Livestock and poultry manure organic fertilizer fermentation tower and control method
By designing a multi-layer oxygen supply plate and discharge screen in the organic fertilizer fermentation tower of livestock and poultry manure, uniform oxygenation and looseness of feces are achieved, poor fermentation effect and manure agglomeration are solved, and the discharge quality and work efficiency are improved.
Patent Information
- Application Number
- CN202411969735.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing livestock and poultry manure organic fertilizer fermentation tower has poor fermentation effect, the manure is prone to agglomeration, and the discharge quality is poor.
A livestock and poultry manure organic fertilizer fermentation tower including a multi-layer oxygen supply plate and a discharge screen plate is designed. Through the horizontal stirring of the multi-layer oxygen supply plate of the oxygen supply plate and the secondary oxygen supply plate, uniform oxygenation and looseness of the feces are achieved. The discharge screen plate is finely screened out and shaken and loosened through the horizontal movement of the moving screen plate.
The fermentation effect is improved, the feces are prevented from agglomerating, and the quality of the discharged manure is improved. Through graded fermentation and quantitative discharge, the fermentation chamber is maintained in full load state, reducing the time for re-adding materials and improving work efficiency.
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Figure CN119912277A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of organic waste treatment, and more specifically, relates to an animal and poultry excrement organic fertilizer fermentation tower and a control method. Background Art
[0002] In recent years, the livestock and poultry farming industry has developed rapidly. For farmers of a certain scale, the harmless treatment and rational utilization of livestock and poultry manure are issues that must be faced. Converting livestock and poultry manure into organic fertilizer is one of the conventional ways of harmless treatment and rational utilization.
[0003] When fermenting livestock and poultry manure, an organic fertilizer fermentation device is usually used. It is mainly used to seal, store and ferment manure. The manure is fermented into organic fertilizer through static fermentation. The overall fermentation cycle is short and no secondary pollution is generated during fermentation. The fermented organic fertilizer has a high organic matter content, and the beneficial bacteria in it can better fix nitrogen, dissolve phosphorus and potassium.
[0004] At present, the existing organic fertilizer fermentation device for livestock and poultry manure usually includes a stirring system and an oxygen supply system, which cooperate with each other to realize manure fermentation. Among them, the traditional stirring system generally adopts a spiral stirring device, and the oxygen supply system generally adopts an oxygen supply machine or a blower and other equipment to directly transport oxygen to the fermentation device, and the manure in the fermentation tower is loosened and the manure and oxygen are fully integrated through the spiral stirring action. However, from the current actual use effect, for large-capacity fermentation devices, such a stirring and oxygenating structure cannot ensure uniform and sufficient oxygenation in the fermentation device, and the fermentation effect is not good, which will cause serious agglomeration of the final manure; in addition, the existing fermentation device directly discharges the material after the fermentation cycle ends, so that the block manure produced during the fermentation process is also discharged, and the quality of the discharged manure is not high.
[0005] On the other hand, the existing control method for organic fertilizer fermentation device is usually based on the maximum fermentation capacity of the fermentation device. The fermentation process of feces in the fermentation device is all the same. After a fermentation cycle is completed, all the materials are discharged uniformly, and then fresh feces are added for the next fermentation cycle. This will cause the time of a single fermentation cycle and the discharge time to be too long, and the time for adding materials in the middle is also longer, which affects the continuity of the fermentation work and the work efficiency is low. Summary of the invention
[0006] The object of the present invention is to provide an organic fertilizer fermentation tower of livestock and poultry manure, aiming to solve the problems that the existing organic fertilizer fermentation tower of livestock and poultry manure has poor fermentation effect, serious caking and uncontrollable quality of discharged manure.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A livestock and poultry manure organic fertilizer fermentation tower, comprising a fermentation box, wherein the upper part of the fermentation box is provided with a manure inlet, and the lower part of the fermentation box is provided with a manure outlet, characterized in that multiple layers of oxygen supply plates are arranged in parallel in the fermentation box, an oxygen supply pipe is arranged above each layer of the oxygen supply plates, one end of the oxygen supply pipe passes through the fermentation box and is connected to an oxygen supply device arranged outside the fermentation box, and a plurality of air outlets are opened on the oxygen supply pipe;
[0009] The oxygen supply plate comprises a primary oxygen supply plate arranged at the upper part of the fermentation box and a secondary oxygen supply plate arranged at the lower part of the fermentation box, wherein the primary oxygen supply plate is fixedly connected to the inner wall of the fermentation box, and a leaky gap is arranged on the primary oxygen supply plate; a plurality of vertical stirring rods are installed on the secondary oxygen supply plate, and the secondary oxygen supply plate is slidably connected to the inner wall of the fermentation box, and the secondary oxygen supply plate is also connected to a first driving member, which is installed on the outside of the fermentation box and can drive the secondary oxygen supply plate to perform reciprocating horizontal motion;
[0010] A discharging sieve plate is also provided below the oxygen supply plate, and the discharging sieve plate includes a fixed sieve plate at a lower layer and a movable sieve plate at an upper layer, and the fixed sieve plate and the movable sieve plate are both provided with a plurality of discharging slits parallel to each other, and a second driving member is connected to any side of the movable sieve plate parallel to the discharging slit, and the second driving member is installed outside the fermentation box and can drive the movable sieve plate to perform reciprocating horizontal motion, and when the movable sieve plate performs reciprocating horizontal motion, the discharging slits on the fixed sieve plate and the movable sieve plate can correspond to each other up and down and form a discharging channel for manure to fall to the manure outlet;
[0011] It also includes a controller, and the oxygen supply equipment, the first driving member, and the second driving member are electrically connected to the controller, and the controller is used to control the start and stop of the oxygen supply equipment, the first driving member, and the second driving member.
[0012] As a further preferred embodiment of the present technical solution, there are multiple oxygen supply pipes located above any layer of oxygen supply boards, and the multiple oxygen supply pipes are laid flat on top of the oxygen supply boards in a covering manner, and all the oxygen supply pipes located above the oxygen supply boards on the same layer are connected in parallel.
[0013] As a further preferred embodiment of the present technical solution, the oxygen supply pipes located above the oxygen supply plates on different layers are interconnected in an "S" shape; a ventilation pipe is also arranged above the oxygen supply pipe at the uppermost end, one end of the ventilation pipe is connected to the oxygen supply pipe, the other end of the ventilation pipe passes through the fermentation box and is connected to the aerator, and the end of the oxygen supply pipe located at the lowermost end passes through the fermentation box and is in an open state.
[0014] As a further preferred embodiment of the present technical solution, both the oxygen supply pipe and the ventilation pipe are provided with a "U"-shaped retaining groove, the opening end of the "U"-shaped retaining groove faces downward, and a plurality of air holes are provided on both sides of the "U"-shaped retaining groove.
[0015] As a further preferred embodiment of the present technical solution, a deodorizing box is further included, the deodorizing box is communicated with the ventilation pipe, and a driving valve is also installed on the connecting pipeline between the deodorizing box and the ventilation pipe.
[0016] As a further preferred embodiment of the present technical solution, the primary oxygen supply plate comprises a plurality of baffles connected in a criss-cross pattern, both ends of the baffles are fixedly connected to the inner wall of the fermentation box, and gaps are formed between the baffles.
[0017] As a further preferred embodiment of the present technical solution, the secondary oxygen supply plate includes a plurality of horizontal stirring rods connected in a criss-cross pattern, the vertical stirring rods are connected to the staggered connections of the horizontal stirring rods, and both ends of the vertical stirring rods perpendicular to the driving direction of the first driving member are slidably connected to the inner wall of the fermentation box.
[0018] As a further preferred embodiment of the present technical solution, a feces conveying channel is installed at the feces inlet, the feces conveying channel is slidably connected to the fermentation box, and the end of the feces conveying channel located in the fermentation box is set to be open.
[0019] The present invention also provides a method for using the livestock and poultry manure organic fertilizer fermentation tower, which is characterized by comprising the following steps:
[0020] S1, fresh feces are input through the feces inlet until the maximum feces capacity of the fermentation tank is reached;
[0021] S2, simultaneously starting the oxygen supply device and the first driving member, the oxygen supply device supplies oxygen to the feces in different levels of the fermentation box through the oxygen supply pipe in the fermentation box, the first driving member drives the secondary oxygen supply plate to perform horizontal reciprocating motion, and the feces in the lower part of the fermentation box are fully contacted with oxygen under the horizontal stirring action of the vertical stirring rod thereof, and prevents the feces from agglomerating during fermentation;
[0022] S3, after the feces fermentation in the lower part of the fermentation box is completed, the oxygen supply device and the first driving member are turned off, and the second driving member is started, and the second driving member drives the movable sieve plate in the discharging sieve plate to perform horizontal reciprocating motion to realize the discharging of feces;
[0023] S4, after the discharge amount of the fermentation box reaches the set value, the second driving member is turned off;
[0024] S5, execute the above steps S1-S4 in a loop.
[0025] As a further preferred embodiment of the present technical solution, the oxygen supply equipment adopts an intermittent oxygen supply method, and the single oxygen supply duration, oxygen supply amount and oxygen supply cycle of the oxygen supply equipment are set according to actual working conditions; the first driving member adopts an intermittent operation mode, and the single operation time and operation cycle of the first driving member correspond to the single oxygen supply duration and oxygen supply cycle of the oxygen supply equipment; the discharge amount of a single operation of the second driving member is set according to actual working conditions, and after a single operation of the second driving member, the fermentation box is supplemented with fresh feces consistent with the current discharge amount through the feces inlet for compensation.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] The livestock and poultry manure organic fertilizer fermentation tower of the present invention is combined with its unique control method. A multi-layer oxygen supply plate is arranged in the fermentation box, and an oxygen supply pipe is arranged above each layer of the oxygen supply plate, which can realize the simultaneous oxygen supply of manure at different levels in the fermentation box, and realize uniform oxygenated fermentation. The secondary oxygen supply plate located at the lower part of the fermentation box can also horizontally stir the manure in the area, thereby increasing the contact area between manure and oxygen, accelerating the fermentation process, and at the same time having the effect of loosening the manure. In a single fermentation cycle, the feces located in the lower part of the fermentation box ferments into manure faster under the dual effects of oxygen supply and stirring, and then the manure that has completed fermentation in the lower part is discharged through the discharging screen plate. The movable screen plate in the discharging screen plate screens out fine manure particles during the horizontal reciprocating motion, and the movable screen plate can also shake and loosen the manure during the continuous horizontal reciprocating motion, thereby effectively improving the discharge quality of manure. After a single discharge is completed, the material capacity in the fermentation box is replenished by adding fresh manure to keep the fermentation box full. The feces previously located in the upper layer of the fermentation box moves down to the lower part of the fermentation tank box, and after the initial oxygen supply from the upper first-level oxygen supply plate, it is further stirred and oxygenated in the lower part of the fermentation box. After the fermentation of the lower manure is completed, it is discharged again, thereby realizing the fermentation cycle in this way. Generally speaking, the livestock and poultry manure organic fertilizer fermentation tower in the present invention can achieve multi-level uniform oxygen supply, and can improve the fermentation effect while ensuring uniform fermentation. At the same time, the stirring effect of the lower part of the fermentation box is cooperated with to further improve the oxygenation effect of the lower manure to accelerate the fermentation process, and loosen the manure to prevent caking. Subsequently, the quality of the discharged manure can be ensured by the discharging screen plate, which perfectly solves the problems of poor fermentation effect and caking of manure discharging in the existing equipment; in addition, the control method of the livestock and poultry manure organic fertilizer fermentation tower provided in the present invention can always keep the fermentation box in a full load state by combining the graded fermentation method with the quantitative discharging, reduce the time of re-adding, and is conducive to the continuity of the overall work, so that the fermentation process can be carried out efficiently and completely. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention at a certain viewing angle;
[0030] Figure 2 It is a schematic diagram of the overall structure of the present invention from another viewing angle;
[0031] Figure 3 It is a schematic diagram of the internal structure of the present invention at a certain viewing angle;
[0032] Figure 4 It is a schematic diagram of the internal projection of the present invention;
[0033] Figure 5 It is a structural schematic diagram of the primary oxygen supply plate in the present invention;
[0034] Figure 6 It is a structural schematic diagram of the secondary oxygen supply plate in the present invention;
[0035] Figure 7 It is a schematic diagram of the working position structure of the discharging screen plate in the present invention when discharging is not performed;
[0036] Figure 8 It is a schematic diagram of the working position structure of the discharging screen plate in the present invention when discharging materials.
[0037] Among them, 1-fermentation box, 2-feces inlet, 3-feces outlet, 4-oxygen supply pipe, 5-first-level oxygen supply plate, 51-blocking rod, 6-second-level oxygen supply plate, 61-horizontal stirring rod, 7-vertical stirring rod, 8-first driving member, 9-discharging screen plate, 91-fixed screen plate, 92-movable screen plate, 93-discharging gap, 10-second driving member, 11-ventilation pipe, 12-"U"-shaped blocking groove, 13-deodorization box, 14-driving valve, 15-feces conveying channel. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1
[0040] like Figure 1 to Figure 2The livestock and poultry manure organic fertilizer fermentation tower shown comprises a fermentation box 1, which is in a rectangular box structure. A manure inlet 2 is arranged at the upper part of the fermentation box 1, and a manure outlet 3 is arranged at the lower part of the fermentation box.
[0041] In this embodiment, the feces inlet 2 is opened on the side wall of the fermentation box 1, and a horizontal feces conveying channel 15 is installed at the feces inlet 2. The feces conveying channel 15 adopts a conveyor belt structure, and both sides of the feces conveying channel 15 are slidably connected in the fermentation box 1, that is, the feces conveying channel 15 can move back and forth in the horizontal direction, thereby adjusting the landing point of feces in the fermentation box 1 to avoid that all feces fall into the fermentation box 1 from the same position and form excessive accumulation, causing space waste; on the other hand, the end of the feces conveying channel 15 located in the fermentation box 1 is set to be open (not shown in the figure), and the open setting is to increase the scattering area of feces when entering the fermentation box 1, thereby improving the feeding efficiency.
[0042] The above-mentioned structural design of the feces conveying channel 15 is based on the consideration of large-volume fermentation. If the volume of the fermentation box 1 is small, its cross-section in the horizontal direction is relatively small, and the feces inlet 2 can be arbitrarily set at any position on the upper part of the fermentation box 1, such as the side wall or the top, and even if the feces conveying channel 15 is directly fixedly connected to the feces inlet 2 and no open end is set, it is not easy to cause feces accumulation; however, if the volume of the fermentation box 1 is large, its cross-section in the horizontal direction will certainly be larger. If a conventional setting is adopted, the scattering area of the end of the feces conveying channel 15 in the fermentation box 1 is small, and it cannot fully cover the entire horizontal cross-sectional area of the fermentation box 1, which will form feces accumulation and cause space waste. Therefore, for this reason, the feces inlet 2 is set on the side wall of the fermentation box 1, and a horizontally movable feces conveying channel 15 is installed, and an open end is set at the same time to increase the scattering area of feces, thereby improving the accumulation of feces.
[0043] In this embodiment, the manure outlet 3 is arranged directly below the fermentation box 1 and is wedge-shaped. This structural design is to facilitate centralized collection of manure when discharging. It should be understood that a manure collection pool can be installed at the wedge-shaped outlet end of the manure outlet 3 to centrally collect the discharged manure and facilitate subsequent bagging of the manure.
[0044] Furthermore, if Figure 3 and Figure 4As shown, multiple layers of oxygen supply plates are arranged in parallel in the fermentation box 1, and an oxygen supply pipe 4 is arranged above each layer of the oxygen supply plates. The oxygen supply pipe 4 is installed close to the oxygen supply plate, and one end of the oxygen supply pipe 4 passes through the fermentation box 1 and is connected to the oxygen supply equipment arranged outside the fermentation box 1. A plurality of air outlets are opened on the oxygen supply pipe 4. In this embodiment, the oxygen supply equipment is an existing equipment such as an oxygen supply machine, an air pump or a blower, which is used to transport oxygen into the fermentation box 1 through the oxygen supply pipe 4.
[0045] The oxygen supply plate includes a primary oxygen supply plate 5 arranged at the upper part of the fermentation box 1 and a secondary oxygen supply plate 6 arranged at the lower part of the fermentation box 1. In the present embodiment, the primary oxygen supply plate 5 and the secondary oxygen supply plate 6 are both set as one. In more embodiments, the number of the primary oxygen supply plate 5 and the secondary oxygen supply plate 6 can be increased accordingly according to the capacity of the fermentation box.
[0046] More specifically, if Figures 3 to 6 As shown, the primary oxygen supply plate 5 includes a plurality of criss-cross connected baffles 51, both ends of the plurality of baffles 51 are fixedly connected to the inner wall of the fermentation box 1, and the intervals between the plurality of baffles 51 form leaky gaps; the secondary oxygen supply plate 6 includes a plurality of horizontal stirring rods 61 connected in a criss-cross manner, and a vertical stirring rod 7 is also installed at the staggered connection of the horizontal stirring rods 61, and the secondary oxygen supply plate 6 is also connected to a first driving member 8, which is installed on the outside of the fermentation box 1 and can drive the secondary oxygen supply plate 6 to perform reciprocating horizontal motion, and in order to ensure that the secondary oxygen supply plate 6 can move stably in the fermentation box 1, both ends of the vertical stirring rod 7 perpendicular to the driving direction of the first driving member 8 are slidably connected to the inner wall of the fermentation box 1.
[0047] In addition, in order to ensure the working strength of the primary oxygen supply plate 5 and the secondary oxygen supply plate 6, the above-mentioned blocking rod 51, the horizontal stirring rod 61, and the vertical stirring rod 7 are all made of angle irons, and their connections are all fixed by welding.
[0048] The above-mentioned primary oxygen supply plate 5 and secondary oxygen supply plate 6 both adopt a grid plate structure, which can play a certain buffering and retention role for the feces in the fermentation box 1, so that the feces in this area can fully receive the oxygen from the oxygen supply pipe 4, ensuring that the oxygen supply is in place to improve the fermentation effect; at the same time, the secondary oxygen supply plate 6 located at the lower part of the fermentation box 4 is slidably connected in the fermentation box 1 and is equipped with a first driving member 8 so that it can reciprocate horizontally in the fermentation box 1, thereby relying on the vertical stirring rod 7 thereon to stir the feces horizontally, and with the assistance of the oxygen supply from the upper oxygen supply pipe 4 to achieve full contact between the feces and oxygen, which can speed up the fermentation process and loosen the feces to avoid agglomeration during the fermentation process.
[0049] Furthermore, a discharge sieve plate 9 is further provided below the oxygen supply plate, and the discharge sieve plate 9 comprises a fixed sieve plate 91 at a lower layer and a movable sieve plate 92 at an upper layer. As the name implies, the fixed sieve plate 91 is fixedly mounted on the inner wall of the fermentation box 1, and the movable sieve plate 92 is slidably mounted on the inner wall of the fermentation box 1. The fixed sieve plate 91 and the movable sieve plate 92 are both provided with a plurality of discharge slits 93 parallel to each other, and a second driving member 10 is connected to any side of the movable sieve plate 92 parallel to the discharge slit 93. The second driving member 10 is installed on the outside of the fermentation box 1 and can drive the movable screen plate 92 to perform reciprocating horizontal motion, and when the movable screen plate 92 performs reciprocating horizontal motion, the discharge slits 93 on the fixed screen plate 91 and the movable screen plate 92 can correspond to each other and be connected up and down, thereby forming a discharge channel for manure to fall to the manure outlet; it should be noted that when the second driving member 10 is not started, the discharge slits 93 on the fixed screen plate 91 and the movable screen plate 92 are in a staggered state, that is, the discharge channel is in a closed state.
[0050] like Figure 7 and Figure 8 As shown, in this embodiment, the fixed sieve plate 91 and the movable sieve plate 92 are both composed of a plurality of angle irons arranged in parallel, the discharge seam 93 is formed by the right-angled sides of two angle irons arranged at intervals, the two ends of the angle iron in the fixed sieve plate 91 are fixedly mounted on the inner wall of the fermentation box 1, the movable sieve plate 92 rests on the upper surface of the fixed sieve plate 91, and the two ends of all the angle irons in the movable sieve plate 92 are connected as a whole by a cross bar.
[0051] In this embodiment, the above-mentioned first driving member 8 and the second driving member 10 both adopt hydraulically driven cylinders, which realize the reciprocating horizontal movement of the secondary oxygen supply plate 6 and the movable screen plate 92 by extending and retracting the piston rod of the cylinder. Of course, in more embodiments, a rotating motor driving a screw rod can also be used to achieve it; the first driving member 8 and the second driving member 10 are both fixedly mounted on the outer wall of the same side of the fermentation box 1, that is, the movement direction of the secondary oxygen supply plate 6 and the movable screen plate 92 are consistent.
[0052] The specific installation structure of the first driving member 8 and the second driving member 10 is: the cylinder body thereof is fixedly mounted on the outer wall of the fermentation box 1, the cylinder piston rod thereof passes through the fermentation box 1 and is connected to the secondary oxygen supply plate 6 or the movable screen plate 92. It can be foreseen that a sliding bearing and a corresponding sealing structure are also provided between the cylinder piston rod and the fermentation box 1, and the piston rod part located in the fermentation box 1 is also wrapped with a flexible protective cover.
[0053] It also includes a controller, and the oxygen supply equipment, the first driving member 8, and the second driving member 10 are electrically connected to the controller. The controller is used to control the start and stop of the oxygen supply equipment, the first driving member 8, and the second driving member 10. In this embodiment, the controller adopts a PLC electrical controller.
[0054] The overall workflow is described below in conjunction with the technical solution in this embodiment:
[0055] During the first fermentation, the feces are transported from the feces inlet 2 into the fermentation box 1 through the feces loosening channel 15. After the feces added to the fermentation box 1 reaches the maximum feces capacity, the oxygen supply device and the first driving member 8 are started, and the oxygen supply device starts to supply oxygen to the fermentation box 1. The first driving member 8 drives the secondary oxygen supply plate 6 and drives the vertical stirring rod 7 thereon to start horizontal reciprocating motion. Under the horizontal stirring action, the feces are loosened and scattered, and better contact between the feces and oxygen is promoted. After a period of intermittent oxygen supply and stirring fermentation, the oxygen supply and stirring are stopped, and the second driving member is started. 10, the second driving member 10 drives the movable sieve plate 92 in the discharging sieve plate 9 to start horizontal reciprocating motion. When the movable sieve plate 92 moves to the point where its discharging slit 93 corresponds to the discharging slit 93 on the fixed sieve plate 91, a discharging channel is formed, so that the manure particles in the fermentation box 1 that meet the specifications of the discharging slit 93 leak out through the discharging channel, while the manure particles with larger particles remain in the fermentation box 1 for the next discharging cycle; after the single discharging amount of the fermentation box 1 reaches the set value, the second driving member 10 is turned off, the discharging is stopped, and fresh manure equal to the single discharging amount is added to repeat the above fermentation cycle.
[0056] Example 2
[0057] This embodiment is a further supplement to the above-mentioned embodiment 1. In this embodiment, a plurality of oxygen supply pipes 4 are provided above any layer of oxygen supply boards. The plurality of oxygen supply pipes 4 are laid flat on top of the oxygen supply boards in a covering manner, and all the oxygen supply pipes 4 above the same layer of oxygen supply boards are connected in parallel.
[0058] In this embodiment, two oxygen supply pipes 4 are provided above the primary oxygen supply plate 5, and three oxygen supply pipes 4 are provided above the secondary oxygen supply plate 6. Arranging multiple parallel oxygen supply pipes 4 in the same layer can improve the oxygen supply efficiency and uniformity in the corresponding area.
[0059] Furthermore, the oxygen supply pipes 4 located above the oxygen supply plates of different layers are interconnected in an "S" shape; a ventilation pipe 11 is also arranged above the oxygen supply pipe 4 located at the uppermost end, one end of the ventilation pipe 11 is connected to the oxygen supply pipe 4, and the other end of the ventilation pipe 11 passes through the fermentation box 1 and is connected to the oxygen supply equipment, and the end of the oxygen supply pipe 4 located at the lowermost end passes through the fermentation box 1 and is in an open state; a separate ventilation pipe 11 is arranged on the uppermost layer, which is mainly used to effectively discharge the upper odor in the fermentation box 1. The arrangement of interconnecting multiple layers of pipes can ensure the uniformity of single oxygen supply and improve the fermentation effect.
[0060] Furthermore, a "U"-shaped retaining groove 12 is installed on both the oxygen supply tube 4 and the ventilation tube 11, the opening end of the "U"-shaped retaining groove 12 faces downward, and a plurality of air holes are opened on both sides of the "U"-shaped retaining groove 12, and the "U"-shaped retaining groove 12 is used to prevent feces from clogging the air outlet holes on the oxygen supply tube 4.
[0061] Furthermore, it also includes a deodorizing box 13, which is connected to the ventilation pipe 11, and a driving valve 14 is installed on the connecting pipeline between the deodorizing box 13 and the ventilation pipe 11; it should be understood that a deodorant is placed in the deodorizing box 13, and when it is necessary to deodorize the fermentation box 1, the above-mentioned oxygen supply equipment is in a closed state, and the driving valve 14 is started to spread the deodorant in the deodorizing box 13 into the fermentation box 1 through the ventilation pipe 11 and the oxygen supply pipe 4, so as to achieve deodorization in the box.
[0062] Example 3
[0063] This embodiment provides a control method for the livestock and poultry manure organic fertilizer fermentation tower based on the above-mentioned embodiment 1 or embodiment 2, comprising the following steps:
[0064] S1, fresh feces are input through the feces inlet until the maximum feces capacity of the fermentation tank is reached;
[0065] S2, simultaneously starting the oxygen supply device and the first driving member, the oxygen supply device supplies oxygen to the feces in different levels of the fermentation box through the oxygen supply pipe in the fermentation box, the first driving member drives the secondary oxygen supply plate to perform horizontal reciprocating motion, and the feces in the lower part of the fermentation box are fully contacted with oxygen under the horizontal stirring action of the vertical stirring rod thereof, and prevents the feces from agglomerating during fermentation;
[0066] S3, after the feces fermentation in the lower part of the fermentation box is completed, the oxygen supply device and the first driving member are turned off, and the second driving member is started, and the second driving member drives the movable sieve plate in the discharging sieve plate to perform horizontal reciprocating motion to realize the discharging of feces;
[0067] S4, after the discharge amount of the fermentation box reaches the set value, the second driving member is turned off;
[0068] S5, execute the above steps S1-S4 in a loop.
[0069] Furthermore, the oxygen supply equipment adopts an intermittent oxygen supply method, and the single oxygen supply duration, oxygen supply amount and oxygen supply cycle of the oxygen supply equipment are set according to actual working conditions; the first driving member adopts an intermittent operation mode, and the single operation time and operation cycle of the first driving member correspond to the single oxygen supply duration and oxygen supply cycle of the oxygen supply equipment; the output amount of a single operation of the second driving member is set according to actual working conditions, and after the second driving member operates once, the fermentation box is supplemented with fresh feces consistent with the current output amount through the feces inlet for compensation.
[0070] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A livestock and poultry manure organic fertilizer fermentation tower, comprising a fermentation box (1), wherein the upper part of the fermentation box (1) is provided with a manure inlet (2), and the lower part of the fermentation box (1) is provided with a manure outlet (3), characterized in that: Multiple layers of oxygen supply plates are arranged in parallel in the fermentation box (1), and an oxygen supply pipe (4) is arranged above each layer of the oxygen supply plates. One end of the oxygen supply pipe (4) passes through the fermentation box (1) and is connected to an oxygen supply device arranged outside the fermentation box (1), and a plurality of air outlet holes are opened on the oxygen supply pipe (4); The oxygen supply plate comprises a primary oxygen supply plate (5) arranged at the upper part of the fermentation box (1) and a secondary oxygen supply plate (6) arranged at the lower part of the fermentation box (1), wherein the primary oxygen supply plate (5) is fixedly connected to the inner wall of the fermentation box (1), and a leaky gap is arranged on the primary oxygen supply plate (5); a plurality of vertical stirring rods (7) are installed on the secondary oxygen supply plate (6), and the secondary oxygen supply plate (6) is slidably connected to the inner wall of the fermentation box (1), and the secondary oxygen supply plate (6) is also connected to a first driving member (8), which is installed outside the fermentation box (1) and can drive the secondary oxygen supply plate (6) to perform reciprocating horizontal motion; A discharge screen plate (9) is also provided below the oxygen supply plate, and the discharge screen plate (9) comprises a fixed screen plate (91) at a lower layer and a movable screen plate (92) at an upper layer, and a plurality of discharge slits (93) parallel to each other are provided on the fixed screen plate (91) and the movable screen plate (92), and a second driving member (10) is connected to any side of the movable screen plate (92) parallel to the discharge slits (93), and the second driving member (10) is installed outside the fermentation box (1) and can drive the movable screen plate (92) to perform reciprocating horizontal motion, and when the movable screen plate (92) performs reciprocating horizontal motion, the discharge slits (93) on the fixed screen plate (91) and the movable screen plate (92) can correspond to each other up and down and form a discharge channel for manure to fall to the manure outlet; It also includes a controller, the oxygen supply device, the first drive member (8), and the second drive member (10) are electrically connected to the controller, and the controller is used to control the start and stop of the oxygen supply device, the first drive member (8), and the second drive member (10).
2. The livestock and poultry manure organic fertilizer fermentation tower according to claim 1, characterized in that: A plurality of oxygen supply pipes (4) are provided above any layer of oxygen supply plates, and the plurality of oxygen supply pipes (4) are laid flat on the oxygen supply plates in a covering manner, and all oxygen supply pipes (4) located above the oxygen supply plates on the same layer are connected in parallel.
3. The livestock and poultry manure organic fertilizer fermentation tower according to claim 2, characterized in that: The oxygen supply pipes (4) located above the oxygen supply plates at different layers are interconnected in an "S" shape; a ventilation pipe (11) is also provided above the oxygen supply pipe (4) at the top, one end of the ventilation pipe (11) is connected to the oxygen supply pipe (4), the other end of the ventilation pipe (11) passes through the fermentation box (1) and is connected to the oxygen supply equipment, and the end of the oxygen supply pipe (4) located at the bottom passes through the fermentation box (1) and is in an open state.
4. The livestock and poultry manure organic fertilizer fermentation tower according to claim 3, characterized in that: A "U"-shaped retaining groove (12) is installed on both the oxygen supply pipe (4) and the ventilation pipe (11), the opening end of the "U"-shaped retaining groove (12) faces downward, and a plurality of air holes are opened on both sides of the "U"-shaped retaining groove (12).
5. The livestock and poultry manure organic fertilizer fermentation tower according to claim 3, characterized in that: It also comprises a deodorizing box (13), the deodorizing box (13) being in communication with the ventilation pipe (11), and a driving valve (14) being installed on the connecting pipeline between the deodorizing box (13) and the ventilation pipe (11).
6. The livestock and poultry manure organic fertilizer fermentation tower according to claim 1, characterized in that: The primary oxygen supply plate (5) comprises a plurality of blocking rods (51) connected in a crisscross pattern, both ends of the plurality of blocking rods (51) are fixedly connected to the inner wall of the fermentation box (1), and the intervals between the plurality of blocking rods (51) form leak gaps.
7. The livestock and poultry manure organic fertilizer fermentation tower according to claim 1, characterized in that: The secondary oxygen supply plate (6) comprises a plurality of horizontal stirring rods (61) connected in a crisscross pattern, the vertical stirring rods (7) being connected to the crisscrossed connection of the horizontal stirring rods (61), and both ends of the vertical stirring rods (7) which are perpendicular to the driving direction of the first driving member (8) are slidably connected to the inner wall of the fermentation box (1).
8. The livestock and poultry manure organic fertilizer fermentation tower according to claim 1, characterized in that: A feces conveying channel (15) is installed at the feces inlet (2), the feces conveying channel (15) is slidably connected to the fermentation box (1), and the end of the feces conveying channel (15) located in the fermentation box (1) is arranged to be open.
9. The control method of the livestock and poultry manure organic fertilizer fermentation tower according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, fresh feces are input through the feces inlet until the maximum feces capacity of the fermentation tank is reached; S2, simultaneously starting the oxygen supply device and the first driving member, the oxygen supply device supplies oxygen to the feces in different layers of the fermentation box through the oxygen supply pipe in the fermentation box, the first driving member drives the secondary oxygen supply plate to perform horizontal reciprocating motion, and the feces in the lower part of the fermentation box are fully contacted with oxygen under the horizontal stirring action of the vertical stirring rod thereof, and prevents the feces from agglomerating during fermentation; S3, after the feces fermentation in the lower part of the fermentation box is completed, the oxygen supply device and the first driving member are turned off, and the second driving member is started, and the second driving member drives the movable sieve plate in the discharging sieve plate to perform horizontal reciprocating motion to realize the discharging of feces; S4, after the discharge amount of the fermentation box reaches the set value, the second driving member is turned off; S5, looping through the above steps S1-S4.
10. The control method according to claim 9, characterized in that: The oxygen supply equipment adopts an intermittent oxygen supply mode, and the single oxygen supply duration, oxygen supply amount and oxygen supply cycle of the oxygen supply equipment are set according to actual working conditions; the first driving member adopts an intermittent operation mode, and the single operation time and operation cycle of the first driving member correspond to the single oxygen supply duration and oxygen supply cycle of the oxygen supply equipment; The discharge amount of the second driving member in a single operation is set according to the actual working conditions, and after the second driving member has run a single time, the fermentation box is compensated by replenishing fresh feces consistent with the discharge amount at that time through the feces inlet.