Gantry sorting system for plate-type products

Abstract

The invention discloses a gantry sorting system for plate-type products, relates to the field of operation transportation, and solves the problems that the plate-type products are disorderly put in and put out of a warehouse and are disorderly stored. The gantry sorting system for the plate-type products comprises plate-type samples, the plate-type samples are arranged in flat warehouse assemblies, the number of the flat warehouse assemblies is two, a conveying assembly is installed between the two flat warehouse assemblies, and a double-head gantry mechanical assembly is installed in the middle of the conveying assembly; the conveying assembly and the double-head gantry mechanical assembly are matched to sort plates. The whole machine is mainly composed of a conveying assembly used for sorting, a double-end gantry mechanical assembly and a flat warehouse assembly used for storage. A standard three-dimensional storage mode is adopted through the flat warehouse assembly, the sorted three-dimensional flat warehouses can be customized according to different application occasions, the splicing type warehouse location design is adopted through the transportation assembly, and all warehouse locations operate independently and do not affect one another.

Description

Technical Field

[0001] The invention relates to the field of operational transportation, and in particular to a gantry sorting system for plate-type products. Background Art

[0002] The gantry sorting system for plate products is a device for sorting and storing plate parts. It is mainly used in the production process of plate parts that require large-scale storage or complete order sets. It can complete automatic sorting, palletizing, warehousing, set-up, and outbound delivery. The existing Chinese patent with publication number CN221231101U discloses an automatic feeding and sorting device including a gantry; a grabbing mechanism connected to the gantry through a manipulator assembly for grabbing the material to be loaded; a lifting feeding car for placing the material to be loaded for grabbing by the manipulator assembly; a visual inspection mechanism arranged on the manipulator assembly for detecting whether the material in the lifting feeding car has defects; a qualified product conveying line, the inlet of which is located in the gantry; a defective product conveying line and a qualified product conveying line are arranged side by side; a control module for controlling the movement of the manipulator assembly according to the feedback result of the visual inspection mechanism, so as to place the material on the qualified product conveying line or the defective product conveying line through the grabbing mechanism; the advantage is that the device has a modular structure and simplified control, and can realize reliable and fine detection and dynamic and accurate sorting of the plate surface, meeting the automated sorting requirements of the industrial production process; However, the automatic feeding and sorting device includes a gantry, and still has the following defects: 1. The intelligent and automated effects cannot achieve the effect of automatic sorting, the storage method is not flexible enough, the three-dimensional flat warehouse for storage and sorting cannot be customized according to different application occasions, adapt to different sizes, weights and types, and the various complex spaces in the factory cannot be flexibly adapted. 2. The one-way transport line for panels entering and leaving the warehouse has low sorting efficiency, which affects the real-time supply of panels during the production process and is prone to production interruptions. In addition, the clamping structure cannot cooperate with the warehouse entry and exit to achieve the storage of panels in the same package of the same order when entering the warehouse, and the grabbing of the whole layer of the same package when leaving the warehouse, resulting in low efficiency in entering and leaving the warehouse. Summary of the invention

[0003] The object of the present invention is to provide a gantry sorting system for plate-type products to solve the problems raised in the above-mentioned background technology.

[0004] The technical solution of the present invention is: a gantry sorting system for plate products, comprising plate samples, the plate samples are arranged inside a flat warehouse component, and the flat warehouse component is provided with two groups, a transport component is installed between the two groups of flat warehouse components, a double-head gantry mechanical component is installed at the middle position of the transport component, and the transport component and the double-head gantry mechanical component cooperate to sort the plate materials; The transport assembly includes a loading roller line, one side of the loading roller line is provided with a first double-powered lifting and transferring device, and one end of the first double-powered lifting and transferring device is provided with a second double-powered lifting and transferring device, the first double-powered lifting and transferring device and the second double-powered lifting and transferring device are used to shunt and sort the plate-type samples, Among them, the double-head gantry mechanical assembly includes a magnetic double-head gantry, support frames are installed on both sides of the magnetic double-head gantry, and a transmission motor is installed on one side of the top of the support frame, and the transmission motor clamps the plate sample through transmission.

[0005] Furthermore, the flat warehouse components include an A-area flat warehouse, a B-area flat warehouse, a C-area flat warehouse and a D-area flat warehouse. Among them, multi-fold steel columns are installed between the flat warehouses in area A, area B, area C and area D, and there are ten groups of multi-fold steel columns, among which a horizontal warehouse plate is installed between two groups of multi-fold steel columns, and the horizontal warehouse plate is provided with standard parts of different sizes, and the width of the flat warehouses in area A, area B, area C and area D can be adjusted according to the width of the horizontal warehouse plate; There are multiple groups of transverse storage plates, and the multiple groups of transverse storage plates are installed at equal intervals on both sides of the multi-fold steel columns.

[0006] Furthermore, a foot is installed at the bottom end of the multi-fold steel column, and the foot is an L-shaped special-shaped shape, and a preset hole for expansion screws is embedded at the bottom end of the foot. Wherein, oblique cross braces are installed at both ends of the multi-fold steel column.

[0007] Furthermore, the first dual-power lifting and transfer and the second dual-power lifting and transfer are both provided with a storage position at one end away from the loading roller line, and the storage position is provided with a two-way storage position at one end away from the first dual-power lifting and transfer and the second dual-power lifting and transfer, and the two-way storage position is provided with a storage exit position at one end away from the storage position. Wherein, one side of the outbound storage position, the bidirectional storage position and the inbound storage position is equipped with a thin rib.

[0008] Furthermore, the outbound positions are provided with two groups, and a material unloading roller line is installed at one end of the two outbound positions away from the bidirectional positions, and the material unloading roller line is installed between the two outbound positions. Among them, a side movable block is installed on the side of the outbound position close to the unloading roller line, and thin blocks are installed on both sides of the unloading roller line. Wherein, a second protective cover is installed on the side of the outbound position away from the unloading roller line.

[0009] Furthermore, magnetic slide rails are installed on both sides of the magnetic double-head gantry, and support frames are installed on both sides of the magnetic double-head gantry, and the support frames slide in the magnetic slide rails on both sides of the magnetic double-head gantry. Wherein, a transmission rod is installed at the output end of the transmission motor, and a transmission gear is installed on one side of the transmission rod. The surface of the transmission gear is connected with a transmission tooth chain, and the bottom end of the transmission tooth chain is connected with a supporting side plate.

[0010] Furthermore, the supporting side plate is in the shape of a frame with a hollow bottom, and limit sliders are installed on both sides of the supporting side plate close to the supporting frame, and the limit sliders are sleeved on the supporting rods on both sides of the supporting frame and are slidably connected thereto. Among them, a telescopic motor is installed on the side of the supporting side plate close to the supporting frame, and a first clamping plate is installed on the output end of the telescopic motor. The first clamping plate is an arc-shaped pressure plate, and a convex point is provided on the side of the first clamping plate close to the plate sample.

[0011] Furthermore, a rotating motor is installed on both sides of the telescopic motor, and a transmission roller is installed at the output end of the rotating motor, and the surface of the transmission roller is in contact with and connected to a transmission crawler, and the transmission is transmitted thereto. There are two groups of transmission rollers, one of which is installed at the output end of the rotating motor, and the other is installed at the end of the supporting side plate away from the rotating motor. There are two groups of transmission tracks, and a second clamping plate is installed between the two groups of transmission tracks. The second clamping plate is an arc-shaped pressure plate, and a convex point is provided on the side of the second clamping plate close to the plate sample.

[0012] Furthermore, an adjustment slot is provided on the machine foot, and the adjustment slot is vertically extended. The adjustment slot corresponds to a positioning hole provided at the height of the multi-fold steel column. The machine foot is fixed at different height positions of the multi-fold steel column by passing a pin through the adjustment slot and the positioning hole.

[0013] Furthermore, suction pumps are installed on both sides of the supporting side plates.

[0014] The present invention provides a gantry sorting system for plate-type products through improvement, which has the following improvements and advantages compared with the prior art: The whole machine of this device is mainly composed of two parts: a transport component for sorting, a double-head gantry mechanical component and a flat warehouse component for storage; the sorting part is respectively provided with a group of manipulators at the storage position and the outbound position of the transport component, and the clamping part of the manipulator is assembled in the form of a gantry frame. The plate picking and placing is completed by vacuum suction of a suction pump and the clamping of the first clamping plate and the second clamping plate. The double fixing method is safer and more reliable. The movement of the clamping part first drives the support frame to move horizontally through the magnetic force change of the magnetic track on the magnetic double-head gantry, and then drives the support side plate to move up and down through the transmission motor to drive the transmission gear to rotate, and then drives the clamping part to move left and right on the production line through the expansion and contraction of the first clamping plate and the movement of the second clamping plate, so as to realize the movement of the three axes of x, y, and z, front, back, left, right, up and down; in addition, the flat warehouse component for storage is built with a standardized structure, and the overall equipment can be modularly combined in groups to adapt to different production storage volumes and meet production needs; the entire sorting process is processed and analyzed by the MES information system, and the PLC drives the machine to execute the action. MES connects with the customer's production data to obtain the board order information. After the boards are sent to the flat warehouse, the sensors cooperate with the PLC program to control the automatic barcode scanner to transmit the scanned data to the MES information system. The system then interacts with the customer's production data to obtain the board information. MES locks the vertical warehouse location through our algorithm and feeds the information back to the PLC. The PLC drives the conveyor line to send the boards to the corresponding sorting location, and the robot puts the wooden boards into the designated location according to the information. When a package of an order is complete, the information technology gives data interaction, and the outbound robot rows the boards out of the warehouse in sequence according to the packaging rules, puts them on the conveyor line, and the conveyor line sends the boards to the packaging station. MES monitors the entire data flow, PLC, and robot programs drive the machine to execute actions, sorts the disordered boards into the warehouse according to the order, and then ships them out in full layer according to the packaging order.

[0015] In addition, other parts of the device are designed and assembled in a modular manner. The key components have undergone durability tests, with high reliability and low maintenance costs. In addition, the system is equipped with a data recording function, which can track the sorting process, identify and process panels that have not been operated for a long time, avoid inventory backlogs and order accumulation, and provide data analysis and decision-making support for enterprises.

[0016] The specific beneficial effects are as follows: First, by adopting the standard three-dimensional storage method through the flat warehouse components, the three-dimensional flat warehouse for sorting can be customized according to different application occasions, adapt to different sizes, weights and types, and flexibly adapt to various complex spaces in the factory. Specifically, it is assembled through the horizontal warehouse board and multi-fold steel columns. Different sizes can be assembled into different flat warehouses. This device uses ten multi-fold steel columns to form a flat warehouse. The side of the flat warehouse is equipped with oblique horizontal pulls. Party B can design the horizontal pull specification structure and horizontal pull installation angle according to the shelf industry standard. There are sixty 3369-inch horizontal pulls inside. .6mm horizontal warehouse plates are used to form the A area flat warehouse, B area flat warehouse and D area flat warehouse with a width of 3369.6mm. In addition, twenty C area flat warehouses with a size of 4489.6mm are used to form a C area flat warehouse with a width of 4489.6mm. In addition, the machine feet installed at the bottom of the multi-fold steel columns are fixed to the factory floor through the preset holes of expansion screws. In addition, signboards are needed on both sides of each floor of the A area flat warehouse, B area flat warehouse, C area flat warehouse and D area flat warehouse to identify the number of floors; for example: A-1 (the first floor of area A), B-3 (the third floor of area B).

[0017] Secondly, the transport components adopt a spliced ​​storage location design, and each storage location operates independently without affecting each other. In addition, the first double-powered jacking and transferring and the second double-powered jacking and transferring are separated, and double-layer line conveying is adopted to separate the incoming and outgoing panels, thereby improving the sorting efficiency. In addition, the double-layer line conveying can also support the uninterrupted production of the production line, ensuring the real-time supply of panels during the production process and avoiding production interruptions. In addition, the sorting method of the transport components and the double-headed gantry mechanical components cooperate with each other to make the warehousing according to the same order and the same package splicing storage strategy, and the outgoing warehouse according to the same package whole layer grabbing, which improves the efficiency of warehousing and outgoing. When in use, the double-head gantry mechanical component first receives the warehousing signal, then enters the plate information, locks the storage position in advance, and when the plate arrives at the designated warehousing position, the gantry robot arrives at the waiting position, and lifts and transfers the plate to the horizontal warehouse board. The gantry robot absorbs the plate from the horizontal warehouse board, transfers the plate, arrives at the designated position to piece the plate into the warehouse, and returns to the plate absorption position. When the double-head gantry mechanical component receives the outbound instruction, it arrives at the designated outbound plate position, determines the number of rows of plates to be taken out, takes out the required plates, arrives at the designated outbound position, and releases the plates according to the release logic, first releasing 1 row and then 2 rows to complete the plate release. The intelligent control system adopted by the transportation component realizes intelligent path planning and sorting of plates according to the scheduling system, thereby improving sorting accuracy and work efficiency.

[0018] Third, the double-headed gantry mechanical assembly enables the transport components to be put in and out of the warehouse using an independent gantry manipulator design, which reduces manual handling, makes the warehouse entry and exit more efficient, and the contactless design is more convenient, improving the efficiency and accuracy of panel management; Among them, the transmission motor is started by an external power supply, and the transmission motor drives the transmission gear to rotate through the transmission rod, and the transmission gear drives the transmission chain to extend and retract through the forward and reverse rotation of the transmission gear. The lifting of the transmission chain drives the supporting side plate to lift and move, and the limit slider slides on the support frame to achieve the limiting effect. The telescopic motor is started to push the first clamping plate to move, and the rotation of the rotating motor drives the transmission track to circulate through the transmission. The movement of the transmission track drives the second clamping plate to move. The opposite surfaces of the second clamping plate and the first clamping plate are provided with protrusions to increase the friction during clamping. The second clamping plate and the first clamping plate move relative to each other to clamp the plate sample. The gantry structure adopted by the double-head gantry mechanical assembly is stable, has strong bearing capacity, and high safety, and is suitable for long-term uninterrupted repetitive operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further explained below in conjunction with the accompanying drawings and Examples: Figure 1 It is a schematic diagram of the top view of the flat warehouse sorting system of the present invention; Figure 2 It is a schematic diagram of the working principle of the outbound robot of the present invention; Figure 3 Schematic diagram of the working principle of the warehousing robot of the present invention; Figure 4 It is a schematic diagram of the flat warehouse component and the double-head gantry mechanical component of the present invention; Figure 5 It is a schematic diagram of the front view structure of the flat warehouse component of the present invention; Figure 6 It is a schematic diagram of the top view of the flat warehouse component of the present invention; Figure 7 For the present invention Figure 6 The enlarged structural diagram at A in the middle; Figure 8 It is a schematic diagram of the side view structure of the flat warehouse assembly of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional appearance structure of the flat storage component of the present invention; Fig.10 For the present invention Fig. 9 The enlarged structural diagram at B in the middle; Fig.11 For the present invention Fig. 9 The enlarged structural diagram at C in the middle; Fig.12 It is a front view structural schematic diagram of the double-headed gantry mechanical assembly of the present invention; Fig.13 It is a schematic diagram of the top view of the double-headed gantry mechanical assembly of the present invention; Fig.14 It is a schematic diagram of the side structure of the double-headed gantry mechanical assembly of the present invention; Fig.15It is a schematic diagram of the three-dimensional appearance structure of the double-headed gantry mechanical assembly of the present invention; Fig.16 For the present invention Fig.15 Enlarged structural diagram at D in the middle.

[0020] Explanation of reference numerals: 1. Flat warehouse assembly; 101. Flat warehouse in area A; 102. Flat warehouse in area B; 103. Flat warehouse in area C; 104. Flat warehouse in area D; 105. Multi-fold steel column; 106. Machine foot; 107. Preset hole for expansion screw; 108. Oblique horizontal pull; 109. Horizontal warehouse plate; 2. Transport assembly; 201. Loading roller line; 202. First double-powered lifting and transfer; 203. Second double-powered lifting and transfer; 204. Inbound storage position; 205. Two-way storage position; 206. Outbound storage position; 207. Thin retaining edge; 208. Lateral movable resistance Block; 209, thin block; 210, second protective cover; 211, unloading roller line; 3, double-head gantry mechanical components; 301, magnetic double-head gantry; 302, support frame; 303, transmission motor; 304, transmission rod; 305, transmission gear; 306, transmission tooth chain; 307, limit slider; 308, support side plate; 309, rotating motor; 310, telescopic motor; 311, first clamping plate; 312, transmission crawler; 313, transmission roller; 314, second clamping plate; 315, suction pump; 4, plate sample. DETAILED DESCRIPTION

[0021] The following will be combined with the attached Figures 1 to 16 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The present invention provides a gantry sorting system for plate products through improvement, including a plate sample 4, which is arranged inside a flat warehouse component 1. The flat warehouse component 1 adopts a standard three-dimensional storage method. The three-dimensional flat warehouse for sorting can be customized according to different application occasions. The overall equipment can be modularly combined in groups to adapt to different production storage volumes, different sizes, weights and types, and flexibly adapt to various complex spaces in the factory to meet production needs; The flat warehouse component 1 includes an A-area flat warehouse 101, a B-area flat warehouse 102, a C-area flat warehouse 103 and a D-area flat warehouse 104. Among them, multi-fold steel columns 105 are installed between the flat warehouse 101 in area A, the flat warehouse 102 in area B, the flat warehouse 103 in area C and the flat warehouse 104 in area D, and there are ten groups of multi-fold steel columns 105, wherein a horizontal warehouse plate 109 is installed between two groups of multi-fold steel columns 105, and the horizontal warehouse plate 109 is provided with standard parts of different sizes, and the widths of the flat warehouse 101 in area A, the flat warehouse 102 in area B, the flat warehouse 103 in area C and the flat warehouse 104 in area D can be adjusted according to the width of the horizontal warehouse plate 109; The device uses ten multi-fold steel columns 105 to form a flat warehouse, and sixty horizontal warehouse plates 109 with a size of 3369.6 mm are arranged inside to form the A area flat warehouse 101, the B area flat warehouse 102 and the D area flat warehouse 104 with a width of 3369.6 mm. In addition, twenty horizontal warehouse plates 109 with a size of 4489.6 mm are used to form the C area flat warehouse 103 with a width of 4489.6 mm. In addition, signboards need to be placed on both sides of each floor of Area A flat warehouse 101, Area B flat warehouse 102, Area C flat warehouse 103 and Area D flat warehouse 104 to identify the floor number; for example: A-1 (the first floor of Area A), B-3 (the third floor of Area B); There are multiple sets of horizontal warehouse plates 109, and the multiple sets of horizontal warehouse plates 109 are installed at equal intervals on both sides of the multi-fold steel columns 105; through the assembly of the horizontal warehouse plates 109 and the multi-fold steel columns 105, different sizes can be assembled into different flat warehouses. A machine foot 106 is installed at the bottom end of the multi-fold steel column 105, and the machine foot 106 is an L-shaped special-shaped appearance. The bottom end of the machine foot 106 is inlaid with a preset hole 107 for an expansion screw. The machine foot 106 installed at the bottom end of the multi-fold steel column 105 is fixed to the factory floor through the preset hole 107 for the expansion screw. An adjustment groove 1060 is provided on the machine foot 106. The adjustment groove 1060 is vertically extended. The adjustment groove 1060 corresponds to the positioning hole 1050 opened at the height of the upper edge of the multi-fold steel column 105. The machine foot 106 is fixed at different height positions of the multi-fold steel column 105 by passing a pin through the adjustment groove 1060 and the positioning hole 1050 to achieve height adjustment.

[0023] Wherein, oblique horizontal pulls 108 are installed at both ends of the multi-fold steel column 105, and Party B can design the horizontal pull specification structure and horizontal pull installation angle according to the shelf industry standard; There are two groups of flat warehouse components 1, and a transport component 2 is installed between the two groups of flat warehouse components 1. Among them, the transport component 2 includes a loading roller line 201, a first double-powered lifting and transferring device 202 is provided on one side of the loading roller line 201, and a second double-powered lifting and transferring device 203 is installed on one end of the first double-powered lifting and transferring device 202, the first double-powered lifting and transferring device 202 and the second double-powered lifting and transferring device 203 are separated and sorted, and the first double-powered lifting and transferring device 202 and the second double-powered lifting and transferring device 203 are separated, and double-layer line conveying is adopted to separate the incoming and outgoing panels and improve the sorting; in addition, the double-layer line conveying can also support the uninterrupted production of the production line, ensure the real-time supply of panels during the production process, and avoid production interruption; The first dual-power lifting and transfer 202 and the second dual-power lifting and transfer 203 are both provided with a storage position 204 at one end away from the loading roller line 201, and the storage position 204 is provided with a two-way storage position 205 at one end away from the first dual-power lifting and transfer 202 and the second dual-power lifting and transfer 203, and the two-way storage position 205 is provided with a storage exit position 206 at one end away from the storage position 204. Among them, a thin rib 207 is installed on one side of the outbound storage position 206, the two-way storage position 205 and the inbound storage position 204; There are two groups of outbound positions 206. The ends of the two groups of outbound positions 206 away from the two-way positions 205 are equipped with unloading roller lines 211, and the unloading roller lines 211 are installed between the two groups of outbound positions 206. Among them, a side movable block 208 is installed on the side of the outbound position 206 close to the unloading roller line 211, and thin blocks 209 are installed on both sides of the unloading roller line 211. Among them, a second protective cover 210 is installed on the side of the outbound position 206 away from the unloading roller line 211; Transport component 2 adopts a spliced ​​storage location design, and each storage location operates independently without affecting each other; A double-headed gantry mechanical component 3 is installed in the middle of the transport component 2. The transport component 2 and the double-headed gantry mechanical component 3 cooperate to sort the plates. The sorting method of the transport component 2 and the double-headed gantry mechanical component 3 cooperate with each other to make the storage strategy of the same order and the same package of panels in the warehouse, and the whole layer of the same package in the warehouse is grabbed out of the warehouse, which improves the efficiency of the warehouse entry and the warehouse exit. The working principle of outbound and inbound storage is detailed in the attached Figure 2 The device is mainly composed of a transport component 2 for sorting, a double-headed gantry mechanical component 3 and a flat warehouse component 1 for storage. The sorting part is provided with a set of manipulators at the storage position and the storage position of the transport component 2, and the gripping part of the manipulators is assembled in the form of a gantry frame. The double-head gantry mechanical assembly 3 includes a magnetic double-head gantry 301, support frames 302 are installed on both sides of the magnetic double-head gantry 301, and a transmission motor 303 is installed on one side of the top of the support frame 302, and the transmission motor 303 clamps the plate sample 4 through transmission; Magnetic slide rails are installed on both sides of the magnetic double-head gantry 301, and support frames 302 are installed on both sides of the magnetic double-head gantry 301. The support frames 302 slide in the magnetic slide rails on both sides of the magnetic double-head gantry 301. The movement of the clamping part first drives the support frame 302 to move horizontally through the magnetic force change of the magnetic rails on the magnetic double-head gantry 301. A transmission rod 304 is installed at the output end of the transmission motor 303, and the transmission motor 303 is started by an external power supply, and a transmission gear 305 is installed on one side of the transmission rod 304. The transmission motor 303 drives the transmission gear 305 to rotate through the transmission rod 304, and a transmission tooth chain 306 is connected to the surface of the transmission gear 305. The transmission gear 305 is driven to extend and retract by forward and reverse rotation, and the bottom end of the transmission tooth chain 306 is connected to a supporting side plate 308; the transmission motor 303 drives the transmission gear 305 to rotate, and then the transmission tooth chain 306 is lifted and lowered to drive the supporting side plate 308 to lift and move. The supporting side plate 308 is in the shape of a frame with a hollow bottom. The supporting side plate 308 is provided with limit sliders 307 on both sides close to the supporting frame 302. The limit sliders 307 are sleeved on the supporting rods on both sides of the supporting frame 302 and are slidably connected thereto. The limit sliders 307 slide on the supporting frame 302 to achieve the function of limiting. Among them, a telescopic motor 310 is installed on the side of the supporting side plate 308 close to the supporting frame 302, and a first clamping plate 311 is installed on the output end of the telescopic motor 310. The telescopic motor 310 is started to push the first clamping plate 311 to move. The first clamping plate 311 is an arc-shaped pressure plate, and a convex point is provided on the side of the first clamping plate 311 close to the plate sample 4; Rotating motors 309 are installed on both sides of the telescopic motor 310, and transmission rollers 313 are installed at the output end of the rotating motor 309. The surface of the transmission roller 313 is in contact with and connected to the transmission crawler 312, and the rotating motor 309 rotates and drives the transmission crawler 312 to circulate through the transmission. There are two groups of transmission rollers 313, one group of which is installed at the output end of the rotating motor 309, and the other group of which is installed at the end of the supporting side plate 308 away from the rotating motor 309. Among them, there are two groups of transmission crawlers 312, and a second clamping plate 314 is installed between the two groups of transmission crawlers 312. The movement of the transmission crawlers 312 drives the second clamping plate 314 to move. The second clamping plate 314 is an arc-shaped pressure plate, and a convex point is provided on the side of the second clamping plate 314 close to the plate sample 4; the second clamping plate 314 and the first clamping plate 311 are provided with a convex block on the opposite surface to increase the friction during clamping. The second clamping plate 314 and the first clamping plate 311 move relative to each other to clamp the plate sample 4. In addition, the first clamping plate 311 is retracted and the second clamping plate 314 is flexibly moved to drive the clamping part to move left and right on the production line, so that the three-axis x, y, and z movements can be realized. The gantry-type structure adopted by the double-headed gantry mechanical assembly 3 is stable, has a strong load-bearing capacity, and is highly safe, and is suitable for long-term uninterrupted repetitive operations. Suction pumps 315 are installed on both sides of the supporting side plate 308. The plate picking and placing operation is completed by vacuum suction of the suction pump 315 and clamping of the first clamping plate 311 and the second clamping plate 314. The double fixing method is safer and more reliable. The double-headed gantry mechanical component 3 enables the transport component 2 to enter and exit the warehouse using an independent gantry manipulator design, which reduces manual handling, improves the efficiency of entering and exiting the warehouse, and the contactless design is more convenient, improving the efficiency and accuracy of panel management; in addition, the entire sorting process of the transport component 2 and the double-headed gantry mechanical component 3 is processed and analyzed by the MES information system, and the PLC drives the machine to execute actions. MES connects with the customer's production data, obtains the plate order information to know which batch, which order, and which package. After the plates are sent to the flat warehouse, the sensor cooperates with the PLC program to control the automatic scanner to transmit the scanned data to the MES information system. The system then interacts with the customer's production data to obtain the plate information. MES locks the vertical warehouse location through our algorithm and feeds back the information to the PLC. The PLC drives the conveyor line to send the plates to the corresponding sorting location. The robot puts the wooden boards into the designated location according to the information and stores them in the order of packaging. When a package of an order is complete, the information technology gives data interaction, and the outbound robot rows the plates out of the warehouse in the order of packaging rules, and puts them on the conveyor line. The conveyor line sends the plates to the packaging station. MES monitors the entire data flow, PLC, and robot program to drive the machine to perform actions, sorts the disordered plates into the warehouse according to the order, and then ships them in the order of packaging.

[0024] In addition, other parts of the device are designed and assembled in a modular manner. The key components have undergone durability tests, with high reliability and low maintenance costs. In addition, the system is equipped with a data recording function, which can track the sorting process, identify and process panels that have not been operated for a long time, avoid inventory backlogs and order accumulation, and provide data analysis and decision-making support for enterprises.

[0025] Working principle: First, the whole device is mainly composed of two parts: a transport component 2 for sorting, a double-headed gantry mechanical component 3 and a flat warehouse component 1 for storage; the sorting part is provided with a group of manipulators at the storage position and the outbound position of the transport component 2, and the clamping part of the manipulator is assembled in the form of a gantry frame. The plate picking and placing is completed by vacuum suction of a suction pump 315 and clamping of the first clamping plate 311 and the second clamping plate 314. The double fixing method is safer and more reliable. The movement of the clamping part first drives the support frame 302 to move horizontally through the magnetic change of the magnetic track on the magnetic double-headed gantry 301 , and then the transmission motor 303 drives the transmission gear 305 to rotate to drive the supporting side plate 308 to move up and down, and then the first clamping plate 311 is extended and the second clamping plate 314 is moved, so that the clamping part can move left and right on the production line, so that the three-axis x, y, and z can be operated forward, backward, left, right, up and down; in addition, the flat warehouse component 1 for storage is built with a standardized structure, and the overall equipment can be modularly combined in groups to adapt to different production storage volumes and meet production needs; the entire sorting process is processed and analyzed by the MES information system, and the PLC drives the machine to execute actions. MES connects with the customer's production data, obtains the board order information to know which batch, which order, and which package. After the board is sent to the flat warehouse, the sensor cooperates with the PLC program to control the automatic barcode scanner to transmit the scanned data to the MES information system. The system then interacts with the customer's production data to obtain the board information. MES locks the vertical warehouse location through our algorithm and feeds the information back to the PLC. The PLC drives the conveyor line to send the board to the corresponding sorting location. The robot puts the wooden board into the designated location according to the information and stores it in the order of packaging. When a package of an order is complete, the information technology provides data interaction. The outbound robot rows the panels out of the warehouse in order according to the packing rules and puts them on the conveyor line, which delivers the panels to the packing station. The MES monitors the entire data flow, PLC, and robot program to drive the machine to execute actions, sorts the disordered panels into the warehouse according to the order, and then ships the whole layer according to the packing order. In addition, other parts of the device are designed and assembled in a modular manner. Key components have undergone durability tests, with high reliability and low maintenance costs. In addition, the system is equipped with a data recording function, which can track the sorting process, identify and process panels that have not been operated for a long time, avoid inventory backlogs and order accumulation, and provide data analysis and decision support for enterprises.

[0026] Then, through the standard three-dimensional storage method adopted by the flat warehouse component 1, the sorted three-dimensional flat warehouse can be customized according to different application occasions, adapt to different sizes, weights and types, and flexibly adapt to various complex spaces in the factory. Specifically, it is assembled through the horizontal warehouse board 109 and the multi-fold steel column 105. Different sizes can be assembled into different flat warehouses. This device uses ten multi-fold steel columns 105 to form a flat warehouse. The side of the flat warehouse is equipped with an inclined horizontal pull 108. Party B can design the horizontal pull specification structure and horizontal pull installation angle according to the shelf industry standard. There are sixty horizontal warehouse boards 109 with a size of 3369.6mm inside. The width of the flat warehouse 101 in area A, the flat warehouse 102 in area B and the flat warehouse 104 in area D is 3369.6 mm. In addition, twenty flat warehouses 103 in area C with a size of 4489.6 mm are used to form a flat warehouse 103 in area C with a width of 4489.6 mm. In addition, the machine feet 106 installed at the bottom of the multi-fold steel columns 105 are fixed to the factory floor through the preset holes 107 of the expansion screws. In addition, the flat warehouses 101 in area A, the flat warehouses 102 in area B, the flat warehouses 103 in area C and the flat warehouses 104 in area D need to have signboards on both sides of each floor to identify the number of floors; for example: A-1 (the first floor of area A), B-3 (the third floor of area B).

[0027] Finally, the transport component 2 adopts a spliced ​​storage location design, and each storage location operates independently without affecting each other. In addition, the first double-powered lifting and transferring 202 and the second double-powered lifting and transferring 203 are separated, and double-layer line conveying is adopted to separate the incoming and outgoing panels and improve sorting; in addition, the double-layer line conveying can also support the uninterrupted production of the production line, ensuring the real-time supply of panels during the production process and avoiding production interruptions; In addition, the sorting method of the transport component 2 and the double-headed gantry mechanical component 3 cooperate with each other to make the warehousing according to the same order and the same package panel storage strategy, and the outbound delivery according to the same package whole layer grabbing, which improves the efficiency of warehousing and outbound delivery. When in use, the double-headed gantry mechanical component 3 first receives the warehousing signal, and then enters the plate information, locks the storage position in advance, and the plate arrives at the designated warehousing position. The gantry robot arrives at the waiting position, lifts and transfers the plate to the horizontal warehouse board 109, and the gantry robot absorbs the plate from the horizontal warehouse board 109, transfers the plate, arrives at the designated position to assemble the plate for warehousing, and returns to the plate absorption position. When the double-headed gantry mechanical component 3 receives the outbound instruction and arrives at the designated outbound panel position, it determines the number of rows of panels to be taken out, takes out the required panels, arrives at the designated outbound position, and releases the panels according to the release logic, first releasing 1 row and then 2 rows to complete the release of the panels. The intelligent control system adopted by the transport component 2 realizes intelligent path planning and sorting of panels according to the scheduling system, thereby improving sorting accuracy and operating efficiency.

[0028] Finally, the double-headed gantry mechanical component 3 enables the transport component 2 to enter and exit the warehouse using an independent gantry manipulator design, which reduces manual handling, makes entry and exit more efficient, and the contactless design is more convenient, improving the efficiency and accuracy of panel management; The transmission motor 303 is started by an external power supply, and the transmission motor 303 drives the transmission gear 305 to rotate through the transmission rod 304, and the transmission gear 305 drives the transmission chain 306 to extend and retract through the forward and reverse rotation of the transmission gear 305. The lifting of the transmission chain 306 drives the supporting side plate 308 to lift and move, and the limit slider 307 slides on the support frame 302 to achieve the limiting effect. The telescopic motor 310 is started to push the first clamping plate 311 to move, and the rotating motor 309 rotates and drives the transmission track 312 to circulate through the transmission. The movement of the transmission track 312 drives the second clamping plate 314 to move. The opposite surfaces of the second clamping plate 314 and the first clamping plate 311 are provided with protrusions to increase the friction during clamping. The second clamping plate 314 and the first clamping plate 311 move relative to each other to clamp the plate sample 4. The gantry structure adopted by the double-head gantry mechanical assembly 3 is stable, has strong bearing capacity, and high safety, and is suitable for long-term uninterrupted repetitive operations.

[0029] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A gantry sorting system for plate-type products, comprising plate-type samples, characterized in that: The plate sample is arranged inside the flat warehouse component, and the flat warehouse component is provided with two groups, a transport component is installed between the two groups of flat warehouse components, a double-headed gantry mechanical component is installed at the middle position of the transport component, and the transport component and the double-headed gantry mechanical component cooperate to sort the plate; The transport assembly includes a loading roller line, one side of the loading roller line is provided with a first double-powered lifting and transferring device, and one end of the first double-powered lifting and transferring device is provided with a second double-powered lifting and transferring device, the first double-powered lifting and transferring device and the second double-powered lifting and transferring device are used to shunt and sort the plate-type samples, Among them, the double-head gantry mechanical assembly includes a magnetic double-head gantry, support frames are installed on both sides of the magnetic double-head gantry, and a transmission motor is installed on one side of the top of the support frame, and the transmission motor clamps the plate sample through transmission.

2. A gantry sorting system for plate-type products according to claim 1, characterized in that: The flat warehouse components include area A flat warehouse, area B flat warehouse, area C flat warehouse and area D flat warehouse. Among them, multi-fold steel columns are installed between the flat warehouses in area A, area B, area C and area D, and there are ten groups of multi-fold steel columns, among which a horizontal warehouse plate is installed between two groups of multi-fold steel columns, and the horizontal warehouse plate is provided with standard parts of different sizes, and the width of the flat warehouses in area A, area B, area C and area D can be adjusted according to the width of the horizontal warehouse plate; There are multiple groups of transverse storage plates, and the multiple groups of transverse storage plates are installed at equal intervals on both sides of the multi-fold steel columns.

3. A gantry sorting system for plate-type products according to claim 2, characterized in that: The bottom end of the multi-fold steel column is equipped with a foot, and the foot is an L-shaped special-shaped shape, and the bottom end of the foot is inlaid with a preset hole for expansion screws. Wherein, oblique cross braces are installed at both ends of the multi-fold steel column.

4. A gantry sorting system for plate-type products according to claim 1, characterized in that: The first dual-power lifting and transfer and the second dual-power lifting and transfer are both provided with a storage position at one end away from the loading roller line, and a two-way storage position is provided at one end of the storage position away from the first dual-power lifting and transfer and the second dual-power lifting and transfer, and a storage position is provided at one end of the two-way storage position away from the storage position. Wherein, one side of the outbound storage position, the bidirectional storage position and the inbound storage position is equipped with a thin rib.

5. A gantry sorting system for plate-type products according to claim 4, characterized in that: There are two groups of outbound positions, and a material unloading roller line is installed at one end of the two groups of outbound positions away from the two-way storage position, and the material unloading roller line is installed between the two groups of outbound positions. Among them, a side movable block is installed on the side of the outbound position close to the unloading roller line, and thin blocks are installed on both sides of the unloading roller line. Wherein, a second protective cover is installed on the side of the outbound position away from the unloading roller line.

6. A gantry sorting system for plate-type products according to claim 1, characterized in that: Magnetic slide rails are installed on both sides of the magnetic double-head gantry, and support frames are installed on both sides of the magnetic double-head gantry, and the support frames slide in the magnetic slide rails on both sides of the magnetic double-head gantry. Wherein, a transmission rod is installed at the output end of the transmission motor, and a transmission gear is installed on one side of the transmission rod. The surface of the transmission gear is connected with a transmission tooth chain, and the bottom end of the transmission tooth chain is connected with a supporting side plate.

7. A gantry sorting system for plate-type products according to claim 6, characterized in that: The supporting side plate is in the shape of a frame with a hollow bottom. The supporting side plate is provided with limit sliders on both sides close to the supporting frame, and the limit sliders are sleeved on the supporting rods on both sides of the supporting frame and are slidably connected thereto. Among them, a telescopic motor is installed on the side of the supporting side plate close to the supporting frame, and a first clamping plate is installed on the output end of the telescopic motor. The first clamping plate is an arc-shaped pressure plate, and a convex point is provided on the side of the first clamping plate close to the plate sample.

8. A gantry sorting system for plate-type products according to claim 7, characterized in that: Rotating motors are installed on both sides of the telescopic motor, and transmission rollers are installed at the output ends of the rotating motors. The surfaces of the transmission rollers are in contact with and connected to the transmission crawler belts, and the transmission is carried out with the transmission rollers. There are two groups of transmission rollers, one of which is installed at the output end of the rotating motor, and the other is installed at the end of the supporting side plate away from the rotating motor. There are two groups of transmission tracks, and a second clamping plate is installed between the two groups of transmission tracks. The second clamping plate is an arc-shaped pressure plate, and a convex point is provided on the side of the second clamping plate close to the plate sample.

9. A gantry sorting system for plate-type products according to claim 8, characterized in that: The machine foot is provided with an adjustment slot which is vertically extended and corresponds to a positioning hole provided at the height of the multi-fold steel column. The machine foot is fixed at different height positions of the multi-fold steel column by passing a pin through the adjustment slot and the positioning hole.

10. A gantry sorting system for plate products according to claim 8, characterized in that: Suction pumps are installed on both sides of the supporting side plates.

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