TOPCon battery cleaning device

By designing a flushing and drying mechanism suitable for TOPCon batteries, the existing cleaning devices cannot be thoroughly cleaned and dehumidified, and efficient cleaning and drying of the battery is achieved, and battery performance and working efficiency are improved.

CN119926879AInactive Publication Date: 2025-05-06CHUZHOU JIETAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202510330218.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing TOPCon battery cleaning device cannot thoroughly clean the battery, and the flower basket hanging tool is small in size and has limited ability to store impurities, resulting in low working efficiency.

Method used

A TOPCon battery cleaning device is designed, including a flushing mechanism and a drying mechanism. The flushing mechanism realizes multi-point cleaning of the battery through an inclined clamping seat and nozzle set. The drying mechanism drives hot air to blow evenly through the transmission shaft and the flow guide to ensure that the battery surface is dry.

Benefits of technology

The device can thoroughly clean multiple batteries, remove residue and moisture from the surface of the battery, and improve the stability and working efficiency of the battery performance.

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Abstract

The invention relates to the technical field of battery cleaning, in particular to a TOPCon battery cleaning device which comprises a shell, the shell is provided with a flushing mechanism used for cleaning a battery and a drying mechanism used for drying the battery, the flushing mechanism comprises a first clamping seat and a second clamping seat which are obliquely installed on the inner side wall of the shell, a first limiting rod is inserted into the first clamping seat, and a second limiting rod is inserted into the second clamping seat. A second limiting rod and a third limiting rod are inserted into the second clamping base, batteries in the first clamping base and the second clamping base are distributed in a staggered mode, and a first spray head set and a second spray head set are installed at the diagonal corners in the shell correspondingly. The drying mechanism comprises a first transmission shaft and a second transmission shaft which are installed on the outer side of the first clamping base and the outer side of the second clamping base respectively, connecting plates are fixedly connected to the first transmission shaft and the second transmission shaft, and flow guide pipes used for blowing air to the batteries are installed on the connecting plates. According to the invention, the battery is flushed, so that the residues can be cleaned away, and the adverse effect of the residues on the performance of the battery is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of battery cleaning, in particular to a TOPCon battery cleaning device. Background Art

[0002] TOPCon cells are a highly efficient N-type silicon solar cell technology. The technology was first proposed by the Fraunhofer Institute for Solar Energy Research in Germany in 2013. The core feature of TOPCon cells is to prepare an ultra-thin layer of silicon oxide and a thin layer of doped silicon on the back of the cell to form a passivated contact structure. This structure can effectively reduce surface recombination and metal contact recombination, thereby increasing the open circuit voltage and short circuit current of the cell, and ultimately improving the conversion efficiency of the cell.

[0003] The patent application number CN221869639U discloses a wet cleaning machine tank for TOPCon batteries. The tank is equipped with a basket hanger and a spray assembly. The bottom ends of the two opposite sides of the tank are inclined inwards, and an inclined plate is fixed between the two inclined surfaces. A drain port is provided at the lowest point of the inclined plate, and a filter assembly is provided in the drain port. This filter assembly is used to intercept impurities in the tank. However, the device has some shortcomings: the spray assembly is relatively simple in design and cannot thoroughly clean the TOPCon battery; the basket hanger is small in size and has limited ability to store impurities, resulting in low working efficiency of the device. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a TOPCon battery cleaning device, which has the advantage of being able to thoroughly clean the battery and solves the problem of incomplete battery cleaning.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The TOPCon battery cleaning device comprises a shell, on which a flushing mechanism for cleaning the battery and a drying mechanism for drying the battery are provided, the flushing mechanism comprising a first clamping seat and a second clamping seat obliquely installed on the inner side wall of the shell, a first limiting rod is inserted in the first clamping seat, a second limiting rod and a third limiting rod are inserted in the second clamping seat, the batteries in the first clamping seat and the second clamping seat are staggered, a first nozzle group and a second nozzle group are respectively installed at diagonally opposite corners in the shell, the drying mechanism comprises a first transmission shaft and a second transmission shaft respectively installed on the outside of the first clamping seat and the second clamping seat, the first transmission shaft and the second transmission shaft are both fixedly connected to a connecting plate, and a guide tube for blowing air to the battery is installed on the connecting plate.

[0007] Preferably, a hot air blower is installed on the outer side of the shell, the hot air blower is connected with the guide pipe through a pipeline, and a belt assembly is provided between the first transmission shaft and the second transmission shaft.

[0008] Preferably, the positions of the air outlets on the guide pipes on both sides are symmetrically distributed, and are used to transport hot air to the front and back sides of the battery respectively.

[0009] Preferably, a spur gear is mounted on the second transmission shaft, a limit frame is fixedly connected to the outer side of the shell, a rack meshing with the spur gear is slidably connected to the limit frame, and a transmission assembly for driving the rack to move left and right is provided on the limit frame.

[0010] Preferably, the transmission assembly includes a slide plate fixedly connected to the bottom of the rack, a spring fixedly connected between the slide plate and the inner wall of the frame, a slide rod fixedly connected to the slide plate in a sliding manner with the limit frame, a connecting disk fixedly connected to the end of the slide rod, and a motor fixedly mounted on the shell, and an eccentric wheel corresponding to the connecting disk fixedly connected to the output end of the motor.

[0011] Preferably, a water storage drawer for collecting sewage is slidably connected to the bottom of the shell, a grid plate is provided on the water storage drawer, and knobs are installed on the first limiting rod, the second limiting rod and the third limiting rod.

[0012] Preferably, an inclined plate is fixedly connected to one side of the grid plate, and a waste box is also placed in the water storage drawer, and the waste box is located on the side of the inclined plate.

[0013] Preferably, the first nozzle group and the second nozzle group are respectively connected to an external water pipe, a partition is fixedly connected in the shell, and the first nozzle group is mounted on the partition.

[0014] By means of the above technical solution, the present invention provides a TOPCon battery cleaning device, which at least has the following

[0015] Beneficial effects:

[0016] 1. The TOPCon battery cleaning device can flush multiple batteries at the same time by setting a flushing mechanism, which can clean out these residues and avoid adverse effects on battery performance.

[0017] 2. The TOPCon battery cleaning device removes liquid from the battery surface by setting a drying mechanism, ensuring that the battery is subsequently processed and used in a dry environment, thereby ensuring the stability of battery performance.

[0018] 3. The TOPCon battery cleaning device can simultaneously drive the first transmission shaft and the second transmission shaft to deflect. The first transmission shaft and the second transmission shaft respectively drive the guide tube to swing through the connecting plate, thereby increasing the area for blowing hot air and expanding the range of battery drying.

[0019] 4. The TOPCon battery cleaning device can drive the guide tubes on the second transmission shaft and the first transmission shaft to swing, allowing fresh hot air to continuously act on the battery surface, making the water evaporate faster, thereby shortening the drying time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 is a cross-sectional view of the present invention;

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention at another viewing angle;

[0024] Figure 4 It is a structural schematic diagram of the drying mechanism of the present invention;

[0025] Figure 5 It is a schematic diagram of the external connection structure of the rack of the present invention.

[0026] Reference numerals:

[0027] 100, housing; 101, water storage drawer; 102, grid plate; 103, inclined plate; 104, waste box;

[0028] 200, flushing mechanism; 201, partition; 202, first nozzle group; 203, second nozzle group; 204, first clamping seat; 205, second clamping seat; 206, first limit rod; 207, knob; 208, second limit rod; 209, third limit rod;

[0029] 300, drying mechanism; 301, guide tube; 302, first transmission shaft; 303, second transmission shaft; 304, connecting plate; 305, hot air blower; 306, belt assembly; 307, motor; 308, eccentric wheel; 309, connecting plate; 310, limit frame; 311, rack; 312, slide plate; 313, spring; 314, slide bar; 315, spur gear. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] The TOPCon battery cleaning device provided by some embodiments of the present invention will be described below with reference to the accompanying drawings.

[0032] Embodiment 1:

[0033] Various chemical reagents are used in the battery manufacturing process, which may leave residues on the battery surface. Figure 1-Figure 4 As shown, the TOPCon battery cleaning device provided by the present invention comprises a housing 100, on which a flushing mechanism 200 for cleaning batteries is provided, which can flush multiple batteries at the same time, and can wash away the above-mentioned residues to avoid adverse effects on battery performance, and a drying mechanism 300 for drying batteries, which removes moisture on the surface of the batteries, and ensures that the batteries are subsequently processed and used in a dry environment, thereby ensuring the stability of battery performance;

[0034] The flushing mechanism 200 includes a first clamping seat 204 and a second clamping seat 205 which are obliquely installed on the inner wall of the shell 100, a first limiting rod 206 is inserted in the first clamping seat 204, a second limiting rod 208 and a third limiting rod 209 are inserted in the second clamping seat 205, the batteries in the first clamping seat 204 and the second clamping seat 205 are staggered, the first nozzle group 202 and the second nozzle group 203 are respectively installed at the diagonal corners in the shell 100, the staff turns the knob 207 to make it move outward away from the first limiting rod 206, after pulling out the first limiting rod 206, put the battery to be cleaned into the first clamping seat 204, insert the first limiting rod 206, tighten the knob 207 to complete the fixation of the battery, the second clamping seat 205 is fixedly installed at the rear of the first clamping seat 204, the second limiting rod 208 is installed inside the second clamping seat 205, and the second limiting rod 208 is installed on the second On the lower side of the clamping seat 205, a third limiting rod 209 is installed inside the second clamping seat 205, and the third limiting rod 209 is installed on the upper side of the second clamping seat 205. The knob 207 outside the third limiting rod 209 is turned to disengage the third limiting rod 209 outward, and the third limiting rod 209 is pulled out, and the battery is placed in the second clamping seat 205. The battery in the second clamping seat 205 will be placed above the second limiting rod 208, and the third limiting rod 209 is inserted. Tighten the knob 207 to complete the fixation. If the number of batteries to be cleaned increases, the first limiting rod 206 is kept inside the first clamping seat 204, and the battery is placed in the first clamping seat 204. The second limiting rod 208 and the third limiting rod 209 are taken out and the battery is placed at the bottom of the second clamping seat 205. The second limiting rod 208 and the third limiting rod 209 are installed, and the remaining batteries are placed above the third limiting rod 209 inside the second clamping seat 205;

[0035] A large amount of moisture will remain on the surface of the battery after rinsing. If it is not removed in time, the liquid may cause the battery to rust and corrode, affecting the performance and life of the battery. In order to solve the above problems, the drying mechanism 300 includes a first transmission shaft 302 and a second transmission shaft 303 respectively installed on the outside of the first clamping seat 204 and the second clamping seat 205. The first transmission shaft 302 and the second transmission shaft 303 are both fixedly connected with a connecting plate 304, and a guide tube 301 for blowing air to the battery is installed on the connecting plate 304. The guide tubes 301 on both sides of the battery blow warm air to both sides of the battery respectively.

[0036] Since the fixed-position air guide 301 can only transport hot air to one place and cannot dry the entire battery, in order to solve the above problem, a hot air blower 305 is installed on the outside of the shell 100, and the hot air blower 305 is connected to the air guide 301 through a pipeline. A belt assembly 306 is provided between the first transmission shaft 302 and the second transmission shaft 303. The belt assembly 306 includes pulleys mounted on the first transmission shaft 302 and the second transmission shaft 303. The pulleys are connected by belt transmission, which can drive the first transmission shaft 302 and the second transmission shaft 303 to deflect at the same time. The first transmission shaft 302 and the second transmission shaft 303 respectively drive the air guide 301 to swing through the connecting plate 304, thereby increasing the area of ​​blowing hot air and increasing the range of drying the battery.

[0037] Furthermore, the positions of the air outlets on the guide tubes 301 on both sides are symmetrically distributed, and are respectively used to transport hot air to the front and back sides of the battery, so that both sides of the battery can be dried at the same time, further improving work efficiency.

[0038] According to the embodiment, by flushing multiple batteries at the same time, it can be ensured that each battery can be cleaned evenly, thereby improving the consistency between the batteries. In a battery pack, consistency is a very important performance indicator, which directly affects the overall performance and life of the battery pack. The flushing mechanism 200 can ensure that the surface state of each battery is basically the same, which helps to improve the consistency and stability of the battery pack.

[0039] Embodiment 2:

[0040] Combination Figure 3-Figure 5As shown, on the basis of Example 1, a spur gear 315 is mounted on the second transmission shaft 303, a limit frame 310 is fixedly connected to the outer side of the shell 100, a rack 311 meshing with the spur gear 315 is slidably connected to the limit frame 310, and a transmission component for driving the rack 311 to move left and right is provided on the limit frame 310. The transmission component causes the rack 311 to move left and right. The movement of the rack 311 drives the second transmission shaft 303 to swing through the spur gear 315. The second transmission shaft 303 drives the first transmission shaft 302 to swing through the belt assembly 306, thereby driving the second transmission shaft 303 and the guide tube 301 on the first transmission shaft 302 to swing, so that fresh hot air can continuously act on the battery surface, so that the water evaporates faster, thereby shortening the drying time and improving production efficiency.

[0041] Specifically, the transmission assembly includes a slide plate 312 fixedly connected to the bottom of the rack 311, a spring 313 is fixedly connected between the slide plate 312 and the inner wall of the frame, a slide bar 314 is fixedly connected to the slide plate 312 and is slidably connected to the limit frame 310, and a connecting disk 309 is fixedly connected to the end of the slide bar 314. The housing 100 is also fixedly equipped with a motor 307, and an eccentric wheel 308 corresponding to the connecting disk 309 is fixedly connected to the output end of the motor 307. When the motor 307 is started, the eccentric wheel 308 is driven to rotate, and the rotation of the eccentric wheel 308 and the contact with the connecting disk 309 will push the corresponding side to move, and the slide bar 314 is fixedly connected to the limit frame 310. The slide plate 312 moves with the connecting disk 309, and the slide plate 312 drives the rack 311 to move. When the eccentric wheel 308 moves from the connecting disk 309, the spring 313 pushes the slide plate 312 to reset the rack 311. When the rack 311 resets, it drives the second transmission shaft 303 to reverse through the spur gear 315, so that the second transmission shaft 303 and the guide tube 301 on the first transmission shaft 302 swing, which can avoid the battery from being over-dried or insufficiently dried locally due to uneven heating, ensure that each battery can be dried evenly and effectively, and improve the overall drying consistency of the battery.

[0042] Furthermore, a water storage drawer 101 for collecting sewage is slidably connected to the bottom of the shell 100, and a grid plate 102 is provided on the water storage drawer 101. The first limit rod 206, the second limit rod 208 and the third limit rod 209 are all equipped with knobs 207 for locking the first limit rod 206, the second limit rod 208 and the third limit rod 209.

[0043] According to the embodiment, when cleaning is completed, the cleaning water inside the device enters the water storage layer through the drainage hole. A grid plate 102 is installed inside the water storage drawer 101. The cleaning water entering the water storage layer flows into the water storage drawer 101. The grid plate 102 inside the water storage drawer 101 filters impurities in the water. The filtered fragments are above the grid plate 102. A handle is fixedly installed on the outside of the water storage drawer 101. After cleaning, the staff pulls the handle to open the water storage drawer 101. The fragments on the grid plate 102 can be uniformly processed. After removing the grid plate 102, the cleaning water inside the water storage drawer 101 is discharged.

[0044] Embodiment three:

[0045] Combination Figure 3 As shown, on the basis of the first embodiment, an inclined plate 103 is fixedly connected to one side of the mesh plate 102, and a waste box 104 is placed in the water storage drawer 101. The waste box 104 is provided with a plurality of filter holes, and the waste box 104 is located on the side of the inclined plate 103. Since the impurities on the mesh plate 102 will clog the mesh holes, and the water flow will drive the impurities to move, the impurities are concentrated in the waste box 104, which is convenient for the subsequent treatment of the impurities.

[0046] Specifically, the first nozzle group 202 and the second nozzle group 203 are respectively connected to external water pipes, a partition 201 is fixedly connected to the shell 100, and the first nozzle group 202 is installed on the partition 201, which can transport water to the first nozzle group 202 and the second nozzle group 203, and then rinse the battery.

[0047] Through the above embodiment, it can be known that: the staff rotates the knob 207 to make it move outward away from the first limiting rod 206. After pulling out the first limiting rod 206, the battery to be cleaned is placed in the first clamping seat 204, the first limiting rod 206 is inserted, and the knob 207 is tightened to complete the fixation of the battery. The second clamping seat 204 is fixedly installed with the second clamping seat 205 at the rear, and the second limiting rod 208 is installed inside the second clamping seat 205. The second limiting rod 208 is installed on the lower side of the second clamping seat 205. The third limiting rod 209 is installed on the upper side of the second clamping seat 205. The knob 207 on the outer side of the third limiting rod 209 is rotated to make it disengage from the third limiting rod 209 outward, and the third limiting rod 209 is pulled out, and the battery is placed in the second clamping seat 205. The battery in the second clamping seat 205 will be placed Place it above the second limiting rod 208, insert the third limiting rod 209, tighten the knob 207 to complete the fixation. If the number of batteries to be cleaned increases, keep the first limiting rod 206 inside the first clamping seat 204, put the battery into the first clamping seat 204, take out the second limiting rod 208 and the third limiting rod 209, put the battery into the bottom of the second clamping seat 205, install the second limiting rod 208 and the third limiting rod 209, put the remaining batteries above the third limiting rod 209 inside the second clamping seat 205, start the device, and the cleaning water enters from the water inlet and is sprayed out by the nozzles on the first nozzle group 202 and the second nozzle group 203, thereby cleaning the fixed batteries in the device. Due to the action of the first limiting rod 206, the second limiting rod 208 and the third limiting rod 209, the batteries are staggered, and a better cleaning effect is achieved during the cleaning process.

[0048] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A TOPCon battery cleaning device, comprising a housing (100), characterized in that: The housing (100) is provided with a flushing mechanism (200) for cleaning the battery, and a drying mechanism (300) for drying the battery; The flushing mechanism (200) comprises a first clamping seat (204) and a second clamping seat (205) which are obliquely mounted on the inner side wall of the housing (100); a first limiting rod (206) is inserted into the first clamping seat (204); a second limiting rod (208) and a third limiting rod (209) are inserted into the second clamping seat (205); batteries in the first clamping seat (204) and the second clamping seat (205) are arranged in a staggered manner; and a first nozzle group (202) and a second nozzle group (203) are respectively mounted at diagonally opposite corners in the housing (100); The drying mechanism (300) comprises a first transmission shaft (302) and a second transmission shaft (303) respectively mounted on the outside of a first clamping seat (204) and a second clamping seat (205); a connecting plate (304) is fixedly connected to the first transmission shaft (302) and the second transmission shaft (303); and a guide tube (301) for blowing air to the battery is mounted on the connecting plate (304).

2. The TOPCon battery cleaning device according to claim 1, characterized in that: A hot air blower (305) is installed on the outer side of the housing (100); the hot air blower (305) is connected to the guide pipe (301) through a pipeline; and a belt assembly (306) is provided between the first transmission shaft (302) and the second transmission shaft (303).

3. The TOPCon battery cleaning device according to claim 1, characterized in that: The air outlets on the guide tubes (301) on both sides are symmetrically distributed and are used to transport hot air to the front and back sides of the battery respectively.

4. The TOPCon battery cleaning device according to claim 1, characterized in that: The second transmission shaft (303) is provided with a spur gear (315), the outer side of the housing (100) is fixedly connected to a limit frame (310), the limit frame (310) is slidably connected with a rack (311) meshing with the spur gear (315), and the limit frame (310) is provided with a transmission assembly for driving the rack (311) to move left and right.

5. The TOPCon battery cleaning device according to claim 4, characterized in that: The transmission assembly comprises a slide plate (312) fixedly connected to the bottom of the rack (311), a spring (313) fixedly connected between the slide plate (312) and the inner wall of the frame, a slide bar (314) fixedly connected to the slide plate (312) for sliding connection with the limit frame (310), a connecting disk (309) fixedly connected to the end of the slide bar (314), a motor (307) fixedly mounted on the housing (100), and an eccentric wheel (308) corresponding to the connecting disk (309) fixedly connected to the output end of the motor (307).

6. The TOPCon battery cleaning device according to claim 1, characterized in that: The bottom of the housing (100) is slidably connected to a water storage drawer (101) for collecting sewage, a grid plate (102) is provided on the water storage drawer (101), and knobs (207) are installed on the first limiting rod (206), the second limiting rod (208) and the third limiting rod (209).

7. The TOPCon battery cleaning device according to claim 6, characterized in that: A sloping plate (103) is fixedly connected to one side of the grid plate (102), and a waste box (104) is also placed in the water storage drawer (101), and the waste box (104) is located on the side of the sloping plate (103).

8. The TOPCon battery cleaning device according to claim 1, characterized in that: The first nozzle group (202) and the second nozzle group (203) are respectively connected to an external water pipe. A partition (201) is fixedly connected inside the housing (100), and the first nozzle group (202) is mounted on the partition.

Citation Information

Patent Citations

  • Wet cleaning machine tank body of novel TOPCON battery

    CN221869639U