Preparation method of camouflage gradient color metal colored stone tile
By using multiple sand-spreading devices to spray colored sand in the preparation process of metal colored stone tiles and combined with vibration screens to vibrate, the camouflage gradient effect of the tiles is achieved, solving the problem of insufficient harmony and aesthetics of the tiles and house structures in the prior art, and improving the aesthetics of the products and market competitiveness.
Patent Information
- Application Number
- CN202510086929.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-05-02
AI Technical Summary
The existing preparation method for camouflage gradient metal colored stone tiles focuses on the practicality of tiles, ignores the harmony, diversity and aesthetics of tiles and the overall house structure, and has a single appearance design and lacks change.
Spray different colors of colored sand through multiple sand spreading devices, and use a vibrating screen to vibrate while spraying, so that the colored sand can be mixed, thereby achieving the camouflage gradient effect of the tiles and improving aesthetics and harmony.
The diversity and aesthetics of tiles have been improved, making them more harmonious with the overall house structure, enhancing the market competitiveness of the products, and promoting the development of new green and environmentally friendly roofing materials.
Smart Images

Figure CN119913445A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal colored stone tile preparation, and in particular to a method for preparing a camouflage gradient color metal colored stone tile. Background Art
[0002] Metal colored stone tiles use metal plates as the base material, with a protective coating applied on the surface to enhance its durability and weather resistance. The colored natural stone particles are then firmly bonded to the metal plates through high-temperature sintering to form beautiful and durable surface tiles.
[0003] The existing preparation methods of camouflage gradient metal colored stone tiles generally only focus on the practicality of the tiles, while ignoring the harmony, diversity and aesthetics of the tiles with the overall house structure. At the same time, they only focus on the basic functions of the tiles such as waterproofing and durability, while the appearance design is relatively simple and lacks variety.
[0004] In view of the fact that the existing camouflage gradient metal colored stone tile preparation method generally only focuses on the practicality of the tiles, but ignores the harmony, diversity and aesthetics of the tiles with the overall house structure, the camouflage gradient metal colored stone tile preparation method sprays colored sand of different colors through multiple sand spreading devices, and vibrates the colored sand through a vibrating screen while spraying, so that the colored sand of different colors are mixed, thereby realizing the gradual transition of the same tile surface from one color to another or more colors. It not only retains the characteristics of the original metal colored stone tiles, but also significantly improves the aesthetics of the tiles and the harmony with the overall structure. Summary of the invention
[0005] In order to overcome the existing camouflage gradient metal colored stone tile preparation method, generally only focus on the practicality of the tiles, while ignoring the harmony, diversity and aesthetics of the tiles with the overall house structure, at the same time only pay attention to the basic functions of the tiles such as waterproofing and durability, while the appearance design is relatively single and lacks variety.
[0006] The technical solution of the present invention is: a method for preparing camouflage gradient metal colored stone tiles, comprising the following methods:
[0007] S101: First, prepare the metal substrate, colored sand and auxiliary materials;
[0008] S102: Spraying adhesive or curing agent to allow the colored sand to be firmly attached to the substrate;
[0009] S103: Pre-treating the metal substrate, cleaning the surface of the substrate and performing rust prevention and drying treatments;
[0010] S104: Install and set the sand spreading device to ensure that the colored sand can be evenly sprinkled on the substrate;
[0011] S105: Start the sand spreading device to evenly spread the colored sand and make real-time adjustments according to the operation situation;
[0012] S106: Start the vibrating screen to shake the colored sand on the substrate to make it more evenly mixed;
[0013] S107: Performing a quality inspection on the cured metal colored stone tiles to ensure that the metal colored stone tiles are of qualified quality;
[0014] S108: Pack and store qualified metal colored stone tiles.
[0015] Preferably, the raw material preparation includes the following steps:
[0016] S201: Select metal substrates to ensure that the quality of the metal substrates meets production requirements;
[0017] S202: Prepare colored sand of various colors, the color of the colored sand needs to be bright and the particles are uniform to ensure the aesthetic effect of the final product;
[0018] S203: Prepare necessary auxiliary materials to ensure that the colored sand can be firmly attached to the metal substrate and form a stable camouflage gradient color effect.
[0019] Preferably, the substrate pretreatment includes the following steps:
[0020] S301: Use appropriate cleaning agents or solvents to thoroughly clean the metal substrate to remove oil and dust on the surface of the substrate, and pay attention to protecting the surface of the substrate to avoid scratches or corrosion;
[0021] S302: performing rust prevention treatment, electroplating or hot-dip plating on the cleaned metal substrate, and selecting appropriate rust prevention treatment methods and materials according to the material and use environment of the substrate;
[0022] Preferably, when setting the sand spreading device, the following steps are included:
[0023] S401: Select a suitable position on the production line and firmly install the sand spreading device at the predetermined position using a bracket or a fixing device;
[0024] S402: Ensure that the power supply, air source, etc. of the sand spreading device are connected correctly, perform a functional test on each sand spreading device to ensure that it can be started and stopped normally, and adjust the sand spreading parameters;
[0025] S403: using a measuring tool to accurately adjust the position and angle of the sand spreading device according to the design pattern and color transition requirements of the camouflage gradient color;
[0026] S404: Check the adjusted effect by simulating the sand spreading process to ensure that the sand spreading device can spread the colored sand on the metal substrate in an expected manner, and fine-tune the position and angle of the sand spreading device according to the simulation results until a satisfactory gradient effect is obtained;
[0027] S405: according to the type and size of the colored sand and the requirements of the camouflage gradient color, the working parameters of the sand spreading device are set. When setting the parameters, the performance limitation and production efficiency requirements of the sand spreading device need to be considered to ensure that the sand spreading process can be carried out stably and efficiently;
[0028] S406: After the setting is completed, the sand spreading device is tested to check whether it can work normally according to the set parameters and observe whether the gradient effect meets expectations.
[0029] Preferably, when spraying colored sand, the following steps are included:
[0030] S501: Ensure that all parts of the sand spreading device are in good working condition and are not blocked, leaking or damaged;
[0031] S502: According to the camouflage gradient color effect required by the design, prepare colored sand of corresponding colors, and ensure that the particle size and humidity of the colored sand meet the spraying requirements;
[0032] S503: placing the metal colored stone tiles to be sprayed on the production line, ensuring that the tile surface is clean and free of oil stains or impurities;
[0033] S504: According to the particle size of the colored sand and the spraying effect requirements, the air pressure of the sand spreading device is adjusted to ensure that the colored sand can be sprayed evenly and stably;
[0034] S505: Setting the moving speed or spraying frequency of the sand spreading device to match the production speed of the tiles and the spraying effect requirements;
[0035] S506: Before the formal spraying, a test spraying operation is performed to check whether the spraying effect, uniformity and color matching of the colored sand meet the design requirements, and the sand spreading parameters are fine-tuned according to the test spraying results;
[0036] S507: Start the sand spreading device and start spraying colored sand according to the preset parameters and path. Pay close attention to the spraying process to ensure that the colored sand is evenly covered on the tile surface and the color transition is natural without obvious boundaries;
[0037] S508: After spraying, conduct a comprehensive inspection of the tile surface to ensure that the colored sand is evenly covered and no area is missed. If it is found that the colored sand is not covered enough or the color does not match in some areas, the parameters need to be adjusted in time:
[0038] Preferably, when vibrating the vibrating screen, the following steps are included:
[0039] S601: Check the integrity of the vibrating screen to ensure that the screen is not damaged or blocked, and the vibration motor is working properly. According to the size and shape of the tiles, adjust the screen size and inclination angle of the vibrating screen to meet the needs of different tiles;
[0040] S602: Turn on the power of the vibrating screen, start the vibrating motor, and observe the vibration of the vibrating screen to ensure that the vibration is uniform and stable without abnormal noise or vibration;
[0041] S603: According to the material of the tiles, the particle size and distribution uniformity of the colored sand, the vibration frequency and amplitude of the vibrating screen are adjusted. Too high a vibration frequency may cause the colored sand to splash, while too low a vibration frequency may affect the screening effect;
[0042] S604: During the vibration process, closely observe the distribution of the colored sand on the tile surface. If uneven distribution of the colored sand or excess accumulation of colored sand is found, adjust the vibration parameters in time;
[0043] S605: When the colored sand on the tile surface is evenly distributed and the excess colored sand has been effectively removed, the power supply of the vibrating screen is automatically turned off, the vibrating screen completely stops vibrating, and waits for the next cycle action;
[0044] S606: Perform a comprehensive inspection on the tiles after spraying to ensure that the colored sand is evenly distributed without missing any area. If it is found that the colored sand distribution in some areas is inconsistent or there is excess colored sand remaining, adjust the parameters;
[0045] S607: Use a brush or hair dryer to clean the residual colored sand and impurities on the vibrating screen to ensure that the vibrating screen is clean and free of residue for next use.
[0046] Preferably, during the curing process, the following steps are included:
[0047] S701: Check the integrity of the curing equipment to ensure that the equipment can work normally, the temperature and humidity parameters are controllable, and prepare the environmental conditions required for curing;
[0048] S702: After spraying, the tiles are automatically transported to the designated position of the high-temperature curing equipment, ensuring that there is enough space between the tiles for air circulation to avoid the tiles sticking to each other or affecting the curing effect;
[0049] S703: According to the material properties of the colored sand and tiles, and the design requirements, the temperature and time of the curing equipment are set. The temperature setting needs to take into account the curing temperature of the colored sand and the heat resistance of the tiles to avoid excessive temperature;
[0050] S704: After confirming that the curing parameter settings are correct, start the curing equipment, start the curing process, observe the operating status of the curing equipment, and ensure that the temperature and time parameters remain stable;
[0051] S705: During the curing process, regularly check the curing status of the tiles. If any abnormality is found on the tile surface, adjust the curing parameters or stop the curing process in time and check the cause.
[0052] S706: When the curing time reaches the set value and the colored sand on the tile surface is firmly attached, turn off the curing device, wait for the curing device to cool completely, and take out the tile;
[0053] S707: Carry out a comprehensive inspection on the removed tiles to ensure that the colored sand is firmly attached to the surface of the tiles without falling off or discoloration. If the curing effect is not satisfactory or there are quality problems, rework or scrapping is required.
[0054] Preferably, when performing the quality inspection, the following steps are included:
[0055] S801: Prepare necessary inspection tools and clarify the standards and requirements for quality inspection, including the adhesion of colored sand, color consistency, size, shape, surface flatness and hardness of tiles;
[0056] S802: Visually inspect the overall appearance of the tile to check whether the colored sand is evenly attached to the tile surface without falling off, bubbling or cracking. Then use a magnifying glass to carefully inspect the tile surface to ensure that there are no minor defects.
[0057] S803: Use a ruler to measure the length, width and thickness of the tile to ensure that it meets the design requirements, and check whether the shape of the tile is regular, the edges are smooth, and there is no deformation or distortion;
[0058] S804: Compare the tile with the color card to check whether the color of the colored sand is consistent with the design requirements, and observe the tile under different light conditions to ensure that there is no obvious difference or discoloration in color;
[0059] S805: Perform an adhesion test or use a hardness tester to perform a scratch test on the tile surface to check the adhesion strength of the colored sand;
[0060] S806: Touch the tile surface with your hand to feel its flatness, and check if there is any unevenness or wave-like phenomenon. Then use a flatness tester to accurately measure the tile surface;
[0061] S807: Use a hardness tester to measure the hardness of the tile to ensure that it meets the design requirements and evaluate the weather resistance of the tile according to the product's usage environment;
[0062] S808: Record the quality inspection results of each tile in detail, including qualified items and unqualified items. According to the quality inspection standards, the tiles are judged as qualified products, unqualified products or products that need to be reworked.
[0063] Preferably, the following steps are included during packaging and warehousing:
[0064] S901: According to the size, shape and quantity of tiles, select appropriate packaging materials and prepare necessary packaging tools to ensure a smooth packaging process;
[0065] S902: Place the tiles in the packaging box in the specified quantity or combination, and place foam boards or plastic film cushioning materials between the tiles to prevent the tiles from colliding or rubbing against each other during transportation;
[0066] S903: Use tape or a strapping machine to seal the packaging box to ensure that the packaging box is firm and well sealed;
[0067] S904: Attach product labels to the packaging boxes, indicating the product name, specifications, quantity, production date and manufacturer information;
[0068] S905: Before or after packaging, conduct a final quality check on the tiles to ensure that the products meet the design requirements and customer standards, and record relevant information during the packaging process;
[0069] S906: Place the packaged tiles in the storage area according to the prescribed placement method, ensuring that the tiles are stacked neatly and firmly to avoid collapse or damage.
[0070] Beneficial effects of the present invention:
[0071] 1. Compared with the traditional camouflage gradient metal colored stone tile preparation method, which generally only focuses on the practicality of the tile, but ignores the harmony, diversity and aesthetics of the tile and the overall house structure, and only focuses on the basic functions of the tile such as waterproof and durability, but is relatively simple in appearance design and lacks changes, the camouflage gradient metal colored stone tile preparation method sprays colored sand of different colors through multiple sand spreading devices, and vibrates the colored sand through a vibrating screen while spraying, so that the colored sand of different colors is mixed, thereby realizing the same tile surface from one color to another or more colors. The characteristics of the original metal colored stone tile are not only retained, but also the aesthetics of the tile and the harmony with the overall structure are significantly improved;
[0072] 2. The camouflage gradient color design makes the tiles more visually rich and varied, and can be better integrated with the main structure of the house, improving the overall aesthetics of the building. Different colors of colored sand can be combined to create a variety of gradient effects to meet the personalized needs of different customers and enhance the market competitiveness of the product. At the same time, the use of camouflage gradient color design can reduce dependence on traditional roofing materials and help promote the development of green and environmentally friendly new roofing building materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0073] Figure 1Shown is a schematic diagram of the overall process of a method for preparing a camouflage gradient metal colored stone tile of the present invention;
[0074] Figure 2 Shown is a schematic diagram of the process flow of setting a sand spreading device in a method for preparing a camouflage gradient metal colored stone tile of the present invention;
[0075] Figure 3 Shown is a schematic diagram of a colored sand spraying process of a method for preparing a camouflage gradient color metal colored stone tile of the present invention;
[0076] Figure 4 Shown is a schematic diagram of the vibration process of a vibrating screen in a method for preparing camouflage gradient metal colored stone tiles according to the present invention. DETAILED DESCRIPTION
[0077] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0078] See also Figure 1-Figure 4 The present invention provides an embodiment: a method for preparing a camouflage gradient metal colored stone tile, comprising the following method:
[0079] S101: First, prepare the metal substrate, colored sand and auxiliary materials;
[0080] S102: Spraying adhesive or curing agent to allow the colored sand to be firmly attached to the substrate;
[0081] S103: Pre-treating the metal substrate, cleaning the surface of the substrate and performing rust prevention and drying treatments;
[0082] S104: Install and set the sand spreading device to ensure that the colored sand can be evenly sprinkled on the substrate;
[0083] S105: Start the sand spreading device to evenly spread the colored sand and make real-time adjustments according to the operation situation;
[0084] S106: Start the vibrating screen to shake the colored sand on the substrate to make it more evenly mixed;
[0085] S107: Performing a quality inspection on the cured metal colored stone tiles to ensure that the metal colored stone tiles are of qualified quality;
[0086] S108: Pack and store qualified metal colored stone tiles.
[0087] Preferably, the raw material preparation includes the following steps:
[0088] S201: Select metal substrates to ensure that the quality of the metal substrates meets production requirements;
[0089] S202: Prepare colored sand of various colors, the color of the colored sand needs to be bright and the particles are uniform to ensure the aesthetic effect of the final product;
[0090] S203: Prepare necessary auxiliary materials to ensure that the colored sand can be firmly attached to the metal substrate and form a stable camouflage gradient color effect.
[0091] Preferably, the substrate pretreatment includes the following steps:
[0092] S301: Use appropriate cleaning agents or solvents to thoroughly clean the metal substrate to remove oil, dust and old coatings on the surface of the substrate. At the same time, pay attention to protecting the surface of the substrate to avoid scratches or corrosion;
[0093] S302: performing rust prevention treatment, electroplating or hot-dip plating on the cleaned metal substrate, and selecting appropriate rust prevention treatment methods and materials according to the material and use environment of the substrate;
[0094] Preferably, when setting the sand spreading device, the following steps are included:
[0095] S401: Select a suitable position on the production line and firmly install the sand spreading device at the predetermined position using a bracket or a fixing device;
[0096] S402: Ensure that the power supply, air source, etc. of the sand spreading device are connected correctly, perform a functional test on each sand spreading device to ensure that it can be started and stopped normally, and adjust the sand spreading parameters;
[0097] S403: using a measuring tool to accurately adjust the position and angle of the sand spreading device according to the design pattern and color transition requirements of the camouflage gradient color;
[0098] S404: Check the adjusted effect by simulating the sand spreading process to ensure that the sand spreading device can spread the colored sand on the metal substrate in an expected manner, and fine-tune the position and angle of the sand spreading device according to the simulation results until a satisfactory gradient effect is obtained;
[0099] S405: according to the type and size of the colored sand and the requirements of the camouflage gradient color, the working parameters of the sand spreading device are set. When setting the parameters, the performance limitation and production efficiency requirements of the sand spreading device need to be considered to ensure that the sand spreading process can be carried out stably and efficiently;
[0100] S406: After the setting is completed, the sand spreading device is tested to check whether it can work normally according to the set parameters and observe whether the gradient effect meets expectations.
[0101] Preferably, when spraying colored sand, the following steps are included:
[0102] S501: Ensure that all parts of the sand spreading device are in good working condition and are not blocked, leaking or damaged;
[0103] S502: According to the camouflage gradient color effect required by the design, prepare colored sand of corresponding colors, and ensure that the particle size and humidity of the colored sand meet the spraying requirements;
[0104] S503: placing the metal colored stone tiles to be sprayed on the production line, ensuring that the tile surface is clean and free of oil stains or impurities;
[0105] S504: According to the particle size of the colored sand and the spraying effect requirements, the air pressure of the sand spreading device is adjusted to ensure that the colored sand can be sprayed evenly and stably;
[0106] S505: Setting the moving speed or spraying frequency of the sand spreading device to match the production speed of the tiles and the spraying effect requirements;
[0107] S506: Before the formal spraying, a test spraying operation is performed to check whether the spraying effect, uniformity and color matching of the colored sand meet the design requirements, and the sand spreading parameters are fine-tuned according to the test spraying results;
[0108] S507: Start the sand spreading device and start spraying colored sand according to the preset parameters and path. Pay close attention to the spraying process to ensure that the colored sand is evenly covered on the tile surface and the color transition is natural without obvious boundaries;
[0109] S508: After spraying, conduct a comprehensive inspection of the tile surface to ensure that the colored sand is evenly covered and no area is missed. If it is found that the colored sand is not covered enough or the color does not match in some areas, the parameters need to be adjusted in time:
[0110] Preferably, when vibrating the vibrating screen, the following steps are included:
[0111] S601: Check the integrity of the vibrating screen to ensure that the screen is not damaged or blocked, and the vibration motor is working properly. According to the size and shape of the tiles, adjust the screen size and inclination angle of the vibrating screen to meet the needs of different tiles;
[0112] S602: Turn on the power of the vibrating screen, start the vibrating motor, and observe the vibration of the vibrating screen to ensure that the vibration is uniform and stable without abnormal noise or vibration;
[0113] S603: According to the material of the tiles, the particle size and distribution uniformity of the colored sand, the vibration frequency and amplitude of the vibrating screen are adjusted. Too high a vibration frequency may cause the colored sand to splash, while too low a vibration frequency may affect the screening effect;
[0114] S604: During the vibration process, closely observe the distribution of the colored sand on the tile surface. If uneven distribution of the colored sand or excess accumulation of colored sand is found, adjust the vibration parameters in time;
[0115] S605: When the colored sand on the tile surface is evenly distributed and the excess colored sand has been effectively removed, the power supply of the vibrating screen is automatically turned off, the vibrating screen completely stops vibrating, and waits for the next cycle action;
[0116] S606: Perform a comprehensive inspection on the tiles after spraying to ensure that the colored sand is evenly distributed without missing any area. If it is found that the colored sand distribution in some areas is inconsistent or there is excess colored sand remaining, adjust the parameters;
[0117] S607: Use a brush or hair dryer to clean the residual colored sand and impurities on the vibrating screen to ensure that the vibrating screen is clean and free of residue for next use.
[0118] Preferably, during the curing process, the following steps are included:
[0119] S701: Check the integrity of the curing equipment to ensure that the equipment can work normally, the temperature and humidity parameters are controllable, and prepare the environmental conditions required for curing;
[0120] S702: After spraying, the tiles are automatically transported to the designated position of the high-temperature curing equipment, ensuring that there is enough space between the tiles for air circulation to avoid the tiles sticking to each other or affecting the curing effect;
[0121] S703: According to the material properties of the colored sand and tiles, and the design requirements, the temperature and time of the curing equipment are set. The temperature setting needs to take into account the curing temperature of the colored sand and the heat resistance of the tiles to avoid excessive temperature;
[0122] S704: After confirming that the curing parameter settings are correct, start the curing equipment, start the curing process, observe the operating status of the curing equipment, and ensure that the temperature and time parameters remain stable;
[0123] S705: During the curing process, regularly check the curing status of the tiles. If any abnormality is found on the tile surface, adjust the curing parameters or stop the curing process in time and check the cause.
[0124] S706: When the curing time reaches the set value and the colored sand on the tile surface is firmly attached, turn off the curing device, wait for the curing device to cool completely, and take out the tile;
[0125] S707: Carry out a comprehensive inspection on the removed tiles to ensure that the colored sand is firmly attached to the surface of the tiles without falling off or discoloration. If the curing effect is not satisfactory or there are quality problems, rework or scrapping is required.
[0126] Preferably, when performing the quality inspection, the following steps are included:
[0127] S801: Prepare necessary inspection tools and clarify the standards and requirements for quality inspection, including the adhesion of colored sand, color consistency, size, shape, surface flatness and hardness of tiles;
[0128] S802: Visually inspect the overall appearance of the tile to check whether the colored sand is evenly attached to the tile surface without falling off, bubbling or cracking. Then use a magnifying glass to carefully inspect the tile surface to ensure that there are no minor defects.
[0129] S803: Use a ruler to measure the length, width and thickness of the tile to ensure that it meets the design requirements, and check whether the shape of the tile is regular, the edges are smooth, and there is no deformation or distortion;
[0130] S804: Compare the tile with the color card to check whether the color of the colored sand is consistent with the design requirements, and observe the tile under different light conditions to ensure that there is no obvious difference or discoloration in color;
[0131] S805: Perform an adhesion test or use a hardness tester to perform a scratch test on the tile surface to check the adhesion strength of the colored sand;
[0132] S806: Touch the tile surface with your hand to feel its flatness, and check if there is any unevenness or wave-like phenomenon. Then use a flatness tester to accurately measure the tile surface;
[0133] S807: Use a hardness tester to measure the hardness of the tile to ensure that it meets the design requirements and evaluate the weather resistance of the tile according to the product's usage environment;
[0134] S808: Record the quality inspection results of each tile in detail, including qualified items and unqualified items. According to the quality inspection standards, the tiles are judged as qualified products, unqualified products or products that need to be reworked.
[0135] Preferably, the following steps are included during packaging and warehousing:
[0136] S901: According to the size, shape and quantity of tiles, select appropriate packaging materials and prepare necessary packaging tools to ensure a smooth packaging process;
[0137] S902: Place the tiles in the packaging box in the specified quantity or combination, and place foam boards or plastic film cushioning materials between the tiles to prevent the tiles from colliding or rubbing against each other during transportation;
[0138] S903: Use tape or a strapping machine to seal the packaging box to ensure that the packaging box is firm and well sealed;
[0139] S904: Attach product labels to the packaging boxes, indicating the product name, specifications, quantity, production date and manufacturer information;
[0140] S905: Before or after packaging, conduct a final quality check on the tiles to ensure that the products meet the design requirements and customer standards, and record relevant information during the packaging process;
[0141] S906: Place the packaged tiles in the storage area according to the prescribed placement method, ensuring that the tiles are stacked neatly and firmly to avoid collapse or damage.
[0142] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
Claims
1. A method for preparing camouflage gradient metal colored stone tiles, characterized in that: The following methods are included: S101: First, prepare the metal substrate, colored sand and auxiliary materials; S102: Spraying adhesive or curing agent to allow the colored sand to be firmly attached to the substrate; S103: Pre-treating the metal substrate, cleaning the surface of the substrate and performing rust prevention and drying treatments; S104: Install and set the sand spreading device to ensure that the colored sand can be evenly sprinkled on the substrate; S105: Start the sand spreading device to evenly spread the colored sand and make real-time adjustments according to the operation situation; S106: Start the vibrating screen to shake the colored sand on the substrate to make it more evenly mixed; S107: Performing a quality inspection on the cured metal colored stone tiles to ensure that the metal colored stone tiles are of qualified quality; S108: Pack and store qualified metal colored stone tiles.
2. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: The following steps are included in the preparation of raw materials: S201: Select metal substrates to ensure that the quality of the metal substrates meets production requirements; S202: Prepare colored sand of various colors, the color of the colored sand needs to be bright and the particles are uniform to ensure the aesthetic effect of the final product; S203: Prepare necessary auxiliary materials to ensure that the colored sand can be firmly attached to the metal substrate and form a stable camouflage gradient color effect.
3. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When performing substrate pretreatment, the following steps are included: S301: Use appropriate cleaning agents or solvents to thoroughly clean the metal substrate to remove oil, dust and old coatings on the surface of the substrate. At the same time, pay attention to protecting the surface of the substrate to avoid scratches or corrosion; S302: The cleaned metal substrate is subjected to rust-proof treatment, electroplating or hot-dip plating, and appropriate rust-proof treatment methods and materials are selected according to the material of the substrate and the use environment.
4. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When setting up the sand spreading device, the following steps are included: S401: Select a suitable position on the production line and firmly install the sand spreading device at the predetermined position using a bracket or a fixing device; S402: Ensure that the power supply, air source, etc. of the sand spreading device are connected correctly, perform a functional test on each sand spreading device to ensure that it can be started and stopped normally, and adjust the sand spreading parameters; S403: using a measuring tool to accurately adjust the position and angle of the sand spreading device according to the design pattern and color transition requirements of the camouflage gradient color; S404: Check the adjusted effect by simulating the sand spreading process to ensure that the sand spreading device can spread the colored sand on the metal substrate in an expected manner, and fine-tune the position and angle of the sand spreading device according to the simulation results until a satisfactory gradient effect is obtained; S405: according to the type and size of the colored sand and the requirements of the camouflage gradient color, the working parameters of the sand spreading device are set. When setting the parameters, the performance limitation and production efficiency requirements of the sand spreading device need to be considered to ensure that the sand spreading process can be carried out stably and efficiently; S406: After the setting is completed, the sand spreading device is tested to check whether it can work normally according to the set parameters and observe whether the gradient effect meets expectations.
5. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When spraying colored sand, the following steps are included: S501: Ensure that all parts of the sand spreading device are in good working condition and are not blocked, leaking or damaged; S502: According to the camouflage gradient color effect required by the design, prepare colored sand of corresponding colors, and ensure that the particle size and humidity of the colored sand meet the spraying requirements; S503: placing the metal colored stone tiles to be sprayed on the production line, ensuring that the tile surface is clean and free of oil stains or impurities; S504: According to the particle size of the colored sand and the spraying effect requirements, the air pressure of the sand spreading device is adjusted to ensure that the colored sand can be sprayed evenly and stably; S505: Setting the moving speed or spraying frequency of the sand spreading device to match the production speed of the tiles and the spraying effect requirements; S506: Before the formal spraying, a test spraying operation is performed to check whether the spraying effect, uniformity and color matching of the colored sand meet the design requirements, and the sand spreading parameters are fine-tuned according to the test spraying results; S507: Start the sand spreading device and start spraying colored sand according to the preset parameters and path. Pay close attention to the spraying process to ensure that the colored sand is evenly covered on the tile surface and the color transition is natural without obvious boundaries; S508: After spraying, conduct a comprehensive inspection of the tile surface to ensure that the colored sand is evenly covered without missing any area. If it is found that the colored sand is not covered enough or the color does not match in some areas, timely adjustments need to be made.
6. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When vibrating the vibrating screen, the following steps are included: S601: Check the integrity of the vibrating screen to ensure that the screen is not damaged or blocked, and the vibration motor is working properly. According to the size and shape of the tiles, adjust the screen size and inclination angle of the vibrating screen to meet the needs of different tiles; S602: Turn on the power of the vibrating screen, start the vibrating motor, and observe the vibration of the vibrating screen to ensure that the vibration is uniform and stable without abnormal noise or vibration; S603: According to the material of the tiles, the particle size and distribution uniformity of the colored sand, the vibration frequency and amplitude of the vibrating screen are adjusted. Too high a vibration frequency may cause the colored sand to splash, while too low a vibration frequency may affect the screening effect; S604: During the vibration process, closely observe the distribution of the colored sand on the tile surface. If uneven distribution of the colored sand or excess accumulation of colored sand is found, adjust the vibration parameters in time; S605: When the colored sand on the tile surface is evenly distributed and the excess colored sand has been effectively removed, the power supply of the vibrating screen is automatically turned off, the vibrating screen completely stops vibrating, and waits for the next cycle action; S606: Perform a comprehensive inspection on the tiles after spraying to ensure that the colored sand is evenly distributed without missing any area. If it is found that the colored sand distribution in some areas is inconsistent or there is excess colored sand remaining, adjust the parameters; S607: Use a brush or hair dryer to clean the residual colored sand and impurities on the vibrating screen to ensure that the vibrating screen is clean and free of residue for next use.
7. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When performing the curing process, the following steps are included: S701: Check the integrity of the curing equipment to ensure that the equipment can work normally, the temperature and humidity parameters are controllable, and prepare the environmental conditions required for curing; S702: After spraying, the tiles are automatically transported to the designated position of the high-temperature curing equipment, ensuring that there is enough space between the tiles for air circulation to avoid the tiles sticking to each other or affecting the curing effect; S703: According to the material properties of the colored sand and tiles, and the design requirements, the temperature and time of the curing equipment are set. The temperature setting needs to take into account the curing temperature of the colored sand and the heat resistance of the tiles to avoid excessive temperature; S704: After confirming that the curing parameter settings are correct, start the curing equipment, start the curing process, observe the operating status of the curing equipment, and ensure that the temperature and time parameters remain stable; S705: During the curing process, regularly check the curing status of the tiles. If any abnormality is found on the tile surface, adjust the curing parameters or stop the curing process in time and check the cause. S706: When the curing time reaches the set value and the colored sand on the tile surface is firmly attached, turn off the curing device, wait for the curing device to cool completely, and take out the tile; S707: Carry out a comprehensive inspection on the removed tiles to ensure that the colored sand is firmly attached to the surface of the tiles without falling off or discoloration. If the curing effect is not satisfactory or there are quality problems, rework or scrapping is required.
8. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When conducting a quality check, the following steps are included: S801: Prepare necessary inspection tools and clarify the standards and requirements for quality inspection, including the adhesion of colored sand, color consistency, size, shape, surface flatness and hardness of tiles; S802: Visually inspect the overall appearance of the tile to check whether the colored sand is evenly attached to the tile surface without falling off, bubbling or cracking. Then use a magnifying glass to carefully inspect the tile surface to ensure that there are no minor defects. S803: Use a ruler to measure the length, width and thickness of the tile to ensure that it meets the design requirements, and check whether the shape of the tile is regular, the edges are smooth, and there is no deformation or distortion; S804: Compare the tile with the color card to check whether the color of the colored sand is consistent with the design requirements, and observe the tile under different light conditions to ensure that there is no obvious difference or discoloration in color; S805: Perform an adhesion test or use a hardness tester to perform a scratch test on the tile surface to check the adhesion strength of the colored sand; S806: Touch the tile surface with your hand to feel its flatness, and check if there is any unevenness or wave-like phenomenon. Then use a flatness tester to accurately measure the tile surface; S807: Use a hardness tester to measure the hardness of the tile to ensure that it meets the design requirements and evaluate the weather resistance of the tile according to the product's usage environment; S808: Record the quality inspection results of each tile in detail, including qualified items and unqualified items. According to the quality inspection standards, the tiles are judged as qualified products, unqualified products or products that need to be reworked.
9. The method for preparing camouflage gradient metal colored stone tiles according to claim 1, characterized in that: When packing and warehousing, the following steps are included: S901: According to the size, shape and quantity of tiles, select appropriate packaging materials and prepare necessary packaging tools to ensure a smooth packaging process; S902: Place the tiles in the packaging box in the specified quantity or combination, and place foam boards or plastic film cushioning materials between the tiles to prevent the tiles from colliding or rubbing against each other during transportation; S903: Use tape or a strapping machine to seal the packaging box to ensure that the packaging box is firm and well sealed; S904: Attach product labels to the packaging boxes, indicating the product name, specifications, quantity, production date and manufacturer information; S905: Before or after packaging, conduct a final quality check on the tiles to ensure that the products meet the design requirements and customer standards, and record relevant information during the packaging process; S906: Place the packaged tiles in the storage area according to the prescribed placement method, ensuring that the tiles are stacked neatly and firmly to avoid collapse or damage.