, a tape motor 323 and a tape column 324. The outer winding block 321 is in a circular shape. The winding motor 322 and the winding frame 33 are fastened together. The winding motor 322 and the outer winding block 321 are transmission-connected. The winding motor 322 and the outer winding block 321 are fastened together. The winding motor 322 and the tape column 324 are transmission-connected.
[0043] By adopting the above technical solution, the winding mechanism 3 forms a multi-level winding system through the fastening connection of the inner and outer winding components 32, ensuring the complete covering of the planetary roller screw. The inner winding component 31 forms a basic winding frame through the connection with the winding frame 33 to provide support. The outer winding component 32 forms the core functional unit of the winding through the fastening connection with the inner winding component 31. The outer winding block 321 is designed as a circular ring to meet the winding requirements of different diameters. The winding motor 322 drives the rotation of the outer winding block 321 through the connection with the winding frame 33, thereby realizing the winding operation of the screw. The connection between the tape motor 323 and the tape column 324 is responsible for the traction and tensioning of the tape, ensuring the tension and stability of the tape during the winding process. By adopting the above technical solution, the winding mechanism 3 can efficiently and stably wrap the planetary roller screw around, thereby protecting the screw and improving the tightness and integrity of the packaging.
[0044] Furthermore, the inner winding assembly 31 includes a moving block 311, a reset column 312, a reset motor 313, an inner winding frame 314, a vertical electromagnetic block 315, a vertical magnetic block 316 and a vertical elastic member 317. The inner winding frame 314 and the winding frame 33 are fastened together, the moving block 311 and the inner winding frame 314 are slidably connected, the reset motor 313 and the moving block 311 are fastened together, the reset motor 313 and the reset column 312 are transmission-connected, the vertical electromagnetic block 315 and the inner winding frame 314 are fastened together, the vertical electromagnetic block 315 and the vertical elastic member 317 are fastened together, the vertical elastic member 317 and the vertical magnetic block 316 are fastened together, and the vertical electromagnetic block 315 and the vertical magnetic block 316 are transmission-connected by attracting each other's magnetic poles.
[0045] By adopting the above technical solution, the inner winding assembly 31 can provide flexible longitudinal adjustment during the winding process, making the winding tightness more adjustable. The reset motor 313 and the moving block 311 ensure the accuracy of the inner winding by accurately controlling the position of the inner winding assembly 31, avoiding uneven winding caused by deviation.
[0046] Furthermore, the cutting mechanism 1 includes a cutting knife 11, a cutting block 12 and a cutting motor 13, the cutting block 12 and the outer winding block 321 are slidably connected, the cutting knife 11 and the cutting block 12 are slidably connected, and the cutting motor 13 and the cutting block 12 are transmission-connected.
[0047] By adopting the above technical solution, the cutting knife 11 and the cutting block 12 are connected by sliding to ensure the precise movement of the cutting knife during the cutting process. The cutting motor 13 drives the cutting block 12 to perform cutting action to ensure that the packaging material is cut into a fixed length or fixed point. The cutting block 12 is connected to the outer winding block 321, so that after the winding is completed, the cutting process can be automatically completed to achieve precise cutting of the packaging material. The automation of the cutting process can effectively improve the packaging efficiency and ensure that the length of each cutting is consistent, avoiding waste caused by human operation errors.
[0048] Furthermore, the tensioning mechanism 4 includes a tensioning rod 41, a pressure sensor 42, a direction block 43 and an opposing motor 44, the direction block 43 and the outer winding block 321 are slidingly connected, the opposing motor 44 and the direction block 43 are transmission connected, the tensioning rod 41 and the direction block 43 are fastened together, and the pressure sensor 42 and the tensioning rod 41 are fastened together.
[0049] By adopting the above technical solution, the tightening rod adjusts the tension of the winding material by connecting with the direction block 43. The pressure sensor 42 monitors the pressure change of the tension rod 41 in real time to ensure the stability of the tension during the winding process. The opposite motor 44 adjusts the tension rod 41 through the adjustment of the direction block 43, thereby controlling the tension of the packaging material. Through the precise control of the opposite motor 44, it can be ensured that the tension of the material during the winding process is always maintained in an ideal state. Through the precise adjustment of the tensioning mechanism 4, it is ensured that the tension of the packaging material is always in the best state during the winding process, thereby improving the packaging quality, avoiding material relaxation or excessive stretching, and ensuring the stability and aesthetics of each package.
[0050] Working principle of the present invention:
[0051] By introducing the close cooperation of the cutting mechanism 1, the clamping mechanism 2, the winding mechanism 3 and the tensioning mechanism 4, the present invention realizes the full automatic control of the packaging process. Through the precise mechanical connection and electric control transmission between these mechanisms, the efficient operation of each link is guaranteed, the interference of human factors is avoided, and the packaging accuracy is greatly improved. For example, the clamping mechanism 2 ensures the precise adjustment of the clamping block 221 at different positions through the transmission connection of the sliding motor 229 and the sliding screw 228, and further improves the stable clamping of the planetary roller screw. The sliding connection between the cutting knife 11 and the cutting block 12 in the cutting mechanism 1 makes the cutting action accurate and avoids the error caused by manual operation. This automated design significantly reduces the need for manual intervention and improves the efficiency and stability of the entire packaging process; the tensioning rod 41 and the pressure sensor 42 in the tensioning mechanism 4 monitor the tension changes of the packaging material in real time, and finely adjust the tensioning rod 41 through the opposite motor 44, ensuring that the winding material is always in the best tension state. This design not only optimizes the wrapping effect, but also improves the tightness and stability of the packaging appearance, thereby ensuring the uniformity and integrity of each packaging unit; the design of the feeding component 21 takes into account the stable material transportation and positioning accuracy, and uses a lifting hydraulic cylinder 211 and a limiting transmission belt 215 to control the feeding rate to ensure the smooth input of materials. The connection between the feeding box 214 and the lifting block 212 allows the material to move up and down smoothly under hydraulic drive. At the same time, the airbag 213 adjusts the air pressure to make the lifting speed of the lifting block 212 more flexible, further ensuring the stability of the feeding process. The precise control of the feeding component 21 greatly reduces equipment failures or production stagnation caused by unstable material supply during the packaging process, ensuring the continuity and reliability of the production line.
[0052] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A planetary roller screw packaging device with automatic cutting function, characterized in that: The packaging device comprises a cutting mechanism (1), a clamping mechanism (2), a winding mechanism (3) and a tensioning mechanism (4); the cutting mechanism (1) and the clamping mechanism (2) are tightly connected; the winding mechanism (3) and the clamping mechanism (2) are tightly connected; the tensioning mechanism (4) and the winding mechanism (3) are tightly connected; the tensioning mechanism (4) is used to maintain the tension of the material; the cutting mechanism (1) is used to cut the positioned packaging material to a fixed length or a fixed point; the clamping mechanism (2) is used to stably clamp and guide the planetary roller screw; and the winding mechanism (3) is used to surround and wrap the planetary roller screw.
2. A planetary roller screw packaging device with automatic cutting function according to claim 1, characterized in that: The clamping mechanism (2) comprises a feeding assembly (21), a clamping assembly (22) and an electric slide rail (23); the feeding assembly (21) and the winding mechanism (3) are tightly connected; the electric slide rail (23) and the feeding assembly (21) are tightly connected; and the electric slide rail (23) and the clamping assembly (22) are transmission-connected.
3. A planetary roller screw packaging device with automatic cutting function according to claim 2, characterized in that: The feeding assembly (21) comprises a lifting hydraulic cylinder (211), a lifting block (212), an air bag (213), a feeding box (214) and a limiting transmission belt (215); the lifting hydraulic cylinder (211) and the feeding box (214) are fixedly connected; the lifting hydraulic cylinder (211) and the lifting block (212) are transmission-connected; the air bag (213) and the lifting block (212) are fixedly connected; the lifting blocks (212) are arranged in a stepped manner; and the limiting transmission belt (215) is used to control the feeding rate of the planetary roller screw.
4. A planetary roller screw packaging device with automatic cutting function according to claim 3, characterized in that: The clamping assembly (22) comprises a clamping block (221), a sliding block (222), a clamping claw (223), a clamping electromagnetic block (224), a clamping elastic member (225), a clamping magnetic block (226), a rotating motor (227), a sliding screw (228), a sliding motor (229), a clamping frame (2210) and a movable wire rail (2211); the sliding block (222) and the clamping block (221) are slidably connected, the clamping block (221) and the clamping frame (2210) are rotationally connected, the sliding motor (229) and the clamping block (221) are tightly connected, the sliding motor (229) and the sliding screw (228) are transmission-connected, and the sliding screw (229) is 28) and the sliding block (222) are connected in a transmission manner, the rotating motor (227) and the clamping frame (2210) are fixedly connected, the rotating motor (227) and the clamping block (221) are connected in a transmission manner, the clamping claw (223) and the sliding block (222) are slidably connected, the clamping electromagnetic block (224) and the sliding block (222) are fixedly connected, the clamping elastic member (225) and the clamping electromagnetic block (224) are fixedly connected, the clamping elastic member (225) and the clamping magnetic block (226) are fixedly connected, the clamping electromagnetic block (224) and the clamping magnetic block (226) are driven by magnetic poles repelling each other, and the movable wire rail (2211) and the clamping frame (2210) are connected in a transmission manner.
5. The planetary roller screw packaging device with automatic cutting function according to claim 4, characterized in that: The winding mechanism (3) comprises an inner winding component (31), an outer winding component (32), and a winding frame (33); the winding frame (33) is located on the periphery of the clamping frame (2210); the inner winding component (31) and the winding frame (33) are tightly connected; the outer winding component (32) and the inner winding component (31) are tightly connected; the outer winding component (32) comprises an outer winding block (321), a winding motor (322), a tape motor (323), and a tape column (324); the outer winding block (321) is annular; the winding motor (322) and the winding frame (33) are tightly connected; the winding motor (322) and the outer winding block (321) are transmission-connected; the winding motor (322) and the outer winding block (321) are tightly connected; and the winding motor (322) and the tape column (324) are transmission-connected.
6. A planetary roller screw packaging device with automatic cutting function according to claim 5, characterized in that: The inner winding assembly (31) comprises a moving block (311), a reset column (312), a reset motor (313), an inner winding frame (314), a vertical electromagnetic block (315), a vertical magnetic block (316) and a vertical elastic member (317); the inner winding frame (314) and the winding frame (33) are tightly connected; the moving block (311) and the inner winding frame (314) are slidably connected; the reset motor (313) and the moving block (311) are tightly connected; the reset motor (313) and the reset column (312) are transmission-connected; the vertical electromagnetic block (315) and the inner winding frame (314) are tightly connected; the vertical electromagnetic block (315) and the vertical elastic member (317) are tightly connected; the vertical elastic member (317) and the vertical magnetic block (316) are tightly connected; and the vertical electromagnetic block (315) and the vertical magnetic block (316) are transmission-connected by attracting each other through magnetic poles.
7. A planetary roller screw packaging device with automatic cutting function according to claim 6, characterized in that: The cutting mechanism (1) comprises a cutting knife (11), a cutting block (12) and a cutting motor (13); the cutting block (12) and the outer winding block (321) are slidably connected; the cutting knife (11) and the cutting block (12) are slidably connected; and the cutting motor (13) and the cutting block (12) are transmission-connected.
8. The planetary roller screw packaging device with automatic cutting function according to claim 7, characterized in that: The tensioning mechanism (4) comprises a tensioning rod (41), a pressure sensor (42), a direction block (43) and an opposing motor (44); the direction block (43) and the outer winding block (321) are slidably connected, the opposing motor (44) and the direction block (43) are transmission-connected, the tensioning rod (41) and the direction block (43) are tightly connected, and the pressure sensor (42) and the tensioning rod (41) are tightly connected.