Forming device for manufacturing coffee machine
By designing a molding device for the brewing head of a coffee machine, rotating motor and magnetron tank technology ensures uniform flattening and tight fixation of the metal filter mesh, the problem of uneven and uneven fitting of the filter mesh during the traditional molding process is solved, and more efficient filtration effect and higher consistent production are achieved.
Patent Information
- Application Number
- CN202510397440.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-01
AI Technical Summary
During the molding process of the existing coffee machine brewing head, the state of the filter mesh is difficult to ensure, resulting in a lack of close fit between the filter mesh and the filter cover, affecting the filtration effect and efficiency, and traditional manual assembly cannot guarantee the molding quality.
A molding device for coffee machine manufacturing is designed. The base seat is rotated by rotating the motor, and the metal filter is flattened by centrifugal force to eliminate wrinkles. The filter eye distribution is ensured evenly through the step-by-step pressure ring in the magnetron groove. At the same time, the coordination design of the inclined inner ring and the inclined outer ring and the magnetic suction force of the electromagnetic spring parts are used to achieve tight fixation of the metal filter and prevent displacement.
It effectively solves the problem of uneven processing of traditional metal mesh, ensures the close fit between the filter mesh and the filter cover, improves the filtration quality and liquid uniformity of the brewing head of the coffee machine, significantly improves the extraction efficiency, and reduces labor costs through automated processes and improves production consistency.
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Figure CN119927074A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of molding and processing, and in particular to a molding device for manufacturing a coffee machine. Background Art
[0002] The brewing head of a coffee machine is a core component that directly affects the extraction effect of coffee and the performance of the machine. The brewing head is mainly composed of a handle seal, a filter, an outer clamping ring for fixing the filter, and an inner filter cover. The filter is an important component for coffee filtration. At present, the filter of most brewing heads is made of metal. The mesh of the filter woven from metal is easily affected by the processing process. The unevenly distributed mesh and folds will affect the filtration uniformity. When the outer clamping ring and the inner filter cover are not tightened during the assembly process of the filter, the filter cannot fit tightly against the filter cover, so that when the filter filter is filtering coffee, concentrated coffee is discharged, and coffee powder is unevenly distributed on the filter, which affects the discharge effect and the discharge efficiency. This requires that during the molding process of the brewing head, the state of the filter must be ensured to ensure that the filter and the filter cover fit tightly after assembly. The current processing method is mainly through manual assembly, which cannot guarantee the molding quality. Based on this, a molding device for manufacturing a coffee machine is proposed. Summary of the invention
[0003] The purpose of the present invention is to solve the problem that in the molding process of the existing brewing head, it is necessary to ensure the state of the filter to ensure that the filter and the filter cover are tightly fitted after assembly. The current processing method is mainly through manual assembly, and the molding quality cannot be guaranteed. A molding device for coffee machine manufacturing is proposed. The base seat is driven to rotate by a rotating motor, and the metal filter is automatically flattened by centrifugal force to eliminate wrinkles. At the same time, the filter mesh is ensured to be evenly distributed and cannot be reset by gradually squeezing the pressure ring in the magnetic control groove outward, thereby solving the problem of uneven processing of traditional metal meshes. In addition, during the molding process, the metal filter is tightly fixed by the matching design of the inner bevel ring and the outer bevel ring, combined with the magnetic attraction of the electromagnetic spring part, to prevent displacement during the processing, ensure the close fit of the filter and the filter cover, and ensure the filtering quality of the brewing head of the coffee machine after molding.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A forming device for manufacturing a coffee machine, comprising a forming table for forming a brewing head, the forming table being connected to a station conversion disk through L-shaped brackets on both sides, the station conversion disk being provided with a conversion motor, the conversion motor being connected to a rotating disk, the rotating disk being provided with centrifugal equalizing parts and feeding pressing parts alternately, the centrifugal equalizing parts and feeding pressing parts being connected to the rotating disk through abutting pressing connecting parts; A base seat is rotatably arranged on the processing and forming table, an annular groove is provided in the base seat, a forming die ring driven by a hydraulic push rod is arranged in the annular groove, a rotating motor is arranged on the processing and forming table, and the rotating motor is connected to the base seat through a joint control rotating member; An outer positioning ring disk is arranged above the processing and forming table, and the outer positioning ring disk is connected to a movable fastening ring disk through an electromagnetic spring member. A bevel inner ring is fixedly connected to the inner wall of the outer positioning ring disk, and a bevel outer ring matched with the bevel inner ring is arranged on the inner wall of the movable fastening ring disk.
[0005] Preferably, the resisting downward pressing connecting member comprises a telescopic outer cylinder and a fixed inner shaft, the fixed inner shaft and the telescopic outer cylinder are connected via a reset sleeve spring, and the fixed inner shaft is fixedly arranged on the rotating disk; The L-shaped bracket is provided with a pressure delivery push rod, and the bottom of the pressure delivery push rod is fixedly connected with a multi-fold pressure plate, and the multi-fold pressure plate drives the telescopic outer cylinder to move downward.
[0006] Preferably, the centrifugal equal distribution member includes a centrifugal follower disk rotatably arranged on a telescopic outer cylinder, a resistance ball is arranged at the center of the base seat, a resistance opening adapted to the resistance ball is opened on the centrifugal follower disk, a plurality of magnetic control grooves with gradually increasing inner diameters are arranged in the centrifugal follower disk, and the inner wall of the magnetic control groove is connected to a gradually applying pressure ring via a plurality of connecting springs.
[0007] Preferably, the feeding and pressing part comprises an extrusion die sleeve fixedly arranged on a telescopic outer cylinder, and a magnetic pressure port is arranged in the extrusion die sleeve.
[0008] Preferably, the molding die ring comprises an outer cover positioning ring and an extrusion die body arranged in the outer cover positioning ring, and the outer cover positioning ring and the extrusion die body are connected via a pressure spring.
[0009] Preferably, an annular chamber is opened in the base seat, and the hydraulic push rod is arranged in the processing and forming table. The output end thereof passes through the annular chamber and is rotatably connected to a pressure plate, and the pressure plate is connected to the extrusion die body through a pressure column.
[0010] Preferably, the interlocking rotating member comprises a rotating toothed disc fixedly arranged on the outer side wall of the base seat, and the output end of the rotating motor is fixedly connected to a rotating gear meshing with the rotating toothed disc.
[0011] Preferably, the electromagnetic spring component includes an L-shaped support plate arranged on both sides of the outer positioning ring disk, an electromagnetic seat is arranged on the L-shaped support plate, the L-shaped support plate is slidably connected to a contact plate connected to the movable fastening ring disk through a sliding groove component, the contact plate is connected to the L-shaped support plate through a return spring, and a magnetic suction block is arranged on the contact plate that is magnetically attracted to the electromagnetic seat.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention drives the base to rotate by a rotating motor, utilizes centrifugal force to automatically flatten the metal filter to eliminate wrinkles, and at the same time ensures that the filter mesh is evenly distributed and cannot be reset by gradually squeezing the pressure ring in the magnetic control groove, thereby solving the problem of uneven processing of traditional metal meshes. In addition, during the molding process, the metal filter mesh is tightly fixed by the matching design of the inclined inner ring and the inclined outer ring, combined with the magnetic attraction of the electromagnetic spring part, to prevent displacement during the processing, ensure that the filter mesh and the filter cover are closely fitted, and ensure the filtering quality of the formed coffee machine brewing head.
[0013] 2. The present invention effectively solves the problems of uneven filter mesh and loose fit caused by traditional manual assembly through centrifugal flattening, magnetically controlled pressure, automated workstation switching and hydraulic precision pressing, significantly improves the liquid output uniformity and extraction efficiency of the coffee machine brewing head, and reduces labor costs and improves production consistency through full process automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the assembly structure of a molding device for manufacturing a coffee machine proposed by the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of a molding device for manufacturing a coffee machine proposed by the present invention; Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle; Figure 4 This is a schematic structural diagram of the connection relationship between the outer positioning ring disc and the movable fastening ring disc in a molding device for manufacturing a coffee machine proposed by the present invention; Figure 5 This is a schematic structural diagram of a molding die ring assembly in a molding device for manufacturing a coffee machine proposed by the present invention; Figure 6 This is a schematic structural diagram of the main body of a molding die ring in a molding device for manufacturing a coffee machine proposed by the present invention; Figure 7 The present invention is a cross-sectional view of an abutting pressing connecting member in a forming device for manufacturing a coffee machine.
[0015] In the figure: 1. Processing and forming table; 2. L-shaped bracket; 3. Station conversion plate; 4. Conversion motor; 5. Rotating plate; 6. Base seat; 7. Annular groove; 8. Rotating motor; 9. External positioning ring plate; 10. Moving and fastening ring plate; 11. Inclined inner ring; 12. Inclined outer ring; 13. Telescopic outer cylinder; 14. Fixed inner shaft; 15. Feeding and pressing push rod; 16. Multi-fold pressure plate; 17. Centrifugal following plate; 18. Contact ball; 19. Magnetic control groove; 20. Step-by-step pressure ring; 21. Extrusion die sleeve; 22. Magnetic pressure port; 23. Outer cover positioning ring; 24. Extrusion die body; 25. Pressure plate; 26. Pressure column; 27. L-shaped support plate; 28. Electromagnetic seat; 29. Slide groove piece; 30. Contact plate. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] Example, see Figures 1 to 7 A molding device for manufacturing a coffee machine, comprising a molding table 1 for molding a brewing head, the molding table 1 is connected to a station conversion disk 3 through L-shaped brackets 2 on both sides, a conversion motor 4 is arranged on the station conversion disk 3, the conversion motor 4 is connected to a rotating disk 5, a centrifugal equalizing component and a feeding pressing component are alternately arranged on the rotating disk 5, and the rotating disk 5 is rotated by the setting of the conversion motor 4, so that the centrifugal equalizing component and the feeding pressing component are switched in position; Furthermore, the centrifugal equalizing member includes a centrifugal following disk 17 rotatably arranged on the telescopic outer cylinder 13, and a resistance ball 18 is arranged at the center of the base seat 6. The curvature of the resistance ball 18 should not be too large. A resistance port adapted to the resistance ball 18 is opened on the centrifugal following disk 17, and a plurality of magnetic control grooves 19 with gradually increasing inner diameters are arranged in the centrifugal following disk 17. Power is gradually supplied to the magnetic control grooves 19 from the inside to the outside, so that the gradual pressure ring 20 arranged in the magnetic control grooves 19 squeezes the metal filter outward to ensure that the evenly distributed filter eyes will not reset when closed and rotated, and the pressing and shaping effect can be achieved synchronously. The inner wall of the magnetic control groove 19 is connected to the gradual pressure ring 20 through a plurality of connecting springs. The feeding pressing member includes an extrusion die sleeve 21 fixedly arranged on the telescopic outer cylinder 13, and a magnetic pressure port 22 is arranged in the extrusion die sleeve 21. The magnetic pressure port 22 itself is made of magnetic metal material, and the magnetic force of the magnetic pressure port 22 is used to effectively adsorb and fix the inner metal filter cover.
[0019] The centrifugal equalizing part and the feeding pressing part are connected to the rotating disk 5 through the abutting pressing connecting part, which includes a telescopic outer cylinder 13 and a fixed inner shaft 14. The fixed inner shaft 14 is connected to the telescopic outer cylinder 13 through a reset sleeve spring. It is a conventional structural design and will not be described in detail here. The fixed inner shaft 14 is fixedly arranged on the rotating disk 5. A pressure feeding push rod 15 is arranged on the L-shaped bracket 2, and a multi-fold pressing plate 16 is fixedly connected to the bottom of the pressure feeding push rod 15. The arrangement of the multi-fold pressing plate 16 does not affect the switching of the centrifugal equalizing part and the feeding pressing part. The multi-fold pressing plate 16 will drive the telescopic outer cylinder 13 to move downward, thereby moving the telescopic outer cylinder 13 downward to be sleeved in the outer positioning ring disk 9 to perform the forming process of the brewing head component.
[0020] A base seat 6 is rotatably arranged on the processing and forming table 1, and an annular groove 7 is provided in the base seat 6. A forming die ring driven by a hydraulic push rod is provided in the annular groove 7. Further, the forming die ring includes an outer cover positioning ring 23 and an extrusion die body 24 arranged in the outer cover positioning ring 23. The outer cover positioning ring 23 and the extrusion die body 24 are connected by a pressure spring. An annular chamber is provided in the base seat 6. The hydraulic push rod is arranged in the processing and forming table 1, and its output end passes through the annular chamber and is rotatably connected with a pressure plate 25. The rotatable connection does not affect the rotation of the base seat 6. The pressure plate 25 is connected to the extrusion die body 24 through a pressure column 26. A plurality of pressure columns 26 sequentially pass through the base seat 6 and the outer cover positioning ring 23 and extend upward.
[0021] It should be noted that the extrusion die body 24 is designed as a V-shaped structure, which is designed for the pressing of the metal filter screen and the outer clamping ring. When pressure is applied, the edge of the metal filter cover and the outer clamping ring can be pressed and fixed, which is a conventional design of the die.
[0022] A rotating motor 8 is arranged on the processing and forming table 1, and the rotating motor 8 is connected to the base seat 6 through a joint control rotating member. The joint control rotating member includes a rotating gear disk fixedly arranged on the outer wall of the base seat 6, and the output end of the rotating motor 8 is fixedly connected to a rotating gear meshing with the rotating gear disk.
[0023] An outer positioning ring disk 9 is arranged above the processing and forming table 1, and the outer positioning ring disk 9 is connected to a movable fastening ring disk 10 through an electromagnetic spring component. The electromagnetic spring component includes an L-shaped support plate 27 arranged on both sides of the outer positioning ring disk 9, and an electromagnetic seat 28 is arranged on the L-shaped support plate 27. The L-shaped support plate 27 is slidably connected to a contact plate 30 connected to the movable fastening ring disk 10 through a slide groove component 29. The contact plate 30 is connected to the L-shaped support plate 27 through a return spring, and a magnetic suction block that is magnetically attracted to the electromagnetic seat 28 is arranged on the contact plate 30.
[0024] The inner wall of the outer positioning ring disk 9 is fixedly connected with an inclined inner ring 11, and the inner wall of the movable fastening ring disk 10 is provided with an inclined outer ring 12 adapted to the inclined inner ring 11. The electromagnetic seat 28 is controlled to supply power so that the resistance plate 30 is close to the L-shaped support plate 27 under the action of magnetic force, so that the inclined outer ring 12 originally under the metal filter moves upward, squeezes the metal filter, and fastens the metal filter through the joint action of the inclined inner ring 11.
[0025] When the coffee machine brewing head is formed and processed, the metal filter screen, the outer clamp ring and the inner metal filter cover constituting the brewing head are first loaded, the outer ring is placed on the extrusion die body 24 in the annular groove 7 on the base seat 6, and the inner metal filter screen cover is placed in the magnetic pressure port 22 in the extrusion die sleeve 21. The magnetic force of the magnetic pressure port 22 is used to effectively adsorb and fix the inner metal filter screen cover, and the metal filter screen is placed on the base seat 6 to complete the loading process. The station conversion disk 3 is switched by the conversion motor 4, so that the centrifugal follower disk 17 moves downward. At this time, the pressure delivery push rod 15 located on the L-shaped bracket 2 is controlled to drive and drive the multi-fold pressure plate 16 to move downward. The downward movement of the multi-fold pressure plate 16 will squeeze the telescopic outer cylinder 13 carrying the centrifugal follower disk 17 to move downward, so that the centrifugal follower disk 17 passes through the outer positioning ring disk 9, moves downward, and contacts with the metal filter screen on the base seat 6. Under the action of the resistance ball 18, the metal filter screen is tightened. At this time, the rotation motor is controlled 8 drives the base seat 6 to rotate, thereby generating an outward centrifugal force on the metal filter screen, flattening the metal filter screen under the action of the centrifugal force, and generating a uniform centripetal pulling force from the inside to the outside, thereby ensuring that the filter mesh on the metal filter screen is evenly distributed under the action of the centrifugal force. At this time, the magnetron slot 19 is gradually powered from the inside to the outside, so that the gradually pressing ring 20 set in the magnetron slot 19 squeezes the metal filter screen outward, ensuring that the evenly distributed filter mesh will not reset when it is closed and rotated, and can simultaneously achieve the effect of pressing and shaping; After the metal filter is squeezed, the electromagnetic seat 28 is controlled to supply power, so that the contact plate 30 is moved close to the L-shaped support plate 27 under the action of magnetic force, so that the inclined outer ring 12 originally under the metal filter moves upward, squeezing the metal filter, and the inclined inner ring 11 works together to ensure the state of the metal filter after shaping; The control conversion motor 4 is switched, and the extrusion die sleeve 21 drives the inner metal filter cover located in the magnetic pressure port 22 to move downward, and penetrates the outer positioning ring plate 9 to move downward, and contacts and fits tightly with the metal filter screen that is tightly fixed by the inclined outer ring 12 and the inclined inner ring 11. At this time, the hydraulic push rod in the base seat 6 is opened to drive the extrusion die body 24 to move upward, and the outer clamping ring in the extrusion die body 24 is pressed together with the metal filter cover. Under the die-forming cooperation of the extrusion die body 24, the metal filter cover and the outer clamping ring, the metal filter screen in a tight state can be effectively locked, thereby completing the combined molding process of the brewing head.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A molding device for manufacturing a coffee machine, comprising a molding table (1) for molding a brewing head, characterized in that: The processing and forming table (1) is connected to a workstation conversion disk (3) via L-shaped brackets (2) on both sides; a conversion motor (4) is provided on the workstation conversion disk (3); the conversion motor (4) is connected to a rotating disk (5); centrifugal equalizing parts and feeding pressing parts are alternately provided on the rotating disk (5); the centrifugal equalizing parts and feeding pressing parts are connected to the rotating disk (5) via abutting downward pressing connecting parts; A base seat (6) is rotatably arranged on the processing and forming table (1), an annular groove (7) is provided in the base seat (6), a forming die ring driven by a hydraulic push rod is arranged in the annular groove (7), and a rotating motor (8) is arranged on the processing and forming table (1), and the rotating motor (8) is connected to the base seat (6) via a joint control rotating member; An outer positioning ring disk (9) is arranged above the processing and forming table (1); the outer positioning ring disk (9) is connected to a movable fastening ring disk (10) via an electromagnetic spring member; an inclined inner ring (11) is fixedly connected to the inner wall of the outer positioning ring disk (9); and an inclined outer ring (12) matching the inclined inner ring (11) is arranged on the inner wall of the movable fastening ring disk (10).
2. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: The resisting downward pressing connecting member comprises a telescopic outer cylinder (13) and a fixed inner shaft (14); the fixed inner shaft (14) is connected to the telescopic outer cylinder (13) via a reset sleeve spring; and the fixed inner shaft (14) is fixedly arranged on the rotating disk (5); The L-shaped bracket (2) is provided with a pressure delivery push rod (15), and the bottom of the pressure delivery push rod (15) is fixedly connected to a multi-fold pressure plate (16), and the multi-fold pressure plate (16) drives the telescopic outer cylinder (13) to move downward.
3. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: The centrifugal equal distribution member comprises a centrifugal follower disk (17) rotatably arranged on a telescopic outer cylinder (13); a contact ball (18) is arranged at the center of the base seat (6); a contact opening matched with the contact ball (18) is opened on the centrifugal follower disk (17); a plurality of magnetic control grooves (19) with gradually increasing inner diameters are arranged in the centrifugal follower disk (17); and the inner wall of the magnetic control groove (19) is connected to a gradually applying pressure ring (20) via a plurality of connecting springs.
4. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: The feeding and pressing part comprises an extrusion die sleeve (21) fixedly arranged on a telescopic outer cylinder (13), and a magnetic pressing port (22) is arranged in the extrusion die sleeve (21).
5. The molding device for manufacturing a coffee machine according to claim 1, characterized in that: The molding die ring comprises an outer cover positioning ring (23) and an extrusion die body (24) arranged in the outer cover positioning ring (23); the outer cover positioning ring (23) and the extrusion die body (24) are connected via a pressure spring.
6. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: An annular chamber is provided in the base seat (6), and the hydraulic push rod is arranged in the processing and forming table (1). The output end of the hydraulic push rod passes through the annular chamber and is rotatably connected to a pressure plate (25). The pressure plate (25) is connected to the extrusion die body (24) via a pressure column (26).
7. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: The interlocking rotating member comprises a rotating toothed disc fixedly arranged on the outer side wall of the base seat (6), and the output end of the rotating motor (8) is fixedly connected to a rotating gear meshing with the rotating toothed disc.
8. The molding device for manufacturing a coffee machine according to claim 1, characterized in that: The electromagnetic spring component comprises an L-shaped support plate (27) arranged on both sides of the outer positioning ring disk (9), an electromagnetic seat (28) being arranged on the L-shaped support plate (27), the L-shaped support plate (27) being slidably connected to a contact plate (30) connected to the movable fastening ring disk (10) via a slide groove component (29), the contact plate (30) being connected to the L-shaped support plate (27) via a return spring, and a magnetic attraction block being magnetically attracted to the electromagnetic seat (28) being arranged on the contact plate (30).
Citation Information
Patent Citations
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