Waste iron scrap recovery device for machining

By designing a scrap iron filing recycling device including a through-coil, a crushing roller, a rotating roller and an electric heating rod, the problem of excessive moisture content of scrap iron filings is solved, the effective drying and recycling rate of scrap iron filings is achieved, and the purity and quality of metal products are ensured.

CN119926942APending Publication Date: 2025-05-06SHANDONG IRAETA HEAVY IND
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Patent Information

Application Number
CN202510196075.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The moisture content of scrap iron filings generated during machining is too high, which leads to rust caused by oxidation reaction, reduces recycling rate, and affects the purity and quality of metal products.

Method used

A scrap iron filing recycling device for machining is designed, including a through-tube barrel, a crushing roller, a rotating roller, a support shell and an electric heating rod. Through the linkage between the crushing roller and the rotating roller, the water loss in the scrap iron filing is crushed and accelerated, and the moisture content of the scrap iron filing is heated and dried by the electric heating rod to control the moisture proportion of the scrap iron filing.

Benefits of technology

Effectively control the moisture proportion in scrap iron filings, reduce the proportion of rust, improve the recycling rate of scrap iron filings, ensure the purity and quality of metal products, and reduce energy consumption and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a scrap iron recovery device for machining, and relates to the technical field of scrap iron recovery equipment.The scrap iron recovery device comprises a rack, a supporting shell is installed at the top of the rack, a material passing barrel is connected to the side of the supporting shell, a feeding hopper is installed on the material passing barrel, a smashing roller is rotatably installed in the material passing barrel, and a rotating roller is arranged in the supporting shell; a first discharging hopper is fixedly installed at the bottom of the supporting shell, a supporting box body at the bottom of the first discharging hopper is fixedly connected with the rack, an electric heating rod is fixedly arranged in the supporting box body, a material taking plate is slidably installed in the supporting box body, and a discharging groove formed in a bottom plate of the supporting box body is formed below the material taking plate; and a second discharging hopper is fixedly mounted at the bottom of the discharging groove. According to the method, the proportion of water in the scrap iron can be effectively controlled, the proportion of rust in the scrap iron can be reduced, the recycling rate of the scrap iron is increased, the purity of metal products is effectively ensured, the product quality is improved, and meanwhile, the energy consumption and the production cost are reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of scrap iron recycling equipment, and in particular discloses a scrap iron recycling device for machining. Background Art

[0002] Machining mainly involves cutting and grinding workpieces with the help of lathes, milling machines, drilling machines and other metal processing equipment to produce metal parts of the required shape and size. During the machining process, metal materials will produce scraps when they are cut and ground, and the scraps are iron or metal scraps. In order to optimize production costs and improve resource utilization, most manufacturers need to recycle scrap iron generated during machining. This can not only reduce production costs and energy consumption, but also reduce environmental pollution and improve the cleanliness of the machining area.

[0003] Most of the scrap iron generated during the machining process is directly scattered in the working area. After the machining operation is completed, the on-site operators need to collect the scrap iron in the working area through cleaning and collection equipment. At present, most operators pile the collected scrap iron into storage boxes. Since the scrap iron is easily contaminated with sewage and moisture in the machining operation area, the scrap iron is humid and the water content is too high, causing the scrap iron to oxidize and produce rust. If the proportion of rust in the scrap iron is high, the recycling rate of the scrap iron will be reduced, which will greatly affect the purity of the metal products and lead to a decline in quality. At the same time, it is necessary to add additional reducing agents for removing rust during the recycling process, which further increases energy consumption and production costs, and limits the market competitiveness of the product. Summary of the invention

[0004] In view of the problem that the water content of scrap iron is too high in the current scrap iron recycling process, the present invention provides a scrap iron recycling device for machining.

[0005] To solve the above problems, the present invention provides the following technical solutions: The hopper is a device for collecting scrap iron from a waste material, the hopper having a first end and a second end, and the hopper having a first end and a second end.

[0006] Preferably, a fixed box is fixedly installed on the side of the feeding barrel, the end of the crushing roller away from the rotating roller is arranged in the fixed box and fixedly mounted with a first pulley, a servo motor is fixedly installed on the bottom side of the fixed box, the output shaft end of the servo motor is arranged in the fixed box and fixedly mounted with a second pulley, and a transmission belt is commonly mounted between the first pulley and the second pulley.

[0007] Preferably, a spiral blade is fixedly mounted on the outer wall of the crushing roller, and the outer edge of the spiral blade is slidably matched with the inner wall of the barrel. A plurality of fan plates distributed at equal intervals are fixedly mounted on the outer wall of the rotating roller, and the fan plates are gap matched with the inner wall of the supporting shell.

[0008] Preferably, the outer ends of the crushing roller and the rotating roller are both equipped with bearing disks, and the two bearing disks are respectively tightly connected to the material barrel and the support shell. The diameter of the crushing roller is larger than the diameter of the rotating roller, and the inner end of the crushing roller is clamped with the inner end of the rotating roller.

[0009] Preferably, a maintenance window is provided on the outer wall of the support shell, a guard plate is rotatably mounted on the outer side of the maintenance window, the guard plate is fastened to the support shell by a buckle, and a first handle is fixedly mounted on the outer wall of the guard plate.

[0010] Preferably, a support is fixedly installed in the support box, the electric heating rod is fixedly installed on the top of the support, the heat release end of the electric heating rod faces the discharge trough, and a protective plate is fixedly installed on the top of the support, and the protective plate is arranged above the wiring terminal of the electric heating rod.

[0011] Preferably, a slide rail is fixedly installed in the support box, and the slide rail is arranged on the side of the discharge trough. A slider is slidably sleeved on the slide rail, and the material picking plate is tightly connected to the slider. A penetrating material slot is provided on the material picking plate, and the opening size of the material slot is smaller than the opening size of the discharge trough. A material storage plate tightly connected to the material picking plate is provided on the top of the material slot.

[0012] Preferably, a frame is fixedly mounted on the picking plate, and the frame is arranged around the outer periphery of the storage plate; an opening is provided on the side of the supporting box body for facilitating the passage of the picking plate, a door panel is fixedly mounted on the outer side of the picking plate, the size of the door panel is the same as the size of the opening, and a second handle is fixedly mounted on the outer side of the door panel.

[0013] Preferably, a conveyor belt for conveying scrap iron is provided below the second discharging hopper, and the two ends of the conveyor belt are arranged on the inner and outer sides of the frame respectively, and the height dimension of the conveyor belt arranged on the inner end of the frame is greater than the height dimension of the conveyor belt arranged on the outer end of the frame.

[0014] Preferably, a guide tube is fixedly installed at the bottom of the second discharge hopper, and the outlet end of the guide tube is arranged at the top of one end of the inner side of the conveyor belt.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The feed hopper in the present invention can introduce scrap iron into the feeding barrel, and the crushing roller rotates together with the rotating roller, so that the crushing roller can further crush the scrap iron to further reduce the particle size, and gradually send the scrap iron into the inner cavity of the supporting shell, and the rotation of the rotating roller can accelerate the loss rate of water in the scrap iron to make it preliminarily dry, and by setting the material taking plate, the flow path of the scrap iron can be cut off, so that it is convenient for operators to sample the scrap iron, if the water content of the scrap iron meets the requirements, it can flow out from the second discharging hopper, if the water content of the scrap iron does not meet the requirements, the temperature of the inner cavity of the supporting box is increased by the electric heating rod, so that the water content of the scrap iron is further reduced, so that it is fully dried, so as to ensure that the water content of the scrap iron meets the recycling standard; the present invention can effectively control the water content in the scrap iron, reduce the proportion of rust in the scrap iron, improve the recycling rate of the scrap iron, effectively ensure the purity of the metal products, thereby improving the product quality, and at the same time reduce energy consumption and production costs, so it has a very broad application prospect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Figure 1 It is a schematic diagram of the overall structure of the device of the present invention; Figure 2 It is a schematic diagram of the supporting shell structure of the present invention; Figure 3 It is a schematic diagram of the maintenance window structure of the present invention; Figure 4 It is a schematic diagram of the installation structure of the crushing roller and the rotating roller of the present invention; Figure 5 It is a schematic diagram of the support box installation structure of the present invention; Figure 6 It is a schematic diagram of the structure of the discharge chute of the present invention; Figure 7 It is a schematic diagram of the slide rail installation structure of the present invention; Figure 8 It is a schematic diagram of the frame structure of the present invention; Fig. 9 It is a schematic diagram of the structure of the material permeable trough of the present invention; In the figure: 1. stand, 2. support shell, 3. material barrel, 4. feed hopper, 5. crushing roller, 6. rotating roller, 7. first discharge hopper, 8. support box, 9. electric heating rod, 10. discharge trough, 11. second discharge hopper, 12. fixed box, 13. first pulley, 14. servo motor, 15. second pulley, 16. transmission belt, 17. spiral blade, 18. fan plate, 19. bearing plate, 20. maintenance window, 21. guard plate, 22. buckle, 23. first handle, 24. support, 25. protective plate, 26. slide rail, 27. slider, 28. material taking plate, 29. material trough, 30. storage plate, 31. frame, 32. opening, 33. door panel, 34. second handle, 35. conveyor belt, 36. guide tube. DETAILED DESCRIPTION

[0017] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] This specific embodiment provides a waste iron chip recovery device for machining, such as Figure 1-Figure 9As shown; it includes a stand 1, and auxiliary support legs are installed on both sides of the stand 1 to ensure the stability of the overall device. A support shell 2 is fixedly installed on the top of the stand 1, and the bottom outer wall and side outer wall of the support shell 2 are tightly connected to the top of the stand 1; a feeding barrel 3 is fixedly connected to the side of the support shell 2, and the inner cavity of the support shell 2 is connected to the inner cavity of the feeding barrel 3. A through hole is opened on the top outer wall of the feeding barrel 3, and a feed hopper 4 is fixedly installed at the through hole. The top of the feed hopper 4 is a square structure, and its top square mouth is the feeding end, so that it is convenient for scrap iron chips to enter the feed hopper 4. The bottom of the feed hopper 4 is a cylindrical structure, and its bottom is the discharging end, so that it is convenient for scrap iron chips in the feed hopper 4 to enter the inner cavity of the feeding barrel 3.

[0019] A bearing plate 19 is fixedly installed on the outer side of the feeding barrel 3 away from the supporting shell 2, and a bearing plate 19 is also installed on the side of the supporting shell 2 away from the feeding barrel 3. A crushing roller 5 is arranged inside the feeding barrel 3, and a spiral blade 17 is fixedly installed on the outer wall of the crushing roller 5. The outer edge of the spiral blade 17 is slidably matched with the inner wall of the feeding barrel 3. The scrap iron in the inner cavity of the feeding barrel 3 can be decomposed into fine particles of scrap iron under the rotation of the spiral blade 17, so as to facilitate subsequent processing; at the same time, it is also convenient to transport the scrap iron to the inner cavity of the supporting shell 2. A rotating roller 6 is arranged inside the supporting shell 2, and the diameter of the rotating roller 6 is smaller than that of the crushing roller 5. One inner end of the rotating roller 6 is clamped with the inner end of the crushing roller 5. The outer ends of the rotating roller 6 and the crushing roller 5 are respectively rotated with the bearing plates 19 on both sides, so that the crushing roller 5 and the rotating roller 6 are assembled into an integrated linkage structure.

[0020] A fixed box body 12 is fixedly installed on the side of the feeding barrel 3, the end of the crushing roller 5 away from the rotating roller 6 is arranged in the fixed box body 12 and fixedly mounted with a first pulley 13, and a servo motor 14 is fixedly installed on the bottom side of the fixed box body 12, and the output shaft of the servo motor 14 is arranged below the crushing roller 5 and parallel to the crushing roller 5; the end of the output shaft of the servo motor 14 is arranged in the fixed box body 12 and fixedly mounted with a second pulley 15, the diameter of the second pulley 15 is smaller than the first pulley 13, and a transmission belt 16 is commonly mounted between the first pulley 13 and the second pulley 15, so that the servo motor 14 drives the crushing roller 5 to rotate, and the rotating roller 6 rotates inside the supporting shell 2.

[0021] A first discharge hopper 7 is fixedly installed at the bottom of the support shell 2, and the inner cavity of the first discharge hopper 7 is connected with the inner cavity of the support shell 2, so that the scrap iron in the support shell 2 can be discharged from the first discharge hopper 7. A plurality of fan plates 18 with equal spacing are fixedly installed on the outer wall of the rotating roller 6, and the fan plates 18 are in clearance with the inner wall of the support shell 2; when the rotating roller 6 drives the fan plates 18 to rotate, the flow of scrap iron in the support shell 2 can be accelerated, which can improve the circulation speed of the scrap iron on the one hand, and accelerate the loss rate of water in the scrap iron on the other hand, so that it is initially dried.

[0022] Among them, a maintenance window 20 is opened on the outer wall of the support shell 2, and a guard plate 21 is rotatably installed on the outer side of the maintenance window 20. The bottom end of the guard plate 21 is hinged to the support shell 2 through a pin shaft, and the top end of the guard plate 21 is fastened to the support shell 2 through a buckle 22, so as to facilitate the rotation of the guard plate 21; a first handle 23 is fixedly installed on the outer wall of the guard plate 21, so as to facilitate the operator to open the guard plate 21, so as to perform regular maintenance on the relevant structures in the support shell 2.

[0023] A support box 8 is provided at the bottom of the first discharge hopper 7, and the outer wall of the support box 8 is tightly connected to the stand 1. The first discharge hopper 7 is fixedly installed on the top of the support box 8, so that the inner cavity of the support box 8 is connected with the inner cavity of the first discharge hopper 7. A slide rail 26 is fixedly installed in the support box 8, and a discharge trough 10 is opened on the bottom plate of the support box 8. A second discharge hopper 11 is fixedly installed on the bottom of the discharge trough 10, and the scrap iron in the support box 8 can flow out of the support box 8 to the second discharge hopper 11 through the discharge trough 10. The slide rails 26 are provided with two and are symmetrically arranged on both sides of the discharge trough 10, a slider 27 is slidably sleeved on the slide rails 26, a feeding plate 28 is fastened and installed on the slider 27, a penetrating feeding groove 29 is opened on the feeding plate 28, the opening size of the feeding groove 29 is smaller than the opening size of the discharge trough 10, and a storage plate 30 fastened to the feeding plate 28 is provided on the top of the feeding groove 29; when the storage plate 30 is fixedly installed above the feeding groove 29, scrap iron filings can be temporarily stored on the storage plate 30, if the storage plate 30 is not installed, the scrap iron filings can flow out of the supporting box 8 through the feeding groove 29 and the discharge trough 10 in turn.

[0024] Among them, a plurality of supports 24 are fixedly installed in the support box 8, and the supports 24 are all arranged on the side of the discharge trough 10. An electric heating rod 9 is fixedly installed on the top of the support 24, and the heat release end of the electric heating rod 9 faces the discharge trough 10. A protective plate 25 is fixedly installed on the top of the support 24, and the protective plate 25 is arranged above the wiring terminal of the electric heating rod 9. By arranging the electric heating rod 9, the scrap iron chips in the support box 8 can be heated, so that the moisture content in the scrap iron chips is further reduced, so that they are fully dried.

[0025] A frame 31 is fixedly mounted on the picking plate 28, and the frame 31 is arranged around the outer periphery of the storage plate 30; an opening 32 is provided on the side of the support box 8 for the passing of the picking plate 28, and a door panel 33 is fixedly mounted on the outer side of the picking plate 28, and the size of the door panel 33 is the same as that of the opening 32, and a second handle 34 is fixedly mounted on the outer side of the door panel 33, so as to facilitate the operator to pull the picking plate 28 out of the support box 8.

[0026] A conveyor belt 35 for conveying scrap iron is provided below the second discharge hopper 11, and the two ends of the conveyor belt 35 are arranged on the inner and outer sides of the platform 1 respectively. The height dimension of the conveyor belt 35 arranged on the inner end of the platform 1 is greater than the height dimension of the conveyor belt 35 arranged on the outer end of the platform 1.

[0027] In addition, a guide tube 36 is fixedly installed at the bottom of the second discharge hopper 11, and the outlet end of the guide tube 36 is arranged at the top of one end of the inner side of the conveyor belt 35, so that the scrap iron filings in the second discharge hopper 11 can fall directly onto the conveyor belt 35, avoiding the scrap iron filings from splashing to the outside of the conveyor belt 35.

[0028] The working principle of the present invention is: The operator can introduce the scrap iron chips from the feed hopper 4 into the feeding barrel 3, and by starting the servo motor 14, the second pulley 15 drives the first pulley 13 to rotate, so that the crushing roller 5 and the rotating roller 6 rotate together; during the rotation of the crushing roller 5, the scrap iron chips can be further crushed by setting the spiral blade 17, so that the particle size is further reduced, and under the spiral operation of the spiral blade 17, the scrap iron chips are gradually sent into the inner cavity of the supporting shell 2, and by setting the fan plate 18, the loss rate of water in the scrap iron chips can be accelerated, so that it is preliminarily dried, so that it flows into the supporting box 8 through the first discharge hopper 7. After the scrap iron chips enter the supporting box 8, the operator can pre-install the storage plate 30 so that the scrap iron chips fall on the storage plate 30, and the operator can take out the feeding plate 28 to sample the scrap iron chips on the storage plate 30; if the moisture content of the scrap iron chips meets the requirements, there is no need to install the storage plate 30, so that the scrap iron chips pass through the material permeation trough 29 and the discharging trough 10 in turn into the second discharging hopper 11, and are transported to the predetermined area by the conveyor belt 35; if the moisture content of the scrap iron chips does not meet the requirements, it is necessary to install the storage plate 30, and increase the temperature of the inner cavity of the supporting box 8 by the electric heating rod 9, so that the moisture content in the scrap iron chips is further reduced, so that it is fully dried, and the scrap iron chips are taken out through the feeding plate 28, and the recycling of the scrap iron chips is completed.

[0029] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A waste iron chip recovery device for machining, comprising a stand (1), characterized in that: A support shell (2) is fixedly mounted on the top of the stand (1), a feeding barrel (3) is fixedly connected to the side of the support shell (2), a feeding hopper (4) for waste iron filings to enter is fixedly mounted on the outer wall of the feeding barrel (3), a crushing roller (5) is rotatably mounted in the feeding barrel (3), a rotating roller (6) connected to the crushing roller (5) is arranged in the support shell (2), and a first discharge hopper (7) is fixedly mounted on the bottom of the support shell (2), the inner cavity of the first discharge hopper (7) is connected to the inner cavity of the support shell (2), and the first discharge hopper (7) is A support box (8) is arranged at the bottom, the support box (8) is tightly connected to the stand (1), the inner cavity of the support box (8) is connected to the inner cavity of the first discharge hopper (7), an electric heating rod (9) is fixedly arranged in the support box (8), the electric heating rod (9) is used to heat the scrap iron in the inner cavity of the support box (8), a feeding plate (28) is slidably installed in the support box (8), a feeding trough (10) opened on the bottom plate of the support box (8) is arranged below the feeding plate (28), and a second discharge hopper (11) is fixedly installed at the bottom of the feeding trough (10).

2. The waste iron chip recovery device for machining according to claim 1, characterized in that: A fixed housing (12) is fixedly mounted on the side of the material passing barrel (3); the end of the crushing roller (5) away from the rotating roller (6) is arranged in the fixed housing (12) and fixedly mounted with a first belt pulley (13); a servo motor (14) is fixedly mounted on the bottom side of the fixed housing (12); the end of the output shaft of the servo motor (14) is arranged in the fixed housing (12) and fixedly mounted with a second belt pulley (15); and a transmission belt (16) is mounted between the first belt pulley (13) and the second belt pulley (15).

3. The waste iron chip recovery device for machining according to claim 1, characterized in that: A spiral blade (17) is fixedly mounted on the outer wall of the crushing roller (5), and the outer edge of the spiral blade (17) is slidably engaged with the inner wall of the material passing barrel (3). A plurality of fan plates (18) distributed at equal intervals are fixedly mounted on the outer wall of the rotating roller (6), and the fan plates (18) are gap-engaged with the inner wall of the supporting shell (2).

4. The waste iron chip recovery device for machining according to claim 3 is characterized in that: The outer ends of the crushing roller (5) and the rotating roller (6) are both provided with bearing discs (19), and the two bearing discs (19) are respectively firmly connected to the material passing barrel (3) and the supporting shell (2). The diameter of the crushing roller (5) is larger than the diameter of the rotating roller (6), and the inner end of the crushing roller (5) is snap-fitted to the inner end of the rotating roller (6).

5. The waste iron chip recovery device for machining according to claim 1, characterized in that: A maintenance window (20) is provided on the outer wall of the support shell (2), a guard plate (21) is rotatably mounted on the outer side of the maintenance window (20), the guard plate (21) is fastened to the support shell (2) via a buckle (22), and a first handle (23) is fixedly mounted on the outer wall of the guard plate (21).

6. The waste iron chip recovery device for machining according to claim 1, characterized in that: A support (24) is fixedly mounted in the support box (8), the electric heating rod (9) is fixedly mounted on the top of the support (24), the heat release end of the electric heating rod (9) faces the discharge trough (10), and a protective plate (25) is fixedly mounted on the top of the support (24), the protective plate (25) is arranged above the connection terminal of the electric heating rod (9).

7. The waste iron chip recovery device for machining according to claim 1, characterized in that: A slide rail (26) is fixedly installed in the support box (8), and the slide rail (26) is arranged on the side of the material discharge trough (10). A slider (27) is slidably sleeved on the slide rail (26), and the material collection plate (28) is tightly connected to the slider (27). A penetrating material groove (29) is provided on the material collection plate (28), and the opening size of the material penetration groove (29) is smaller than the opening size of the material discharge trough (10). A material storage plate (30) tightly connected to the material collection plate (28) is provided on the top of the material penetration groove (29).

8. The waste iron chip recovery device for machining according to claim 7, characterized in that: A frame (31) is fixedly mounted on the material taking plate (28), and the frame (31) is arranged around the outer periphery of the material storage plate (30); an opening (32) is provided on the side of the support box (8) for facilitating the passage of the material taking plate (28); a door panel (33) is fixedly mounted on the outer side of the material taking plate (28), and the size of the door panel (33) is the same as that of the opening (32); and a second handle (34) is fixedly mounted on the outer side of the door panel (33).

9. The waste iron chip recovery device for machining according to claim 1, characterized in that: A conveyor belt (35) for conveying scrap iron is provided below the second discharge hopper (11), and two ends of the conveyor belt (35) are arranged on the inner and outer sides of the frame (1) respectively, and the height dimension of the end of the conveyor belt (35) arranged on the inner side of the frame (1) is greater than the height dimension of the end of the conveyor belt (35) arranged on the outer side of the frame (1).

10. The waste iron chip recovery device for machining according to claim 9, characterized in that: A guide tube (36) is fixedly mounted on the bottom of the second discharge hopper (11), and an outlet end of the guide tube (36) is arranged at the top of one end of the inner side of the conveyor belt (35).

Citation Information

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