A vertical belt sander

By combining the edge grinding and beveling conveyor belt mechanism and clamping components of the vertical grinding equipment, the automated conveying and grinding of workpieces is realized, solving the problem of low efficiency in manual clamping and transfer, and improving processing efficiency and precision.

CN119927756BActive Publication Date: 2025-11-21宁波邦一机械科技有限公司
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Patent Information

Application Number
CN202510310966.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-11-21
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

Existing belt grinding and beveling devices require manual clamping and transport, resulting in low processing efficiency.

Method used

Vertical grinding equipment is used, and the workpiece is automatically transported through the grinding edge conveyor belt mechanism and the chamfering edge conveyor belt mechanism. Combined with the grinding edge clamping component and the chamfering edge clamping component, it replaces manual operation and realizes automated processing of grinding and chamfering.

Benefits of technology

It improves the smoothness and continuity of the processing, reduces manual clamping time, and improves the overall grinding efficiency and precision.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN119927756B_ABST
Patent Text Reader

Abstract

The application provides a vertical abrasive belt polishing device, and relates to the technical field of abrasive belt machines, which comprises at least one edge polishing device and at least one edge chamfering device; the edge polishing device comprises an edge polishing conveying belt mechanism and at least one edge polishing mechanism; each edge polishing mechanism comprises an abrasive belt edge polishing assembly and an edge polishing pressing assembly; the abrasive belt edge polishing assembly and the edge polishing pressing assembly are matched to be used for polishing one side of a workpiece; the edge chamfering device comprises an edge chamfering conveying belt mechanism and at least one edge chamfering mechanism, each edge chamfering mechanism comprises an abrasive belt edge chamfering assembly and an edge chamfering pressing assembly; the edge chamfering conveying belt mechanism is connected with the edge polishing conveying belt mechanism; the edge chamfering pressing assembly and the abrasive belt edge chamfering assembly are matched to be used for chamfering the side of the workpiece after polishing. The application has the advantages that the workpiece does not need to be clamped and transported manually during the machining process, the polishing work can be completed during the conveying process, the polishing precision is ensured, and the overall machining efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of belt sander, in particular to a vertical belt sander. BACKGROUND

[0002] The belt sander is a kind of polishing equipment, which drives the belt wheel to rotate by motor, so as to drive the sand belt paper on the belt wheel to move, and the polishing operation of the workpiece is completed by the friction between the sand belt paper and the workpiece.

[0003] The existing workpiece has two opposite sides which are approximately vertical planes, and the sand belt edge grinding device needs to grind the edge of one of the vertical planes of the workpiece, and after the edge grinding is completed, the workpiece needs to be manually transported to the sand belt edge turning device for edge turning processing of the ground surface of the workpiece.

[0004] At present, the sand belt edge grinding device and the sand belt edge turning device need to manually fix the workpiece on a specific carrier and make the side of the workpiece to be polished face the device, and then the side of the workpiece is polished by the rotation of the sand belt paper in the device, and then the workpiece is manually taken down after polishing, and then the workpieces with ground edges are collected and manually transported to the sand belt edge turning device for edge turning of the ground surface of the workpiece, which is a relatively troublesome operation, and needs manual clamping and manual transportation, which is time-consuming and laborious, and causes low overall processing efficiency. SUMMARY

[0005] The technical problem to be solved by the present application is that the existing device is troublesome to operate, needs manual clamping and transportation, is time-consuming and laborious, and causes low polishing efficiency.

[0006] For the purpose of the present application, the following technical solutions are adopted:

[0007] A vertical polishing device, comprising at least one edge grinding device and at least one edge chamfering device; the edge grinding device comprises an edge grinding conveyor belt mechanism and at least one edge grinding mechanism; each of the edge grinding mechanisms comprises a grinding belt edge grinding assembly and an edge grinding pressing assembly; the edge grinding conveyor belt mechanism is used to realize horizontal conveying of a workpiece; the grinding belt edge grinding assembly and the edge grinding pressing assembly are respectively located on the opposite sides of the edge grinding conveyor belt mechanism; the grinding belt edge grinding assembly comprises an edge grinding positioning unit, an edge grinding driving unit and an edge grinding belt paper; the edge grinding driving unit is arranged on the edge grinding positioning unit, and the edge grinding positioning unit is used to drive the edge grinding driving unit to move close to or away from the edge grinding conveyor belt mechanism; the edge grinding belt paper is tensioned on the edge grinding driving unit, and the edge grinding driving unit is used to drive the edge grinding belt paper to rotate; the edge grinding pressing assembly is used to press the workpiece on the edge grinding conveyor belt mechanism against the edge grinding belt paper, and to grind one side of the workpiece through the rotating edge grinding belt paper; the edge chamfering device comprises an edge chamfering conveyor belt mechanism and at least one edge chamfering mechanism, each of the edge chamfering mechanisms comprises a grinding belt edge chamfering assembly and an edge chamfering pressing assembly; the edge chamfering conveyor belt mechanism is connected with the edge grinding conveyor belt mechanism, and the edge chamfering conveyor belt mechanism is used to realize horizontal conveying of the workpiece; the grinding belt edge chamfering assembly and the edge chamfering pressing assembly are respectively located on the opposite sides of the edge chamfering conveyor belt mechanism; the edge chamfering pressing assembly is used to press the workpiece on the edge chamfering conveyor belt mechanism against the grinding belt edge chamfering assembly; the grinding belt edge chamfering assembly is used to chamfer the side of the workpiece after grinding. The device can realize conveying of the workpiece on the two devices through the edge grinding conveyor belt mechanism in the edge grinding device and the edge chamfering conveyor belt mechanism in the edge chamfering device, instead of manual transfer, saving the transfer time, improving the conveying efficiency, the edge grinding mechanism realizes edge grinding by pressing the workpiece against the grinding belt edge grinding assembly on the other side through the edge grinding pressing assembly; the edge chamfering mechanism realizes edge chamfering by pressing against the grinding belt edge chamfering assembly on the other side through the edge chamfering pressing assembly; the workpiece does not need to be clamped manually during processing, and the polishing work can also be completed during conveying, greatly improving the smoothness and continuity of the entire device, and also improving the convenience of polishing, finally ensuring the polishing precision and greatly improving the overall processing efficiency.

[0008] As preferred, the sand belt edge grinding assembly comprises an edge grinding positioning unit, an edge grinding driving unit and an edge grinding sand belt paper; the edge grinding driving unit is arranged on the edge grinding positioning unit, and the edge grinding positioning unit is used to drive the edge grinding driving unit to move close to or away from the edge grinding conveying belt mechanism; the edge grinding sand belt paper is tensioned on the edge grinding driving unit, and the edge grinding driving unit is used to drive the edge grinding sand belt paper to rotate circularly to realize polishing of the workpiece; the edge grinding pressing assembly is used to press the workpiece on the edge grinding conveying belt mechanism horizontally against the edge grinding sand belt paper, and the side surface of the workpiece after edge grinding is chamfered by the rotating edge grinding sand belt paper. The edge grinding positioning unit is used for translational positioning to ensure polishing accuracy, and the edge grinding driving unit is used to drive the edge grinding sand belt paper to rotate to realize polishing of the workpiece, thereby further ensuring edge grinding accuracy.

[0009] As preferred, the edge grinding pressing assembly and the edge grinding pressing assembly each comprise a pressing support, a pressing electric cylinder, a pressing positioning platform, a pressing plate and a pressing limiting part; the pressing electric cylinder is arranged horizontally on the pressing support; the pressing positioning platform is fixedly connected horizontally on the moving part of the pressing electric cylinder; the pressing plate is slidably connected horizontally on the pressing positioning platform through a pressing horizontal sliding rail; the pressing limiting part is arranged on one side of the pressing positioning platform away from the conveying belt mechanism, and the pressing limiting part is used to block the pressing plate during edge grinding; a plurality of pressing guide wheels arranged at intervals and in the same plane are arranged on one side of the pressing plate close to the conveying belt mechanism. The pressing plate on the pressing positioning platform is driven by the pressing electric cylinder in the pressing assembly to press against the workpiece, and the workpiece can be pressed against the sand belt paper, and the pressing guide wheels can realize polishing while ensuring that the workpiece continues to be conveyed to the discharge end, thereby greatly improving polishing efficiency.

[0010] As preferred, a gap blocking plate is arranged between adjacent two pressing guide wheels on the pressing plate; the gap blocking plate is used to prevent the workpiece from being clamped into the gap between the two pressing guide wheels; all the gap blocking plates are in the same plane, and the gap blocking plate is located inside the contact end of the pressing guide wheel. The gap blocking plate can prevent one end of the workpiece from being clamped into the gap between adjacent two pressing guide wheels during pressing and polishing, ensure that the workpiece is conveyed and polished horizontally and stably, and ensure polishing effect; at the same time, the flatness between the gap blocking plates is ensured, and the workpiece is ensured to be in contact with the pressing guide wheel, thereby ensuring stability during conveying and polishing accuracy.

[0011] As preferred, the edge grinding driving unit and the edge reversing driving unit each comprises a driving support, a driving motor, a driving roller and a driven roller; the driving support is fixed on the edge grinding positioning unit; the driving motor is arranged on the driving support, the driving roller is connected with the driving part of the driving motor, the driven roller is rotatably connected on the driving support, the driven roller and the driving roller are arranged in parallel on the same side, and the edge grinding abrasive belt is tightly connected on the driven roller and the driving roller. The above structure drives the driving roller to rotate by the driving motor, and realizes the circulating rotation of the abrasive belt under the cooperation of the driven roller, so that the surface of the abrasive belt can polish the workpiece.

[0012] As preferred, the number of the driven rollers on the edge grinding driving unit is two, the two driven rollers are rotatably connected on the driving support near the edge grinding conveying belt mechanism, and are arranged in vertical alignment and cooperate with the driving roller to make the tensioned edge grinding abrasive belt in the shape of a right triangle, and the vertical right angle side of the right triangle-shaped edge grinding abrasive belt is the edge grinding surface; the driving support of the edge grinding driving unit is further provided with an edge grinding support plate between the two driven rollers, and the support surface of the edge grinding support plate is flush with the edge grinding surface of the edge grinding abrasive belt. The above structure is arranged in alignment by the two driven rollers on the same side of the driving roller, which is convenient to form a stable state of a triangle and a vertical polishing surface, and thus is convenient to better edge the workpiece. The edge grinding support plate is convenient to support the edge grinding abrasive belt during polishing, so as to prevent the edge grinding abrasive belt from deforming during polishing, and thus ensures the polishing effect and polishing precision of the edge grinding abrasive belt.

[0013] As preferred, the number of the driven rollers on the edge reversing driving unit is one, the driven roller and the driving roller are arranged in vertical misalignment, and cooperate with the driving roller to make the tensioned edge reversing abrasive belt in an inclined shape; and the inclined surface of the inclined shape of the edge reversing abrasive belt near the edge grinding conveying belt mechanism is the edge reversing surface, and the driving support of the edge reversing driving unit is further provided with an edge reversing support plate between the driven roller and the driving roller, and the support surface of the edge reversing support plate is flush with the edge reversing surface of the edge reversing abrasive belt. The above structure is arranged in an inclined shape by the driven roller and the driving roller, which is convenient to form an inclined surface structure, and thus is convenient to better edge the workpiece. The edge reversing support plate is convenient to support the edge reversing abrasive belt during polishing, so as to prevent the edge reversing abrasive belt from deforming during polishing, and thus ensures the polishing effect and polishing precision of the edge reversing abrasive belt.

[0014] As preferred, the driving support frame comprises a support horizontal plate and a support vertical plate, and a triangular reinforcing plate is arranged between the support horizontal plate and the support vertical plate; the support vertical plate is provided with a transversely penetrating avoiding hole; the driving motor is horizontally arranged on the support horizontal plate through a motor support frame, and the driving part of the driving motor is connected with the driving roller through the avoiding hole; the driven roller is rotationally connected on the support vertical plate. The above structure facilitates the installation of the driving motor and the driven roller through the support horizontal plate and the support vertical plate on the driving support frame, and can form a height difference between the driven roller and the driving roller to facilitate the formation of a polishing plane, and can effectively polish the workpiece.

[0015] As preferred, the edge grinding positioning unit and the edge chamfering positioning unit each comprise a positioning base, a positioning motor, a positioning screw rod and a positioning sliding table; the positioning motor is arranged on the positioning base, one end of the positioning screw rod is connected with the output shaft of the positioning motor; the other end of the positioning screw rod is rotationally connected on the positioning base; a positioning sliding block is rotationally connected on the positioning screw rod; the positioning sliding table is fixedly connected on the positioning sliding block, and a positioning sliding rail is further arranged between the positioning sliding table and the positioning base to realize the horizontal movement of the positioning sliding table; the edge grinding driving unit is arranged on the positioning sliding table. The positioning screw rod is rotated by the positioning driving motor, and the horizontal movement of the positioning sliding table is realized by cooperating with the positioning sliding block, so as to facilitate the positioning sliding table to drive the edge grinding driving unit to approach or move away from the conveying belt, and thus the accurate positioning during polishing can be realized, and the edge grinding effect on the workpiece is ensured.

[0016] As preferred, the edge grinding conveying belt mechanism and the edge chamfering conveying belt mechanism each comprise a conveying belt and a conveying belt driving assembly; the conveying belt driving assembly is horizontally arranged, the conveying belt is tensioned and connected on the conveying belt driving assembly, and the conveying belt driving assembly is used to drive the conveying belt to rotate circularly to realize the horizontal conveying of the workpiece; the conveying belt driving assembly comprises a conveying belt driving support frame, a conveying belt driving motor, a conveying belt driving roller and a conveying belt driven roller; the conveying belt driving support frame is vertically arranged; the conveying belt driving motor is horizontally arranged on the conveying belt driving support frame, the conveying belt driving roller is connected on the output shaft of the conveying belt driving motor, the conveying belt driven roller is rotationally connected on the conveying belt driving support frame, the conveying belt is tensioned and connected on the conveying belt driving roller and the conveying belt driven roller, conveying belt baffles for preventing the workpiece from falling off are arranged on both sides of the conveying belt driving support frame, and a rotating mechanism for realizing the rotation of the workpiece is further arranged between adjacent two conveying belts. The above structure realizes the movement of the conveying belt driving roller by the conveying belt driving motor, and realizes the circular conveying of the conveying belt under the cooperation of the conveying belt driven roller, without manual clamping, which greatly improves the conveying efficiency and the polishing efficiency, and under the limiting of the conveying belt baffles, the workpiece can be prevented from deviating from the conveying belt or falling off during conveying.

[0017] In summary, the advantages of the present application are that the device can realize workpiece conveying on two devices through the abutting of the edge grinding conveying belt mechanism in the edge grinding device and the edge grinding conveying belt mechanism in the edge reversing device, instead of manual transfer, saving transfer time, improving conveying efficiency, the edge grinding mechanism realizes edge grinding by pressing the workpiece to the sand belt edge grinding assembly on the other side through the edge grinding pressing assembly; the edge reversing mechanism realizes edge reversing by pressing to the sand belt edge reversing assembly on the other side through the edge reversing pressing assembly; no manual clamping of the workpiece is required during processing, and the polishing work can also be completed during conveying, greatly improving the smoothness and continuity of the entire device, and also improving the convenience of polishing, ultimately ensuring the polishing precision while greatly improving the overall processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic diagram of a vertical sand belt polishing device of the embodiment one of the present application.

[0019] Figure 2 is a structural schematic diagram of the edge grinding device from the first perspective of the present application.

[0020] Figure 3 is a structural schematic diagram of the edge grinding device from the second perspective of the present application.

[0021] Figure 4 is a plan view of the edge grinding device of the present application.

[0022] Figure 5 is a structural schematic diagram of the sand belt edge grinding assembly of the present application.

[0023] Figure 6 is a structural schematic diagram of the edge grinding pressing assembly of the present application.

[0024] Figure 7 is a structural schematic diagram of the edge reversing device of the present application.

[0025] Figure 8 is a plan view of the edge reversing device of the present application.

[0026] Figure 9 is a structural schematic diagram of the sand belt edge reversing assembly of the present application.

[0027] Figure 10 is a structural plan view of a vertical sand belt polishing device of the embodiment two of the present application.

[0028] Figure 11 is a structural plan view of a vertical sand belt polishing device of the embodiment three of the present application.

[0029] BRIEF DESCRIPTION OF DRAWINGS:

[0030] 1, workpiece; 2, edge grinding conveying belt mechanism; 21, conveying belt; 22, conveying belt driving assembly; 221, conveying belt support; 222, conveying belt motor; 223, conveying belt driving roller; 224, conveying belt driven roller; 225, conveying belt baffle; 3, abrasive belt edge grinding assembly; 30, edge grinding abrasive belt paper; 301, vertical right angle edge; 31, driving support; 311, support horizontal plate; 312, support vertical plate; 313, triangular reinforcing plate; 314, avoiding hole; 32, driving motor; 321, motor support; 33, driving roller; 34, driven roller; 35, edge grinding support plate; 351, bevel edge support plate; 36, positioning base; 37, positioning motor; 38, positioning screw; 39, positioning sliding table; 391, positioning sliding rail; 4, edge grinding pressing assembly; 41, pressing support; 42, pressing electric cylinder; 421, moving part; 43, pressing positioning platform; 44, pressing plate; 45, pressing limiting part; 46, horizontal sliding rail; 47, pressing guide roller; 48, gap baffle; 5, bevel edge conveying belt mechanism; 6, abrasive belt bevel edge grinding assembly; 60, bevel edge abrasive belt paper; 601, inclined surface; 7, bevel edge pressing assembly. DETAILED DESCRIPTION

[0031] First of all, those skilled in the art should understand that the embodiments are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can make adjustments as needed to adapt to specific application occasions.

[0032] In the description of the embodiments of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0033] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0034] The present application will be further described in detail below in conjunction with the drawings and specific embodiments.

[0035] Embodiment one

[0036] As Figure 1 shown, the workpiece 1 to be polished is cuboid, and the six faces of the workpiece 1 need to be polished one by one, and two of the side faces need to be chamfered.

[0037] As Figures 1 to 9As shown, a vertical abrasive belt polishing device, including three edge polishing devices and an edge chamfering device in the embodiment, and the three edge polishing devices and the edge chamfering device are sequentially arranged along the feeding direction to the discharging direction, sequentially polishing the thickness direction, the width direction and the length direction of the workpiece 1, and finally chamfering the length direction. The edge polishing device in the embodiment includes an edge polishing conveyor belt mechanism 2 and two edge polishing mechanisms, the two edge polishing mechanisms are sequentially arranged along the conveying direction of the workpiece 1, and the two edge polishing mechanisms are oppositely arranged for polishing two opposite sides of the workpiece 1. Each edge polishing mechanism includes an edge polishing assembly 3 and an edge polishing pressing assembly 4; the edge polishing conveyor belt mechanism 2 is used for horizontal conveying of the workpiece 1; the edge polishing assembly 3 and the edge polishing pressing assembly 4 are respectively located on the opposite sides of the edge polishing conveyor belt mechanism 2; the edge polishing assembly 3 includes an edge polishing positioning unit, an edge polishing driving unit and an edge polishing abrasive belt 30; the edge polishing driving unit is arranged on the edge polishing positioning unit, and the edge polishing positioning unit is used for driving the edge polishing driving unit to approach or move away from the edge polishing conveyor belt mechanism 2; the edge polishing abrasive belt 30 is tightly connected to the edge polishing driving unit, and the edge polishing driving unit is used for driving the edge polishing abrasive belt 30 to rotate; the edge polishing pressing assembly 4 is used for pressing the workpiece 1 on the edge polishing conveyor belt mechanism 2 to the edge polishing abrasive belt 30, and polishing one side of the workpiece 1 through the rotating edge polishing abrasive belt 30; after one side polishing, the other edge polishing mechanism is used to polish one side of the workpiece 1 in the same way. The edge chamfering device in the embodiment includes an edge chamfering conveyor belt mechanism 5 and four edge chamfering mechanisms, the four edge chamfering mechanisms are sequentially arranged along the conveying direction of the workpiece 1, the first and the second are located on the same side and have different chamfering angles, respectively chamfering one side of the workpiece 1 at different angles; the third and the fourth are located on the same side and have different chamfering angles, respectively chamfering the other side of the workpiece 1 at different angles. Each edge chamfering mechanism includes an edge chamfering assembly 6 and an edge chamfering pressing assembly 7; the edge chamfering conveyor belt mechanism 5 is connected with the edge polishing conveyor belt mechanism 2, and the edge chamfering conveyor belt mechanism 5 is used for horizontal conveying of the workpiece 1; the edge chamfering assembly 6 and the edge chamfering pressing assembly 7 are respectively located on the opposite sides of the edge chamfering conveyor belt mechanism 5; the edge chamfering pressing assembly 7 is used for pressing the workpiece 1 on the edge chamfering conveyor belt mechanism 5 to the edge chamfering assembly 6; the edge chamfering assembly 6 is used for chamfering the polished side of the workpiece 1. The edge chamfering assembly 6 includes an edge chamfering positioning unit, an edge chamfering driving unit and an edge chamfering abrasive belt 60; the edge chamfering driving unit is arranged on the edge chamfering positioning unit, and the edge chamfering positioning unit is used for driving the edge chamfering driving unit to approach or move away from the edge chamfering conveyor belt mechanism 5; the edge chamfering abrasive belt 60 is tightly connected to the edge chamfering driving unit, and the edge chamfering driving unit is used for driving the edge chamfering abrasive belt 60 to rotate circularly to polish the workpiece 1; the edge chamfering pressing assembly 7 is used for horizontally pressing the workpiece 1 on the edge chamfering conveyor belt mechanism 5 to the edge chamfering abrasive belt 60, and chamfering the polished side of the workpiece 1 through the rotating edge chamfering abrasive belt 60.The edge chamfering positioning unit realizes translational positioning, ensures polishing accuracy, and the edge chamfering driving unit drives the edge chamfering abrasive belt paper 60 to rotate to realize polishing of the workpiece 1, and further ensures edge chamfering accuracy.

[0038] The device is connected through the edge grinding conveying belt mechanism 2 in the edge grinding device and the edge chamfering conveying belt mechanism 5 in the edge chamfering device, can realize conveying of the workpiece 1 on the two devices, instead of manual transfer, saves transfer time, improves conveying efficiency, the edge grinding mechanism realizes edge grinding by pressing the workpiece 1 to the abrasive belt edge grinding assembly 3 on the other side through the edge grinding pressing assembly 4; the edge chamfering mechanism realizes edge chamfering by pressing to the abrasive belt edge chamfering assembly 6 on the other side through the edge chamfering pressing assembly 7; the workpiece 1 does not need to be clamped manually during processing, and the polishing work can also be completed during conveying, greatly improving the smoothness and continuity of the entire device, and also improving the convenience of polishing, finally ensuring the polishing accuracy while greatly improving the overall processing efficiency.

[0039] As Figures 1 to 4 , Figures 7 to 8As shown, the edging conveying belt mechanism 2 and the chamfering conveying belt mechanism 5 each comprise a conveying belt 21 and a conveying belt driving assembly 22; the conveying belt driving assembly 22 is horizontally arranged, the conveying belt 21 is tightly connected to the conveying belt driving assembly 22, and the conveying belt driving assembly 22 is used to drive the conveying belt 21 to rotate circularly to realize horizontal conveying of the workpiece 1; the conveying belt driving assembly 22 comprises a conveying belt support 221, a conveying belt motor 222, a conveying belt driving roller 223 and a conveying belt driven roller 224; the conveying belt support 221 is vertically arranged; the conveying belt motor 222 is horizontally arranged on the conveying belt support 221, the conveying belt driving roller 223 is connected to the output shaft of the conveying belt motor 222, the conveying belt driven roller 224 is rotatably connected to the conveying belt support 221, and the conveying belt driven roller 224 is horizontally arranged on the left and right sides and located on the same side as the conveying belt driving roller 223. The conveying belt 21 is tightly connected to the conveying belt driving roller 223 and the conveying belt driven roller 224, conveying belt baffles 225 for preventing the workpiece 1 from falling off are arranged on both sides of the feeding end and both sides of the discharging end of the conveying belt 21 on the conveying belt support 221, and a rotating mechanism for realizing rotation of the workpiece 1 is further arranged between adjacent two conveying belts 21; in actual operation, the rotating mechanism is a rotating mechanical hand or a transfer robot, the workpiece 1 is grabbed from the conveying belt 21 by the mechanical hand, then is flipped or horizontally rotated and is placed on another conveying belt 21, so as to realize rotation of the workpiece 1. The workpiece 1 can also be horizontally rotated by arranging a stopper on one side of the conveying belt 21 on the conveying belt support 221, so that one end of the workpiece 1 abuts against the stopper when the conveying belt 21 is conveying. The workpiece 1 can be vertically rotated by arranging two parallel slide rods above the conveying belt 21 on the conveying belt support 221, and the vertical rotation of the workpiece 1 is realized by the height difference of the slide rods. The above conveying belt mechanism realizes movement of the conveying belt driving roller 223 driven by the conveying belt motor 222, and realizes circular conveying of the conveying belt under the cooperation of the conveying belt driven roller 224, without manual clamping, which greatly improves conveying efficiency and polishing efficiency, and under the limiting of the conveying belt baffles 225, the workpiece 1 can be prevented from deviating from the conveying belt or falling off during conveying.

[0040] As Figures 2 to 4As shown, the edge grinding positioning unit and the edge chamfering positioning unit each include a positioning base 36, a positioning motor 37, a positioning lead screw 38 and a positioning sliding table 39; the positioning base 36 is located at one side of the conveying belt 21, the positioning motor 37 is arranged on the positioning base 36, one end of the positioning lead screw 38 is connected with the output shaft of the positioning motor 37; the other end of the positioning lead screw 38 is rotationally connected on the positioning base 36; a positioning sliding block is rotationally connected on the positioning lead screw 38, so that the rotationally connected positioning sliding block can move horizontally. The positioning sliding table 39 is fixedly connected on the top of the positioning sliding block, and a positioning sliding rail 391 is further arranged between the positioning sliding table 39 and the positioning base 36, and the horizontal movement of the positioning sliding table 39 is realized. The edge grinding driving unit is arranged on the positioning sliding table 39. The positioning motor 37 drives the positioning lead screw 38 to rotate, and the left and right horizontal movement of the positioning sliding table 39 is realized by cooperating with the positioning sliding block, so that the positioning sliding table 39 drives the edge grinding driving unit to approach or move away from the conveying belt 21, and the accurate positioning of the edge grinding abrasive belt paper 30 during grinding is realized, and the edge grinding effect on the workpiece 1 is ensured.

[0041] As shown in Figure 1 , Figure 2 , Figure 7 and Figure 8 , the edge grinding driving unit and the edge chamfering driving unit each include a driving support 31, a driving motor 32, a driving roller 33 and a driven roller 34; the driving support 31 is fixed on the edge grinding positioning unit; the driving motor 32 is arranged on the driving support 31, the driving roller 33 is connected with the driving part of the driving motor 32, and the driven roller 34 is rotationally connected on the driving support 31; the driven roller 34 is arranged on the same side and parallel to the driving roller 33, and the edge grinding abrasive belt paper 30 is tightly connected on the driven roller 34 and the driving roller 33. The above structure drives the driving roller 33 to rotate by the driving motor 32, and realizes the circular rotation of the abrasive belt paper under the cooperation of the driven roller 34, so that the surface of the abrasive belt paper can grind the workpiece 1.

[0042] As shown in Figure 5 and Figure 9 , in the embodiment, the driving support 31 includes a support horizontal plate 311 and a support vertical plate 312, and a triangular reinforcing plate 313 is arranged between the support horizontal plate 311 and the support vertical plate 312; the support vertical plate 312 is provided with a transversely penetrating avoiding hole 314; the driving motor 32 is horizontally arranged on the support horizontal plate 311 through a motor support 321, and the driving part of the driving motor 32 is connected with the driving roller 33 through the avoiding hole 314; the driven roller 34 is rotationally connected on the support vertical plate 312. The above structure facilitates the installation of the driving motor 32 and the driven roller 34 through the support horizontal plate 311 and the support vertical plate 312 on the driving support 31, and the driven roller 34 and the driving roller 33 can form a height difference to facilitate the formation of a grinding plane, and the workpiece 1 can be effectively ground.

[0043] As Figure 5 shown, the number of driven rollers 34 on the edging driving unit is two, and the two driven rollers 34 are respectively rotatably connected to the driving bracket 31 near the side of the edging conveyor belt mechanism 2, and the two driven rollers 34 are vertically aligned and cooperated with the driving roller 33 to make the tensioned edging abrasive tape 30 in a right triangle shape, and the vertical right angle side 301 of the right triangle shaped edging abrasive tape 30 is the edging surface; the driving bracket 31 of the edging driving unit is also provided with an edging support plate 35 between the two driven rollers 34, and the support surface of the edging support plate 35 is flush with the edging surface of the edging abrasive tape 30. The above structure is aligned by the two driven rollers 34 and located on the same side of the driving roller 33, which is convenient to form a stable state of the triangle and a vertical polishing surface, and further convenient to better edge the workpiece 1. The edging support plate 35 is convenient to support the edging abrasive tape 30 during polishing, so as to prevent the edging abrasive tape 30 from deforming during polishing, and further ensure the polishing effect and polishing precision of the edging abrasive tape 30.

[0044] As Figure 9 shown, the number of driven rollers 34 on the edging driving unit is two, and the two driven rollers 34 are respectively rotatably connected to the driving bracket 31 near the side of the edging conveyor belt mechanism 2, and the two driven rollers 34 are vertically aligned and cooperated with the driving roller 33 to make the tensioned edging abrasive tape 30 in a right triangle shape, and the vertical right angle side 301 of the right triangle shaped edging abrasive tape 30 is the edging surface; the driving bracket 31 of the edging driving unit is also provided with an edging support plate 35 between the two driven rollers 34, and the support surface of the edging support plate 35 is flush with the edging surface of the edging abrasive tape 30. The above structure is aligned by the two driven rollers 34 and located on the same side of the driving roller 33, which is convenient to form a stable state of the triangle and a vertical polishing surface, and further convenient to better edge the workpiece 1. The edging support plate 35 is convenient to support the edging abrasive tape 30 during polishing, so as to prevent the edging abrasive tape 30 from deforming during polishing, and further ensure the polishing effect and polishing precision of the edging abrasive tape 30.

[0045] As Figures 6 to 8As shown, the edge grinding and pressing assembly 4 and the sand belt edge grinding assembly 3 are arranged opposite and left and right aligned, the edge chamfering and pressing assembly 7 and the sand belt edge chamfering assembly 6 are arranged opposite and left and right aligned. The edge chamfering and pressing assembly 7 and the edge grinding and pressing assembly 4 both include a pressing support 41, a pressing electric cylinder 42, a pressing positioning platform 43, a pressing plate 44 and a pressing limiting part 45; the pressing support 41 is located on the other side of the conveying belt 21, the pressing electric cylinder 42 is arranged in a horizontal direction on the pressing support 41, wherein the pressing electric cylinder 42 here can also be replaced by an oil cylinder, an air cylinder or other driving members that can realize horizontal movement. The pressing positioning platform 43 is fixedly connected in a horizontal direction on the moving part 421 of the pressing electric cylinder 42; the pressing plate 44 is slidably connected in a horizontal direction on the pressing positioning platform 43 through a pressing horizontal slide rail 46; the pressing plate 44 can ensure that the workpiece 1 is not in direct hard contact with the sand belt paper during the pressing process, can provide a certain buffer sliding action for the workpiece 1, can prevent the workpiece 1 from being directly in contact with the rapidly rotating sand belt paper, can ensure that the workpiece 1 is slowly pressed to the sand belt paper for grinding, can prevent the workpiece 1 from being damaged during grinding, can ensure the grinding accuracy, and can make the overall structure more simple and reasonable. The pressing limiting part 45 is arranged on the side of the pressing positioning platform 43 away from the conveying belt mechanism, and the pressing limiting part 45 is used to block the pressing plate 44 during edge grinding. In this embodiment, the pressing limiting part 45 is a pressing line limiting block, and a left-right direction pressing limiting column is arranged on the pressing line limiting block to realize limiting. A plurality of pressing guide wheels 47 are arranged on one side of the pressing plate 44 close to the conveying belt mechanism, and the pressing guide wheels 47 are arranged in a horizontal direction and are flush with each other. The pressing electric cylinder 42 in the pressing assembly drives the pressing plate 44 on the pressing positioning platform 43 to press against the workpiece 1, and can press the workpiece 1 against the sand belt paper, and through the pressing guide wheels 47, the workpiece 1 can be continuously conveyed to the discharge end during grinding, which greatly improves the grinding efficiency and can also be conveyed to the specified position and stopped for workpiece grinding before conveying.

[0046] As shown in the figure, Figure 6 A gap baffle 48 is arranged between the two adjacent pressing guide wheels 47 on the pressing plate 44; the gap baffle 48 is used to prevent the workpiece 1 from being clamped into the gap between the two adjacent pressing guide wheels 47; through the gap baffle 48, it can prevent the end of the workpiece 1 from being clamped into the gap between the two adjacent pressing guide wheels 47 during pressing and grinding, ensure that the workpiece 1 is horizontally and stably conveyed and ground, and ensure the grinding effect. All the gap baffles 48 are in the same plane, and the gap baffles 48 are located inside the contact end of the pressing guide wheels 47. The same plane can ensure the flatness between the gap baffles 48, and also ensure that the workpiece 1 is in contact with the pressing guide wheels 47, ensuring the stability during conveying and the accuracy of grinding.

[0047] The device works, the workpiece 1 is conveyed to the first edge grinding device by artificial or mechanical hand, the conveying belt motor 222 of the edge grinding conveying belt mechanism 2 drives the conveying belt driving roller 223 to rotate, and the conveying belt driven roller 224 cooperates to realize the circulation of the conveying belt 21, so that the workpiece 1 on the conveying belt 21 is conveyed to the discharge end, between the abrasive belt grinding assembly 3 and the edge grinding pressure assembly 4 of the first edge grinding assembly, the positioning motor 37 of the edge positioning unit in the abrasive belt grinding assembly 3 drives the positioning lead screw 38 to rotate, and the positioning slide block drives the edge driving unit on the positioning slide 39 to gradually approach the conveying belt 21 until it moves to the specified position, after edge positioning, the driving motor 32 of the edge driving unit drives the driving roller 33 to rotate, and the driven roller 34 cooperates to realize the circulation of the edge grinding belt paper 30, and waits for the workpiece 1 to be pressed to grind the thickness direction; when the abrasive belt grinding assembly 3 acts, the edge grinding pressure assembly 4 drives the pressing plate 44 on the pressing positioning platform 43 through the pressing cylinder 42 to resist the workpiece 1, so that the pressing guide wheel 47 on the pressing plate 44 presses the workpiece 1 to the edge grinding belt paper 30 of the abrasive belt grinding assembly 3, when the workpiece 1 contacts the edge grinding belt paper 30, continue to push the pressing plate 44, make the pressing plate 44 slide on the pressing positioning platform 43 until it is blocked on the pressing limiting part 45, so as to ensure that the workpiece 1 is pressed between the pressing guide wheel 47 and the edge grinding belt paper 30, and the workpiece 1 is ground in the thickness direction through the rotation of the edge grinding belt paper 30, the workpiece 1 is conveyed with the conveying belt 21, and the conveying is completed at the same time, which greatly improves the grinding efficiency. After grinding, the abrasive belt grinding assembly 3 and the edge grinding pressure assembly 4 move away from both sides respectively, the conveying belt 21 continues to convey the workpiece 1 to the abrasive belt grinding assembly 3 and the edge grinding pressure assembly 4 between the second edge grinding assembly, and the other side of the workpiece 1 in the thickness direction is ground through the same action, and finally the edge grinding of the workpiece 1 in the thickness direction is realized.

[0048] After the thickness direction grinding is completed, the workpiece 1 is rotated horizontally by the rotating mechanical hand, and the edge grinding of the workpiece 1 in the width direction is realized by the same edge grinding method, after the width direction grinding is completed, the workpiece 1 is rotated vertically by the rotating mechanical hand, and the edge grinding of the workpiece 1 in the length direction is realized by the same edge grinding method, finally, the workpiece 1 is sent to the abrasive belt chamfering assembly 6 and the chamfering pressure assembly 7 for inspection, the workpiece 1 is pressed on the inclined surface 601 of the chamfering abrasive belt paper 60 to realize chamfering, and four chamfering mechanisms are used to complete four times of chamfering processing, so as to realize the chamfering processing of two angles on the two sides of the workpiece 1 in the length direction.

[0049] Example two

[0050] As Figures 2 to 10As shown, in Embodiment 2, the only difference from Embodiment 1 is the order of the chamfering device. It has been moved from the last station to the second station. The length grinding and chamfering are performed first, followed by the width grinding, and finally the thickness grinding. The structure and operation of the grinding and chamfering are the same.

[0051] Example 3

[0052] like Figures 2 to 9 as well as Figure 11 As shown, compared with Example 1, Example 3 has an additional beveling device but no additional grinding device, and the order of their positions is different. Grinding and beveling are performed first along the length, followed by grinding and beveling along the width. The structure and operation of the grinding and beveling processes are the same.

[0053] This invention only illustrates three embodiments. In practical applications, different solutions can be arranged and combined according to the site conditions, which will not be elaborated here.

[0054] The advantages of this invention are that the equipment connects the edge grinding conveyor belt mechanism 2 in the edge grinding device and the edge rewinding conveyor belt mechanism 5 in the edge rewinding device, enabling the workpiece 1 to be transported on both devices, replacing manual transfer, saving transfer time, and improving conveying efficiency. The edge grinding mechanism uses the edge grinding clamping component 4 to press the workpiece 1 against the sanding belt edge grinding component 3 on the other side to achieve edge grinding; the edge rewinding mechanism uses the edge rewinding clamping component 7 to press the workpiece 1 against the sanding belt edge rewinding component 6 on the other side to achieve edge rewinding. During the processing, there is no need for manual clamping of the workpiece 1, and the grinding work can be completed during the conveying process, greatly improving the smoothness and connectivity of the entire equipment, as well as the convenience of grinding, ultimately ensuring grinding accuracy while greatly improving the overall processing efficiency.

[0055] In the description of the embodiments of this application, it should be noted that the terms "inner" and "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.

[0056] In the description of the application, the description of the terms "one embodiment", "some embodiments", "in this embodiment", "specific example", or "some examples" and the like means that the specific features, components, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the application. In the description of the application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, components, materials or characteristics described can be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction, within the scope of the technology disclosed in the application.

[0057] The above description is merely specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed in the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A vertical belt sander, characterized by, The edge grinding device comprises at least one edge grinding device and at least one edge chamfering device; the edge grinding device comprises an edge grinding conveying belt mechanism and at least one edge grinding mechanism; each edge grinding mechanism comprises a grinding belt grinding assembly and an edge grinding pressing assembly; the edge grinding conveying belt mechanism is used for horizontally conveying a workpiece; the grinding belt grinding assembly and the edge grinding pressing assembly are respectively arranged on opposite sides of the edge grinding conveying belt mechanism; the grinding belt grinding assembly comprises an edge grinding positioning unit, an edge grinding driving unit and an edge grinding belt paper; the edge grinding driving unit is arranged on the edge grinding positioning unit, and the edge grinding positioning unit is used for driving the edge grinding driving unit to move close to or away from the edge grinding conveying belt mechanism; the edge grinding belt paper is tightly connected to the edge grinding driving unit, and the edge grinding driving unit is used for driving the edge grinding belt paper to rotate; the edge grinding pressing assembly is used for pressing the workpiece on the edge grinding conveying belt mechanism against the edge grinding belt paper, and grinding one side of the workpiece through the rotating edge grinding belt paper; the edge chamfering device comprises an edge chamfering conveying belt mechanism and at least one edge chamfering mechanism, each edge chamfering mechanism comprises a grinding belt chamfering assembly and an edge chamfering pressing assembly; the edge chamfering conveying belt mechanism is connected with the edge grinding conveying belt mechanism, and the edge chamfering conveying belt mechanism is used for horizontally conveying the workpiece; the grinding belt chamfering assembly and the edge chamfering pressing assembly are respectively arranged on opposite sides of the edge chamfering conveying belt mechanism; the edge chamfering pressing assembly is used for pressing the workpiece on the edge chamfering conveying belt mechanism against the grinding belt chamfering assembly; the grinding belt chamfering assembly is used for chamfering the side of the workpiece after edge grinding. The edge chamfering pressing assembly and the edge grinding pressing assembly each comprise a pressing support, a pressing electric cylinder, a pressing positioning platform, a pressing plate and a pressing limiting part; the pressing electric cylinder is horizontally arranged on the pressing support; the pressing positioning platform is fixedly connected to a moving part of the pressing electric cylinder in a horizontal direction; the pressing plate is horizontally and slidably connected to the pressing positioning platform through a pressing horizontal sliding rail; the pressing limiting part is arranged on one side of the pressing positioning platform away from the conveying belt mechanism, and the pressing limiting part is used for stopping the pressing plate during edge grinding; a plurality of pressing guide wheels which are arranged in an interval and flush are arranged on one side of the pressing plate close to the conveying belt mechanism; A gap blocking plate is further arranged between adjacent two pressing guide wheels on the pressing plate; the gap blocking plate is used for preventing the workpiece from being clamped into the gap between the two pressing guide wheels; all the gap blocking plates are arranged on the same plane, and the gap blocking plate is arranged on the inner side of the contact end of the pressing guide wheel.

2. The vertical belt sander according to claim 1, characterized in that The grinding belt chamfering assembly comprises an edge chamfering positioning unit, an edge chamfering driving unit and an edge chamfering belt paper; the edge chamfering driving unit is arranged on the edge chamfering positioning unit, and the edge chamfering positioning unit is used for driving the edge chamfering driving unit to move close to or away from the edge chamfering conveying belt mechanism; the edge chamfering belt paper is tightly connected to the edge chamfering driving unit, and the edge chamfering driving unit is used for driving the edge chamfering belt paper to rotate to polish the workpiece; the edge chamfering pressing assembly is used for horizontally pressing the workpiece on the edge chamfering conveying belt mechanism against the edge chamfering belt paper, and chamfering the side of the workpiece after edge grinding through the rotating edge chamfering belt paper.

3. The vertical belt sander according to claim 2, characterized in that The edge grinding driving unit and the edge reversing driving unit each comprise a driving support, a driving motor, a driving roller and a driven roller; the driving support is fixed on the edge grinding positioning unit; the driving motor is arranged on the driving support, the driving roller is connected with the driving part of the driving motor, the driven roller is rotatably connected on the driving support, the driven roller is arranged in parallel with the driving roller on the same side, and the edge grinding abrasive belt paper is tightly connected on the driven roller and the driving roller.

4. The vertical belt sander according to claim 3, characterized in that The number of the driven rollers on the edge grinding driving unit is two, the two driven rollers are rotatably connected on the driving support near the edge grinding conveying belt mechanism side, and are arranged in vertical alignment and cooperate with the driving roller to make the tensioned edge grinding abrasive belt paper in the shape of a right triangle, and the vertical right angle side of the right triangle-shaped edge grinding abrasive belt paper is the edge grinding surface; the driving support of the edge grinding driving unit is further provided with an edge grinding support plate between the two driven rollers, and the support surface of the edge grinding support plate is flush with the edge grinding surface of the edge grinding abrasive belt paper.

5. The vertical belt sander according to claim 3, wherein The number of the driven roller on the edge reversing driving unit is one, the driven roller is arranged in vertical misalignment with the driving roller, and cooperates with the driving roller to make the tensioned edge reversing abrasive belt paper in the shape of an inclination; and the inclination surface of the inclination-shaped edge reversing abrasive belt paper near the edge grinding conveying belt mechanism side is the edge reversing surface, the driving support of the edge reversing driving unit is further provided with an edge reversing support plate between the driven roller and the driving roller, and the support surface of the edge reversing support plate is flush with the edge reversing surface of the edge reversing abrasive belt paper.

6. The vertical belt sander according to claim 3, wherein The driving support comprises a support horizontal plate and a support vertical plate, and a triangular reinforcing plate is arranged between the support horizontal plate and the support vertical plate; an avoiding hole is arranged on the support vertical plate in transverse penetration; the driving motor is horizontally arranged on the support horizontal plate through a motor support, and the driving part of the driving motor is connected with the driving roller through the avoiding hole; the driven roller is rotatably connected on the support vertical plate.

7. The vertical belt sander of claim 2, wherein, The edge grinding positioning unit and the edge reversing positioning unit each comprise a positioning base, a positioning motor, a positioning screw rod and a positioning sliding table; the positioning motor is arranged on the positioning base, one end of the positioning screw rod is connected with the output shaft of the positioning motor; the other end of the positioning screw rod is rotatably connected on the positioning base; a positioning sliding block is rotatably connected on the positioning screw rod; the positioning sliding table is fixedly connected on the positioning sliding block, and a positioning sliding rail is further arranged between the positioning sliding table and the positioning base to realize the horizontal movement of the positioning sliding table; the edge grinding driving unit is arranged on the positioning sliding table.

8. The vertical belt sander of claim 1, wherein, The grinding conveying belt mechanism and the edging conveying belt mechanism each comprise a conveying belt and a conveying belt driving assembly; the conveying belt driving assembly is horizontally arranged, the conveying belt is tightly connected to the conveying belt driving assembly, and the conveying belt driving assembly is used to drive the conveying belt to rotate circularly to realize horizontal conveying of the workpiece; the conveying belt driving assembly comprises a conveying belt support, a conveying belt motor, a conveying belt driving roller and a conveying belt driven roller; the conveying belt support is vertically arranged; the conveying belt motor is horizontally arranged on the conveying belt support, the conveying belt driving roller is connected to the output shaft of the conveying belt motor, the conveying belt driven roller is rotationally connected to the conveying belt support, the conveying belt is tightly connected to the conveying belt driving roller and the conveying belt driven roller, and the conveying belt support is provided with a conveying belt baffle for preventing the workpiece from falling on both sides of the conveying belt; a rotating mechanism for realizing rotation of the workpiece is further arranged between two adjacent conveying belts.

Citation Information

Patent Citations

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    CN115649859A

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