Narrow space gate installation method and installation tool

By using battery trucks, bird cages and installing complete sets of equipment in narrow spaces, the gate rotation during the transportation process is solved, and the difficulty of transporting and installing gates in narrow spaces is improved, and the convenience and stability of installation are improved.

CN119913864AActive Publication Date: 2025-05-02CHINA HYDROPOWER FOURTH BUREAU (CHANGZHI) ENERGY EQUIP ENG CO LTD
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Patent Information

Application Number
CN202510250910.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-02
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

In narrow spaces, there are difficulties in transporting and installing gates, especially the gates after sections are difficult to carry and install stably in narrow spaces.

Method used

The battery car, birdcage and installation complete sets of equipment are adopted. Through the structural setting of the top of the battery car, the gate rotates during the transportation process, which facilitates stable transportation and installation in a narrow space.

Benefits of technology

It improves the convenience of conveying and installing the gate in a narrow space, ensuring the stability and efficient installation of the gate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a gate mounting method, belongs to the technical field of gate mounting, and solves the technical problem of gate mounting in a narrow space. The invention discloses a narrow space gate installation method and tool, the narrow space gate installation tool comprises a battery car, a gate, a birdcage and installation complete equipment, a water collection pit is arranged below the birdcage, drainage ditches are arranged at the two ends of the bottom in the water collection pit, the gate is divided into sections in the transverse direction, and the gate is installed in an upside-down mode from top to bottom. The specific process of gate installation comprises the steps of top-section gate transportation, top-section gate rotation into a groove, top-section gate hoisting, middle-section gate leaf transportation, middle-section gate leaf rotation into the groove, top-section gate leaf and middle-section gate leaf bolt connection, bottom-section gate leaf rotation into the groove, overall bolt connection and gate overall in-place. According to the gate conveying device, through the structural arrangement of the top of the battery car, in the gate conveying process, a gate can be conveniently rotated, the gate can be conveniently conveyed in a narrow space, and meanwhile the convenience of gate conveying and mounting can be improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of gate installation, and relates to a narrow space gate installation, in particular to a narrow space gate installation method and installation tooling. Background Art

[0002] A gate usually refers to a device used to control the flow of water, air or other materials. It can be used in water conservancy projects, sewage treatment, power plants and other places to adjust water levels, flow or prevent backflow. There are many types of gates, such as gate plates, gate valves, gates, etc. Different types of gates are suitable for different scenarios and needs. Gate installation is an important task in the fields of water conservancy projects, sewage treatment, channel management, etc.

[0003] After searching, it is found that a Chinese patent document discloses a gate hoisting construction method for narrow working space [Application number: CN201910605597.5; Publication number: CN110304588B]. For gate installation in narrow working space, the upper cavity of the gate is used as the space for rotation construction. The first and second segments of the gate are hoisted first, and the short sides are used for hoisting. After the upper cavity is rotated, it is placed upstream or downstream of the gate slot, and the installation space of the gate slot is reserved. Then, the third segment is hoisted on the short side, and after the third segment is rotated in the upper cavity, it is lowered to the gate slot, and then the second segment and the first segment are hoisted in sequence, and placed in the gate slot in sequence.

[0004] The assembly of the segmented gate disclosed in the patent can make full use of the narrow space above the gate slot to improve work efficiency. However, it is difficult to transport the gate in a narrow space. In particular, the gate slot position is narrow during the transportation of the segmented gate, which may result in insufficient transportation width. In addition, the position of the gate needs to be adjusted after transportation, so the gate needs to be rotated. However, the operation is not convenient in a small space, so the above problems need to be solved. Summary of the invention

[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and propose a narrow space gate installation method and installation tooling. The technical problem to be solved by the invention is: how to achieve efficient grinding and mixing of ground film masterbatch by a film blowing machine and carry out quantitative and precise delivery.

[0006] The purpose of the present invention can be achieved by the following technical solutions: A method for installing a gate in a narrow space and an installation tool, including a battery vehicle, a gate, a bird cage and a complete set of installation equipment: S1: A water collection pit is provided under the bird cage, and drainage ditches are provided at both ends of the bottom of the water collection pit; S2: The gate is divided into sections horizontally, and the sections are connected by bolts. The installation method is from top to bottom and the installation is carried out by the inverted installation method. The installation order is the top section gate leaf, the middle section gate leaf and the bottom section gate leaf. The specific process of gate installation is: top section gate transportation → top section gate leaf rotates into the slot → top section gate lifting → middle section gate leaf transportation → middle section gate leaf rotates into the slot → top section gate leaf and middle section gate leaf are bolted → bottom section gate leaf rotates into the slot → overall bolt connection → gate is in place as a whole; S3: The battery car is set at the bottom of the gate, and the gate is transported in a horizontal state. The gate is transported to the installation site by the battery car. The transportation method is underground road transportation by the battery car. The installation site does not have the conditions for turning over and rotating the gate. The transportation is carried out by installing, turning over and fixing the gate; S4: There are two installation sets of equipment, which are respectively arranged at the two ends of the bottom of the gate. There is no lifting space above the birdcage. The gate is transported from the sump to the bottom of the pool, and a 30t bridge crane is used above the birdcage for short-distance lifting.

[0007] Preferably, a circular groove is provided on the top of the battery vehicle, the top plate is rotatably connected to the top of the battery vehicle, a turntable is fixedly connected to the bottom of the top plate, the turntable is rotatably connected to the inside of the circular groove, the gate is placed on the top of the top plate, and four support frames are fixedly connected to the top of the top plate, and the four support frames are respectively arranged on both sides symmetrically of the gate surface, a fixed frame is fixedly connected to the bottom of the battery vehicle, a rotating shaft is vertically fixedly connected at the bottom center of the turntable, the rotating shaft is rotatably sleeved inside the battery vehicle, the bottom end of the rotating shaft is rotatably connected to the top of the fixed frame, a worm gear is sleeved on the surface of the rotating shaft, a worm is rotatably connected inside the battery vehicle, the worm is horizontally arranged, and the two ends of the worm are respectively rotatably sleeved on opposite sides of the fixed frame, the worm cooperates with the worm wheel, a motor is installed on the surface of the fixed frame, and the output end of the motor is fixedly connected to one end of the worm.

[0008] Furthermore, lifting grooves are vertically opened at both ends of the top of the electric vehicle, and two limit grooves are vertically opened on opposite sides of the surfaces of the two lifting grooves. Lifting columns are vertically slidably connected inside the lifting grooves, and limiting blocks are fixedly connected on symmetrical sides of the bottom of the two lifting columns. Multiple limit blocks are respectively slidably connected to the multiple limit grooves, and two first hydraulic telescopic cylinders are vertically fixedly connected inside the two lifting grooves, and the top ends of each two of the first hydraulic telescopic cylinders are fixedly connected to the top of each lifting column.

[0009] Preferably, the process of gate entering the groove is as follows: after the gate is transported to the drainage ditch by an electric vehicle, the first hydraulic telescopic cylinder at the bottom of the two lifting columns is driven to make the two lifting columns slide upward into the lifting groove, so that the restrictions on both ends of the bottom of the gate can be released. Subsequently, while the electric vehicle is transporting, the driving motor drives the worm to rotate, and with the cooperation of the worm gear, the rotating shaft and the turntable will rotate, so that the top plate and the gate can be rotated at the same time, so that the gate can be rotated while being transported. Through the above two actions, the gate drill can be turned forward and can pass through the drainage ditch more stably.

[0010] Furthermore, a tank car is arranged at the bottom of the connecting flange, a revolving turntable is installed on the top of the tank car, an extension rod is vertically fixedly connected to the top of the revolving turntable, a guide frame is fixedly connected to the surface of the extension rod, a second hydraulic telescopic rod is vertically fixedly connected to the top of the extension rod, and the connecting flange is installed on the top of the second hydraulic telescopic rod.

[0011] Preferably, the installation equipment is installed at both ends of the gate, and the second hydraulic telescopic rod of the installation equipment is lifted so that it supports the gate together with the top plate rotatable walking device, and then the gate is rotated and walked into the groove by utilizing the rotation of the top plate, the tank car and the battery car.

[0012] Compared with the prior art, the narrow space gate installation method of the present invention has the following advantages: 1. In the present invention, during the installation of the gate, the structural arrangement on the top of the battery vehicle can facilitate the rotation of the gate during the transportation of the gate, thereby facilitating the transportation of the gate in a narrow space and improving the convenience of transportation and installation of the gate.

[0013] 2. In the present invention, during use, the two lifting columns can drive the first hydraulic telescopic cylinder to slide the two lifting columns upward, so that the two lifting columns can contact the two ends of the bottom of the gate, thereby restricting the two ends of the bottom of the gate, making the gate more stable during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a top view of a gate installation position of a narrow space gate installation method and installation tool of the present invention; Figure 2 It is a schematic diagram of the surface structure of a battery vehicle of a narrow space gate installation method and installation tooling in the present invention; Figure 3 It is a cross-sectional view of the internal structure of a battery vehicle of a narrow space gate installation method and installation tooling in the present invention; Figure 4 It is a schematic diagram of the internal structure of a battery vehicle of a narrow space gate installation method and installation tooling in the present invention; Figure 5 It is a cross-sectional view of the surface structure of a lifting column of a narrow space gate installation method and installation tooling in the present invention; Figure 6 It is a schematic diagram of the surface structure of a narrow space gate installation method and an installation set of installation tools in the present invention.

[0015] In the figure, 1. battery car; 101. round groove; 102. fixing frame; 103. lifting groove; 104. limiting groove; 2. top plate; 201. support frame; 202. turntable; 203. rotating shaft; 204. worm gear; 205. worm; 206. motor; 3. lifting column; 301. limiting block; 302. first hydraulic telescopic cylinder; 4. gate; 5. birdcage; 501. drainage ditch; 502. sump; 6. installation of complete set of equipment; 601. extension rod; 602. rotating turntable; 603. guide frame; 604. second hydraulic telescopic rod; 605. connecting flange; 606. tank. DETAILED DESCRIPTION

[0016] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0017] like Figure 1-Figure 6 As shown, a method for installing a gate in a narrow space and an installation tool include a battery vehicle 1, a gate 4, a bird cage 5 and an installation set 6: S1: A water collection pit 502 is provided below the bird cage 5, and drainage ditches 501 are provided at both ends of the bottom of the water collection pit 502; S2: The gate 4 is divided into 3 sections horizontally, and the sections are connected by bolts. The installation method is from top to bottom and the installation is carried out in the order of top gate leaf, middle gate leaf and bottom gate leaf. The specific process of gate installation is: top gate transportation → top gate rotation into the slot → top gate lifting → middle gate transportation → middle gate rotation into the slot → top gate and middle gate bolt connection → bottom gate rotation into the slot → overall bolt connection → gate in place; S3: The battery car 1 is set at the bottom of the gate 4, and the gate 4 is transported in a horizontal state. The gate is transported to the installation site by the battery car 1. The transportation method is underground road transportation by the battery car. The installation site does not have the conditions for turning over and rotating the gate. The transportation is carried out by installing and turning over and fixing it; S4: Two installation equipment sets 6 are provided, and the two installation equipment sets 6 are respectively arranged at the two ends of the bottom of the gate 4. There is no lifting space above the bird cage 5. The gate 4 is transported from the sump 502 to the bottom of the pool, and a 30t bridge crane above the bird cage 5 is used for short-distance lifting; Through the structural setting on the top of the battery vehicle 1, the gate 4 can be easily rotated during the transportation of the gate 4, thereby facilitating the transportation of the gate 4 in a narrow space, and also improving the convenience of transportation and installation of the gate 4.

[0018] like Figure 2 , Figure 3 and Figure 4 As shown, a circular groove 101 is provided on the top of the battery car 1, the top plate 2 is rotatably connected to the top of the battery car 1, a turntable 202 is fixedly connected to the bottom of the top plate 2, the turntable 202 is rotatably connected to the inside of the circular groove 101, the gate 4 is placed on the top of the top plate 2, four support frames 201 are fixedly connected to the top of the top plate 2, and the four support frames 201 are respectively arranged on both sides of the surface of the gate 4 symmetrically, the bottom of the battery car 1 is fixedly connected to the fixing frame 102, the bottom center of the turntable 202 is vertically fixedly connected to the rotating shaft 203, the rotating shaft 203 is rotatably sleeved inside the battery car 1, and the rotating shaft The bottom end of 203 is rotatably connected to the top of the fixed frame 102, and a worm wheel 204 is sleeved on the surface of the rotating shaft 203. A worm 205 is rotatably connected inside the battery car 1. The worm 205 is horizontally arranged, and the two ends of the worm 205 are respectively rotatably sleeved on the opposite sides of the fixed frame 102. The worm 205 cooperates with the worm wheel 204. A motor 206 is installed on the surface of the fixed frame 102, and the output end of the motor 206 is fixedly connected to one end of the worm 205. Both ends of the top of the battery car 1 are vertically opened with lifting grooves 103, and the two lifting grooves 103 are vertically opened on the opposite sides of the surface. Two limit slots 104 are provided, and the interior of the filter lifting slot 103 is vertically slidably connected with a lifting column 3. The bottoms of the two lifting columns 3 are symmetrically fixedly connected to the limit blocks 301 on both sides. The plurality of limit blocks 301 are respectively slidably connected to the interiors of the plurality of limit slots 104. The interiors of the two lifting slots 103 are vertically fixedly connected to two first hydraulic telescopic cylinders 302. The tops of the two first hydraulic telescopic cylinders 302 are fixedly connected to the top of each lifting column 3. The process of the gate 4 entering the slot is as follows: After the gate 4 is transported to the drainage ditch 501 by the battery car 1, the two lifting columns 3 are driven. The first hydraulic telescopic cylinder 302 at the bottom of the column 3 makes the two lifting columns 3 slide upward to the inside of the lifting groove 103, so as to release the restrictions on the two ends of the bottom of the gate 4. Then, while the battery vehicle 1 is transporting, the driving motor 206 drives the worm 205 to rotate. With the cooperation of the worm gear 204, the rotating shaft 203 and the turntable 202 are rotated, so that the top plate 2 and the gate 4 can be rotated at the same time, so that the gate 4 can be rotated while being transported. Through the above two actions, the gate 4 can be drilled and turned to move forward, so that it can pass through the drainage ditch 501 more stably.

[0019] like Figure 6As shown, a tank car 6 is arranged at the bottom of the connecting flange 605, a rotating turntable 602 is installed on the top of the tank car 6, an extension rod 601 is vertically fixedly connected to the top of the rotating turntable 602, a guide frame 603 is fixedly connected to the surface of the extension rod 601, a second hydraulic telescopic rod 604 is vertically fixedly connected to the top of the extension rod 601, and the connecting flange 605 is installed on the top of the second hydraulic telescopic rod 604. The installation set 6 is installed at both ends of the gate 4, and the second hydraulic telescopic rod 604 of the installation set 6 is lifted so that it supports the gate 4 together with the rotating walking device of the top plate 2, and then the gate 4 is rotated and walked into the groove by the joint action of the rotation of the top plate 2, the tank car 606 and the battery car 1.

[0020] Working principle of the present invention: in actual use, the two lifting columns 3 can drive the first hydraulic telescopic cylinder 302 to make the two lifting columns 3 slide upward, so that the two lifting columns 3 can contact the two ends of the bottom of the gate 4, so that the two ends of the bottom of the gate 4 can be restricted, so that the gate 4 is more stable during transportation. Then, during the transportation of the gate, it is necessary to control and drive the first hydraulic telescopic cylinder 302 at the bottom of the two lifting columns 3 to make the two lifting columns 3 slide upward to the inside of the lifting slot 103, so that the restrictions on the two ends of the bottom of the gate 4 can be released. Then, while the battery car 1 is transporting, the driving motor 206 drives the worm 205 to rotate , with the cooperation of the worm gear 204, the rotating shaft 203 and the turntable 202 will rotate, so that the top plate 2 and the gate 4 can be rotated at the same time, so that the gate 4 can be rotated while being transported. Through the above two actions, the gate 4 can be drilled and moved forward, so that it can pass through the drainage ditch 501 more stably, and then the installation set 6 is installed at both ends of the gate 4. At the same time, the second hydraulic telescopic rod 604 of the installation set 6 is lifted so that it can support the gate 4 together with the rotatable walking device of the top plate 2, and then the gate 4 is rotated and walked into the groove under the joint action of the rotation of the top plate 2, the tank car 606 and the battery car 1.

[0021] In summary, in the present invention, through the structural setting on the top of the battery vehicle 1, the gate 4 can be easily rotated during the transportation of the gate 4, thereby facilitating the transportation of the gate 4 in a narrow space, and also improving the convenience of transportation and installation of the gate 4.

[0022] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A method for installing a gate in a narrow space and an installation tool, comprising a battery vehicle (1), a gate (4), a bird cage (5) and an installation equipment set (6), characterized in that: S1: A water collection pit (502) is provided below the bird cage (5), and drainage ditches (501) are provided at both ends of the bottom of the water collection pit (502); S2: The gate (4) is divided into three sections in the horizontal direction, and the sections are connected by bolts. The gate is installed from top to bottom in an inverted manner, and the installation order is the top section gate leaf, the middle section gate leaf and the bottom section gate leaf; S3: the battery vehicle (1) is arranged at the bottom of the gate (4), the gate (4) is transported in a horizontal state, and the gate is transported to the installation site by the battery vehicle (1); S4: Two installation complete sets of equipment (6) are provided, and the two installation complete sets of equipment (6) are respectively arranged at two ends of the bottom of the gate (4).

2. A method and installation tool for a narrow space gate according to claim 1, characterized in that: A circular groove (101) is provided on the top of the battery vehicle (1); the top plate (2) is rotatably connected to the top of the battery vehicle (1); a turntable (202) is fixedly connected to the bottom of the top plate (2); the turntable (202) is rotatably connected to the inside of the circular groove (101); the gate (4) is placed on the top of the top plate (2); four support frames (201) are fixedly connected to the top of the top plate (2); and the four support frames (201) are respectively arranged on two symmetrical sides of the surface of the gate (4).

3. A method and installation tool for a narrow space gate according to claim 2, characterized in that: The bottom of the battery vehicle (1) is fixedly connected to a fixing frame (102), the center of the bottom of the rotating disk (202) is vertically fixedly connected to a rotating shaft (203), the rotating shaft (203) is rotatably sleeved inside the battery vehicle (1), and the bottom end of the rotating shaft (203) is rotatably connected to the top of the fixing frame (102).

4. A method and tool for installing a narrow space gate according to claim 3, characterized in that: A worm wheel (204) is sleeved on the surface of the rotating shaft (203), and a worm (205) is rotatably connected inside the battery vehicle (1). The worm (205) is arranged horizontally, and two ends of the worm (205) are rotatably sleeved on opposite sides of the interior of the fixed frame (102). The worm (205) cooperates with the worm wheel (204), and a motor (206) is installed on the surface of the fixed frame (102), and the output end of the motor (206) is fixedly connected to one end of the worm (205).

5. A method and tool for installing a narrow space gate according to claim 4, characterized in that: Both ends of the top of the battery vehicle (1) are vertically provided with lifting grooves (103), and two limiting grooves (104) are vertically provided on opposite sides of the surfaces of the two lifting grooves (103), and lifting columns (3) are vertically slidably connected inside the filtering lifting grooves (103), and limiting blocks (301) are fixedly connected to the bottom symmetrical sides of the two lifting columns (3), and the plurality of limiting blocks (301) are respectively slidably connected to the plurality of limiting grooves (104), and two first hydraulic telescopic cylinders (302) are vertically fixedly connected inside the two lifting grooves (103), and the tops of the two first hydraulic telescopic cylinders (302) are fixedly connected to the top of each lifting column (3).

6. A method and tool for installing a narrow space gate according to claim 1, characterized in that: A tank car (6) is arranged at the bottom of the connecting flange (605), a rotating turntable (602) is installed on the top of the tank car (6), an extension rod (601) is vertically fixedly connected to the top of the rotating turntable (602), a guide frame (603) is fixedly connected to the surface of the extension rod (601), a second hydraulic telescopic rod (604) is vertically fixedly connected to the top of the extension rod (601), and the connecting flange (605) is installed on the top of the second hydraulic telescopic rod (604).

Citation Information

Patent Citations

  • A gate hoisting construction method for use in confined working spaces

    CN110304588B

  • Construction method for tail-bay service gate of ship lift

    CN106120664A

  • Hoisting operation method for mounting and constructing ultra-large arc gate in flood discharge tunnel

    CN110485386A