Punching type geogrid and machining device thereof

Abstract

The invention relates to the field of geogrids, in particular to a punching type geogrid and a machining device thereof.The punching type geogrid comprises a plurality of parallel fiber bundles arranged at intervals, and the multiple fiber bundles are wrapped between plastic layers; the long-strip-shaped holes are formed in the plastic layer between every two adjacent fiber bundles, the fiber bundles can be wrapped in the plastic layers, the tensile strength is improved, meanwhile, the connection strength between the fiber bundles and the plastic layers is guaranteed, and dislocation is reduced. The punching type geogrid machining device comprises a rack, and a winding drum is rotationally arranged at the front end of the rack; a guide mechanism is arranged on the rack close to the winding drum; a cutting mechanism is arranged on one side of the guide mechanism away from the reel; a hot melting area and a stamping area are sequentially arranged on the rack from front to back; a conveying mechanism and a dislocation mechanism are further arranged on the machine frame. The automatic production degree of the punching type geogrid is improved, the labor amount of workers is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the field of geogrids, and in particular to a punching geogrid and a processing device thereof. Background Art

[0002] Geogrid is a major geosynthetic material. Compared with other geosynthetics, it has unique properties and functions. It is often used as reinforcement for reinforced soil structures or reinforcement for composite materials. Geogrids are divided into four categories: plastic geogrids, steel-plastic geogrids, glass fiber geogrids, and polyester warp-knitted polyester geogrids. Geogrids are two-dimensional grids or three-dimensional grid screens with a certain height made of high molecular polymers such as polypropylene and polyvinyl chloride through thermoplasticization or molding. When used in civil engineering, they are called geogrids.

[0003] Existing geogrids, such as a carbon-plastic composite modified geogrid disclosed in the patent with announcement number CN104311958A, are processed from the following component raw materials in parts by weight: 80-90 parts of high-density polyethylene, 10-20 parts of PVC resin, 5-10 parts of carbon fiber, 0.1-0.2 parts of antioxidant B215, 0.1-0.2 parts of phosphate triester, 0.2-0.4 parts of zinc stearate, 0.1-0.3 parts of absorbent UV-531, 8-12 parts of carbon black, and 3-5 parts of modified carbon black masterbatch. The formulated materials are mixed and extruded, and the melt is formed into a sheet by a three-roll calender, and the sheet is punched by a punching machine, and the orifice plate is stretched after heating to obtain a geogrid. In this scheme, the tensile performance is poor.

[0004] To solve the above problems, a slope protection surface layer composed of a short-fiber needle-punched geotextile and a bidirectional plastic geogrid has been proposed, as disclosed in the patent publication number CN207789910U, which includes an upper bidirectional plastic geogrid and a lower short-fiber needle-punched geotextile. The upper bidirectional plastic geogrid is made by punching holes in a polymer sheet made by plasticizing and extruding a high molecular polymer, and then directional stretching the sheet longitudinally and transversely under heating conditions. The hole shape is square.

[0005] However, in the above scheme, the bidirectional plastic geogrid and the lower geotextile are connected by engineering glue or binding wire, and the connection strength is still not ideal, and it is easy to be misplaced during the construction process. Summary of the invention

[0006] In order to solve the problem that the required connection strength is still not ideal and it is easy to be misplaced during the construction process, the present invention provides a punching geogrid and a processing device thereof.

[0007] In order to solve the above problems, the technical solution adopted by the present invention is:

[0008] A punching geogrid includes a plurality of parallel and spaced fiber bundles, wherein the plurality of fiber bundles are wrapped between plastic layers; a long hole is provided on the plastic layer between two adjacent fiber bundles. Wrapping the fiber bundles in the plastic layer increases the tensile strength, ensures the connection strength between the fiber bundles and the plastic layer, and reduces the occurrence of dislocation.

[0009] Preferably, the plastic layer includes an upper plastic layer and a lower plastic layer connected by heat melting; the upper plastic layer and the lower plastic layer are staggered; buckle components are arranged at the edges of the upper plastic layer and the lower plastic layer; two adjacent punching geogrids can be connected by the buckle components. The upper plastic layer and the lower plastic layer connected by heat melting ensure the connection strength of the plastic layer with the fiber bundle.

[0010] A processing device for processing the above-mentioned perforated geogrid includes a frame, a reel is rotatably arranged at the front end of the frame; a guide mechanism is arranged on the frame near the reel; a cutting mechanism is arranged on the side of the guide mechanism away from the reel; a hot melt zone and a stamping zone are arranged on the frame from front to back; the hot melt zone is used to hot-melt connect the upper layer of plastic and the lower layer of plastic; the stamping zone is used to stamp long strip holes; the frame is also provided with a conveying mechanism and a dislocation mechanism. The reel is wound with plastic, and a layer of plastic is first placed in the hot melt zone by the conveying mechanism, and the cutting mechanism is activated to cut the plastic to form a lower layer of plastic; then a number of fiber bundles are placed on the lower layer of plastic by the conveying mechanism, and then the plastic output from the reel is moved axially along the reel by the dislocation mechanism, and then the plastic on the reel is laid on the fiber bundle by the conveying mechanism, and the cutting mechanism is activated again to cut the plastic to form an upper layer of plastic; then the upper layer of plastic, the lower layer of plastic and the fiber bundle are hot-melt connected in the hot melt zone, and the conveying mechanism places the hot-melt connected punching geogrid in the stamping zone to punch out long strips of holes. . The processing is quick and convenient, which improves the degree of automation and reduces the amount of manual labor.

[0011] Preferably, the guide mechanism includes two guide rollers arranged up and down; the guide rollers are rotatably arranged on two mounting blocks, and the two mounting blocks are fixedly arranged on both sides of the front of the frame; and the cutting mechanism is arranged on the mounting blocks, so as to facilitate the guiding of the plastic.

[0012] Preferably, the cutting mechanism comprises a mounting platform fixedly arranged on the rear side of the mounting block; a first lead screw is mounted on the mounting platform; the first lead screw is connected to a first motor; the first motor is arranged on the mounting platform; a slider is connected to the nut of the first lead screw; a cutting knife is mounted on the slider; a guide rod is passed through the slider; the guide rod is fixedly arranged on the mounting platform. The first motor drives the first lead screw to rotate, thereby driving the cutting knife on the slider to cut the plastic on the reel.

[0013] Preferably, both ends of the reel are provided with limit posts; the end of the limit post is provided with a roller neck; the roller neck is rotatably arranged on the bearing seat; the bearing seat is fixedly arranged on the frame; the distance between the ends of the limit posts at both ends of the reel is less than the width of the frame; the dislocation mechanism includes a spring sleeved outside one of the roller necks; one end of the spring is fixedly connected to the bearing seat, and the other end of the spring is fixedly connected to the end of the limit post; one of the ends of the roller neck is connected to a third cylinder; the third cylinder is arranged on the frame, and the piston rod is connected to the third cylinder; the dislocation mechanism also includes a clamping assembly arranged on the mounting block; the clamping assembly includes a fixed frame arranged in conjunction with two guide rollers; the fixed frame is arranged between the two mounting blocks; the first finger cylinder is fixedly arranged at both ends of the fixed frame; a fourth cylinder is arranged on one of the mounting blocks; the piston rod of the fourth cylinder is connected to the fixed frame. The third cylinder can move the reel axially, and the moving distance is limited by the limit post, so as to facilitate the dislocation of the upper plastic and the lower plastic. After the piston rod of the third cylinder is retracted, the reel can be restored under the elastic force of the spring. The fourth cylinder is actuated to drive the fixing frame to move along the axial direction of the reel, so that the plastic clamped by the first finger cylinder on the fixing frame moves along the axial direction of the reel, which facilitates the staggered setting of the upper layer of plastic and the lower layer of plastic.

[0014] Preferably, the conveying mechanism includes a second lead screw installed on the left side of the frame; the nut of the second lead screw is connected to a moving frame; a guide rail is provided on the right side of the frame to cooperate with the moving frame; two second finger cylinders are installed on the moving frame; the second finger cylinder is arranged in the middle of the moving frame; the second lead screw is connected to a third motor; and a fiber bundle placement assembly is also provided on the moving frame. The plastic on the reel is introduced through the guide mechanism, and then the first finger cylinder of the clamping assembly clamps the plastic, the second finger cylinder on the moving frame clamps the plastic, and then the first finger cylinder is released, and the plastic is driven by the moving frame to be placed in the hot melt zone, and then the first finger cylinder clamps the plastic and the plastic is cut off by the cutting mechanism, and then the moving frame slides to the guide mechanism again. In this process, the fiber bundle placement assembly places the fiber bundle on the lower layer of plastic.

[0015] Preferably, the fiber bundle placement assembly includes a bin box fixedly mounted on the mobile frame; the bin box is opened at both the upper and lower ends; a distribution shaft is arranged in cooperation with the opening at the lower end of the bin box; both ends of the distribution shaft are rotatably arranged on the bin box; a second motor is installed on the side wall of the bin box; the output end of the second motor is connected to the distribution shaft; and receiving grooves are evenly arranged on the peripheral wall of the distribution shaft along the circumferential direction. A number of fiber bundles are placed in the bin box, and the fiber bundles fall into the receiving grooves. The second motor is used to drive the distribution shaft to rotate, and the fiber bundles in the receiving grooves are placed on the lower plastic layer.

[0016] Preferably, the hot melt zone includes a lower heating plate fixedly arranged on the frame; a first bracket is arranged on the frame to match the lower heating plate; a first cylinder is arranged on the first bracket; an upper heating plate is connected to the output end of the first cylinder; the upper heating plate is arranged above the lower heating plate; the upper heating plate and the lower heating plate are staggered; and grooves are arranged on the lower heating plate and the upper heating plate to match the fiber bundle. The arrangement of the grooves facilitates the placement of the fiber bundle. The staggered upper and lower heating plates facilitate the arrangement of the snap-fit ​​assembly between the upper and lower plastic layers.

[0017] Preferably, the stamping area includes a lower template fixedly arranged on a frame; a second bracket is arranged on the frame to match the lower template; a second cylinder is arranged on the second bracket; a pressing plate is connected to the output end of the second cylinder; a plurality of long through holes are opened on the lower template; and a pressing boss is arranged on the pressing plate to match the long through holes. The arrangement of the pressing boss and the long through holes facilitates the arrangement of the long holes.

[0018] It can be seen from the above technical solutions that the advantages of the present invention are:

[0019] 1. This solution provides a punching geogrid that wraps the fiber bundle in a plastic layer, which increases the tensile strength while ensuring the connection strength between the fiber bundle and the plastic layer and reducing the occurrence of dislocation.

[0020] 2. This scheme also provides a punching geogrid processing device, with plastic wound on the roll, a layer of plastic is first placed in the hot melt zone by a conveying mechanism, and the cutting mechanism is actuated to cut the plastic to form a lower layer of plastic; then a plurality of fiber bundles are placed on the lower layer of plastic by a conveying mechanism, and then the plastic output from the roll is moved axially along the roll by a dislocation mechanism, and then the plastic on the roll is laid on the fiber bundle by a conveying mechanism, and the cutting mechanism is actuated again to cut the plastic to form an upper layer of plastic; then the upper layer of plastic, the lower layer of plastic and the fiber bundle are hot-melt connected in the hot melt zone, and the conveying mechanism places the hot-melt connected punching geogrid in the stamping zone to stamp out long strips of holes. . The processing is quick and convenient, the degree of automation is improved, and the amount of manual labor is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0022] Figure 1 The structure of the embodiment 1 of the present invention is shown in FIG. Figure 1 .

[0023] Figure 2 The structure of the embodiment 1 of the present invention is shown in FIG. Figure 2 .

[0024] Figure 3 This is a schematic diagram of the usage status structure of Example 1 of the present invention.

[0025] Figure 4 This is a schematic diagram of the structure of Example 2 of the present invention.

[0026] Figure 5 for Figure 4 A magnified schematic diagram of center A.

[0027] Figure 6 for Figure 4 A magnified schematic diagram of point B in the middle.

[0028] Figure 7 This is a schematic diagram of the structure of Example 2 of the present invention after removing the lower heating plate.

[0029] Figure 8 It is a schematic diagram of the structure of the frame, reel, guide mechanism, cutting mechanism and conveying mechanism of embodiment 2 of the present invention.

[0030] Fig. 9 for Figure 8 Enlarged schematic diagram at point C in the middle.

[0031] Fig.10 This is a schematic diagram of the structure of Example 2 of the present invention after removing the hot melt area and the stamping area.

[0032] Fig.11 for Fig.10 Enlarged schematic diagram of point D in the middle.

[0033] Fig.12 It is a schematic diagram of the structure of the conveying mechanism of Example 2 of the present invention.

[0034] Fig.13 It is a cross-sectional schematic diagram of the conveying mechanism of Example 2 of the present invention.

[0035] Fig.14 This is a schematic diagram of the structure of the allocation axis of Example 2 of the present invention.

[0036] Fig.15 This is a schematic structural diagram of the first finger cylinder in Example 2 of the present invention.

[0037] Fig.16 This is a schematic structural diagram of the clamping assembly of Example 2 of the present invention.

[0038] Description of main reference numerals

[0039] 1-fiber bundle, 2-plastic layer, 3-long strip hole, 4-frame, 5-reel, 6-guide roller, 7-mounting block, 8-mounting table, 9-first lead screw, 10-first motor, 11-slider, 12-cutting knife, 13-guide rod, 14-second lead screw, 15-moving frame, 16-guide rail, 17-first finger cylinder, 18-second finger cylinder, 19-lower heating plate, 20-first bracket, 21-first cylinder, 22-upper heating plate, 23-lower template, 24-second bracket, 25-second cylinder, 26-pressing plate, 27-groove, 28-warehouse box, 29-distribution shaft, 30-second motor, 31-third motor, 32-third cylinder, 33-spring, 34-fourth cylinder, 35-fixed frame;

[0040] 201-upper plastic, 202-lower plastic; 401-third bracket, 402-fourth bracket; 501-limiting column, 502-roller neck, 503-bearing seat; 1801-finger, 1802-extension plate; 2301-long through hole; 2601-downward pressure boss; 2801-inclined plate, 2802-arc plate; 2901-accommodating groove; 3501-concave plate, 3502-through hole, 3503-square rod. DETAILED DESCRIPTION

[0041] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0042] Example 1

[0043] like Figure 1-3 As shown, a punching geogrid includes a plurality of parallel and spaced fiber bundles 1, wherein the plurality of fiber bundles 1 are wrapped between plastic layers 2; and a long hole 3 is provided on the plastic layer 2 between two adjacent fiber bundles 1. Wrapping the fiber bundles 1 in the plastic layer 2 increases the tensile strength, ensures the connection strength between the fiber bundles 1 and the plastic layer 2, and reduces the occurrence of dislocation.

[0044] In the above arrangement, the plastic layer 2 includes an upper plastic layer 201 and a lower plastic layer 202 connected by heat-melting; the upper plastic layer 201 and the lower plastic layer 202 are arranged in a staggered manner; buckle components are arranged at the edges of the upper plastic layer 201 and the lower plastic layer 202; two adjacent perforated geogrids can be connected by the buckle components. The upper plastic layer 201 and the lower plastic layer 202 connected by heat-melting ensure the connection strength between the plastic layer 2 and the fiber bundle 1.

[0045] Among them, Figure 1 As shown, the buckle assembly includes a plurality of blind holes arranged on the left side and the front side of the lower plastic layer 202, and the blind holes on the front side are arranged on the lower plastic layer 202 between two adjacent fiber bundles 1. The buckle assembly also includes a plurality of protrusions on the bottom surface of the right side and the rear side of the upper plastic layer 201, and the protrusions can be inserted into the blind holes.

[0046] Example 2

[0047] like Figure 4 As shown, a punching geogrid processing device includes a frame 4, a reel 5 is rotatably arranged at the front end of the frame 4; a guide mechanism is arranged on the frame 4 near the reel 5; a cutting mechanism is arranged on the side of the guide mechanism away from the reel 5; a hot melt zone and a stamping zone are arranged on the frame 4 from front to back; the hot melt zone is used to hot-melt connect the upper plastic 201 and the lower plastic 202; the stamping zone is used to stamp the long strip holes 3; and a conveying mechanism is also arranged on the frame 4.

[0048] The reel 5 is wound with plastic, and a layer of plastic is first placed in the hot melt zone by the conveying mechanism, and the cutting mechanism is actuated to cut the plastic to form a lower layer of plastic 202; then a plurality of fiber bundles 1 are placed on the lower layer of plastic 202 by the conveying mechanism, and then the plastic output from the reel 5 is moved axially along the reel 5 by the dislocation mechanism, and then the plastic on the reel 5 is laid on the fiber bundle 1 by the conveying mechanism, and the cutting mechanism is actuated again to cut the plastic to form an upper layer of plastic 201; then the upper layer of plastic 201, the lower layer of plastic 202 and the fiber bundle 1 are hot-melt-connected in the hot melt zone, and the conveying mechanism places the upper layer of plastic 201, the lower layer of plastic 202 and the fiber bundle 1 after hot-melt connection in the stamping zone to stamp out long strip holes. . The processing is quick and convenient, the degree of automation is improved, and the amount of manual labor is reduced.

[0049] like Figure 4 , Figure 7 and Figure 8 As shown, both ends of the reel 5 are provided with limit posts 501; the ends of the limit posts 501 are provided with roller necks 502; the roller necks 502 are rotatably arranged on the bearing seats 503; the bearing seats 503 are fixedly arranged on the frame 4; the distance between the ends of the limit posts 501 at both ends of the reel 5 is less than the width of the frame 4. The guide mechanism includes two guide rollers 6 arranged up and down; the guide rollers 6 are rotatably arranged on two mounting blocks 7, and the two mounting blocks 7 are fixedly arranged on both sides of the front of the frame 4; the cutting mechanism is arranged on the mounting blocks. It is convenient to guide the plastic on the reel 5. In other alternative embodiments, the guide mechanism includes a flat plate, and the flat plate is provided with a penetration hole, and the plastic on the reel 5 passes through the penetration hole to guide the plastic.

[0050] like Fig. 9As shown, the cutting mechanism includes a mounting platform 8 fixedly arranged on the rear side of the mounting block 7; a first lead screw 9 is installed on the mounting platform 8; the first lead screw 9 is connected to a first motor 10; the first motor 10 is arranged on the mounting platform 8; the nut of the first lead screw 9 is connected to a slider 11; a cutting knife 12 is installed on the slider 11; a guide rod 13 is passed through the slider 11; the guide rod 13 is fixedly arranged on the mounting platform 8. The first motor 10 drives the first lead screw 9 to rotate, thereby driving the cutting knife 12 on the slider 11 to cut the plastic on the reel 5. In other alternative embodiments, the cutting mechanism includes a mounting plate, the mounting plate is fixed on the rear side of the mounting block 7, a dovetail groove is arranged in the mounting plate, a dovetail platform is slidably arranged in the dovetail groove, and the cutting knife 12 is installed on the dovetail platform.

[0051] like Fig.10 and Fig.11 As shown, the dislocation mechanism includes a spring 33 sleeved outside one of the roller necks 502; one end of the spring 33 is fixedly connected to the bearing seat 503, and the other end of the spring 33 is fixedly connected to the end of the limit column 501; one end of the roller neck 502 is connected to the third cylinder 32; the third cylinder 32 is arranged on the frame 4, and the piston rod is connected to the third cylinder 32; the dislocation mechanism also includes a clamping assembly arranged on the mounting block 7; the clamping assembly includes a fixing frame 35 arranged to cooperate with two guide rollers 6; the fixing frame 35 is arranged between the two mounting blocks 7; the first finger cylinder 17 is fixedly arranged at both ends of the fixing frame 35; a fourth cylinder 34 is arranged on one of the mounting blocks 7; the piston rod of the fourth cylinder 34 is connected to the fixing frame 35. The third cylinder 32 can move the reel 5 in the axial direction, and the moving distance is limited by the limit column 501, so as to facilitate the dislocation setting of the upper plastic 201 and the lower plastic 202. After the piston rod of the third cylinder 32 is retracted, the reel 5 can be restored under the elastic force of the spring 33. The fourth cylinder 34 is actuated to drive the fixing frame 35 to move axially along the reel 5, so that the plastic clamped by the first finger cylinder 17 on the fixing frame 35 moves axially along the reel 5, facilitating the staggered arrangement of the upper plastic 201 and the lower plastic 202. Fig.16 As shown, the fixing frame 35 includes a concave plate 3501, and the first finger cylinder 17 is fixedly arranged on the inner side of the two side walls of the concave plate 3501, and a through hole 3502 is opened on the concave plate 3501, and the through hole 3502 is located in the middle of the two guide rollers 6 to facilitate the passage of plastic; the outer side of the two side walls of the concave plate 3501 is fixedly arranged with a square rod 3503, the square rod 3503 passes through the mounting block 7, and the square rod 3503 is slidably arranged on the mounting block 7, and the end of the square rod 3503 is fixedly connected to the piston rod of the fourth cylinder 34. Among them, the third cylinder 32 is fixedly arranged on the fourth bracket 401 with an L-shaped cross section, and the fourth bracket 402 is fixedly arranged on the frame 4. The fourth cylinder 34 is fixedly arranged on the third bracket 402 with an L-shaped cross section, and the third bracket 402 is fixedly arranged on the frame 4.

[0052] like Figure 8 and Fig.12 As shown, the conveying mechanism includes a second lead screw 14 installed on the left side of the frame 4; the nut of the second lead screw 14 is connected to a moving frame 15; a guide rail 16 is provided on the right side of the frame 4 to cooperate with the moving frame 15; two second finger cylinders 18 are installed on the moving frame 15; the second finger cylinder 18 is arranged in the middle of the moving frame 15; the second lead screw 14 is connected to a third motor 31; and a fiber bundle placement assembly is also provided on the moving frame 15. The plastic on the reel 5 is introduced through the guide mechanism, and then the plastic is clamped by the first finger cylinder 17 of the clamping assembly, and the second finger cylinder 18 on the moving frame 15 clamps the plastic, and then the first finger cylinder 17 is released, and the plastic is driven by the moving frame 15 to be placed in the hot melt zone, and then the first finger cylinder 17 clamps the plastic and the plastic is cut by the cutting mechanism, and then the moving frame 15 slides to the guide mechanism again. During this process, the fiber bundle placement assembly places the fiber bundle on the lower layer of plastic 202. The first finger cylinder 17 and the second finger cylinder 18 have the same structure, as shown in FIG. Fig.15 As shown, the side of the finger 1801 of the second finger cylinder 18 is bolted or welded with an extension plate 1802 to extend the contact area with the plastic. In the length direction of the moving frame 15, the two second finger cylinders 18 are located inside the two first finger cylinders 17, so that when the two first finger cylinders 17 clamp the plastic, it is convenient for the two second finger cylinders 18 to clamp the plastic between the two first finger cylinders 17.

[0053] like Fig.13 and Fig.14 As shown, the fiber bundle placement assembly includes a bin box 28 fixedly arranged on the mobile frame 15; the bin box 28 is opened at both the upper and lower ends, and includes inclined plates 2801 arranged opposite to each other, and flat plates arranged at both ends of the inclined plates 2801; a distribution shaft 29 is arranged in cooperation at the opening at the lower end of the bin box 28; both ends of the distribution shaft 29 are rotatably arranged on the bin box 28; a second motor 30 is installed on the side wall of the bin box 28; and receiving grooves 2901 are evenly arranged on the peripheral wall of the distribution shaft 29 along the circumferential direction. An arc plate 2802 is connected to the lower opening of the bin box 28. A number of fiber bundles 1 are placed in the bin box 28, and the fiber bundles 1 fall into the receiving grooves 2901. The second motor 30 is used to drive the distribution shaft 29 to rotate, and the fiber bundles 1 in the receiving grooves 2901 are placed on the lower plastic 202.

[0054] like Figure 4 and Figure 5As shown, the hot melt zone includes a lower heating plate 19 fixedly arranged on the frame 4; a first bracket 20 is arranged on the frame 4 to match the lower heating plate 19; a first cylinder 21 is arranged on the first bracket 20; an upper heating plate 22 is connected to the output end of the first cylinder 21; the upper heating plate 22 is arranged above the lower heating plate 19; the upper heating plate 22 and the lower heating plate 19 are staggered; the lower heating plate 19 and the upper heating plate 22 are both provided with grooves 27 to match the fiber bundle 1. The provision of the groove 27 facilitates the placement of the fiber bundle 1. The staggered upper heating plate 22 and the lower heating plate 19 facilitate the provision of the snap-fit ​​assembly between the upper plastic 201 and the lower plastic 202.

[0055] A blind hole is provided at the edge of the lower heating plate 19 to cooperate with the upper plastic 201, a first convex column is provided at the edge of the upper heating plate 22 to cooperate with the blind hole, and a second convex column is provided at the edge of the upper heating plate 22 to cooperate with the blind hole of the lower plastic 202. When the upper heating plate 22 is pressed down, the first convex column is used to cooperate with the blind hole to press out a protrusion on the bottom surface of the right side and rear side of the upper plastic 201, and the second convex column is used to press out a blind hole on the lower plastic 202 to complete the setting of the snap assembly.

[0056] like Figure 4 and Figure 6 As shown, the stamping area includes a lower template 23 fixedly arranged on the frame 4; a second bracket 24 is arranged on the frame 4 to match the lower template 23; a second cylinder 25 is arranged on the second bracket 24; a pressing plate 26 is connected to the output end of the second cylinder 25; a plurality of long through holes 2301 are opened on the lower template 23; and a downward pressing boss 2601 is arranged on the pressing plate 26 to match the long through holes 2301. The arrangement of the downward pressing boss 2601 and the long through holes 2301 facilitates the arrangement of the long holes 3. A groove is also arranged on the lower template 23 to match the fiber bundle 1 of the punching geogrid to facilitate the fixing position and improve the accuracy of the stamping.

[0057] When in use, plastic is pre-wound on the reel 5, and a plurality of fiber bundles 1 are placed in the bin box 28;

[0058] The plastic on the reel 5 is pulled out and passed between the two guide rollers 6 of the guide mechanism. The plastic is clamped by the first finger cylinder 17 and the second finger cylinder 18 on the conveying mechanism. At this time, the first finger cylinder 17 releases the plastic, and the movable frame 15 is driven by the third motor 31 to pull the plastic clamped by the second finger cylinder 18 to the upper side of the lower heating plate 19 in the hot melt zone.

[0059] Afterwards, the first finger cylinder 17 is actuated to clamp the plastic; the cutting mechanism is actuated to cut the plastic; the second finger cylinder 18 releases the plastic and places the plastic on the lower heating plate 19 to form a lower layer of plastic 202;

[0060] Then the moving frame 15 moves toward one end of the guide mechanism again. During this process, the second motor 30 of the fiber bundle placement assembly drives the distribution shaft 29 to rotate, and gradually places the fiber bundle 1 dropped into the receiving groove 2901 on the lower plastic 202; at the same time, the fourth cylinder 34 and the third cylinder 32 are actuated, the third cylinder 32 moves the reel 5 axially, and uses the limit column 501 to limit the movement to a certain distance, and the fourth cylinder 34 drives the fixed frame 35 to move axially along the reel 5, so that the plastic clamped by the first finger cylinder 17 on the fixed frame 35 moves axially along the reel 5 by a certain distance;

[0061] When the moving frame 15 moves to the rear side of the guide mechanism, the second finger cylinder 18 clamps the plastic, the first finger cylinder 17 releases, and the plastic is again pulled to the top of the fiber bundle 1 under the drive of the moving frame 15. The first finger cylinder 17 clamps the plastic, the cutting mechanism acts to cut off the plastic, and the second finger cylinder 18 releases the plastic, and the plastic covers the fiber bundle 1 to form an upper layer of plastic 201.

[0062] The first cylinder 21 in the hot melt zone drives the upper heating plate 22 to press down, compressing the upper plastic 201, the lower plastic 202 and the fiber bundle 1, and the upper heating plate 22 and the lower heating plate 19 are powered on and heated for a period of time; the first cylinder 21 is activated again to drive the upper heating plate 22 to move upward; the second finger cylinder 18 on the movable frame 15 is activated to clamp the punching geogrid after the upper plastic 201, the lower plastic 202 and the fiber bundle 1 are thermally connected, and is pulled to the stamping zone under the drive of the movable frame 15; wherein, the upper heating plate 22 and the lower heating plate 19 are aluminum heating plates.

[0063] The second finger cylinder 18 on the moving frame 15 releases the punching geogrid, places the punching geogrid on the lower template 23, and uses the second cylinder 25 to drive the pressing plate to punch the punching geogrid to punch out the long strip holes 3.

[0064] The punching geogrid processing device improves the automation production degree of the punching geogrid, reduces manual labor, and improves production efficiency.

[0065] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A punching geogrid, characterized in that: It comprises a plurality of parallel and spaced fiber bundles (1), wherein the plurality of fiber bundles (1) are wrapped between plastic layers (2); and a long hole (3) is provided on the plastic layer (2) between two adjacent fiber bundles (1).

2. The perforated geogrid according to claim 1, characterized in that: The plastic layer (2) comprises an upper plastic layer (201) and a lower plastic layer (202) connected by hot melt; the upper plastic layer (201) and the lower plastic layer (202) are arranged in a staggered manner; buckle components are arranged at the edges of the upper plastic layer (201) and the lower plastic layer (202); and two adjacent perforated geogrids can be connected by the buckle components.

3. A processing device for processing the perforated geogrid according to claim 2, comprising a frame (4), characterized in that: A reel (5) is rotatably arranged at the front end of the frame (4); a guide mechanism is arranged on the frame (4) near the reel (5); a cutting mechanism is arranged on the side of the guide mechanism away from the reel (5); a hot melt zone and a stamping zone are arranged on the frame (4) from front to back; the hot melt zone is used to hot-melt the upper plastic (201) and the lower plastic (202); the stamping zone is used to stamp the long strip hole (3); and a conveying mechanism and a dislocation mechanism are also arranged on the frame (4).

4. The processing device of the punching geogrid according to claim 3, characterized in that: The guide mechanism comprises two guide rollers (6) arranged up and down; the guide rollers (6) are rotatably arranged on two mounting blocks (7), and the two mounting blocks (7) are fixedly arranged on both sides of the front of the frame (4); and the cutting mechanism is arranged on the mounting blocks (7).

5. The processing device of the punching geogrid according to claim 4, characterized in that: The cutting mechanism comprises a mounting platform (8) fixedly arranged on the rear side of the mounting block (7); a first lead screw (9) is mounted on the mounting platform (8); the first lead screw (9) is connected to a first motor (10); the first motor (10) is arranged on the mounting platform (8); a nut of the first lead screw (9) is connected to a slider (11); a cutting knife (12) is mounted on the slider (11); a guide rod (13) is passed through the slider (11); and the guide rod (13) is fixedly arranged on the mounting platform (8).

6. The punching geogrid processing device according to claim 5, characterized in that: Both ends of the winding drum (5) are provided with limit posts (501); the ends of the limit posts (501) are provided with roller necks (502); the roller necks (502) are rotatably arranged on a bearing seat (503); the bearing seat (503) is fixedly arranged on a frame (4); the distance between the ends of the limit posts (501) at both ends of the winding drum (5) is smaller than the width of the frame (4); the misalignment mechanism comprises a spring (33) sleeved outside one of the roller necks (502); one end of the spring (33) is fixedly connected to the bearing seat (503), and the other end of the spring (33) is fixedly connected to the end of the limit post (501); one of the The end of the roller neck (502) is connected to a third cylinder (32); the third cylinder (32) is arranged on the frame (4), and the piston rod is connected to the third cylinder (32); the dislocation mechanism also includes a clamping assembly arranged on the mounting block (7); the clamping assembly includes a fixing frame (35) arranged to cooperate with two guide rollers (6); the fixing frame (35) is arranged between the two mounting blocks (7); the first finger cylinder (17) is fixedly arranged at both ends of the fixing frame (35); a fourth cylinder (34) is arranged on one of the mounting blocks (7); the piston rod of the fourth cylinder (34) is connected to the fixing frame (35).

7. The processing device of the punching geogrid according to claim 6, characterized in that: The conveying mechanism comprises a second lead screw (14) mounted on the left side of a frame (4); a nut of the second lead screw (14) is connected to a moving frame (15); a guide rail (16) is arranged on the right side of the frame (4) in coordination with the moving frame (15); two second finger cylinders (18) are mounted on the moving frame (15); the second finger cylinders (18) are arranged in the middle of the moving frame (15); the second lead screw (14) is connected to a third motor (31); and a fiber bundle placement assembly is also arranged on the moving frame (15).

8. The processing device of the punching geogrid according to claim 7, characterized in that: The fiber bundle placement assembly comprises a bin box (28) fixedly arranged on a movable frame (15); the bin box (28) is opened at both the upper and lower ends; a distribution shaft (29) is arranged in cooperation with the opening at the lower end of the bin box (28); both ends of the distribution shaft (29) are rotatably arranged on the bin box (28); a second motor (30) is installed on the side wall of the bin box (28); the output end of the second motor (30) is connected to the distribution shaft (29); and accommodating grooves (2901) are evenly arranged on the peripheral wall of the distribution shaft (29) along the circumferential direction.

9. The processing device of the punching geogrid according to claim 8, characterized in that: The hot melt zone comprises a lower heating plate (19) fixedly arranged on a frame (4); a first bracket (20) is arranged on the frame (4) to cooperate with the lower heating plate (19); a first cylinder (21) is arranged on the first bracket (20); an upper heating plate (22) is connected to the output end of the first cylinder (21); the upper heating plate (22) is arranged above the lower heating plate (19); the upper heating plate (22) and the lower heating plate (19) are staggered; and grooves (27) are arranged on the lower heating plate (19) and the upper heating plate (22) to cooperate with the fiber bundle (1).

10. The punching geogrid processing device according to claim 9, characterized in that: The stamping area comprises a lower template (23) fixedly arranged on a frame (4); a second bracket (24) is arranged on the frame (4) to match the lower template (23); a second cylinder (25) is arranged on the second bracket (24); a pressing plate (26) is connected to the output end of the second cylinder (25); a plurality of long through holes (2301) are opened on the lower template (23); and a downward pressing boss (2601) is arranged on the pressing plate (26) to match the long through holes (2301).

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