Scrap collecting device for aluminum alloy door and window machining

Abstract

The invention relates to the technical field of aluminum alloy door and window machining, in particular to a scrap collecting device for aluminum alloy door and window machining, which comprises a collecting assembly and a screening assembly, the collecting assembly comprises a collecting cavity, three sliding grooves are formed in each of the two sides of the inner wall of the collecting cavity, and a slot is formed in one end of the collecting cavity; a fan is embedded in one side of the top end of the collecting cavity, a material guiding assembly is installed at an opening of the top end of the collecting cavity and comprises a collecting hopper, a first baffle and a second baffle are hinged to the two sides of the inner wall of the collecting hopper respectively, a clamping groove is formed in one end of the first baffle, and a clamping block is arranged at one end of the second baffle. By arranging the material guiding assembly and rotating an adjusting handle in the material guiding assembly, the angle of the first baffle and the angle of the second baffle can be flexibly changed, so that the speed and the flow of chippings entering the collecting cavity are accurately controlled, the collecting process can be optimized according to different machining scenes and the chipping generation amount, and the collecting efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy door and window processing, and in particular to a debris collection device for aluminum alloy door and window processing. Background Art

[0002] In the aluminum alloy door and window processing industry, with the advancement of technology and the growth of market demand, the processing scale continues to expand. A large amount of debris will be generated during the processing, and collection devices are needed to collect and process the generated debris.

[0003] During the processing of aluminum alloy doors and windows, a large amount of metal debris will be generated. The existing debris collection method mostly uses a simple dust collection device, but this method has many shortcomings. On the one hand, the dust collection range is limited, and it is difficult to effectively collect some debris that splash far away. In addition, the existing collection device is not convenient for classifying and collecting debris of different sizes, which brings inconvenience to subsequent processing work. Summary of the invention

[0004] The purpose of the present invention is to provide a debris collection device for processing aluminum alloy doors and windows in order to solve the above-mentioned problem.

[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a debris collection device for aluminum alloy door and window processing, comprising a collection component and a screening component, the collection component comprising a collection chamber, three slide grooves are provided on both sides of the inner wall of the collection chamber, a slot is provided at one end of the collection chamber, a door panel is inserted on the slot, a fan is embedded on one side of the top of the collection chamber, a material guide component is installed at the top opening of the collection chamber, the material guide component comprises a collection bucket, a first baffle and a second baffle are respectively hingedly provided on both sides of the inner wall of the collection bucket, a card slot is provided at one end of the first baffle, a card block is provided at one end of the second baffle, and an adjustment handle is threadedly connected to the outer wall of the collection bucket;

[0006] The screening assembly includes a first screen, a second screen and a third screen, which are slidably fitted on three slide grooves respectively. A spring is provided at one end of the first screen, and an electric push rod is installed on the side where the inner wall of the collecting chamber contacts the first screen, and a cleaning brush is installed at one end of the electric push rod.

[0007] Preferably, the collecting chamber is in the shape of a rectangular box with an open top, and legs are respectively provided at the four corners of the bottom end of the collecting chamber.

[0008] Preferably, a discharge port is provided at one end of the collecting chamber, and one side of the door panel is disposed against the side of the discharge port.

[0009] Preferably, a mounting opening is provided on one side of the top of the collecting chamber, three fans are embedded in the mounting opening, and an inclined guide plate is provided at the lower edge of the mounting opening.

[0010] Preferably, the collecting bucket is in the shape of a bucket with openings at both ends, and the first baffle and the second baffle are combined at both ends to form a rectangular plate. The rectangular plate formed by the combination of the first baffle and the second baffle is abutted at the opening at the bottom end of the collecting bucket, one side of the top surface of the blocking block is abutted against the top surface of the card slot, an adjustment hole is opened on one side of the outer wall of the collecting bucket, and one end of the adjustment handle passes through the adjustment hole and is abutted against the bottom surface of the first baffle.

[0011] Preferably, the first screen, the second screen and the third screen are arranged parallel to each other on three slide grooves, the apertures of the first screen, the second screen and the third screen are from coarse to fine, and the other end of the spring is set against the bottom end of the inner wall of the slide groove.

[0012] Preferably, there are three electric push rods and three cleaning brushes, which are respectively located on the top surfaces of the first, second and third sieves, and the bottom surfaces of the three cleaning brushes are respectively set in contact with the top surfaces of the first, second and third sieves.

[0013] A chip collection device for aluminum alloy door and window processing, using the device, the use method includes the following steps:

[0014] The first step is to turn the adjustment handle to adjust the angles of the first baffle and the second baffle to control the speed and flow rate of debris entering the collection chamber. The debris passes through the bottom opening of the collection bucket and enters the collection chamber through the first baffle and the second baffle;

[0015] The second step is to start the fan drive device, and multiple fans generate strong suction to start sucking the debris generated during the processing of aluminum alloy doors and windows;

[0016] In the third step, the debris entering the collection chamber first reaches the first screen, the second screen and the third screen which are arranged in parallel with each other. In the order of the screen aperture from coarse to fine, the larger debris is intercepted by the first screen, the medium-sized debris passes through the first screen and is intercepted by the second screen, and the fine debris passes through the first two screens and is intercepted by the third screen;

[0017] Step 4: After the screening is completed, the electric push rod starts to provide power for the cleaning brush, so that it reciprocates on the top surface of the screen to brush off the debris accumulated on the first screen, the second screen and the third screen, keeping the screen unobstructed and ensuring that the screening work is carried out continuously and efficiently;

[0018] Step 5: When the debris collected in the collection chamber reaches a certain amount and needs to be discharged, the door panel is pulled out from the slot, the discharge port is opened, and the debris in the collection chamber is discharged smoothly through the discharge port;

[0019] Step 6. When the unloading is completed, the first screen, the second screen and the third screen are quickly taken out with the help of springs at one end of the first screen, the second screen and the third screen, so as to clean the first screen, the second screen and the third screen.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. By providing a material guide component and rotating the adjustment handle in the material guide component, the angles of the first baffle and the second baffle can be flexibly changed, thereby accurately controlling the speed and flow rate of debris entering the collection chamber. The collection process can be optimized and the collection efficiency can be improved according to different processing scenarios and the amount of debris generated.

[0022] 2. Through the cooperation of the electric push rod and the cleaning brush, the electric push rod provides power for the cleaning brush, so that it can reciprocate on the top surface of the screen, and can timely brush off the debris accumulated on the first screen, the second screen and the third screen, effectively avoiding blockage of the screen and ensuring that the screening work is carried out continuously and efficiently.

[0023] 3. By setting up a screening component and utilizing the elastic effect of the spring, the three screens can be quickly removed after unloading, making it convenient for the staff to comprehensively clean and maintain the screens and extend the service life of the screens. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic diagram of the structure of the collecting device;

[0025] Figure 2 is a schematic diagram of the internal structure of the collection device;

[0026] Figure 3 It is a schematic diagram of the structure of the collection component, the fan, the screening component, the electric push rod and the cleaning brush;

[0027] Figure 4 It is a schematic diagram of the structure of the collection component;

[0028] Figure 5 It is a structural schematic diagram of the material guide component;

[0029] Figure 6 is a schematic diagram of the structure of the screening component;

[0030] In the figure: 1. collecting component; 101. collecting chamber; 102. slide; 103. slot; 104. door panel; 2. fan; 3. material guide component; 301. collecting bucket; 302. adjusting handle; 303. first baffle; 304. slot; 305. second baffle; 306. block; 4. support leg; 5. screening component; 501. first screen; 502. second screen; 503. third screen; 504. spring; 6. electric push rod; 7. cleaning brush. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical staff in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figures 1 to 6 The present invention provides a technical solution: a chip collection device for processing aluminum alloy doors and windows, including a chip collection device for processing aluminum alloy doors and windows, including a collection component 1 and a screening component 5, the collection component 1 includes a collection chamber 101, three slide grooves 102 are provided on both sides of the inner wall of the collection chamber 101, a slot 103 is provided at one end of the collection chamber 101, and a door panel 104 is plugged on the slot 103, which can seal the collection chamber 101 to prevent the chips from leaking out during the collection process, the collection chamber 101 is in the shape of a rectangular box with an open top, and legs 4 are provided at the four corners of the bottom of the collection chamber 101, and a door panel 104 is provided at the top of the collection chamber 101. A fan 2 is provided on the side, and suction is generated by the fan 2 to suck the debris generated during the processing of the aluminum alloy doors and windows into the collection chamber 101. A material guide component 3 is installed at the top opening of the collection chamber 101, and the material guide component 3 guides the debris to smoothly enter the collection chamber 101. The material guide component 3 includes a collection bucket 301. The bucket-shaped structure can better collect and gather the surrounding debris. The first baffle plate 303 and the second baffle plate 305 are hingedly provided on both sides of the inner wall of the collection bucket 301, and a card slot 304 is provided at one end of the first baffle plate 303, and a card block 306 is provided at one end of the second baffle plate 305. The outer wall of the collection bucket 301 is threadedly connected with an adjustment handle 302;

[0033] The screening component 5 includes a first screen 501, a second screen 502 and a third screen 503, which are slidably matched on the three slide grooves 102 respectively. A spring 504 is arranged at one end of the first screen 501. The first screen 501, the second screen 502 and the third screen 503 are arranged parallel to each other on the three slide grooves 102. The apertures of the first screen 501, the second screen 502 and the third screen 503 are from coarse to fine, which can ensure that the debris is screened by different screens in sequence when passing through the screen, so that the debris of different sizes can be classified and screened, and the larger debris will be intercepted by the first screen 501, the medium-sized debris will be intercepted by the second screen 502 after passing through the first screen 501, and the fine debris will pass through the first screen 501. The two screens are intercepted by the third screen 503, and the other end of the spring 504 is set at the bottom end of the inner wall of the slide groove 102. An electric push rod 6 is installed on the side where the inner wall of the collecting chamber 101 contacts the first screen 501, and a cleaning brush 7 is installed at one end of the electric push rod 6. There are three electric push rods 6 and three cleaning brushes 7 respectively. The three electric push rods 6 and cleaning brushes 7 are respectively located on the top surfaces of the first screen 501, the second screen 502 and the third screen 503. The bottom surfaces of the three cleaning brushes 7 are respectively set at the top surfaces of the first screen 501, the second screen 502 and the third screen 503. The cleaning brush 7 is powered by the electric push rod 6 to reciprocate on the top surface of the screen. The cleaning brush 7 can brush off the debris accumulated on the screen, keep the screen unobstructed, and ensure that the screening work can be carried out continuously and efficiently.

[0034] Specifically, a discharge port is provided at one end of the collection chamber 101, and one side of the door panel 104 is arranged to abut against the side of the discharge port. When the debris needs to be discharged, the door panel 104 is pulled out from the slot 103 to open the discharge port to allow the debris to be discharged smoothly. When the debris collection work is performed, the door panel 104 is inserted to ensure that the discharge port is closed to prevent the leakage of debris.

[0035] Specifically, an installation opening is opened on one side of the top of the collecting chamber 101, and three fans 2 are embedded in the installation opening. An inclined guide plate is arranged at the lower edge of the installation opening. The arrangement of multiple fans 2 can enhance the suction force and more effectively suck the debris generated by the processing of aluminum alloy doors and windows into the collecting chamber 101. An inclined guide plate is arranged at the lower edge of the installation opening. The function of the inclined guide plate is to guide the debris sucked by the fan 2 to smoothly enter the inside of the collecting chamber 101 along the inclined direction of the guide plate, so as to avoid the accumulation of debris at the installation opening and ensure the smooth progress of the collection process. The fan 2 is externally connected to a drive device.

[0036] The first and second baffles 303 and 305 are combined to form a rectangular plate. The rectangular plate composed of the first and second baffles 303 and 305 is set at the bottom opening of the collecting bucket 301. One side of the top surface of the block 306 is set at the top surface of the slot 304. An adjustment hole is provided on one side of the outer wall of the collecting bucket 301. One end of the adjustment handle 302 passes through the adjustment hole and is set at the bottom surface of the first baffle 303. Through the cooperation of the slot 304 and the block 306, the first baffle 303 and the second baffle 305 can be tightly connected together to form a relatively closed state to control the falling of debris. By rotating the adjustment handle 302, the force of the adjustment handle 302 on the bottom surface of the first baffle 303 is changed, and the second baffle 305 is driven to expand downward, so as to adjust the angles of the first baffle 303 and the second baffle 305, and finally achieve the purpose of controlling the speed and flow rate of debris entering the collecting chamber 101.

[0037] A chip collection device for aluminum alloy door and window processing, using the device, the use method includes the following steps:

[0038] The first step is to rotate the adjustment handle 302 to adjust the angles of the first baffle 303 and the second baffle 305 to control the speed and flow rate of the debris entering the collection chamber 101. The debris passes through the bottom opening of the collection bucket 301 and enters the collection chamber 101 through the first baffle 303 and the second baffle 305;

[0039] The second step is to start the driving device of the fan 2, and the multiple fans 2 generate strong suction force to start sucking the debris generated during the processing of the aluminum alloy doors and windows;

[0040] In the third step, the debris entering the collection chamber 101 first reaches the first screen 501, the second screen 502 and the third screen 503 which are arranged in parallel with each other. In the order of the screen aperture from coarse to fine, the larger debris is intercepted by the first screen 501, the medium-sized debris passes through the first screen 501 and is intercepted by the second screen 502, and the fine debris passes through the first two screens and is intercepted by the third screen 503;

[0041] Step 4: After the screening is completed, the electric push rod 6 is started to provide power for the cleaning brush 7, so that it reciprocates on the top surface of the screen to brush off the debris accumulated on the first screen 501, the second screen 502 and the third screen 503, so as to keep the screen unobstructed and ensure that the screening work is carried out continuously and efficiently;

[0042] Step 5: When the debris collected in the collection chamber 101 reaches a certain amount and needs to be discharged, the door panel 104 is pulled out from the slot 103 to open the discharge port, and the debris in the collection chamber 101 is discharged smoothly through the discharge port;

[0043] Step 6. When unloading is completed, the springs 504 at one end of the first sieve 501, the second sieve 502 and the third sieve 503 are used to help quickly remove the first sieve 501, the second sieve 502 and the third sieve 503, so as to clean the first sieve 501, the second sieve 502 and the third sieve 503.

[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0045] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A debris collection device for aluminum alloy door and window processing, comprising a collection assembly (1), characterized in that: The collecting assembly (1) comprises a collecting chamber (101), three sliding grooves (102) are provided on both sides of the inner wall of the collecting chamber (101), a slot (103) is provided at one end of the collecting chamber (101), a door panel (104) is inserted on the slot (103), a fan (2) is embedded on one side of the top end of the collecting chamber (101), a material guide assembly (3) is installed at the top opening of the collecting chamber (101), the material guide assembly (3) comprises a collecting hopper (301), a first baffle (303) and a second baffle (305) are hingedly provided on both sides of the inner wall of the collecting hopper (301), a clamping groove (304) is provided at one end of the first baffle (303), a clamping block (306) is provided at one end of the second baffle (305), and an adjusting handle (302) is threadedly connected to the outer wall of the collecting hopper (301); The invention also comprises a screening component (5), wherein the screening component (5) comprises a first screen (501), a second screen (502) and a third screen (503), wherein the first screen (501), the second screen (502) and the third screen (503) are respectively slidably fitted on the three slide grooves (102), a spring (504) is arranged at one end of the first screen (501), an electric push rod (6) is installed on the side where the inner wall of the collecting chamber (101) contacts the first screen (501), and a cleaning brush (7) is installed at one end of the electric push rod (6).

2. The chip collection device for aluminum alloy door and window processing according to claim 1, characterized in that: The collecting chamber (101) is in the shape of a rectangular box with an open top, and legs (4) are respectively provided at the four corners of the bottom end of the collecting chamber (101).

3. The chip collection device for aluminum alloy door and window processing according to claim 2 is characterized in that: A discharge port is provided at one end of the collecting chamber (101), and one side of the door panel (104) is disposed against the side of the discharge port.

4. The chip collection device for aluminum alloy door and window processing according to claim 2, characterized in that: A mounting opening is provided on one side of the top end of the collecting chamber (101), three fans (2) are embedded in the mounting opening, and an inclined guide plate is provided at the bottom edge of the mounting opening.

5. The chip collection device for aluminum alloy door and window processing according to claim 1, characterized in that: The collecting bucket (301) is in the shape of a bucket with openings at both ends. The first baffle (303) and the second baffle (305) are combined at both ends to form a rectangular plate. The rectangular plate formed by the combination of the first baffle (303) and the second baffle (305) is set in contact with the opening at the bottom end of the collecting bucket (301). One side of the top surface of the clamping block (306) is set in contact with the top surface of the clamping slot (304). An adjustment hole is opened on one side of the outer wall of the collecting bucket (301), and one end of the adjustment handle (302) passes through the adjustment hole and is set in contact with the bottom surface of the first baffle (303).

6. The chip collection device for aluminum alloy door and window processing according to claim 1, characterized in that: The first screen (501), the second screen (502) and the third screen (503) are arranged parallel to each other on the three slide grooves (102), and the apertures of the first screen (501), the second screen (502) and the third screen (503) are from coarse to fine, and the other end of the spring (504) is set to abut against the bottom end of the inner wall of the slide groove (102).

7. The chip collection device for aluminum alloy door and window processing according to claim 6, characterized in that: The number of the electric push rods (6) and the number of the cleaning brushes (7) are three respectively. The three electric push rods (6) and the three cleaning brushes (7) are respectively located on the top surfaces of the first sieve (501), the second sieve (502) and the third sieve (503). The bottom surfaces of the three cleaning brushes (7) are respectively set in contact with the top surfaces of the first sieve (501), the second sieve (502) and the third sieve (503).

8. A method for using a chip collection device for processing aluminum alloy doors and windows, using the chip collection device for processing aluminum alloy doors and windows as claimed in any one of claims 1 to 7, characterized in that: include: The first step is to rotate the adjustment handle (302) to adjust the angles of the first baffle (303) and the second baffle (305) to control the speed and flow rate of the debris entering the collection chamber (101), and the debris passes through the bottom opening of the collection bucket (301) and enters the collection chamber (101) through the first baffle (303) and the second baffle (305); The second step is to start the driving device of the fan (2), so that the multiple fans (2) generate strong suction force and start to absorb the debris generated during the processing of the aluminum alloy doors and windows; In the third step, the debris entering the collection chamber (101) first reaches the first screen (501), the second screen (502) and the third screen (503) which are arranged in parallel with each other. In the order of the screen apertures from coarse to fine, the larger debris is intercepted by the first screen (501), the medium-sized debris passes through the first screen (501) and is intercepted by the second screen (502), and the fine debris passes through the first two screens and is intercepted by the third screen (503); In the fourth step, after the screening is completed, the electric push rod (6) is started to provide power for the cleaning brush (7), so that it reciprocates on the top surface of the screen to brush off the debris accumulated on the first screen (501), the second screen (502) and the third screen (503), so as to keep the screens unobstructed and ensure that the screening work is carried out continuously and efficiently; Step 5: When the debris collected in the collection chamber (101) reaches a certain amount and needs to be discharged, the door panel (104) is pulled out from the slot (103), the discharge port is opened, and the debris in the collection chamber (101) is smoothly discharged through the discharge port; Step 6. When the unloading is completed, the first sieve (501), the second sieve (502) and the third sieve (503) are quickly removed with the help of springs (504) at one end of the first sieve (501), the second sieve (502) and the third sieve (503), so as to clean the first sieve (501), the second sieve (502) and the third sieve (503).

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