Mold pressing device of tile making machine

By designing a tile-making machine molding device with hydraulic cylinder and molding enclosure, the problem of difficulty in separation of tile-making and easy breakage of thin tiles in traditional tile-making machines is solved, and the convenient mold extraction and production efficiency of tile-making are achieved.

CN119928043AInactive Publication Date: 2025-05-06HANGZHOU WEIXING BUILDING MATERIALS MACHINE
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Patent Information

Application Number
CN202510213267.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the molding process of traditional tile making machines, the tile is easily adhered to the surface of the mold because it contains moisture, which makes the tile easily separate from the mold cavity and the thin tile is easy to break.

Method used

A tile-making machine molding device is designed, including an upper mold assembly, a lower mold assembly and a frame body. The upper mold assembly is lifted and lowered through the expansion and contraction of the hydraulic cylinder. The molded enclosure plate is slidly connected to the upper mold. The upper mold assembly is lifted and lowered by the hydraulic cylinder and the molded enclosure plate reset is driven by the hydraulic cylinder. Combined with the vibration of the eccentric wheel, it realizes convenient mold extraction of the tile blank.

Benefits of technology

It effectively solves the problem of separation between the tiles and molds and the problem of thin tiles being easy to break, realizes convenient mold extraction of the tiles and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of tile manufacturing, and particularly discloses a tile making machine mold pressing device which comprises an upper mold assembly, a lower mold assembly and a frame body, the upper mold assembly and the lower mold assembly are both installed on the frame body, and the upper mold assembly is located on the upper side of the lower mold assembly; the hydraulic cylinder stretches out and draws back to drive the upper die assembly to ascend and descend, an adobe is placed on the lower die, the upper die assembly presses downwards, the lower edge of the forming coaming abuts against the base, the upper die and the lower die extrude the adobe to form a tile blank, and then the hydraulic cylinder drives the upper die assembly to ascend; the forming coaming moves downwards relative to the upper die to be reset under the elastic force effect of the spring ring, at the moment, due to the friction force effect between the forming coaming and the edge of the tile blank, the edge of the tile blank tilts downwards to be away from the lower side face of the upper die, and vibration generated during rotation of the eccentric wheel is matched, so that the tile blank can fall onto the lower die from the lower side face of the upper die; therefore, the tile blank can be conveniently taken out of the mold.
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Description

Technical Field

[0001] The invention relates to the field of tile manufacturing, in particular to a molding device for a tile making machine. Background Art

[0002] A tile making machine is an industrial equipment used to produce tiles. It is an ideal molding equipment for ancient buildings, civil brick and tile enterprises and glazed tile factories. When a traditional tile making machine is pressing the mold, since the green tile contains a certain amount of moisture, it is easy to form a water film adhesion with the mold surface, which makes it difficult to separate the green tile from the mold cavity. In addition, the green tile is relatively thin. If an ejection device is set in the mold, it is easy to cause the green tile to be damaged when ejecting it. Summary of the invention

[0003] The object of the present invention is to provide a molding device for a tile making machine, which is used to overcome the above-mentioned defects in the prior art.

[0004] A molding device for a tile making machine according to the present invention comprises an upper mold assembly, a lower mold assembly and a frame, wherein the upper mold assembly and the lower mold assembly are both mounted on the frame, and the upper mold assembly is located on the upper side of the lower mold assembly;

[0005] The upper mold assembly includes an upper mold, a hydraulic cylinder and a forming enclosure. The upper mold is lifted and lowered by the extension and retraction of the hydraulic cylinder. The forming enclosure is sleeved on the outer periphery of the upper mold and is slidably connected to the upper mold.

[0006] The lower mold assembly includes a base and a lower mold. The lower mold is fixed on the base. The upper side surface of the lower mold is consistent in shape with the lower side surface of the upper mold. The lower end surface of the forming enclosure can abut against the upper end surface of the base. The side wall of the forming enclosure, the upper side surface of the lower mold and the lower side surface of the upper mold form a cavity for forming a green tile. The upper mold and the lower mold are used to extrude the clay green tile to form a green tile in the cavity.

[0007] Preferably, both left and right side surfaces of the upper mold are provided with inwardly recessed limiting grooves, and limiting plates are fixed on one side of the inner wall of the forming enclosure close to the two limiting grooves, respectively, and the limiting plates are slidably connected to the limiting grooves.

[0008] Preferably, a spring ring is arranged in the limiting groove, the spring ring is elliptical, and the upper and lower side surfaces of the spring ring are respectively in contact with the upper side wall of the limiting groove and the upper end surface of the limiting plate.

[0009] Preferably, the upper end surface of the upper mold is provided with two left-right symmetrical and downwardly recessed fixing grooves, the two fixing grooves are respectively connected to the two limiting grooves, a limiting rod is fixed in the fixing groove by bolts, and the upper side surface of the spring ring abuts against the lower side surface of the limiting rod.

[0010] Preferably, the left and right side walls of the molded enclosure are provided with through grooves corresponding to the limit grooves, the limit plate passes through the through grooves, the upper side walls of the through grooves are provided with two front-to-back symmetrical circular holes, the upper ends of the circular holes are open, the limit plate is provided with two through holes corresponding to the circular holes, and the circular holes are embedded with pins passing through the through holes.

[0011] Preferably, the lower side of the upper mold is provided with an engaging groove which surrounds its edge and is recessed upward, a fixing seat is fixed in the engaging groove which surrounds it, a groove recessed upward is provided in the lower side of the fixing seat, a circle of gaskets is arranged on the lower side of the fixing seat, and a convex strip protruding upward is fixed on the upper side of the gasket, and the convex strip is embedded in the groove of the fixing seat and fixedly connected with it.

[0012] Preferably, the lower side surface of the gasket is flush with the lower side surface of the mold, and the outer periphery of the gasket abuts against the inner side wall of the fixing seat.

[0013] Preferably, the fixing seat is made of copper, and the outer periphery of the fixing seat abuts against the inner side wall of the fixing seat.

[0014] Preferably, a motor seat is fixed on the upper mold, a motor is fixed in the motor seat, an eccentric wheel is fixed on the output shaft of the motor, a protective cover is fixed on the motor seat, and the protective cover covers the eccentric wheel.

[0015] Preferably, an upper fixing plate is fixed to the upper end of the hydraulic cylinder, and the upper fixing plate is fixed to the frame. A lower fixing plate is fixed to the lower end surface of the base, and the lower fixing plate is fixed to the frame. A plurality of reinforcing ribs are fixed on opposite sides of the upper fixing plate and the lower fixing plate.

[0016] The beneficial effects of the present invention are as follows: the present invention drives the upper mold assembly to rise and fall through the extension and retraction of the hydraulic cylinder, places the adobe on the lower mold, presses the upper mold assembly downward, and the lower edge of the forming panel abuts against the base. The upper mold and the lower mold squeeze the adobe to form a tile. Then the hydraulic cylinder drives the upper mold assembly to rise, and the forming panel moves downward relative to the upper mold under the elastic force of the spring coil to reset. At this time, due to the friction between the forming panel and the edge of the tile, the edge of the tile tilts downward and away from the lower side surface of the upper mold, and cooperates with the vibration generated when the eccentric wheel rotates, thereby ensuring that the tile can fall from the lower side surface of the upper mold onto the lower mold, thereby realizing convenient demolding of the tile. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention;

[0018] Figure 2 It is a structural schematic diagram of the upper mold assembly in the present invention;

[0019] Figure 3 is a cross-sectional view of the upper mold assembly of the present invention;

[0020] Figure 4 The present invention Figure 3 The enlarged schematic diagram at A in the middle;

[0021] Figure 5 is an exploded view of the upper die assembly of the present invention;

[0022] Figure 6 It is a structural schematic diagram of the lower mold assembly in the present invention.

[0023] In the figure:

[0024] 10. Frame; 11. Upper fixed plate; 12. Reinforcing ribs; 13. Lower fixed plate; 20. Upper mold; 21. Hydraulic cylinder; 22. Limit rod; 23. Spring ring; 24. Fixed seat; 25. Washer; 26. Fixed groove; 27. Limit groove; 28. Fitting groove; 30. Base; 31. Lower mold; 40. Forming enclosure; 41. Limit plate; 42. Through groove; 43. Latch; 50. Motor; 51. Protective cover; 52. Eccentric wheel; 53. Motor seat. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of simplifying the description of the present invention, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0026] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described in conjunction with the embodiments below. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention. As used herein, the terms up and down and left and right are not limited to their strict geometric definitions, but include reasonable and inconsistent tolerances for machining or human errors. The specific features of the molding device of a tile making machine are described in detail below:

[0027] An embodiment of the present invention:

[0028] Reference Figure 1-Figure 6 The present invention provides a molding device for a tile making machine, comprising an upper mold assembly, a lower mold assembly and a frame 10, wherein the upper mold assembly and the lower mold assembly are both mounted on the frame 10, and the upper mold assembly is located on the upper side of the lower mold assembly;

[0029] The upper mold assembly includes an upper mold 20, a hydraulic cylinder 21 and a forming enclosure 40. The upper mold 20 is lifted and lowered by the extension and retraction of the hydraulic cylinder 21. The forming enclosure 40 is sleeved on the outer periphery of the upper mold 20 and is slidably connected to the upper mold 20.

[0030] The lower mold assembly includes a base 30 and a lower mold 31. The lower mold 31 is fixed on the base 30. The upper side surface of the lower mold 31 is consistent in shape with the lower side surface of the upper mold 20. The lower end surface of the forming enclosure 40 can be abutted against the upper end surface of the base 30. The side wall of the forming enclosure 40, the upper side surface of the lower mold 31 and the lower side surface of the upper mold 20 form a cavity for forming a green tile. The upper mold 20 and the lower mold 31 are used to extrude the clay green tile to form a green tile in the cavity.

[0031] Reference Figure 5 The left and right side surfaces of the upper mold 20 are both provided with inwardly recessed limit grooves 27, and the inner wall of the forming enclosure 40 is respectively close to the two limit grooves 27. The limit plate 41 is slidably connected to the limit grooves 27. The sliding connection between the limit grooves 27 and the limit plate 41 can limit the sliding distance of the forming enclosure 40 to prevent the forming enclosure 40 from being separated from the upper mold 20 during the sliding process.

[0032] Reference Figure 5 A spring ring 23 is arranged in the limiting groove 27. The spring ring 23 is elliptical. The upper and lower side surfaces of the spring ring 23 are respectively in contact with the upper side wall of the limiting groove 27 and the upper end surface of the limiting plate 41. The spring ring 23 is made of spring steel and has good elastic deformation ability. Under the elastic force of the spring ring 23, the forming enclosure 40 can be reset after the upper mold assembly squeezes the lower mold assembly.

[0033] Reference Figure 5 The upper end surface of the upper mold 20 is provided with two symmetrical and downwardly recessed fixing grooves 26, which are respectively connected with the two limiting grooves 27. A limiting rod 22 is fixed in the fixing groove 26 by bolts, and the upper side of the spring ring 23 abuts against the lower side of the limiting rod 22. The setting of the limiting rod 22 facilitates the installation of the spring ring 23, and also facilitates the replacement and maintenance of the spring ring 23.

[0034] Reference Figure 5 The left and right side walls of the forming enclosure 40 are provided with through grooves 42 corresponding to the limit grooves 27, and the limiting plate 41 passes through the through grooves 42. The upper side walls of the through grooves 42 are provided with two front-to-rear symmetrical circular holes, and the upper ends of the circular holes are opened. The limiting plate 41 is provided with two through holes corresponding to the circular holes, and the circular holes are embedded with pins 43 passing through the through holes. The setting of the pins 43 allows the limiting plate 41 to be detachably installed in the through grooves 42, so that the limiting plate 41 can be easily disassembled from the forming enclosure 40, thereby facilitating the separation of the forming enclosure 40 from the upper mold 20.

[0035] Reference Figure 3-Figure 5 The lower side of the upper mold 20 is provided with an engaging groove 28 which surrounds the edge and is concave upward. A fixing seat 24 which surrounds the edge is fixed in the engaging groove 28. A groove which is concave upward is provided in the lower side of the fixing seat 24. A washer 25 is arranged on the lower side of the fixing seat 24. A convex strip which protrudes upward is fixed on the upper side of the washer 25. The convex strip is embedded in the groove of the fixing seat 24 and is fixedly connected thereto. The lower side of the washer 25 is flush with the lower side of the upper mold 20. The outer periphery of the washer 25 abuts against the inner side wall of the fixing seat 24. The fixing seat 24 is made of copper. The outer periphery of the gasket 25 abuts against the inner wall of the fixed seat 24. The gasket 25 is made of rubber. By utilizing the elasticity of the gasket 25, the outer periphery of the gasket 25 abuts against the inner wall of the forming enclosure 40, so that the gasket 25 will not scratch the inner wall of the forming enclosure 40 when sliding along the forming enclosure 40. At the same time, the setting of the fixed seat 24 increases the connection strength between the gasket 25 and the upper mold 20. At the same time, when the copper fixed seat 24 abuts against the inner wall of the forming enclosure 40, the fixed seat 24 has a certain lubricating effect, thereby preventing the fixed seat 24 from scratching the inner wall of the forming enclosure 40.

[0036] Reference Figure 5 A motor base 53 is fixed on the upper mold 20, a motor 50 is fixed inside the motor base 53, an eccentric wheel 52 is fixed on the output shaft of the motor 50, a protective cover 51 is fixed on the motor base 53, the protective cover 51 covers the eccentric wheel 52, when the motor 50 rotates on behalf of the eccentric wheel 52, the eccentric structure of the eccentric wheel 52 causes it to generate high-frequency vibration, thereby driving the upper mold assembly to vibrate at a high frequency, thereby accelerating the separation of the green tile from the upper mold assembly.

[0037] Reference Figure 1 An upper fixed plate 11 is fixed to the upper end of the hydraulic cylinder 21, and the upper fixed plate 11 is fixed to the frame 10. The upper mold 20 is fixed to the lower end of the piston rod of the hydraulic cylinder 21. A lower fixed plate 13 is fixed to the lower end surface of the base 30, and the lower fixed plate 13 is fixed to the frame 10. A plurality of reinforcing ribs 12 are fixed on the opposite sides of the upper fixed plate 11 and the lower fixed plate 13. The setting of the reinforcing ribs 12 improves the bending strength of the upper fixed plate 11 and the lower fixed plate 13.

[0038] When in use, a certain amount of clay is placed on the lower mold 31 according to the thickness and size of the tile blank, and then the hydraulic cylinder 21 is started, and the piston rod thereon is extended, which drives the upper mold 20 to move downward. When the forming plate 40 abuts against the base 30, the forming plate 40 stops moving, and the upper mold 20 continues to press down, then the forming plate 40 and the upper mold 20 move relative to each other, that is, the forming plate 40 moves upward relative to the upper mold 20, and the spring ring 23 is squeezed and deformed. At this time, the cavity formed by the upper mold 20, the lower mold 31 and the forming plate 40 squeezes the clay blank into a tile blank.

[0039] After the tile is formed, the hydraulic cylinder 21 contracts and the upper mold 20 moves upward. Due to the elastic force of the spring coil 23, a relative displacement occurs between the forming plate 40 and the upper mold 20, that is, the forming plate 40 moves downward relative to the upper mold 20. If the tile is adhered to the lower side of the upper mold 20 at this time, the forming plate 40 moves downward relative to the upper mold 20. Under the action of the friction between the forming plate 40 and the outer periphery of the tile, the forming plate 40 pushes the edge of the tile downward, so that the edge of the tile is separated from the lower side of the upper mold 20.

[0040] When the hydraulic cylinder 21 contracts and the upper mold 20 moves upward, the motor 50 is powered on and started, driving the eccentric wheel 52 to rotate and generate high-frequency vibration, thereby driving the upper mold 20 to vibrate, thereby accelerating the separation of the green tile from the upper mold 20, and the green tile falls onto the lower mold 31. After the upper mold assembly is reset, the hydraulic cylinder 21 is closed.

[0041] Finally, the green tile that falls onto the lower mold 31 is taken away, and the green tile is placed on a supporting component with the same curvature as the lower mold 31. After the green tile is dried in the shade, it can be fired to finally form a tile.

[0042] It will be clear to those skilled in the art that various modifications to the above embodiments may be made without departing from the overall spirit and concept of the present invention. All of these modifications fall within the scope of protection of the present invention. The protection scheme of the present invention shall be subject to the claims attached to the present invention.

Claims

1. A molding device for a tile making machine, comprising an upper mold assembly, a lower mold assembly and a frame, characterized in that: The upper mold assembly and the lower mold assembly are both installed on the frame, and the upper mold assembly is located on the upper side of the lower mold assembly; The upper mold assembly includes an upper mold, a hydraulic cylinder and a forming enclosure. The upper mold is lifted and lowered by the extension and retraction of the hydraulic cylinder. The forming enclosure is sleeved on the outer periphery of the upper mold and is slidably connected to the upper mold. The lower mold assembly includes a base and a lower mold. The lower mold is fixed on the base. The upper side surface of the lower mold is consistent in shape with the lower side surface of the upper mold. The lower end surface of the forming enclosure can abut against the upper end surface of the base. The side wall of the forming enclosure, the upper side surface of the lower mold and the lower side surface of the upper mold form a cavity for forming a green tile. The upper mold and the lower mold are used to extrude the clay green tile to form a green tile in the cavity.

2. A molding device for a tile making machine according to claim 1, characterized in that: The left and right side surfaces of the upper mold are both provided with inwardly concave limiting grooves, and the inner wall of the forming enclosure plate is respectively fixed with limiting plates on one side close to the two limiting grooves, and the limiting plates are slidably connected to the limiting grooves.

3. A molding device for a tile making machine according to claim 2, characterized in that: A spring ring is arranged in the limiting groove, and the spring ring is elliptical. The upper and lower side surfaces of the spring ring are respectively in contact with the upper side wall of the limiting groove and the upper end surface of the limiting plate.

4. A molding device for a tile making machine according to claim 3, characterized in that: The upper end surface of the upper mold is provided with two fixing grooves which are symmetrical and recessed downwards, the two fixing grooves are respectively connected with the two limiting grooves, a limiting rod is fixed in the fixing groove by bolts, and the upper side surface of the spring ring abuts against the lower side surface of the limiting rod.

5. A molding device for a tile making machine according to claim 2, characterized in that: The left and right side walls of the formed enclosure are provided with through grooves corresponding to the limit grooves, the limit plate passes through the through grooves, the upper side walls of the through grooves are provided with two front-to-back symmetrical circular holes, the upper ends of the circular holes are open, the limit plate is provided with two through holes corresponding to the circular holes, and the circular holes are embedded with pins passing through the through holes.

6. A molding device for a tile making machine according to claim 1, characterized in that: The lower side of the upper mold is provided with an engaging groove which surrounds its edge and is concave upward. A fixing seat is fixed in the engaging groove which surrounds it. A groove which is concave upward is provided in the lower side of the fixing seat. A circle of washers is arranged on the lower side of the fixing seat. A convex strip which protrudes upward is fixed on the upper side of the washer. The convex strip is embedded in the groove of the fixing seat and is fixedly connected to it.

7. A molding device for a tile making machine according to claim 6, characterized in that: The lower side of the gasket is flush with the lower side of the mold, and the outer periphery of the gasket abuts against the inner side wall of the fixing seat.

8. A molding device for a tile making machine according to claim 7, characterized in that: The fixing seat is made of copper, and the outer periphery of the fixing seat abuts against the inner side wall of the fixing seat.

9. A molding device for a tile making machine according to claim 1, characterized in that: A motor seat is fixed on the upper mold, a motor is fixed in the motor seat, an eccentric wheel is fixed on the output shaft of the motor, a protective cover is fixed on the motor seat, and the protective cover covers the eccentric wheel.

10. A molding device for a tile making machine according to claim 1, characterized in that: An upper fixing plate is fixed to the upper end of the hydraulic cylinder, and the upper fixing plate is fixed to the frame. A lower fixing plate is fixed to the lower end surface of the base, and the lower fixing plate is fixed to the frame. A plurality of reinforcing ribs are fixed on opposite sides of the upper fixing plate and the lower fixing plate.