Underground coal mine crawler-type silt remover with anti-blocking mechanism
By setting up a screen collection mechanism and a blocking mechanism in the underground crawler silt machine of coal mines, the separation and crushing of large pieces of minerals or debris in the silt is achieved, and the problems of blockage and damage of the equipment suction device are solved, and the effectiveness and sustainability of the equipment are improved.
Patent Information
- Application Number
- CN202510320640.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When facing large pieces of minerals or debris present in the silt, the existing underground track silt lacks an effective separation and crushing treatment structure, resulting in the absorption device of the silt being blocked and damaged, affecting the continuous use of the equipment.
A crawler silting machine with anti-blocking mechanism is designed, and a combination of a sieve collection mechanism and a blocking mechanism is used to set up a sieve screen and a partition net in front of the sieve suction cylinder. Large pieces of minerals or debris are separated and broken through rotation and crushing mechanism to prevent them from entering the sieve suction cylinder.
Effective separation and crushing of large pieces of minerals or debris in the silt is achieved, blockage and damage of the silt suction device, and improve the use effect and sustainability of the underground crawler silt machine under coal mines.
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Figure CN119933213A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of underground coal mine desilting equipment, and more specifically, to an underground coal mine crawler desilting machine with an anti-clogging mechanism. Background Art
[0002] The underground water bunker of a coal mine is an important facility for ensuring safe production and preventing floods in the coal mine. With the extension of mining and the increase in water inflow in the mine, a large amount of coal (rock) mud enters the water bunker with the mine drainage and gradually accumulates at the bottom of the water bunker, which reduces the effective water storage capacity of the underground water bunker and requires timely cleaning. In actual production, due to the different sizes of the water bunkers built, it is necessary to select appropriate coal mine silt removal equipment when cleaning the coal mud in the water bunker. Coal mine silt removal equipment has very important practical significance for reducing the labor intensity of workers, increasing the cleaning speed of water bunkers, reducing the occurrence of water disasters, and ensuring safe production in mines.
[0003] For example, utility model patent CN220550615U discloses a desilting device for coal mine water tanks, which uses a crawler drive unit, has stable running and is not easy to roll over. The lower scraper is opened by hydraulic drive to remove the silted coal sludge sediment. A roller is installed in the bucket, and the first drive motor drives the roller to rotate, driving the spiral blade to cut and break large pieces of silt, preventing the silt suction pipe from being blocked, ensuring smooth desilting, and sucking the silt into the storage box through the negative pressure suction of the sludge pump, without the need for manual shoveling of silt, thereby improving work efficiency;
[0004] However, the above-mentioned patent document only has the function of sucking and processing sludge, and in actual use, it does not involve the treatment of large minerals or debris in the sludge by the silt remover. Due to the lack of a structure for separately separating and crushing the large minerals or debris in the sludge, when sucking the sludge, the large minerals or debris mixed in it will block and damage the sludge sucking device on the silt remover, thereby affecting the continuous use of the crawler silt remover in the coal mine. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an underground crawler type silt remover for coal mines with an anti-clogging mechanism, thereby solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a coal mine underground crawler silt remover with an anti-blocking mechanism, comprising a silt remover, crawler wheels are arranged on both sides of the silt remover, a silt suction cylinder is arranged on one side of the silt suction cylinder, and a sieve collection mechanism and a blocking mechanism are arranged on one side of the silt suction cylinder;
[0007] The bag screen collection mechanism includes a support frame fixedly installed on the top outer wall of the dredging machine, a middle bracket fixedly installed on the bottom of the support frame, the middle bracket is arranged in a vertical state, rotating rods are rotatably installed on both sides of the middle bracket, the rotating rods are arranged in a horizontal state, a bag screen is fixedly installed on the bottom outer wall of the rotating rod, the bottom of the bag screen is arranged inclined upward, and side baffles are fixedly installed on both sides of the bag screen.
[0008] In a preferred embodiment, a support plate is provided at the bottom of the bag material screen, and the support plate is fixedly mounted on the outer wall of the sludge suction cylinder, the support plate is arranged in a horizontal state, and the top of the support plate is arranged in a triangular shape, the top of the support plate and the bottom of the bag material screen are in contact with each other, and the length of the support plate is the same as the length of the bag material screen.
[0009] In a preferred embodiment, driving gears are fixedly installed on both sides of the rotating rod, and the two driving gears are symmetrically arranged with each other. A tooth plate is meshed on one side of the two driving gears, and the two tooth plates are arranged in a vertical state. An electric telescopic cylinder is fixedly installed on the top of the two tooth plates, and the electric telescopic cylinder is fixedly installed on the bottom of the support frame.
[0010] In a preferred embodiment, the blocking mechanism includes a driven gear arranged at the bottom of two driving gears, the two driven gears are meshed with two tooth plates, the two driven gears are symmetrically arranged, and the area of the driven gear is larger than that of the driving gear.
[0011] In a preferred embodiment, a rotating shaft is fixedly installed on one side of the two driven gears, and the rotating shaft is rotatably installed on the inner wall of the middle bracket. A partition net is fixedly installed on the bottom of the rotating shaft, and the partition net is arranged vertically downward, and the partition net and the material screen are staggered with each other.
[0012] In a preferred embodiment, a crushing mechanism is provided on the top of the material-pocketing screen, and the crushing mechanism includes a connecting plate fixedly mounted on the outer wall of the dredging machine, and a material receiving hopper is fixedly mounted on one side of the connecting plate, and the material receiving hopper is fixedly mounted on the outer wall of the middle bracket, and the middle bracket is located on the top of the material-pocketing screen.
[0013] In a preferred embodiment, a guide plate is fixedly installed on one side of the top of the receiving hopper, and the guide plate is arranged to be inclined downward. A limiting partition is fixedly installed on the other side of the top of the receiving hopper, and the limiting partition is arranged to be inclined downward.
[0014] In a preferred embodiment, a crusher is provided inside the receiving hopper, and the crusher is located at the bottom of the guide plate and the limiting partition plate. The bottom of the receiving hopper is connected to a guide bin, and the guide bin is arranged to be inclined downward.
[0015] Technical effects and advantages of the present invention:
[0016] The present invention is to arrange a bag screen collecting mechanism and a blocking mechanism in coordination, arrange a bag screen on the front side of the sludge suction cylinder of the silt cleaner, and the partition net cooperates with the bag screen, and the bag screen drives the intercepted large pieces of minerals or debris to rotate and lift, and at the same time, a crushing mechanism is arranged to assist, so that the large pieces of minerals or debris are crushed from the top and then sent back to the front side of the silt cleaner for suction, so as to achieve the effect of completely sucking out the sludge, thereby improving the use effect of the crawler silt cleaner in the coal mine. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a front view of the present invention.
[0019] Figure 3 It is a schematic diagram of the structure of the bag screen collection mechanism in the present invention.
[0020] Figure 4 It is a partial cross-sectional view of the bag screen collection mechanism in the present invention.
[0021] Figure 5 It is a partial vertical sectional view of the blocking mechanism in the present invention.
[0022] Figure 6 It is a structural schematic diagram of the crushing mechanism in the present invention.
[0023] Figure 7 It is a vertical cross-sectional view of the crushing mechanism in the present invention.
[0024] The accompanying drawings are marked as follows: 1. silt remover; 2. crawler wheels; 3. silt suction cylinder; 4. sieve collection mechanism; 41. support frame; 42. middle bracket; 43. rotating rod; 44. sieve; 45. side baffle; 46. support plate; 47. driving gear; 48. tooth plate; 49. electric telescopic cylinder; 5. blocking mechanism; 51. driven gear; 52. rotating shaft; 53. partition; 6. crushing mechanism; 61. connecting plate; 62. receiving hopper; 63. guide plate; 64. limiting partition; 65. crusher; 66. export bin. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] In view of the fact that in the prior art, due to the lack of a structure for separately separating and crushing large pieces of minerals or debris in the sludge, when sucking the sludge, the large pieces of minerals or debris mixed in it will block and damage the sludge sucking device on the silt cleaner, thereby affecting the continuous use of the crawler silt cleaner in the coal mine, in order to solve this problem, the following technical solution is proposed:
[0027] Refer to the instruction manual Figure 1-Figure 7 , underground crawler silt remover with anti-clogging mechanism, such as Figure 1 and Figure 2 As shown, the silt remover 1 includes crawler wheels 2 on both sides of the silt remover 1, a silt suction cylinder 3 is provided on one side of the silt suction cylinder 3, and a sieve collection mechanism 4 and a blocking mechanism 5 are provided on one side of the silt suction cylinder 3;
[0028] like Figure 3 and Figure 4 As shown, the bag screen collection mechanism 4 includes a support frame 41 fixedly mounted on the top outer wall of the dredging machine 1, a middle bracket 42 fixedly mounted on the bottom of the support frame 41, the middle bracket 42 is arranged in a vertical state, rotating rods 43 are rotatably mounted on both sides of the middle bracket 42, the rotating rods 43 are arranged in a horizontal state, a bag screen 44 is fixedly mounted on the bottom outer wall of the rotating rod 43, the bottom of the bag screen 44 is arranged inclined upward, and side baffles 45 are fixedly mounted on both sides of the bag screen 44, the rotating rod 43 driven by the support frame 41 and the middle bracket 42, the bag screen 44 and the side baffles 45 at the bottom thereof form a bucket-shaped structure, the bag screen 44 and the side baffles 45 are used to filter the sludge to be sucked in at the front side of the sludge suction cylinder 3, thereby isolating the large minerals or debris therein.
[0029] like Figure 3 and Figure 4 As shown, a support plate 46 is provided at the bottom of the bag screen 44, and the support plate 46 is fixedly mounted on the outer wall of the sludge suction cylinder 3. The support plate 46 is arranged in a horizontal state, and the top of the support plate 46 is arranged in a triangular shape. The top of the support plate 46 fits the bottom of the bag screen 44, and the length of the support plate 46 is the same as the length of the bag screen 44. The sludge at the bottom is shoveled up by the support plate 46 so that the bag screen 44 can completely filter the sludge.
[0030] like Figure 3 and Figure 4As shown, driving gears 47 are fixedly installed on both sides of the rotating rod 43, and the two driving gears 47 are symmetrically arranged. A tooth plate 48 is meshed on one side of the two driving gears 47, and the two tooth plates 48 are arranged in a vertical state. Electric telescopic cylinders 49 are fixedly installed on the top of the two tooth plates 48, and the electric telescopic cylinders 49 are fixedly installed on the bottom of the support frame 41. The two electric telescopic cylinders 49 are started and drive the tooth plates 48 to move up respectively, so that the tooth plates 48 can push the driving gears 47 on both sides to rotate synchronously, and the driving gears 47 on both sides synchronously drive the rotating rod 43 to rotate, that is, the rotating rod 43 drives the material screen 44 to flip upward and take the isolated large minerals or debris away from the silt.
[0031] like Figure 4 and Figure 5 As shown, the blocking mechanism 5 includes a driven gear 51 arranged at the bottom of the two driving gears 47. The two driven gears 51 are meshed with the two tooth plates 48. The two driven gears 51 are symmetrically arranged. The area of the driven gear 51 is larger than the area of the driving gear 47, that is, the rotation amplitude of the two driven gears 51 is smaller than the rotation amplitude of the two driving gears 47, and then the two tooth plates 48 drive the two driven gears 51 to rotate synchronously when they move up.
[0032] like Figure 4 and Figure 5 As shown, a rotating shaft 52 is fixedly installed on one side of the two driven gears 51, and the rotating shaft 52 is rotatably installed on the inner wall of the middle bracket 42. A partition net 53 is fixedly installed on the bottom of the rotating shaft 52. The partition net 53 is vertically downwardly arranged, and the partition net 53 and the bag screen 44 are staggered with each other. The driven gear 51 drives the rotating shaft 52 to make the partition net 53 synchronously flip upward, that is, the partition net 53 is lifted to the position of the bag screen 44 and corresponds to the support plate 46. At this time, the partition net 53 isolates large minerals or debris on the outside while filtering the sludge, so as to prevent large minerals or debris from entering the sludge suction cylinder 3 when the bag screen 44 flips away.
[0033] like Figure 6 and Figure 7 As shown, a crushing mechanism 6 is provided on the top of the bag screen 44, and the crushing mechanism 6 includes a connecting plate 61 fixedly installed on the outer wall of the dredging machine 1, and a receiving hopper 62 is fixedly installed on one side of the connecting plate 61. The receiving hopper 62 is fixedly installed on the outer wall of the middle bracket 42, and the middle bracket 42 is located on the top of the bag screen 44. When the bag screen 44 flips upward, the large pieces of minerals or debris driven by it move upward, and are poured backwards through the tilt of the bag screen 44, that is, poured into the receiving hopper 62.
[0034] like Figure 6 and Figure 7As shown, a guide plate 63 is fixedly installed on one side of the top of the receiving hopper 62, and the guide plate 63 is set to be inclined downward. A limiting partition plate 64 is fixedly installed on the other side of the top of the receiving hopper 62, and the limiting partition plate 64 is set to be inclined downward. The guide plate 63 and the limiting partition plate 64 on the receiving hopper 62 guide the poured large pieces of minerals or debris to the middle.
[0035] like Figure 6 and Figure 7 As shown, a crusher 65 is provided inside the receiving hopper 62, and the crusher 65 is located at the bottom of the guide plate 63 and the limiting partition plate 64. The bottom of the receiving hopper 62 is connected to a lead-out bin 66, and the lead-out bin 66 is arranged to be inclined downward. Large pieces of minerals or debris falling from the middle enter the crusher 65, that is, the crusher 65 crushes them, and the crushed minerals or debris fall from the lead-out bin 66 into the front side of the sludge suction cylinder 3 and are sucked in.
[0036] In the specific implementation, the rotating rod 43 driven by the support frame 41 and the middle bracket 42, the bag screen 44 and the side baffle 45 at the bottom thereof form a bucket-shaped structure, and the bag screen 44 and the side baffle 45 are used to filter the sludge to be sucked in at the front side of the sludge suction cylinder 3, so as to isolate the large pieces of minerals or debris therein. At this time, the two electric telescopic cylinders 49 are started and respectively drive the toothed plates 48 to move upward, and then the toothed plates 48 can drive the driving gears 47 on both sides to rotate synchronously, and the driving gears 47 on both sides synchronously drive the rotating rod 43 to rotate, that is, the rotating rod 43 drives the bag screen 44 to flip upward and take the isolated large pieces of minerals or debris away from the sludge;
[0037] At the same time, the two tooth plates 48 move upward and drive the two driven gears 51 to rotate synchronously, and the driven gears 51 drive the rotating shaft 52 to make the partition 53 flip upward synchronously, that is, the partition 53 is lifted to the position of the bag screen 44 and corresponds to the pad support plate 46. At this time, the partition 53 isolates large minerals or debris on the outside while filtering the sludge, so as to prevent large minerals or debris from entering the sludge suction cylinder 3 when the bag screen 44 flips away;
[0038] When the bag screen 44 flips upward, the large pieces of minerals or debris moved up are poured backwards through the tilt of the bag screen 44, that is, poured into the receiving hopper 62, and the large pieces of minerals or debris falling from the middle enter the crusher 65, that is, the crusher 65 crushes them, and the crushed minerals or debris fall from the outlet bin 66 into the front side of the sludge suction cylinder 3 and are sucked in, so as to achieve the effect of completely sucking out the sludge, thereby improving the use effect of the crawler silt remover in the coal mine.
[0039] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0040] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0041] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A crawler type silt remover for a coal mine with an anti-blocking mechanism, comprising a silt remover (1), characterized in that: Track wheels (2) are arranged on both sides of the silt remover (1), a silt suction cylinder (3) is arranged on one side of the silt remover (1), and a sieve collection mechanism (4) and a blocking mechanism (5) are arranged on one side of the silt suction cylinder (3); The bag screen collection mechanism (4) comprises a support frame (41) fixedly mounted on the top outer wall of the dredging machine (1); a middle bracket (42) is fixedly mounted on the bottom of the support frame (41); the middle bracket (42) is arranged in a vertical state; rotating rods (43) are rotatably mounted on both sides of the middle bracket (42); the rotating rods (43) are arranged in a horizontal state; a bag screen (44) is fixedly mounted on the bottom outer wall of the rotating rod (43); the bottom of the bag screen (44) is arranged inclined upward; and side baffles (45) are fixedly mounted on both sides of the bag screen (44).
2. The underground crawler type silt remover with anti-clogging mechanism according to claim 1 is characterized in that: A support plate (46) is provided at the bottom of the material sieve (44), and the support plate (46) is fixedly mounted on the outer wall of the sludge suction cylinder (3). The support plate (46) is arranged in a horizontal state, and the top of the support plate (46) is arranged in a triangular shape. The top of the support plate (46) and the bottom of the material sieve (44) are in contact with each other, and the length of the support plate (46) is the same as the length of the material sieve (44).
3. The underground crawler type silt remover with anti-clogging mechanism according to claim 1 is characterized in that: Driving gears (47) are fixedly mounted on both sides of the rotating rod (43), the two driving gears (47) are symmetrically arranged, one side of the two driving gears (47) is meshed with a toothed plate (48), the two toothed plates (48) are arranged in a vertical state, and an electric telescopic cylinder (49) is fixedly mounted on the top of the two toothed plates (48), and the electric telescopic cylinder (49) is fixedly mounted on the bottom of the support frame (41).
4. The underground crawler type silt remover with anti-clogging mechanism according to claim 3 is characterized in that: The blocking mechanism (5) comprises a driven gear (51) arranged at the bottom of two driving gears (47); the two driven gears (51) are meshed with two toothed plates (48); the two driven gears (51) are symmetrically arranged; and the area of the driven gear (51) is larger than that of the driving gear (47).
5. The underground crawler type silt remover with anti-clogging mechanism according to claim 4 is characterized in that: A rotating shaft (52) is fixedly mounted on one side of the two driven gears (51), and the rotating shaft (52) is rotatably mounted on the inner wall of the middle bracket (42). A partition net (53) is fixedly mounted on the bottom of the rotating shaft (52), and the partition net (53) is arranged vertically downward, and the partition net (53) and the material sieve (44) are staggered with each other.
6. The underground crawler type silt remover with anti-clogging mechanism according to claim 1, characterized in that: A crushing mechanism (6) is arranged on the top of the material-carrying screen (44), and the crushing mechanism (6) comprises a connecting plate (61) fixedly mounted on the outer wall of the silt remover (1), and a material receiving hopper (62) is fixedly mounted on one side of the connecting plate (61), and the material receiving hopper (62) is fixedly mounted on the outer wall of the middle bracket (42), and the middle bracket (42) is located on the top of the material-carrying screen (44).
7. The underground crawler type silt remover with anti-clogging mechanism according to claim 6, characterized in that: A guide plate (63) is fixedly mounted on one side of the top of the receiving hopper (62), and the guide plate (63) is arranged to be inclined downward. A limiting partition plate (64) is fixedly mounted on the other side of the top of the receiving hopper (62), and the limiting partition plate (64) is arranged to be inclined downward.
8. The underground crawler type silt remover with anti-clogging mechanism according to claim 7, characterized in that: A crusher (65) is provided inside the receiving hopper (62), and the crusher (65) is located at the bottom of the guide plate (63) and the limiting partition plate (64). The bottom of the receiving hopper (62) is connected to a guide bin (66), and the guide bin (66) is arranged to be inclined downward.
Citation Information
Patent Citations
Dredging equipment for coal mine sump
CN220550615U