Container type diesel generating set
By adopting partition plates, sound insulation cotton, spiral liquid cooling pipes and semiconductor refrigerators in container diesel generator sets, the high temperature failure and noise pollution caused by limited internal space and poor air circulation are solved, effectively cooling and sound insulation are achieved, and the performance and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202510448133.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Due to limited internal space and poor air circulation in container diesel generator sets, it is difficult to discharge heat naturally when the generator runs for a long time at high load, resulting in high temperature failures, and at the same time, it is difficult to effectively isolate the noise of the diesel engine.
A container-type diesel generator set is designed, using a partition plate to make the inner part of the power generation chamber and the transmission chamber, and sound insulation cotton is installed at the partition plate and box door to improve the sound insulation effect. At the same time, the diesel engine and generator are wrapped with a spiral liquid cooling tube, and combined with the cooling structure of water and air cooling, it can achieve effective heat dissipation and noise isolation through equipment such as semiconductor refrigerators and exhaust fans.
Through effective cooling and sound insulation exhaust structure, the diesel engine does not fail due to overheating during long-term high-load operation, and effectively reduces noise pollution, improving the performance and reliability of the generator set.
Smart Images

Figure CN119933850A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of generators, and in particular relates to a container-type diesel generator set. Background Art
[0002] A containerized diesel generator set is a power generation device that integrates a diesel generator set, fuel tank, control system and auxiliary equipment in a standard container. This design is not only convenient for transportation and installation, but also effectively protects the generator set from environmental impacts and extends its service life. Containerized generator sets are widely used in engineering construction, emergency power supply, mobile power supply and other scenarios, with good mobility and flexibility. Its power system is usually composed of an efficient diesel engine and generator, and can operate stably under various load conditions. Compared with traditional power generation methods, containerized diesel generator sets have higher fuel economy and lower maintenance costs, and are very suitable for use in scenarios where there is a lack of electricity or temporary electricity demand.
[0003] However, due to the limited internal space and poor air circulation of containerized diesel generator sets, when the generator runs at high load for a long time, the heat is difficult to be discharged naturally, resulting in high temperature and equipment failure. At the same time, since the diesel engine will produce a lot of noise during operation, the sealing and sound insulation of the container are also issues that need to be considered. However, heat dissipation and sealing and sound insulation cannot be effectively taken into account at the same time, which leads to the use defects of containerized diesel generator sets. Improvements are needed to address the above problems. Summary of the invention
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a container-type diesel generator set, comprising a container body, a partition plate is fixedly installed inside the container body, sound insulation cotton is installed inside the container body and on one side of the partition plate, a power generation room and a power transmission room are arranged inside the container body through the partition plate, two doors for entering the power generation room and the power transmission room are installed on one side of the container body, sound insulation cotton is installed on the inner sides of the two doors, a diesel engine and a generator are installed inside the power generation room, the diesel engine and the generator are connected by a transmission shaft, and a power transmission control device connected to the generator is installed inside the transmission room An exhaust pipe connected to the exhaust port of the diesel engine is installed on the top of the container body, a spiral liquid cooling pipe is installed inside the power generation room, the diesel engine and the generator are both located inside the spiral liquid cooling pipe, a cooling water tank and a water pump are installed on the top of the container body, the water pump is connected between one end of the cooling water tank and one end of the spiral liquid cooling pipe, the other end of the cooling water tank is connected to the other end of the spiral liquid cooling pipe, semiconductor refrigerators A for cooling the cooling water inside the cooling water tank are installed on both sides of the surface of the cooling water tank, an air inlet pipe is installed at one end of the container body, and a ventilation pipe connecting the air inlet pipe and the internal space of the power generation room is installed at the bottom of the transmission room.
[0005] Preferably, the surface of the exhaust pipe located outside the container body is installed with sound insulation cotton, and the surface of the exhaust pipe located outside the container body is a continuous S-shaped structure, an exhaust fan is installed at one end of the exhaust pipe located outside the container body, the exhaust fan is a high temperature resistant exhaust fan, and a vent is opened at the exhaust port of the diesel engine, so that the exhaust gas and noise generated by the diesel engine can be effectively discharged and silenced.
[0006] Preferably, a connecting door is installed in the middle of the partition plate, and heat insulation cotton is installed on the side of the connecting door close to the power generation room, so as to facilitate walking between the power generation room and the transmission room and prevent the temperature of the power generation room from affecting the transmission room.
[0007] Preferably, thermal insulation cotton is installed on the surface of the cooling water tank, and the cold end of the semiconductor refrigerator A is attached to the surface of the cooling water tank to absorb heat.
[0008] Preferably, a water pipe is connected between the upper portion of one end of the cooling water tank and the output end of the water pump, and the water pipe is a continuous S-shaped structure, which is conducive to the heat dissipation and cooling of the cooling water after absorbing heat.
[0009] Preferably, an auxiliary refrigeration pipe is fixedly installed at the bottom of the other end of the cooling water tank, and thermal insulation cotton is installed on the surface of the auxiliary refrigeration pipe. A semiconductor refrigerator B is installed at equal distances on the surface of the auxiliary refrigeration pipe. The cold end of the semiconductor refrigerator B is attached to the surface of the auxiliary refrigeration pipe for absorbing heat. The auxiliary refrigeration pipe is a continuous S-shaped structure, which is conducive to cooling the cooling water again. A delivery pipe is connected between the bottom of the auxiliary refrigeration pipe near one end of the cooling water tank and the spiral liquid cooling pipe, so that the diesel engine and the generator can be effectively cooled and heat absorbed.
[0010] Preferably, thermal insulation cotton is installed on the surface of the air inlet pipe, the air inlet pipe is a continuous S-shaped structure, and semiconductor refrigerators C are installed at equal distances on the surface of the air inlet pipe. The cold end of the semiconductor refrigerator C is attached to the surface of the air inlet pipe to absorb heat and cool the incoming air. A blower is installed on the top of the air inlet pipe, so that air can be effectively transported to the interior of the power generation room, and the cooled air can cool the power transmission room and the power generation room through the ventilation pipe.
[0011] Compared with the prior art, the present invention has the following beneficial effects: (1) This container-type diesel generator set has an effective cooling and soundproof exhaust structure. The cooling structure combined with water cooling and air cooling can effectively cool the diesel engine, ensuring that the temperature generated by the long-term high-load operation of the diesel engine will not cause the failure of the diesel engine. At the same time, the effective closed sound insulation and exhaust structure can prevent the noise of the diesel engine from affecting the surroundings, thereby effectively improving the performance of the container-type diesel generator set. At the same time, this container-type diesel generator set has a simple structural design, is easy to use, stable and reliable, and its performance can meet the use requirements; (2) When the diesel engine is started, the generator is driven by the transmission shaft to start generating electricity. The diesel engine needs oxygen to start. The external oxygen is transported to the generator room through the intake pipe for the diesel engine to start. At the same time, the diesel engine and the generator will generate noise. At this time, the noise generated by the diesel engine and the generator is reduced by the sound insulation cotton to avoid noise pollution. When the diesel engine is started, the exhaust fan is turned on at the same time, so that the exhaust fan discharges the exhaust gas through the vent and the exhaust pipe of the continuous S-shaped structure. The air and heat inside the generator room can be extracted through the vent to achieve the purpose of heat dissipation. At the same time, the vent is conducive to the formation of negative pressure inside the exhaust pipe of the continuous S-shaped structure, which is conducive to exhaust. At the same time, the noise generated by the exhaust of the diesel engine will be reduced by the long-distance transmission of the exhaust pipe of the continuous S-shaped structure to avoid noise pollution. (3) Before the diesel engine and generator are used, the semiconductor refrigerator A and the semiconductor refrigerator B are started to cool the cooling water in the cooling water tank and the auxiliary cooling pipe. When the diesel engine and the generator are started, the water pump is turned on to circulate the cooling water tank, the auxiliary cooling pipe, the delivery pipe, the spiral liquid cooling pipe and the water delivery pipe. At the same time, the cooling water is cooled by the semiconductor refrigerator A and the semiconductor refrigerator B. When the cooled cooling water is transported inside the spiral liquid cooling pipe, it can continuously and effectively absorb heat and cool the diesel engine and the generator, which is beneficial to reduce the temperature of the diesel engine and the generator and ensure their stable operation. (4) When semiconductor refrigerator A and semiconductor refrigerator B are started to cool the cooling water in the cooling water tank and the auxiliary cooling pipe, the blower and semiconductor refrigerator C are turned on simultaneously. The blower will transport the external air to the inside of the ventilation pipe through the air intake pipe, and then the air will be transported to the inside of the power generation room. When semiconductor refrigerator C is turned on, the flowing air will be cooled and cooled inside the air intake pipe. The cooled air can absorb the heat of the transmission room through the ventilation pipe to cool the transmission room. At the same time, the cooled air will be transported to the inside of the power generation room, thereby cooling the inside of the power generation room. After that, when the diesel engine and generator are started and used, the diesel engine and generator can be effectively cooled by absorbing heat, which effectively ensures the stable operation of the diesel engine and generator. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0013] In the attached picture: Figure 1 This is a schematic diagram of the structure of a containerized diesel generator set of the present invention; Figure 2 This is a schematic cross-sectional view of the structure of a containerized diesel generator set of the present invention; Figure 3 For the present invention Figure 2 Schematic diagram of the local structure; Figure 4 It is a schematic diagram of the structure of the exhaust pipe, auxiliary refrigeration pipe or air intake pipe of the present invention; Figure 5 This is a schematic diagram of the structure of the spiral liquid cooling tube of the present invention; Figure 6 It is a structural schematic diagram of the water delivery pipe of the present invention; In the figure: 1. Container body; 2. Diesel engine; 3. Generator; 4. Partition plate; 5. Connecting door; 6. Power transmission control equipment; 7. Exhaust pipe; 8. Spiral liquid cooling pipe; 9. Cooling water tank; 10. Water pump; 11. Semiconductor refrigerator A; 12. Auxiliary cooling pipe; 13. Delivery pipe; 14. Air inlet pipe; 15. Ventilation pipe; 16. Vent; 17. Exhaust fan; 18. Blower; 19. Water pipe; 20. Semiconductor refrigerator B; 21. Semiconductor refrigerator C. DETAILED DESCRIPTION
[0014] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0015] Embodiment 1, by Figures 1 to 6 The present invention includes a container body 1, a partition plate 4 is fixedly installed inside the container body 1, a connecting door 5 is installed in the middle of the partition plate 4, and heat insulation cotton is installed on the side of the connecting door 5 close to the power generation room, so as to facilitate walking between the power generation room and the transmission room and prevent the temperature of the power generation room from affecting the transmission room.
[0016] Sound insulation cotton is installed inside the container body 1 and on one side of the partition plate 4. A power generation room and a transmission room are provided inside the container body 1 through the partition plate 4. Two doors for entering the power generation room and the transmission room are installed on one side of the container body 1. Sound insulation cotton is installed on the inner sides of the two doors. A diesel engine 2 and a generator 3 are installed inside the power generation room. The diesel engine 2 and the generator 3 are connected by a transmission shaft. A power transmission control device 6 connected to the generator 3 is installed inside the transmission room. An exhaust pipe 7 connected to the exhaust port of the diesel engine 2 is installed on the top of the container body 1.
[0017] A spiral liquid cooling pipe 8 is installed inside the power generation room, and the diesel engine 2 and the generator 3 are both located inside the spiral liquid cooling pipe 8. A cooling water tank 9 and a water pump 10 are installed on the top of the container body 1. The water pump 10 is connected between one end of the cooling water tank 9 and one end of the spiral liquid cooling pipe 8, and the other end of the cooling water tank 9 is connected to the other end of the spiral liquid cooling pipe 8. Semiconductor refrigerators A11 for cooling the cooling water inside the cooling water tank 9 are installed on both sides of the surface of the cooling water tank 9. An air intake pipe 14 is installed at one end of the container body 1, and a ventilation pipe 15 connecting the air intake pipe 14 and the internal space of the power generation room is installed at the bottom of the transmission room.
[0018] This containerized diesel generator set has an effective cooling and soundproof exhaust structure. The cooling structure combined with water cooling and air cooling can effectively cool the diesel engine, ensuring that the temperature generated by the long-term high-load operation of the diesel engine will not cause the diesel engine to malfunction. At the same time, the effective closed sound insulation and exhaust structure can prevent the noise of the diesel engine from affecting the surrounding area, thereby effectively improving the performance of the containerized diesel generator set. At the same time, this containerized diesel generator set has a simple structural design, is easy to use, stable and reliable, and its performance can meet the use requirements.
[0019] The surface of the exhaust pipe 7 located outside the container body 1 is installed with sound insulation cotton, and the surface of the exhaust pipe 7 located outside the container body 1 is a continuous S-shaped structure. An exhaust fan 17 is installed at one end of the exhaust pipe 7 located outside the container body 1. The exhaust fan 17 is a high-temperature resistant exhaust fan. A vent 16 is opened at the exhaust port of the diesel engine 2, so that the exhaust gas and noise generated by the diesel engine 2 can be effectively discharged and silenced.
[0020] Specifically, when the diesel engine 2 is started, the generator 3 is driven by the transmission shaft to start generating electricity. The diesel engine 2 needs oxygen to start. The external oxygen is transported to the generator room through the intake pipe 14 for use in starting the diesel engine 2. At the same time, the start of the diesel engine 2 and the generator 3 will generate noise. At this time, the noise generated by the start of the diesel engine 2 and the generator 3 is reduced by the sound insulation cotton to avoid noise pollution. When the diesel engine 2 is started, the exhaust fan 17 is turned on at the same time, so that the exhaust fan 17 discharges the exhaust gas through the vent 16 and the exhaust pipe 7 with a continuous S-shaped structure. The air and heat inside the power generation room can be extracted through the vent 16 to achieve the purpose of heat dissipation. At the same time, the vent 16 is conducive to the formation of negative pressure inside the exhaust pipe 7 with a continuous S-shaped structure, which is conducive to exhaust. At the same time, the noise generated by the exhaust gas of the diesel engine 2 will be reduced through the long-distance transportation of the exhaust pipe 7 with a continuous S-shaped structure to avoid noise pollution.
[0021] The surface of the cooling water tank 9 is installed with heat-insulating cotton, and the cold end of the semiconductor refrigerator A11 is attached to the surface of the cooling water tank 9 for absorbing heat. A water inlet is provided on the top of the cooling water tank 9, and a threaded cover is installed on the top of the water inlet. Clean cooling water is added to the interior of the cooling water tank 9 through the water inlet. The water inlet and the threaded cover are not drawn in the accompanying drawings. A water pipe 19 is connected between the upper part of one end of the cooling water tank 9 and the output end of the water pump 10. The water pipe 19 is a continuous S-shaped structure, which is conducive to the heat dissipation and cooling of the cooling water after absorbing heat. The bottom of the other end of the cooling water tank 9 An auxiliary refrigeration pipe 12 is fixedly installed, and thermal insulation cotton is installed on the surface of the auxiliary refrigeration pipe 12. Semiconductor refrigerators B20 are installed at equal distances on the surface of the auxiliary refrigeration pipe 12. The cold end of the semiconductor refrigerator B20 is attached to the surface of the auxiliary refrigeration pipe 12 to absorb heat. The auxiliary refrigeration pipe 12 is a continuous S-shaped structure, which is conducive to cooling the cooling water again. A delivery pipe 13 is connected between the bottom of the auxiliary refrigeration pipe 12 near one end of the cooling water tank 9 and the spiral liquid cooling pipe 8, so that the diesel engine 2 and the generator 3 can be effectively absorbed and cooled.
[0022] Specifically, before the diesel engine 2 and the generator 3 are used, the semiconductor refrigerator A11 and the semiconductor refrigerator B20 are started first to cool the cooling water inside the cooling water tank 9 and the auxiliary cooling pipe 12. When the diesel engine 2 and the generator 3 are started, the water pump 10 is turned on to circulate the cooling water tank 9, the auxiliary cooling pipe 12, the delivery pipe 13, the spiral liquid cooling pipe 8 and the water delivery pipe 19. At the same time, the cooling water is cooled and cooled by the semiconductor refrigerator A11 and the semiconductor refrigerator B20. The cooled and cooled cooling water can continuously and effectively absorb heat and cool the diesel engine 2 and the generator 3 when being transported inside the spiral liquid cooling pipe 8, which is beneficial to reduce the temperature of the diesel engine 2 and the generator 3 and ensure their stable operation.
[0023] The surface of the air inlet pipe 14 is installed with thermal insulation cotton. The air inlet pipe 14 is a continuous S-shaped structure, and semiconductor refrigerators C21 are installed at equal distances on the surface of the air inlet pipe 14. The cold end of the semiconductor refrigerator C21 is attached to the surface of the air inlet pipe 14 to absorb heat and cool the incoming air. A blower 18 is installed on the top of the air inlet pipe 14, so that air can be effectively transported to the interior of the power generation room, and the cooled air can cool the transmission room and the power generation room through the ventilation pipe 15.
[0024] Specifically, when the semiconductor refrigerator A11 and the semiconductor refrigerator B20 are started to cool the cooling water in the cooling water tank 9 and the auxiliary cooling pipe 12, the blower 18 and the semiconductor refrigerator C21 are started synchronously. The opening of the blower 18 will transport the external air to the inside of the ventilation pipe 15 through the air inlet pipe 14, and then the air is transported to the inside of the power generation room, and the opening of the semiconductor refrigerator C21 will cause the flowing air to be cooled in the inside of the air inlet pipe 14. The cooled air can absorb the heat of the power transmission room through the ventilation pipe 15 to cool the power transmission room, and at the same time, the cooled air will be transported to the inside of the power generation room, thereby cooling the inside of the power generation room; Afterwards, when the diesel engine 2 and the generator 3 are started and used, the diesel engine 2 and the generator 3 can be effectively cooled by absorbing heat, thereby effectively ensuring the stable operation of the diesel engine 2 and the generator 3.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A container-type diesel generator set, comprising a container body (1), characterized in that: A partition plate (4) is fixedly installed inside the container body (1), and sound insulation cotton is installed inside the container body (1) and on one side of the partition plate (4). A power generation room and a power transmission room are provided inside the container body (1) through the partition plate (4). Two doors for entering the power generation room and the power transmission room are installed on one side of the container body (1), and sound insulation cotton is installed on the inner sides of the two doors. A diesel engine (2) and a generator (3) are installed inside the power generation room, and the diesel engine (2) and the generator (3) are connected via a transmission shaft. A power transmission control device (6) connected to the generator (3) is installed inside the power transmission room, and an exhaust pipe (7) connected to the exhaust port of the diesel engine (2) is installed on the top of the container body (1); A spiral liquid cooling pipe (8) is installed inside the power generation room, and the diesel engine (2) and the generator (3) are both located inside the spiral liquid cooling pipe (8). A cooling water tank (9) and a water pump (10) are installed on the top of the container body (1). The water pump (10) is connected between one end of the cooling water tank (9) and one end of the spiral liquid cooling pipe (8). The other end of the cooling water tank (9) is connected to the other end of the spiral liquid cooling pipe (8). Semiconductor refrigerators A (11) for cooling the cooling water inside the cooling water tank (9) are installed on both sides of the surface of the cooling water tank (9). An air intake pipe (14) is installed at one end of the container body (1), and a ventilation pipe (15) connecting the air intake pipe (14) and the internal space of the power generation room is installed at the bottom of the power transmission room.
2. A containerized diesel generator set according to claim 1, characterized in that: The surface of the exhaust pipe (7) located outside the container body (1) is installed with sound insulation cotton, and the surface of the exhaust pipe (7) located outside the container body (1) is a continuous S-shaped structure. An exhaust fan (17) is installed at one end of the exhaust pipe (7) located outside the container body (1), and the exhaust fan (17) is a high-temperature resistant exhaust fan. A vent (16) is provided at the exhaust port of the diesel engine (2).
3. A containerized diesel generator set according to claim 1, characterized in that: A connecting door (5) is installed in the middle of the partition plate (4), and a side of the connecting door (5) close to the power generation chamber is installed with heat insulation cotton.
4. A containerized diesel generator set according to claim 1, characterized in that: The surface of the cooling water tank (9) is installed with heat-insulating cotton, and the cold end of the semiconductor refrigerator A (11) is attached to the surface of the cooling water tank (9) to absorb heat.
5. A containerized diesel generator set according to claim 4, characterized in that: A water delivery pipe (19) is connected between the upper portion of one end of the cooling water tank (9) and the output end of the water pump (10), and the water delivery pipe (19) is a continuous S-shaped structure.
6. A containerized diesel generator set according to claim 5, characterized in that: An auxiliary refrigeration pipe (12) is fixedly installed at the bottom of the other end of the cooling water tank (9), and a heat-insulating cotton is installed on the surface of the auxiliary refrigeration pipe (12). A semiconductor refrigerator B (20) is installed at an equal distance on the surface of the auxiliary refrigeration pipe (12). The cold end of the semiconductor refrigerator B (20) is attached to the surface of the auxiliary refrigeration pipe (12) to absorb heat. The auxiliary refrigeration pipe (12) is a continuous S-shaped structure. A delivery pipe (13) is connected between the bottom of the auxiliary refrigeration pipe (12) near one end of the cooling water tank (9) and the spiral liquid cooling pipe (8).
7. A containerized diesel generator set according to claim 6, characterized in that: The surface of the air inlet pipe (14) is installed with heat insulation cotton. The air inlet pipe (14) is a continuous S-shaped structure. Semiconductor refrigerators C (21) are installed at equal distances on the surface of the air inlet pipe (14). The cold end of the semiconductor refrigerator C (21) is attached to the surface of the air inlet pipe (14) to absorb heat and cool the incoming air. A blower (18) is installed on the top of the air inlet pipe (14).
Citation Information
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