Tea cake fermentation process for black tea processing

By using an automated tea cake fermentation device during the black tea fermentation process, the problem of uneven tea turning is solved, and uniform fermentation of tea and high-quality black tea production is achieved.

CN119924397AInactive Publication Date: 2025-05-06GUIZHOU WUTANG TEA BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510348394.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the fermentation process of existing black tea, the tea leaves are unevenly turned, resulting in inconsistent temperatures, and may over-ferment or inability to completely ferment, which will affect the contact between oxygen and tea and seriously affect the fermentation quality.

Method used

A tea cake fermentation process is adopted, and a tea cake fermentation device including a fermentation box, placing tray, turning mechanism, pushing mechanism, diffusing mechanism and cleaning mechanism is used to ensure that the tea leaves are uniformly heated and come into contact with oxygen through an automated turning, flattening, diffusing and cleaning mechanism.

Benefits of technology

The uniform turning and fermentation of tea leaves is achieved, over-fermentation or incomplete fermentation is avoided, and the fermentation quality and consistency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of black tea fermentation, in particular to a tea cake fermentation process for black tea processing, which comprises a fermentation box, a placing tray, a turning mechanism, a pushing mechanism, a dispersing mechanism and a cleaning mechanism. The rotating belt is driven by the rotating roller to rotate, tea leaves at the top of the rotating belt are forced to move towards one end of the containing disc, the tea leaves in the moving state are pushed and turned over through one guide slope, automatic and rapid turning can be achieved, the connecting ring and the push box are driven to rotate through rotation of the connecting belt, the push box slides along the upper portion of the containing disc, and the tea leaves are conveniently and rapidly turned over. At the moment, the bottom of a shifting block slides out of the bottom of a pushing box due to gravity, a tea pile is shifted and scattered through reciprocating sliding of a connecting plate, the tea adhering to the bottom of the pushing box is cleaned through a cleaning pad, and an air blowing plate moves in the direction close to a placing disc; the top of the cleaning pad is cleaned and pushed in cooperation with the blown steam, and the consistency of the tea leaf fermentation effect is further guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of black tea fermentation, in particular to a tea cake fermentation process for black tea processing. Background Art

[0002] Tea is a common drink in people's lives, among which black tea is chosen by many people because of its strong taste. During the production and processing of black tea, fermentation is through enzymatic oxidation that the internal components of the tea leaves change to form substances such as theaflavins, thearubigins and theabrownins. These substances give black tea its unique red color, sweet taste and mellow taste.

[0003] In the fermentation process of black tea, pile fermentation or steam fermentation is usually used. Steam fermentation can keep the enzyme substances in the tea leaves active during the fermentation process and ensure that the tea leaves can maintain a certain humidity, which is conducive to the fermentation process. The tea leaves need to be in contact with oxygen during the fermentation process, which requires the tea leaves to be turned over. In the existing steam fermentation process, the turning of the tea leaves is often done manually by workers, and the thickness of the tea leaves after turning is uneven, which will cause inconsistent temperature and cause over-fermentation or incomplete fermentation, affecting the contact between oxygen and tea leaves and seriously affecting the quality of fermentation. Summary of the invention

[0004] The purpose of the present invention is to solve the problems in the background technology and to propose a tea cake fermentation process for black tea processing.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A tea cake fermentation process for black tea processing uses a tea cake fermentation device for black tea processing, including a fermentation box and a placement tray. The specific steps of fermenting tea cakes for black tea processing using the tea cake fermentation device for black tea processing are as follows:

[0007] S1. Add tea leaves: Place tea leaves to be fermented in a tray, and slide the tray into the fermentation box;

[0008] S2, high temperature fermentation: high temperature steam is introduced into the fermentation box to form a high temperature and high humidity fermentation environment, so as to ferment the tea leaves sent into the fermentation box in the above S1;

[0009] S3, turning the tea leaves: turning the tea leaves fermented for a period of time in S2 by placing a tray to ensure that the tea leaves are evenly heated and in contact with oxygen, thereby preventing over-fermentation or incomplete fermentation;

[0010] It also includes: a turning mechanism, which is used to turn the tea leaves on the surface of the placement tray, and the turning mechanism is rotatably connected to the inside of the placement tray;

[0011] A pushing mechanism, which is used to push the tea leaves flat after turning over to prevent excessive accumulation, and the pushing mechanism is rotatably connected to the inside of the fermentation box;

[0012] A scattering mechanism, which is slidably connected to the interior of the pushing mechanism and is used to scatter the tea leaves;

[0013] And a cleaning mechanism, which is arranged on one side of the fermentation box and is used to clean tea leaves adhered to the bottom of the pushing mechanism.

[0014] In the above-mentioned tea cake fermentation process for black tea processing, the turning mechanism includes two rollers and a rotating belt, the two rollers are symmetrically rotatably connected to the inside of a placing plate, the rotating belt is rotatably connected to the inside of the placing plate through the two rollers, the tea leaves are placed on the top of the rotating belt, both sides of the inner wall of the placing plate are fixedly connected with guide slopes, the two guide slopes are respectively slidably connected to the two sides of the top of the rotating belt, one side of the fermentation box is fixedly connected to a motor, the inside of the fermentation box is symmetrically rotatably connected to a rotating wheel, a connecting belt is transmission-connected between the two rotating wheels, one side of one of the rotating wheels is fixedly connected to the motor, and the surface of the other rotating wheel is connected to a guide wheel through a belt drive, one side of one of the rollers is fixedly connected to a connecting pin, the connecting pin is arranged through one side of the placing plate, and the other end of the connecting pin is plugged into the guide wheel.

[0015] In the above-mentioned tea cake fermentation process for black tea processing, the pushing mechanism includes a connecting ring, a connecting sleeve and a push box. The connecting ring is rotatably connected to one side of the inside of the fermentation box, one end of the connecting sleeve is fixedly connected to the surface of the connecting belt, the inside of the connecting sleeve is rotatably connected with a rotating shaft, and the rotating shaft and the connecting sleeve are penetrated, one end of the rotating shaft close to the push box is penetrated with the connecting ring, and the rotating shaft is rotatably connected to the connecting ring, the push box is slidably connected to the inside of the fermentation box through the connecting ring, and one end of the rotating shaft is rotatably connected to the inside of the push box.

[0016] In the above-mentioned tea cake fermentation process for black tea processing, the dispersing mechanism includes a middle tooth, two bevel teeth and two connecting plates. The middle tooth and the two bevel teeth are all rotatably connected to the inside of a push box, and the two bevel teeth are symmetrically meshed on both sides of the middle tooth. One end of the rotating shaft is fixedly connected to the middle tooth, and the two connecting plates are slidably connected to the bottom of the push box in opposite directions. A pull rod is hinged on the top of the connecting plate, and the other ends of the two pull rods are respectively meshed with the two bevel teeth. The inside of the push box is connected with a dial head through gravity sliding, and the dial head and the connecting plate are interwoven. The inside of the fermentation box is fixedly connected with a tooth plate, and the end of the rotating shaft away from the push box is fixedly connected with a gear, and the gear is meshed with the tooth plate.

[0017] In the above-mentioned tea cake fermentation process for black tea processing, the cleaning mechanism includes a cleaning pad and a blowing plate. The cleaning pad is embedded in one side of the fermentation box, and the cleaning pad is slidably connected to the bottom of the push box, the blowing plate is slidably connected to the inside of the fermentation box, and the blowing plate is slidably connected to the top of the cleaning pad. A steam box is provided on one side of the fermentation box, and the side of the blowing plate away from the cleaning pad is connected to the steam box through a conduit.

[0018] In the above-mentioned tea cake fermentation process for black tea processing, a transmission tooth is meshed on the top of the blowing plate, a connecting tooth is fixedly connected to one side of the transmission tooth, a gear ring is meshed on the surface of the connecting tooth, the gear ring is rotatably connected to the inside of the fermentation box, a clamp is slidably connected to the surface of the connecting ring, top springs are symmetrically fixedly connected on both sides of the clamp, the other end of the top spring is fixedly connected to the inside of the connecting ring, and the clamp is clamped to the gear ring.

[0019] In the above-mentioned tea cake fermentation process for black tea processing, a tooth groove is provided inside the connecting sleeve, and a ratchet is fixedly sleeved on the surface of the rotating shaft located inside the connecting sleeve, and the ratchet is unidirectionally meshed with the tooth groove.

[0020] In the above-mentioned tea cake fermentation process for black tea processing, a coil spring is fixedly connected between the connecting tooth and the transmission tooth, and the other end of the coil spring is fixedly connected to the inside of the fermentation box.

[0021] Compared with the existing technology, the advantages of the tea cake fermentation process for black tea processing are:

[0022] 1. The rotating belt is driven by the roller to rotate, forcing the tea leaves on the top of the belt to move toward one end of the tray, and the tea leaves in motion are pushed up and down by one of the guide slopes, which can realize automatic and rapid turning, ensuring comprehensive turning of the tea leaves;

[0023] 2. The connection ring and the push box rotate by the rotation of the connection belt, and the push box slides along the top of the placement plate to flatten the turned tea leaves. At this time, the bottom of the prying head slides out of the bottom of the push box due to gravity, and the tea pile is spread out by the reciprocating sliding of the connection plate, which can ensure that the thickness of the tea pile is consistent;

[0024] 3. Use the cleaning pad to clean the tea leaves adhered to the bottom of the push box, and move the blowing plate towards the placement plate, and use the steam blown out to push the tea leaves on the top of the cleaning pad to further ensure the consistency of the tea fermentation effect;

[0025] To sum up, the present invention drives the rotating belt to rotate through the rotating roller, forcing the tea leaves on the top of the rotating belt to move toward one end of the placement tray, and uses one of the guide slopes to push and flip the tea leaves in a moving state, so as to realize automatic and rapid flipping. The rotation of the connecting belt drives the connecting ring and the push box to rotate, and the push box slides along the top of the placement tray to flatten the flipped tea leaves. At this time, the bottom of the prying head slides out of the bottom of the push box due to gravity, and the tea leaves pile is scattered by the reciprocating sliding of the connecting plate, and the tea leaves adhered to the bottom of the push box are cleaned by the cleaning pad, and the blowing plate is moved toward the direction close to the placement tray, and the tea leaves on the top of the cleaning pad are cleaned and pushed together with the blown steam, so as to further ensure the consistency of the tea fermentation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of the guide wheel of the present invention;

[0028] Figure 3 The present invention Figure 2 A schematic diagram of the partially enlarged structure at center A;

[0029] Figure 4 It is a schematic diagram of the cross-sectional structure of the rotating roller of the present invention;

[0030] Figure 5 It is a schematic diagram of the structure of the placement tray of the present invention;

[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the push box of the present invention;

[0032] Figure 7 It is a schematic diagram of the cross-sectional structure of the push box of the present invention;

[0033] Figure 8 It is a schematic diagram of the cross-sectional structure of the fermentation box of the present invention;

[0034] Fig. 9 is a schematic diagram of the cross-sectional structure of the gear ring of the present invention;

[0035] Fig.10 The present invention Fig. 9 A schematic diagram of the partially enlarged structure at B in the middle;

[0036] Fig.11 It is a schematic diagram of the coil spring connection structure of the present invention;

[0037] Fig.12 It is a schematic diagram of the cross-sectional structure of the connecting sleeve of the present invention;

[0038] Fig.13 It is a schematic diagram of the cross-sectional structure of the connecting belt of the present invention.

[0039] In the figure: 1. fermentation box; 2. placement plate; 3. turning mechanism; 301. roller; 302. rotating belt; 4. pushing mechanism; 401. connecting ring; 402. connecting sleeve; 403. pushing box; 5. spreading mechanism; 501. middle tooth; 502. bevel tooth; 503. connecting plate; 6. cleaning mechanism; 601. cleaning pad; 602. blowing plate; 7. guide slope; 8. motor; 9. rotating wheel; 10. connecting belt; 11. guide wheel; 12. connecting pin; 13. rotating shaft; 14. pulling rod; 15. dial head; 16. tooth plate; 17. gear; 18. steam box; 19. transmission tooth; 20. connecting tooth; 21. gear ring; 22. clamping head; 23. top spring; 24. tooth groove; 25. ratchet; 26. coil spring. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0041] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0042] Reference Figure 1-Figure 13 A tea cake fermentation process for black tea processing uses a tea cake fermentation device for black tea processing, including a fermentation box 1 and a placement tray 2. The specific steps of fermenting tea cakes for black tea processing using the tea cake fermentation device for black tea processing are as follows:

[0043] S1. Add tea leaves: Place tea leaves to be fermented in a placement tray 2, and slide the placement tray 2 into the fermentation box 1;

[0044] S2, high temperature fermentation: high temperature steam is introduced into the fermentation box 1 to form a high temperature and high humidity fermentation environment, so as to ferment the tea leaves sent into the fermentation box 1 in the above S1;

[0045] S3, turning the tea leaves: turning the tea leaves fermented for a period of time in S2 by placing the tray 2, to ensure that the tea leaves are evenly heated and in contact with oxygen, to prevent over-fermentation or incomplete fermentation;

[0046] The utility model also includes: a turning mechanism 3, which is used for turning the tea leaves on the surface of the placement tray 2, and the turning mechanism 3 is rotatably connected to the inside of the placement tray 2. The turning mechanism 3 includes two rollers 301 and a rotating belt 302. The two rollers 301 are symmetrically rotatably connected to the inside of the placement tray 2, and the rotating belt 302 is rotatably connected to the inside of the placement tray 2 through the two rollers 301. The tea leaves are placed on the top of the rotating belt 302. Both sides of the inner wall of the placement tray 2 are fixedly connected with guide slopes 7, and the two guide slopes 7 are respectively slidably connected to the two sides of the top of the rotating belt 302. A motor 8 is fixedly connected to one side of the fermentation box 1, and a rotating wheel 9 is symmetrically rotatably connected to the inside of the fermentation box 1. A connecting belt 10 is transmission-connected between the two rotating wheels 9, one side of one rotating wheel 9 is fixedly connected to the motor 8, and the surface of the other rotating wheel 9 is connected to a guide wheel 11 through a belt drive, and one side of one roller 301 is fixedly connected to a connecting pin 12, and the connecting pin 12 is arranged to penetrate one side of the placement tray 2, and the other end of the connecting pin 12 is plugged into the guide wheel 11.

[0047] The tea leaves are evenly spread on the top of the rotating belt 302, and the entire placement tray 2 is inserted into the fermentation box 1. At this time, the connecting pin 12 is plugged into the guide wheel 11, and steam is introduced into the fermentation box 1 for fermentation. After a period of fermentation, the rotating belt 302 is driven by the roller 301 to rotate, forcing the tea leaves to move toward one end of the placement tray 2, and the tea leaves are pushed up by the guide slope 7, thereby achieving the effect of fully turning the tea leaves.

[0048] The pushing mechanism 4 is used to flatten the turned tea leaves to prevent excessive accumulation. The pushing mechanism 4 is rotatably connected to the inside of the fermentation box 1. The pushing mechanism 4 includes a connecting ring 401, a connecting sleeve 402 and a push box 403. The connecting ring 401 is rotatably connected to one side of the inside of the fermentation box 1. One end of the connecting sleeve 402 is fixedly connected to the surface of the connecting belt 10. The inside of the connecting sleeve 402 is rotatably connected with a rotating shaft 13, and the rotating shaft 13 and the connecting sleeve 402 are penetrated. One end of the rotating shaft 13 close to the push box 403 is penetrated with the connecting ring 401, and the rotating shaft 13 is rotatably connected to the connecting ring 401. The push box 403 is slidably connected to the inside of the fermentation box 1 through the connecting ring 401, and one end of the rotating shaft 13 is rotatably connected to the inside of the push box 403. A tooth groove 24 is provided inside the connecting sleeve 402, and a ratchet 25 is fixedly sleeved on the surface of the rotating shaft 13 located inside the connecting sleeve 402, and the ratchet 25 is unidirectionally meshed with the tooth groove 24.

[0049] Among them, while the tea leaves are turned over, the connecting belt 10 drives the connecting ring 401 and the push box 403 to move through the rotating shaft 13. While the push box 403 slides above the placement plate 2, it pushes the turned-over tea leaves in the opposite direction of the rotation of the rotating belt 302. Since the height of the push box 403 remains unchanged, the uniformity of the tea leaf stacking thickness can be ensured during the process of pushing the tea leaves, excessive stacking can be prevented, and the overall consistency of fermentation can be ensured. In addition, the one-way meshing effect between the ratchet 25 and the tooth groove 24 can ensure that the direction of the push box 403 is consistent during the continuous sliding of the connecting ring 401 and the push box 403, and the push box 403 can be prevented from rotating on its own.

[0050] The scattering mechanism 5 is slidably connected to the inside of the pushing mechanism 4, and is used to scatter the tea leaves. The scattering mechanism 5 includes an intermediate tooth 501, two bevel teeth 502 and two connecting plates 503. The intermediate tooth 501 and the two bevel teeth 502 are all rotatably connected to the inside of the push box 403, and the two bevel teeth 502 are symmetrically meshed with the two sides of the intermediate tooth 501. One end of the rotating shaft 13 is fixedly connected to the intermediate tooth 501, and the two connecting plates 503 are slidably connected to the bottom of the push box 403 in opposite directions. A pull rod 14 is hinged on the top of the connecting plate 503, and the other ends of the two pull rods 14 are respectively meshed with the two bevel teeth 502. The inside of the push box 403 is slidably connected with a dial head 15 through gravity, and the dial head 15 and the connecting plate 503 are arranged through, and the inside of the fermentation box 1 is fixedly connected with a tooth plate 16, and the end of the rotating shaft 13 away from the push box 403 is fixedly connected with a gear 17, and the gear 17 is meshed with the tooth plate 16.

[0051] Among them, when the push box 403 moves above the placement plate 2, its bottom is no longer in contact with the inside of the fermentation box 1. At this time, through the effect of its own gravity, the dial head 15 slides downward along the connecting plate 503 and slides out of the bottom of the push box 403. In the process of the movement of the push box 403, the gear 17 and the tooth plate 16 produce a rotation effect due to the meshing, and the two bevel teeth 502 can be driven to rotate through the middle tooth 501, so that the two connecting plates 503 can be driven to slide back and forth alternately through the pull rod 14, and the tea pile can be dispersed by the dial head 15 to ensure that oxygen can be evenly in contact with the inside of the tea pile, further ensuring the fermentation effect.

[0052] The cleaning mechanism 6 is arranged at one side of the fermentation box 1. The cleaning mechanism 6 is used to clean the tea leaves adhered to the bottom of the push mechanism 4. The cleaning mechanism 6 includes a cleaning pad 601 and a blowing plate 602. The cleaning pad 601 is embedded in one side of the fermentation box 1, and the cleaning pad 601 is slidably connected to the bottom of the push box 403. The blowing plate 602 is slidably connected to the inside of the fermentation box 1, and the blowing plate 602 is slidably connected to the top of the cleaning pad 601. A steam box 18 is arranged on one side of the fermentation box 1. The side of the blowing plate 602 away from the cleaning pad 601 is connected to the steam through a conduit. The box 18 is connected, and a transmission tooth 19 is meshed on the top of the blowing plate 602. A connecting tooth 20 is fixedly connected to one side of the transmission tooth 19. A gear ring 21 is meshed on the surface of the connecting tooth 20. The gear ring 21 is rotatably connected to the inside of the fermentation box 1. A clamp 22 is slidably connected to the surface of the connecting ring 401. Top springs 23 are symmetrically fixedly connected on both sides of the clamp 22. The other end of the top spring 23 is fixedly connected to the inside of the connecting ring 401. The clamp 22 is clamped with the gear ring 21. A coil spring 26 is fixedly connected between the connecting tooth 20 and the transmission tooth 19, and the other end of the coil spring 26 is fixedly connected to the inside of the fermentation box 1.

[0053] Among them, after the push box 403 moves from one end of the placement tray 2 to the other end, its bottom will slide to the bottom of the cleaning pad 601, and at this time the dial head 15 will be retracted into the inside of the push box 403, the dial head 15 prevents the adhered tea leaves from being scraped and gathered at the bottom of the push box 403, and the tea leaves at the bottom of the push box 403 can be cleaned by the cleaning pad 601, and with the rotation of the connecting ring 401, the clamping head 22 will be clamped with one side of the gear ring 21 and drive the gear ring 21 to rotate, and the transmission gear 19 can be driven to rotate by the connecting tooth 20, thereby driving the blowing plate 602 to slide in the direction close to the placement tray 2, and the tea leaves gathered on the surface of the cleaning pad 601 are pushed and scraped to the inside of the placement tray 2, because the steam passes into the interior of the fermentation box 1 through the blowing plate 602, while the blowing plate 602 pushes and scrapes the cleaning pad 601, the sprayed steam cooperates with the blowing plate 602 to clean the cleaning pad 601, thereby further improving the cleaning effect.

[0054] The specific working principle and use method of the present invention are explained in detail below: When in use, the first step is to evenly spread the tea leaves on the top of the rotating belt 302, and insert the entire placement tray 2 into the fermentation box 1. At this time, the connecting pin 12 is plugged into the guide wheel 11, and steam is introduced into the fermentation box 1 for fermentation. After a period of fermentation, the rotating belt 302 is driven to rotate by the roller 301, forcing the tea leaves to move toward one end of the placement tray 2, and the tea leaves are pushed up by the guide slope 7. The connecting belt 10 drives the connecting ring 401 and the push box 403 to move through the rotating shaft 13. While the push box 403 slides above the placement tray 2, it pushes the turned-up tea leaves in the opposite direction of the rotation of the rotating belt 302. Since the height of the push box 403 remains unchanged, the uniformity of the tea leaves stacking thickness can be ensured in the process of pushing the tea leaves, and excessive stacking can be prevented, thereby ensuring the overall consistency of the fermentation.

[0055] In the second step, when the push box 403 moves above the placement tray 2, its bottom is no longer in contact with the inside of the fermentation box 1. At this time, due to its own gravity effect, the dial head 15 slides downward along the connecting plate 503 and slides out of the bottom of the push box 403. In the process of the movement of the push box 403, the gear 17 and the tooth plate 16 produce a rotation effect due to the meshing, and the two bevel teeth 502 can be driven to rotate through the middle tooth 501, so that the two connecting plates 503 can be driven to slide back and forth alternately through the pull rod 14, and the tea pile can be dispersed by the dial head 15, ensuring that oxygen can be evenly in contact with the inside of the tea pile, further ensuring the fermentation effect;

[0056] In the third step, after the push box 403 moves from one end of the placement tray 2 to the other end, its bottom will slide to the bottom of the cleaning pad 601, and at this time the dial head 15 will be retracted into the inside of the push box 403, the dial head 15 prevents the adhered tea leaves from being scraped and gathered at the bottom of the push box 403, and the tea leaves at the bottom of the push box 403 can be cleaned by the cleaning pad 601, and with the rotation of the connecting ring 401, the clamping head 22 will be engaged with one side of the gear ring 21 and drive the gear ring 21 to rotate, and the transmission gear 19 can be driven to rotate by the connecting tooth 20, thereby driving the blowing plate 602 to slide in the direction close to the placement tray 2, and the tea leaves gathered on the surface of the cleaning pad 601 are pushed and scraped to the inside of the placement tray 2, because the steam passes into the inside of the fermentation box 1 through the blowing plate 602, while the blowing plate 602 pushes and scrapes the cleaning pad 601, the sprayed steam cooperates with the blowing plate 602 to clean the cleaning pad 601, thereby further improving the cleaning effect.

[0057] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0058] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tea cake fermentation process for black tea processing, which uses a tea cake fermentation device for black tea processing, comprising a fermentation box (1) and a placement tray (2), characterized in that: The specific steps of fermenting tea cakes for black tea processing using the tea cake fermentation device for black tea processing are as follows: S1. Put tea leaves in: put tea leaves to be fermented in a placing tray (2), and slide the placing tray (2) into the fermentation box (1); S2, high temperature fermentation: high temperature steam is introduced into the fermentation box (1) to form a high temperature and high humidity fermentation environment, so as to ferment the tea leaves introduced into the fermentation box (1) in S1; S3, turning the tea leaves: turning the tea leaves fermented for a period of time in S2 by placing a plate (2) to ensure that the tea leaves are evenly heated and in contact with oxygen, thereby preventing over-fermentation or incomplete fermentation; It also comprises: a turning mechanism (3), the turning mechanism (3) being used to turn over the tea leaves on the surface of the placement tray (2), the turning mechanism (3) being rotatably connected to the inside of the placement tray (2); A pushing mechanism (4), the pushing mechanism (4) is used to push the tea leaves flat after turning over to prevent excessive accumulation, and the pushing mechanism (4) is rotatably connected to the inside of the fermentation box (1); A scattering mechanism (5), wherein the scattering mechanism (5) is slidably connected to the interior of the pushing mechanism (4), and the scattering mechanism (5) is used to scatter the tea leaves; And a cleaning mechanism (6), wherein the cleaning mechanism (6) is arranged on one side inside the fermentation box (1), and the cleaning mechanism (6) is used to clean the tea leaves adhered to the bottom of the pushing mechanism (4).

2. The tea cake fermentation process for black tea processing according to claim 1, characterized in that: The turning mechanism (3) comprises two rollers (301) and a rotating belt (302), the two rollers (301) are symmetrically connected to the inside of the placement tray (2), the rotating belt (302) is connected to the inside of the placement tray (2) through the two rollers (301), the tea leaves are placed on the top of the rotating belt (302), both sides of the inner wall of the placement tray (2) are fixedly connected with guide slopes (7), the two guide slopes (7) are respectively connected to the two sides of the top of the rotating belt (302) in a sliding manner, and one side of the fermentation box (1) is fixedly connected A motor (8) is provided, and a rotating wheel (9) is symmetrically rotated inside the fermentation box (1), and a connecting belt (10) is connected between the two rotating wheels (9) in a transmission manner. One side of one of the rotating wheels (9) is fixedly connected to the motor (8), and the surface of the other rotating wheel (9) is connected to a guide wheel (11) through a belt transmission. One side of one of the rotating rollers (301) is fixedly connected to a connecting pin (12), and the connecting pin (12) is arranged to penetrate one side of the placement plate (2), and the other end of the connecting pin (12) is plugged into the guide wheel (11).

3. A tea cake fermentation process for black tea processing according to claim 2, characterized in that: The push-pull mechanism (4) comprises a connecting ring (401), a connecting sleeve (402) and a push box (403); the connecting ring (401) is rotatably connected to one side of the inside of the fermentation box (1); one end of the connecting sleeve (402) is fixedly connected to the surface of the connecting belt (10); the inside of the connecting sleeve (402) is rotatably connected to a rotating shaft (13); the rotating shaft (13) and the connecting sleeve (402) are interpenetratingly arranged; one end of the rotating shaft (13) close to the push box (403) is interpenetratingly arranged with the connecting ring (401); the rotating shaft (13) and the connecting ring (401) are rotatably connected; the push box (403) is slidably connected to the inside of the fermentation box (1) through the connecting ring (401); one end of the rotating shaft (13) is rotatably connected to the inside of the push box (403).

4. A tea cake fermentation process for black tea processing according to claim 3, characterized in that: The dispersing mechanism (5) comprises an intermediate tooth (501), two bevel teeth (502) and two connecting plates (503). The intermediate tooth (501) and the two bevel teeth (502) are both rotatably connected to the inside of the push box (403), and the two bevel teeth (502) are symmetrically meshed with the two sides of the intermediate tooth (501). One end of the rotating shaft (13) is fixedly connected to the intermediate tooth (501). The two connecting plates (503) are slidably connected to the bottom of the push box (403) in opposite directions. A pull rod (14) is hinged on the top of (503), and the other ends of the two pull rods (14) are respectively meshed with two bevel teeth (502). The interior of the push box (403) is connected to a dial head (15) by gravity sliding. The dial head (15) and the connecting plate (503) are intersected. The interior of the fermentation box (1) is fixedly connected to a tooth plate (16). The end of the rotating shaft (13) away from the push box (403) is fixedly connected to a gear (17), and the gear (17) is meshed with the tooth plate (16).

5. The tea cake fermentation process for black tea processing according to claim 3, characterized in that: The cleaning mechanism (6) comprises a cleaning pad (601) and a blowing plate (602), wherein the cleaning pad (601) is embedded in one side of the fermentation box (1), and the cleaning pad (601) is slidably connected to the bottom of the push box (403), the blowing plate (602) is slidably connected to the inside of the fermentation box (1), and the blowing plate (602) is slidably connected to the top of the cleaning pad (601), and a steam box (18) is provided on one side of the fermentation box (1), and a side of the blowing plate (602) away from the cleaning pad (601) is connected to the steam box (18) through a conduit.

6. A tea cake fermentation process for black tea processing according to claim 5, characterized in that: The top of the blowing plate (602) is meshed with a transmission tooth (19), one side of the transmission tooth (19) is fixedly connected with a connecting tooth (20), the surface of the connecting tooth (20) is meshed with a toothed ring (21), the toothed ring (21) is rotatably connected to the inside of the fermentation box (1), the surface of the connecting ring (401) is slidably connected with a clamp (22), the two sides of the clamp (22) are symmetrically fixedly connected with a top spring (23), the other end of the top spring (23) is fixedly connected to the inside of the connecting ring (401), and the clamp (22) is clamped with the toothed ring (21).

7. The tea cake fermentation process for black tea processing according to claim 3, characterized in that: The connection sleeve (402) is provided with a tooth groove (24) inside, and the surface of the rotating shaft (13) located inside the connection sleeve (402) is fixedly sleeved with a ratchet (25), and the ratchet (25) is unidirectionally meshed with the tooth groove (24).

8. The tea cake fermentation process for black tea processing according to claim 6, characterized in that: A coil spring (26) is fixedly connected between the connecting tooth (20) and the transmission tooth (19), and the other end of the coil spring (26) is fixedly connected to the inside of the fermentation box (1).