Device for adsorbing and removing batting on surface of colored spun yarn
By designing a surface floe removal device for colored spinning yarns that combines air pressure difference and mechanical cleaning, the problem of floe removal in spinning yarn production is solved, and uniform dyeing and improved fabric gloss.
Patent Information
- Application Number
- CN202510248780.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The color spinning yarn is difficult to remove surface floss during the production process, and the presence of floss will lead to uneven dyeing, sticking to the roller, difficulty in recycling, insufficient gloss and wool problems.
A color spinning yarn surface wool adsorption and removal device is designed. Through the cooperation of the air guide duct, the bait storage shell and the fan, the bait is sucked in by the air pressure difference, and the comprehensive cleaning of the spinning yarn is achieved through the cooperation of gears, motors and soft brushes.
Effectively removes fleece from the spinning surface, ensuring even dyeing, avoiding adhesion and recycling difficulties, and improving the gloss of the fabric and the quality of the final product.
Smart Images

Figure CN119932783A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of color-spun yarn production, in particular to a device for adsorbing and removing fluff on the surface of a color-spun yarn. Background Art
[0002] Mélange yarn is a yarn made by mixing fibers of different colors and spinning them together. It has the characteristics of rich colors, low carbon and environmental protection. Mélange yarn has unique colors. Its colors are formed by the full mixing of fibers of different colors during the spinning process, which can present a "spatial mixing" effect and have layered changes. The fabric woven from this yarn has a hazy three-dimensional effect, and the color is subtle, natural and layered. In addition, mélange yarn adopts the production process of first dyeing the fibers and then mixing and spinning, which is relatively more energy-saving and environmentally friendly.
[0003] Most color-spun products do not use all dyed fibers, but mix natural fibers with dyed fibers, so they are more low-carbon and environmentally friendly than traditional processes.
[0004] After the colored spun yarn is processed through the yarn blending equipment, a lot of fluff will remain on its surface; 1. The fluff on the surface of the yarn is easily contaminated with dust, affecting the cleanliness of the fabric. The presence of fluff will affect the uniformity and brightness of the color during dyeing. Removing the fluff can ensure uniform dyeing of the fabric and avoid problems such as color flowers and flowery yarns. 2. The presence of fuzz may also cause adhesion to the roller during dyeing, difficulty in recovering the mercerizing liquid, insufficient gloss on the cloth, dragging of the slurry and knife during printing, and pilling. Removing the fuzz can prevent these problems and ensure the quality and aesthetics of the final product. Summary of the invention
[0005] Technical issues solved In view of the shortcomings of the prior art, the present invention provides a device for adsorbing and removing lint on the surface of colored spun yarn, which is mainly used to solve the problems that it is difficult to remove lint on the surface of the spun yarn during production, and the presence of lint may also cause adhesion to the roller during dyeing, difficulty in recovering the mercerizing liquid, insufficient gloss on the cloth surface, dragging of the slurry and the knife during printing, and pilling.
[0006] Technical Solution To achieve the above object, the present invention provides the following technical solutions: A device for adsorbing and removing lint on the surface of colored spun yarn comprises a workbench, a fixed seat is fixedly connected to the surface of the workbench, a positioning cylinder for passing the colored spun yarn is provided on the fixed seat, a limiting groove is opened inside the workbench, and a lint storage shell is arranged inside the limiting groove, a through groove B is opened inside the positioning cylinder, and an air duct is arranged inside the through groove B, a collecting pipe is installed at one end of the air duct facing the positioning cylinder, a fan is installed on the surface of the workbench through the mounting seat, an air duct A is fixedly connected to the output end of the fan, an end of the air duct A away from the fan is inserted into the air duct, and an end of the air duct away from the positioning cylinder is inserted into the air duct.
[0007] Preferably, a limiting groove is provided inside the positioning cylinder, a gear B is rotatably provided inside the limiting groove, a through groove A is provided inside the gear B, a plurality of limiting grooves A are evenly provided inside the gear B, and an extrusion plate is provided inside each limiting groove A, positioning wheels are rotatably connected to both sides of the extrusion plate through a connecting frame, the positioning wheels are fitted with the gear B through the limiting groove A, a spring is provided inside the limiting groove A, and the two ends of the spring are fixedly connected to the extrusion plate and the gear B respectively.
[0008] Preferably, adjacent ends of several of the extrusion plates are fixedly connected with soft brushes.
[0009] Preferably, a motor is installed inside the fixing seat through a mounting seat B, and a gear A is fixedly connected to the output shaft of the motor. The gear A is inserted inside the limiting groove, and the gear A and the gear B are meshed and connected.
[0010] Preferably, positioning grooves are provided at positions inside the gear B corresponding to the limit grooves A, the limit grooves A and the positioning grooves are interconnected, a gravity ball is provided inside the positioning groove, the gravity ball is slidingly connected to the gear B through the positioning groove, a pull rope is fixedly connected to the surface of the gravity ball, and the end of the pull rope away from the gravity ball is fixedly connected to the extrusion plate.
[0011] Preferably, an atomizing nozzle is installed inside the floc storage shell, one end of the atomizing nozzle is fixedly connected to a water pipe, and one end of the water pipe is inserted into the interior of the floc storage shell.
[0012] Preferably, a material storage shell is provided inside the floc storage shell, the material storage shell and the floc storage shell are slidably connected, a limit block is fixedly connected to the surface of the floc storage shell, the limit block and the material storage shell fit together, a handle is fixedly connected to the surface of the material storage shell, and a release groove is opened on the surface of the floc storage shell.
[0013] Preferably, a plurality of through holes are evenly formed on the surface of the storage shell.
[0014] Preferably, the output end of the fan is fixedly connected with an air duct B, the interior of the positioning tube is fixedly connected with an air duct C, and one end of the air duct B away from the fan passes through the positioning tube and is fixedly connected to the air duct C.
[0015] Preferably, an air concentrator is fixedly connected to the surface of the air duct C, and an air outlet of the air concentrator is directed toward the soft brush.
[0016] Beneficial Effects Compared with the prior art, the present invention provides a device for adsorbing and removing fluff on the surface of colored spun yarn, which has the following beneficial effects: 1. The present invention is provided with an air guide duct, a lint storage shell and a fan, and uses the fan to spray air into the air guide duct through the air duct A, and uses the air pressure difference to suck the lint into the lint storage shell for collection, thereby achieving the adsorption and collection of the lint attached to the surface of the spinning line.
[0017] 2. The present invention is equipped with a gravity ball, a pull rope, a gear B and a soft brush. The motor drives the gear B to rotate, which indirectly drives the soft brush to rotate on the surface of the spinning line, thereby achieving comprehensive cleaning of the spinning line, making the cleaning cleaner and more thorough.
[0018] 3. The present invention can control the positions of the squeezing plate and the soft brush by controlling the rotation speed and the centrifugal force generated by the rotation of the gravity ball, thereby cleaning the yarn fluff of different thicknesses.
[0019] 4. The present invention is equipped with a fan, an air duct B, an air duct C and an air concentrator. By using the fan to blow air into the air duct C and then blowing air toward the soft brush through the air concentrator, the fluff attached to the surface of the soft brush can be cleaned to prevent the fluff from being entangled on the surface of the soft brush, thereby reducing the efficiency of scraping off the fluff. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a device for adsorbing and removing lint on the surface of a colored spun yarn proposed by the present invention; Figure 2 A schematic diagram of the vertical cross-section structure of a lint storage shell of a device for adsorbing and removing lint on the surface of a colored spun yarn proposed by the present invention; Figure 3 This is a schematic diagram of the vertical cross-section structure of a positioning cylinder of a device for adsorbing and removing lint on the surface of a colored spun yarn proposed by the present invention; Figure 4 This is a schematic diagram of the structure of the through slot A and the gear B of a device for adsorbing and removing lint on the surface of a colored spun yarn proposed by the present invention; Figure 5This is a schematic diagram of the vertical cross-section structure of an air guide pipe of a device for adsorbing and removing lint on the surface of a colored spun yarn proposed by the present invention; Figure 6 The invention provides a device for adsorbing and removing fluff on the surface of colored spun yarn Figure 4 Schematic diagram of the enlarged structure of part A.
[0021] In the figure: 1. workbench; 2. through slot A; 3. fixing seat; 4. motor; 5. positioning cylinder; 6. floc storage shell; 7. limiting slot A; 8. air duct A; 9. air guide duct; 10. through slot B; 11. gear A; 12. gear B; 13. positioning wheel; 14. spring; 15. extrusion plate; 16. soft brush; 17. positioning slot; 18. fan; 19. pull rope; 20. water pipe; 21. storage shell; 22. handle; 23. release slot; 24. limiting block; 25. air duct B; 26. gravity ball; 27. collecting pipe; 28. through hole; 29. air duct C; 30. air gathering nozzle; 31. atomizing nozzle. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0023] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in the present invention, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0024] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0025] Reference Figure 1-Figure 6 A device for adsorbing and removing fluff on the surface of colored spun yarn comprises a workbench 1, a fixed seat 3 is fixedly connected to the surface of the workbench 1, a positioning cylinder 5 for passing the colored spun yarn is provided on the fixed seat 3, a limiting groove is opened inside the workbench 1, and a fluff storage shell 6 is arranged inside the limiting groove, a through groove B10 is opened inside the positioning cylinder 5, and an air duct 9 is arranged inside the through groove B10, a collecting pipe 27 is installed at one end of the air duct 9 facing the positioning cylinder 5, a fan 18 is installed on the surface of the workbench 1 through the mounting seat, an air duct A8 is fixedly connected to the output end of the fan 18, an end of the air duct A8 away from the fan 18 is inserted into the air duct 9, and an end of the air duct 9 away from the positioning cylinder 5 is inserted into the fluff storage shell 6.
[0026] In the present invention, a limiting groove is provided inside the positioning cylinder 5, a gear B12 is rotatably provided inside the limiting groove, a through groove A2 is provided inside the gear B12, a plurality of limiting grooves A7 are evenly provided inside the gear B12, and an extrusion plate 15 is provided inside each limiting groove A7, both sides of the extrusion plate 15 are rotatably connected with positioning wheels 13 through a connecting frame, the positioning wheels 13 and the gear B12 are fitted together through the limiting groove A7, a spring 14 is provided inside the limiting groove A7, both ends of the spring 14 are fixedly connected to the extrusion plate 15 and the gear B12 respectively, and a soft brush 16 is fixedly connected to the adjacent ends of the plurality of extrusion plates 15.
[0027] In the present invention, the motor 4 is installed inside the fixing seat 3 through the mounting seat B, the output shaft of the motor 4 is fixedly connected with the gear A11, the gear A11 is inserted inside the limiting groove, and the gear A11 is meshed with the gear B12.
[0028] In the present invention, a positioning groove 17 is provided inside the gear B12 at a position corresponding to the limit groove A7. The limit groove A7 and the positioning groove 17 are interconnected. A gravity ball 26 is provided inside the positioning groove 17. The gravity ball 26 is slidingly connected to the gear B12 through the positioning groove 17. A pull rope 19 is fixedly connected to the surface of the gravity ball 26. The end of the pull rope 19 away from the gravity ball 26 is fixedly connected to the extrusion plate 15.
[0029] In the present invention, an atomizing nozzle 31 is installed inside the floc storage shell 6 , one end of the atomizing nozzle 31 is fixedly connected to a water pipe 20 , and one end of the water pipe 20 is inserted into the floc storage shell 6 .
[0030] In the present invention, a material storage shell 21 is arranged inside the floc storage shell 6, the material storage shell 21 and the floc storage shell 6 are slidably connected, a limit block 24 is fixedly connected to the surface of the floc storage shell 6, the limit block 24 and the material storage shell 21 fit each other, a handle 22 is fixedly connected to the surface of the material storage shell 21, a release groove 23 is opened on the surface of the floc storage shell 6, and a plurality of through holes 28 are evenly opened on the surface of the material storage shell 21.
[0031] In the present invention, the output end of the fan 18 is fixedly connected to the air duct B25, the interior of the positioning tube 5 is fixedly connected to the air duct C29, the end of the air duct B25 away from the fan 18 passes through the positioning tube 5 and is fixedly connected to the air duct C29, the surface of the air duct C29 is fixedly connected to the air concentrating nozzle 30, and the air outlet of the air concentrating nozzle 30 is facing the direction of the soft brush 16.
[0032] The working principle of the present invention is as follows: when in use, the spinning line is passed through the interior of the positioning cylinder 5. When the spinning line is inserted into the interior of the positioning cylinder 5, the soft-bristle brush 16 will be pressed against the surface of the spinning line due to the force exerted by the spring 14 on the extrusion plate 15, thereby clamping and limiting the spinning line within a certain diameter range, so that when the spinning line moves inside the positioning cylinder 5, the soft-bristle brush 16 will scrape the surface of the spinning line to scrape off the fluff attached to the surface of the spinning line. Due to the material of the soft-bristle brush 16, the damage to the surface of the spinning line is minimized when scraping off the fluff of the spinning line. At the same time, the fan 18 is connected to an external power supply and then started. The fan 18 will blow air through the air duct A8 to the interior of the air guide duct 9, and the air pressure difference will be used to scrape off the fluff attached to the surface of the spinning line. The fallen fluff is sucked into the interior of the fluff storage shell 6, so that the fluff is collected. When the air duct 9 sucks air, the collection tube 27 will increase the wind force when passing through the small mouth due to its own funnel-shaped structure, thereby strengthening the suction force and preventing the fluff from flowing back after entering the air duct 9. At the same time, the motor 4 is connected to an external power supply and then started, and the gear A11 starts to rotate. The rotation of the gear A11 drives the gear B12 to rotate, and the gear B12 indirectly drives the soft brush 16 to rotate on the surface of the spinning line, thereby achieving a comprehensive cleaning of the spinning line, making the cleaning cleaner. When the gear B12 rotates, the gravity ball 26 slides inside the positioning groove 17 due to the centrifugal force, and pulls the extrusion plate 15 away from the spinning line through the pull rope 19. When the extrusion plate 15 moves inside the limit groove A7, the positioning wheel 13 will rotate inside the connecting frame due to the friction of the gear B12, so that the extrusion plate 15 moves more smoothly, so that the positions of the extrusion plate 15 and the soft brush 16 can be controlled by controlling the rotation speed and the centrifugal force generated by the rotation of the gravity ball 26, so that the fluff of the spinning line of different thicknesses can be cleaned. Because of the elastic potential energy of the spring 14, the soft brush 16 is prevented from being separated from the surface of the spinning line, and the damage to the surface of the spinning line caused by rotation is prevented. When the fluff enters the interior of the fluff storage shell 6, the atomizing nozzle 31 is started, and the atomizing nozzle 31 draws water from the interior of the fluff storage shell 6 through the water pipe 20 and sprays it. The fluff entering the interior of the fluff storage shell 6 will be cleaned by the water. Spraying prevents the fluff from floating around inside the fluff storage shell 6, which makes collection difficult. The fluff will eventually fall into the storage shell 21, which makes it easier to collect the fluff. When the fluff inside the storage shell 21 needs to be cleaned, force is applied to the handle 22 to make the storage shell 21 slide out of the fluff storage shell 6 through the release groove 23. When the storage shell 21 slides out of the fluff storage shell 6, the water inside the storage shell 21 will flow out through the through hole 28, which makes it easier to collect the wetted fluff. While cleaning the fluff, the air duct B25 sprays air into the interior of the air duct C29, and finally the gas is sprayed onto the surface of the soft brush 16 through the air gathering nozzle 30 to prevent the fluff from being entangled on the surface of the soft brush 16, which reduces the efficiency of cleaning the fluff.
[0033] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0034] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A device for removing lint from the surface of a colored spun yarn, comprising a workbench (1), characterized in that: The surface of the workbench (1) is fixedly connected to a fixing seat (3), and a positioning cylinder (5) for passing the colored spun yarn is provided on the fixing seat (3). A limiting groove is provided inside the workbench (1), and a flocculant storage shell (6) is provided inside the limiting groove. A through groove B (10) is provided inside the positioning cylinder (5), and an air guide pipe (9) is provided inside the through groove B (10). A collecting pipe (27) is installed at one end of the air guide pipe (9) facing the positioning cylinder (5). A fan (18) is installed on the surface of the workbench (1) through the mounting seat. An air duct A (8) is fixedly connected to the output end of the fan (18), and an end of the air duct A (8) away from the fan (18) is inserted into the air guide pipe (9), and an end of the air guide pipe (9) away from the positioning cylinder (5) is inserted into the flocculant storage shell (6).
2. A device for adsorbing and removing lint from the surface of colored spun yarn according to claim 1, characterized in that: The positioning cylinder (5) has a limiting groove formed inside, a gear B (12) is rotatably arranged inside the limiting groove, a through groove A (2) is formed inside the gear B (12), a plurality of limiting grooves A (7) are evenly formed inside the gear B (12), and an extrusion plate (15) is formed inside each limiting groove A (7), both sides of the extrusion plate (15) are rotatably connected to positioning wheels (13) via a connecting frame, the positioning wheels (13) and the gear B (12) are mutually fitted through the limiting groove A (7), a spring (14) is formed inside the limiting groove A (7), and both ends of the spring (14) are respectively fixedly connected to the extrusion plate (15) and the gear B (12).
3. A device for adsorbing and removing lint from the surface of colored spun yarn according to claim 2, characterized in that: Adjacent ends of a plurality of the squeezing plates (15) are fixedly connected to a soft brush (16).
4. A device for adsorbing and removing lint from the surface of colored spun yarn according to claim 3, characterized in that: A motor (4) is mounted inside the fixing seat (3) via a mounting seat B, and a gear A (11) is fixedly connected to an output shaft of the motor (4). The gear A (11) is inserted into the limiting groove, and the gear A (11) is meshedly connected with the gear B (12).
5. The device for adsorbing and removing lint from the surface of colored spun yarn according to claim 3, characterized in that: Positions in the gear B (12) corresponding to the limiting grooves A (7) are provided with positioning grooves (17); the limiting grooves A (7) and the positioning grooves (17) are interconnected; a gravity ball (26) is provided in the positioning groove (17); the gravity ball (26) is slidably connected to the gear B (12) through the positioning grooves (17); a pull rope (19) is fixedly connected to the surface of the gravity ball (26); and one end of the pull rope (19) away from the gravity ball (26) is fixedly connected to the extrusion plate (15).
6. A device for adsorbing and removing lint from the surface of colored spun yarn according to claim 5, characterized in that: An atomizing nozzle (31) is installed inside the floc storage shell (6), one end of the atomizing nozzle (31) is fixedly connected to a water pipe (20), and one end of the water pipe (20) is inserted into the interior of the floc storage shell (6).
7. A device for adsorbing and removing lint from the surface of colored spun yarn according to claim 6, characterized in that: A material storage shell (21) is arranged inside the flocculus storage shell (6), the material storage shell (21) and the flocculus storage shell (6) are slidably connected, a limit block (24) is fixedly connected to the surface of the flocculus storage shell (6), the limit block (24) and the material storage shell (21) are fitted together, a handle (22) is fixedly connected to the surface of the material storage shell (21), and a release groove (23) is provided on the surface of the flocculus storage shell (6).
8. The device for adsorbing and removing lint from the surface of colored spun yarn according to claim 7, characterized in that: A plurality of through holes (28) are evenly arranged on the surface of the material storage shell (21).
9. The device for adsorbing and removing lint from the surface of colored spun yarn according to claim 3, characterized in that: The output end of the fan (18) is fixedly connected to an air duct B (25), the interior of the positioning cylinder (5) is fixedly connected to an air duct C (29), and one end of the air duct B (25) away from the fan (18) passes through the positioning cylinder (5) and is fixedly connected to the air duct C (29).
10. The device for adsorbing and removing lint from the surface of colored spun yarn according to claim 9, characterized in that: An air concentrator (30) is fixedly connected to the surface of the air duct C (29), and an air outlet of the air concentrator (30) faces the direction of the soft brush (16).