Tube plate coupling enhanced heat exchanger

By using a design of alternating connection between multiple baffles and heat exchange tube bundles in the shell-and-tube heat exchanger, the problem of large dead zones in the shell-and-tube flow is solved, and the heat exchange efficiency and space utilization are improved.

CN119934860APending Publication Date: 2025-05-06DONGGUAN NEW ENERGY RES INST +1

Patent Information

Application Number
CN202510144796.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

There are large areas of fluid flow in the shell-span part of the existing shell-tube heat exchanger, resulting in insufficient space utilization and reduced heat transfer efficiency.

Method used

A tube-plate coupling reinforced heat exchanger is designed, using multiple baffle plates to alternately connect with the heat exchange tube bundle, and the complex flow path of the fluid is realized through the cutting notch and circular through holes of the baffle plate to reduce the flow dead zone.

Benefits of technology

By improving the structural design of the dead zone in the shell path, the heat exchange efficiency and space utilization of the shell and tube heat exchanger are improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of heat exchangers, in particular to a tube plate coupling enhanced heat exchanger which comprises a heat exchange shell, a first fluid inlet is formed in one end of the heat exchange shell, a first fluid outlet is formed in the other end of the heat exchange shell, and the heat exchange shell comprises a first cavity connected with the first fluid inlet and a second cavity connected with the first fluid outlet. The third chamber is positioned between the first chamber and the second chamber; a second fluid inlet is formed in one end of the top of the third chamber; a second fluid outlet is formed in the other end of the bottom of the third chamber; a plurality of baffle plates are mounted in the third cavity, every two adjacent baffle plates are arranged at intervals and are fixedly connected with each other, and cutting notches and circular through holes for liquid to pass through are formed in the baffle plates; the first fluid flows in the heat exchange tube bundle and the baffle plate and performs dividing wall heat exchange with the second fluid in the heat exchange shell, the heat exchange efficiency is improved, the heat exchange amount is increased, meanwhile, the heat exchange tube is convenient to disassemble, and later maintenance and replacement are facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of heat exchangers, and in particular to a tube sheet coupling enhanced heat exchanger. Background Art

[0002] Shell and tube heat exchanger, also known as shell and tube heat exchanger, is a wall heat exchanger that uses the wall of the tube bundle enclosed in the shell as the heat exchange surface. The heat exchange medium enters from the inlet of the shell and comes into direct contact with the outer surface of the tube bundle, thereby achieving the purpose of heat exchange. Shell and tube heat exchanger has a simple structure, low cost, a wide range of material selection, can meet the needs of high temperature and high pressure fluids, and works reliably, accounting for about 70% of the total heat exchangers. Therefore, it occupies a dominant position in the application of chemical, petroleum energy, refrigeration and heating industries.

[0003] Among them, the invention with application number CN202280055587.9 discloses a heat exchange module, which is composed of heat exchange elements, including a heating (cooling) medium block composed of the inner surface of an outer pipe and the outer surface of an inner pipe, with an annular gap between them; a heating (cooling) medium block composed of the outer surface of an outer pipe and the inner surface of an inner pipe; a tube sheet for fixing the inlet chamber and the outlet chamber of the outer pipe; and the bottom of the inlet chamber and the outlet chamber for fixing the inlet pipe and the outlet pipe. The medium enters the annular gap vertically or coaxially and exits the heat exchange tube. The number of heat exchange elements ranges from 2 to 3000. The modules can be connected in sections of 2 to 1000 to obtain the desired heat transfer surface. The arrangement of the modules can be multi-channel.

[0004] The existing shell-and-tube heat exchanger basically adopts the baffle method for the fluid flow in the shell side, and uses baffles to increase the flow time of the heat exchange fluid in the shell, so that it can exchange heat with the fluid in the tube more fully. The defect of this structure is that the dead zone of the shell side flow is large, especially the connection between the baffle and the shell is more significant. The existence of the dead zone of the shell side flow makes the space in the shell side insufficiently utilized and the heat transfer efficiency is reduced. Summary of the invention

[0005] The object of the present invention is to provide a tube sheet coupling enhanced heat exchanger in view of the deficiencies in the prior art.

[0006] To achieve the above object, the technical solution of the present invention is as follows:

[0007] A tube sheet coupled enhanced heat exchanger, comprising a heat exchange shell, wherein one end of the heat exchange shell is provided with a first fluid inlet for a first liquid to flow in, and the other end is provided with a first fluid outlet, the heat exchange shell comprises a first chamber connected to the first fluid inlet and a second chamber connected to the first fluid outlet, and further comprises a third chamber located between the first chamber and the second chamber;

[0008] A second fluid inlet for the second liquid to flow into is arranged at one end of the top of the third chamber, and a second fluid outlet is arranged at the other end of the bottom of the third chamber. A plurality of baffles are installed in the third chamber, two adjacent baffles are arranged at intervals, and two adjacent baffles are fixedly connected to each other. The baffles are formed with cutting notches and circular through holes for the liquid to pass through, and the cutting notches of the two adjacent baffles are in opposite positions;

[0009] A heat exchange tube bundle is arranged between the first chamber and the second chamber. There are multiple heat exchange tube bundles, and the baffle is provided with multiple through holes for the heat exchange tube bundles to pass through.

[0010] Further: a connection structure is arranged between the baffles, and the connection structure includes a first connection structure and a second connection structure, and the first connection structure and the second connection structure are alternately connected between two adjacent baffles.

[0011] Furthermore: the first connection structure includes an expansion joint, the second connection structure includes a connecting pipe, the baffle is formed with a flow cavity of a hollow structure, and the expansion joint and the connecting pipe are respectively inserted into the flow cavity of the baffle.

[0012] Further: an inlet pipe is connected between the flow cavity of the baffle plate close to the first chamber and the first chamber, and an outlet pipe is connected between the flow cavity of the baffle plate close to the second chamber and the second chamber.

[0013] Further: a first sealing plate and a second sealing plate are arranged between the first chamber and the third chamber, a third sealing plate is arranged between the second chamber and the third chamber, and an outer ring sealing ring is installed between the first sealing plate and the second sealing plate.

[0014] Further: the first sealing plate is formed with a first tube hole protruding toward the second sealing plate, the second sealing plate is provided with a second tube hole for inserting the inlet pipe, the inlet pipe is formed with a flared structure, the flared structure is sleeved with an inner ring sealing ring, and the first tube hole is inserted into the flared structure of the second tube hole.

[0015] Further: an internal thread structure is formed at the outlet end of the outlet pipe, a third sealing plate is formed with a third tube hole coaxially aligned with the outlet pipe, the third tube hole protrudes toward the third chamber, and the third tube hole is formed with an external thread structure that matches the internal thread structure of the outlet pipe.

[0016] Furthermore: the circular through hole is sealed and separated from the flow cavity, the number of the circular through holes is four, and the four circular through holes are symmetrically arranged along the center line of the baffle.

[0017] Further: the first chamber is provided with a flow guide structure, the flow guide structure includes a flow guide chamber that can be longitudinally flipped in the first chamber, the flow guide chamber is provided with a plurality of flow guide modules arranged side by side, the flow guide module includes a flow guide cavity, the flow guide cavity is arranged with a pump body, a first flow guide pipe is installed at the inlet of the pump body, a second flow guide pipe is installed at the outlet of the pump body, and the first flow guide pipe extends out of the flow guide chamber; the flow guide module also includes a guide pipe connected to the second flow guide pipe, the guide pipe includes a guide seat connected to the second guide pipe, the guide seat is connected to a plurality of longitudinally arranged drainage pipes, and the drainage pipes are laterally coaxially aligned with the first pipe hole.

[0018] Further: the diversion structure also includes a diversion support frame for installing the diversion chamber, the diversion support frame includes a first mounting bar and a second mounting bar arranged at intervals, the diversion chamber is located between the first mounting bar and the second mounting bar, the inner walls of the first mounting bar and the second mounting bar are respectively provided with connecting parts connected to the diversion chamber, the connecting parts include a connecting base installed at the bottom of the first mounting bar, a connecting base plate is installed at the bottom of the connecting base, a protruding connecting cylinder is installed on the connecting base plate, an interlocking seat is installed on the outer wall of the diversion chamber, the interlocking seat is formed with an interlocking hole matching the connecting cylinder, and the interlocking seat is also provided with an interlocking block connected to the connecting base plate.

[0019] Furthermore: the flow guide structure also includes a flipping drive mechanism that drives the flow guide support frame to rotate, the flipping drive mechanism includes a support seat located outside the first chamber, the support seat is provided with a transversely arranged rotating drive shaft, the rotating drive shaft sleeve is provided with a sealed bearing, the flow guide support frame is provided with an inner connecting sleeve, and the inner end of the rotating drive shaft is connected to the inner connecting sleeve; the heat exchange shell is formed with a driving hole connected to the first chamber, and the sealed bearing is installed in the driving hole, and one of the support seats is provided with a driving motor that is transmission-connected to the rotating drive shaft.

[0020] The beneficial effects of the present invention are as follows: when the second liquid flows into the third chamber through the second fluid inlet, due to the blocking effect of the baffle, that is, the cutting notches of the two adjacent baffles are in opposite positions, the second liquid flows downward, and under the blocking of the adjacent baffles, it flows upward to the cutting notch, and under the action of the fluid pressure difference on both sides of the baffle, the second liquid flows through the circular through hole of the baffle, and so on is repeated, and finally discharged through the second fluid outlet, thereby improving the influence of the flow dead zone in the shell side on the fluid heat exchange, thereby improving the heat exchange efficiency of the shell and tube heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the structure of the heat exchanger.

[0022] Figure 2 Schematic diagram of the cross-sectional structure of the heat exchanger.

[0023] Figure 3 It is a schematic diagram of the structure of the heat exchanger, hiding the shell of the third chamber.

[0024] Figure 4 Schematic diagram of the explosion structure of the heat exchanger.

[0025] Figure 5 This is a schematic diagram of the exploded structure of the heat exchanger from another perspective.

[0026] Figure 6 This is a cross-sectional view of the connection between two adjacent baffles.

[0027] Figure 7 It is a structural schematic diagram of the connection between the detection device and the heat exchange shell.

[0028] Figure 8 A schematic diagram of the structure of the detection device.

[0029] Fig. 9 This is a schematic structural diagram of the detection device from another perspective.

[0030] Fig.10 A schematic diagram of the local structure of the detection device.

[0031] Fig.11 Schematic diagram of the diversion structure.

[0032] Fig.12 This is a schematic diagram of the cross-sectional structure of one of the diversion modules.

[0033] Fig.13 A partial enlarged schematic diagram of the diversion structure.

[0034] Reference numerals include:

[0035] 1-Heat exchange shell,

[0036] 11-first fluid inlet, 12-first fluid outlet, 13-first chamber, 14-second chamber,

[0037] 15-heat exchange tube bundle, 16-through hole, 17-third chamber,

[0038] 2-First sealing plate,

[0039] 21-second sealing plate, 22-outer ring sealing ring, 23-first pipe hole, 24-second pipe hole,

[0040] 25-inlet pipe, 26-expansion structure, 27-inner ring sealing ring,

[0041] 3-Export pipe,

[0042] 31-third sealing plate, 32-third tube hole, 33-internal thread structure, 34-external thread structure,

[0043] 4-Baffle,

[0044] 41- expansion joint, 42- connecting pipe, 43- flow cavity, 44- second fluid inlet, 45- cutting notch, 46- circular through hole, 47- second fluid outlet,

[0045] 5-Sealing plate,

[0046] 51-cylindrical cavity, 52-limiting groove, 53-elastic sheet, 54-storage box,

[0047] 6-Detection device,

[0048] 61-cylindrical frame, 62-top mounting ring, 63-middle mounting ring, 64-bottom mounting ring,

[0049] 65-connecting column, 66-connecting sleeve, 67-fixed plate, 68-transverse plate, 69-movable seat,

[0050] 7-Crawling structure,

[0051] 70- waterproof board, 71- circuit control board, 72- detection bracket, 73- detection camera, 74- cylindrical rod, 75- first swing bar, 76- guide roller, 77- second swing bar, 78- passing hole,

[0052] 79-Elastic compression spring.

[0053] 8- diversion structure,

[0054] 80-flow diversion module, 81-flow diversion chamber, 82-flow diversion cavity, 83-pump body, 84-first flow diversion pipeline,

[0055] 85-second guide pipe, 86-guide seat, 87-drain pipe,

[0056] 9-flow guide support frame,

[0057] 91-first mounting bar, 92-second mounting bar, 93-connecting base, 94-connecting bottom plate,

[0058] 95-connecting cylinder, 96-fitting seat, 97-fitting hole,

[0059] 99-Flip drive mechanism,

[0060] 991-support seat, 992-rotating drive shaft, 993-sealed bearing, 994-internal connecting sleeve,

[0061] 995-driving hole, 996-driving motor. DETAILED DESCRIPTION

[0062] The present invention is described in detail below with reference to the accompanying drawings.

[0063] like Figure 1-13 As shown, a tube sheet coupled enhanced heat exchanger includes a heat exchange shell 1, one end of the heat exchange shell 1 is provided with a first fluid inlet 11 for a first liquid to flow in, and the other end is provided with a first fluid outlet 12, the heat exchange shell 1 includes a first chamber 13 connected to the first fluid inlet 11 and a second chamber 14 connected to the first fluid outlet 12, and also includes a third chamber 17 located between the first chamber 13 and the second chamber 14; the first liquid enters the first chamber 13 through the first fluid inlet 11, then flows into the second chamber 14 through the third chamber 17, and finally is discharged through the first fluid outlet 12, so that the flow of the first liquid is realized.

[0064] A heat exchange tube bundle 15 is arranged between the first chamber 13 and the second chamber 14, and the number of the heat exchange tube bundles 15 is multiple. The baffle 4 is provided with multiple through holes 16 for the heat exchange tube bundles 15 to pass through. A connection structure is arranged between the baffles 4, and the connection structure includes a first connection structure and a second connection structure. The first connection structure and the second connection structure are alternately connected between two adjacent baffles 4. The first connection structure includes an expansion joint 41, and the second connection structure includes a connecting pipe 42. The baffle 4 is formed with a flow cavity 43 of a hollow structure, and the expansion joint 41 and the connecting pipe 42 are respectively inserted into the flow cavity 43 of the baffle 4. The first liquid in the first chamber 13 can be fully flowed into the flow cavity 43 in the baffle 4 through the cooperation of the first connection structure and the second connection structure, and then flow from the baffle 4 to the second chamber 14 in turn to achieve heat exchange with the third chamber 17. In this embodiment, the present invention can increase the heat transfer of the shell and tube heat exchanger by tube sheet coupling while satisfying the function of the baffle 4 to change the shell-side fluid flow path, and at the same time use the expansion joint 41 to overcome the problem of thermal expansion of the baffle 4.

[0065] Specifically, an inlet pipe 25 is connected between the flow cavity 43 of the baffle plate 4 close to the first chamber 13 and the first chamber 13 , and the first liquid in the first chamber 13 can flow into the baffle plate 4 of the third chamber 17 through the inlet pipe 25 .

[0066] Preferably, a first sealing plate 2 and a second sealing plate 21 are arranged between the first chamber 13 and the third chamber 17, a third sealing plate 31 is arranged between the second chamber 14 and the third chamber 17, and an outer ring sealing ring 22 is installed between the first sealing plate 2 and the second sealing plate 21; the first sealing plate 2 is formed with a first tube hole 23 protruding toward the second sealing plate 21, the second sealing plate 21 is provided with a second tube hole 24 for inserting the inlet pipe 25, the inlet pipe 25 is formed with a flaring structure 26, the flaring structure 26 is sleeved with an inner ring sealing ring 27, and the first tube hole 23 is inserted into the flaring structure 26 of the second tube hole 24. In this embodiment, one end of the inlet pipe 25 is first passed through the first sealing plate 2 and the second sealing plate 21 in sequence. After being installed in place, the flared structure 26 at the outer end of the inlet pipe 25 cooperates with the second tube hole 24, and then the first tube hole 23 of the first sealing plate 2 is embedded in the flared structure 26 of the inlet pipe 25 to ensure that the first tube hole 23 is sealed and connected with the second tube hole 24, and the inner ring sealing ring 27 is cooperated to seal the inlet pipe 25 to connect it to the first chamber 13.

[0067] An outlet pipe 3 is connected between the flow cavity 43 of the baffle plate 4 near the second chamber 14 and the second chamber 14. An internal thread structure 33 is provided at the outlet end of the outlet pipe 3. A third tube hole 32 coaxially aligned with the outlet pipe 3 is formed on the third sealing plate 31. The third tube hole 32 is convexly oriented toward the third chamber 17. The third tube hole 32 is formed with an external thread structure 34 that matches the internal thread structure 33 of the outlet pipe 3. In this embodiment, the second chamber 14 and the third chamber 17 are sealed by the outlet pipe 3. The sealing connection is completed by the external thread structure 34 of the third tube hole 32 and the internal thread structure 33 of the outlet pipe 3. This design aims to achieve the flexibility of the heat exchange tube group. Each heat exchange tube is independent of each other and complementary. In the later application process, if the heat exchange tube is damaged, it can be easily replaced and maintained. At the same time, the baffle plate 4 is fixed to the shell of the third chamber 17 by fastening bolts and can be freely disassembled.

[0068] A second fluid inlet 44 for the second liquid to flow into is provided at one end of the top of the third chamber 17, and a second fluid outlet 47 is provided at the other end of the bottom of the third chamber 17. The third chamber 17 is equipped with a plurality of baffles 4, two adjacent baffles 4 are arranged at intervals, and two adjacent baffles 4 are fixedly connected to each other, and the baffles 4 are formed with cutting notches 45 and circular through holes 46 for the liquid to pass through, and the cutting notches 45 of the two adjacent baffles 4 are in opposite positions; when the second liquid flows into the third chamber 17 through the second fluid inlet 44, due to the blocking effect of the baffle 4, that is, the cutting notches 45 of the two adjacent baffles 4 are in opposite positions, the second liquid flows downward, and under the blocking of the adjacent baffles 4, it flows upward to the cutting notch 45, and under the action of the fluid pressure difference on both sides of the baffle 4, the second liquid flows through the circular through hole 46 of the baffle 4, and this is repeated, and finally discharged through the second fluid outlet 47, thereby improving the influence of the flow dead zone in the shell side on the fluid heat exchange, thereby improving the heat exchange efficiency of the shell and tube heat exchanger.

[0069] The baffle 4 is formed with a circular through hole 46 for the second liquid to pass through. The circular through hole 46 is sealed and separated from the flow chamber 43. There are four circular through holes 46, which are symmetrically arranged along the center line of the baffle 4. After the second liquid enters the third chamber 17, a part of the liquid will flow straight forward through the circular through hole 46, thereby generating a pressure difference of the fluid. Under the action of the fluid pressure difference on both sides of the baffle 4, after the second liquid flows into the bottom of the baffle 4, it will flow upward to the cutting notch 45 under the action of the pressure difference and continue to flow. This improves the influence of the flow dead zone in the shell side on the heat exchange of the fluid, thereby improving the heat exchange efficiency of the shell and tube heat exchanger.

[0070] In the heat exchanger of the present invention, the first fluid flows in the heat exchange tube bundle 15 and the baffle 4, and exchanges heat between the walls with the second fluid in the heat exchange shell 1, thereby improving the heat exchange efficiency and increasing the heat exchange amount. At the same time, the heat exchange tube 15 is easy to disassemble, which is beneficial to the later maintenance and replacement.

[0071] The second fluid outlet 47 is provided with a detection device 6, which includes a cylindrical frame 61. The cylindrical frame 61 includes a top mounting ring 62 and a bottom mounting ring 64 which are coaxially arranged at intervals, an intermediate mounting ring 63 is coaxially arranged between the top mounting ring 62 and the bottom mounting ring 64, a connecting column 65 is passed through the top mounting ring 62 and the bottom mounting ring 64, and the top mounting ring 62 and the bottom mounting ring 64 are respectively provided with connecting sleeves 66, and both ends of the connecting column 65 are respectively inserted into the connecting sleeves 66; fixing plates 67 are respectively connected between the top mounting ring 62 and the intermediate mounting ring 63 and between the bottom mounting ring 64 and the intermediate mounting ring 63; wherein the bottom mounting ring 64 is provided with a detection bracket 72, and the detection bracket 72 is provided with a detection camera 73 which is signal-connected to the circuit control board 71.

[0072] The cylindrical frame 61 can be adapted to the cross-sectional shape of the second fluid outlet 47, and is convenient for being inserted into the second fluid outlet 47. The top mounting ring 62 and the bottom mounting ring 64 are fixed by a connecting column 65. The top mounting ring 62 and the bottom mounting ring 64 are respectively installed with connecting sleeves 66. The two ends of the connecting column 65 are respectively inserted into the connecting sleeves 66. The top mounting ring 62 and the middle mounting ring 63 and the bottom mounting ring 64 and the middle mounting ring 63 are connected by a fixing plate 67, thereby connecting the top mounting ring 62 and the bottom mounting ring 64. This makes the structure of the cylindrical frame 61 more stable; the detection camera 73 is installed on the bottom mounting ring 64 through the detection bracket 72. When the cylindrical frame 61 is inserted, the detection camera 73 can be used to shoot and detect the inner wall of the second fluid outlet 47 to check whether there is damage or accumulation of stone scale, which is convenient for returning data.

[0073] Preferably, the top mounting ring 62 and the bottom mounting ring 64 are respectively installed with a transverse plate 68, and both ends of the transverse plate 68 are respectively fixed to the connecting sleeve 66. Two connecting columns 65 are installed in parallel between the top mounting ring 62 and the bottom mounting ring 64 for fixing, thereby further improving the structural stability of the cylindrical frame 61.

[0074] Specifically, a pair of waterproof plates 70 are arranged between the top mounting ring 62, the middle mounting ring 63 and the bottom mounting ring 64. A circuit control board 71 and a power supply device are installed in the waterproof plate 70. The power supply device is a power supply battery. A charging port is installed at one end of the waterproof plate 70, and the charging port is connected to the power supply battery. Before the detection device 6 is used, the power supply battery can be charged through the charging port so that the detection device can be used normally; the circuit control board 71 is installed with a signal transmission module, and the signal transmission module can transmit the image information taken by the detection camera 73 to the terminal device, thereby realizing the detection of the inner wall of the second fluid outlet 47 to check whether there is any damage or accumulation of stone scale, which is convenient for returning data.

[0075] Specifically, the cylindrical frame 61 is provided with a moving mechanism capable of crawling along the inner wall of the second fluid outlet 47, the moving mechanism includes a plurality of cylindrical rods 74 installed on the cylindrical frame 61, the cylindrical rods 74 are provided with a crawling structure 7, the crawling structure 7 includes a first swing bar 75 which is swingably installed on the cylindrical frame 61, a guide roller 76 is installed on the outer end of the first swing bar 75, a moving seat 69 is slidably installed on the cylindrical rod 74, a second swing bar 77 is connected between the moving seat 69 and the first swing bar 75, the guide roller 76 installed on the outer end of the first swing bar 75 can roll with the inner wall of the second fluid outlet 47 to realize the overall advancement of the cylindrical frame 61.

[0076] Specifically, the cylindrical rod 74 is fixed between the top mounting ring 62 and the bottom mounting ring 64, and the middle mounting ring 63 is formed with a through hole 78 for the cylindrical rod 74 to pass through. The cylindrical rod 74 is embedded with an elastic compression spring 79. The elastic force of the elastic compression spring 79 drives the moving seat 69 to move outward to drive the first swing bar 75 to swing outward. Under the drive of the elastic compression spring 79, the driving seat will move outward along the cylindrical rod 74, and the inclination angle of the second swing bar 77 will be reduced, so that the first swing bar 75 will swing outward, and the guide roller 76 installed at the outer end of the first swing bar 75 can roll with the inner wall of the second fluid outlet 47. In this embodiment, when the detection device 6 enters the second fluid outlet 47 and passes through the second fluid outlet 47 in different spaces, the elastic compression spring 79 will adaptively drive the moving seat 69 to move along the cylindrical rod 74, so that the guide roller 76 is always in contact with the inner wall of the second fluid outlet 47 under the drive of the elastic force, so as to achieve rolling fit and maintain friction contact, so as to facilitate the detection device 6 to move forward or backward.

[0077] An insertion rod is installed at the other end of the cylindrical frame 61 , and the insertion rod can be pushed or pulled so that the cylindrical frame 61 can move forward or backward along the inner wall of the second fluid outlet 47 .

[0078] A sealing disk 5 is installed at the bottom of the heat exchange shell 11, and the discharge port 12 is formed on the sealing disk 5. A storage box 54 is arranged at the bottom of the heat exchange shell 11, and the storage box 54 is connected to the sealing disk 5. The storage box 54 is provided with a cylindrical cavity 51 for installing the detection device 6. A limiting groove 52 is formed along the wall of the cylindrical cavity 51. The limiting groove 52 extends to the outside of the storage box 54 and is arranged through the storage box 54. The limiting groove 52 is installed with an elastic sheet 53. When not in use, the cleaning device can be inserted into the cylindrical cavity 51 as a whole, and more than one guide roller 76 will be elastically embedded in the limiting groove 52. The cleaning device is installed in the storage box 54 by the cooperation of the limiting groove 52 and the guide roller 76. When it is needed, the elastic sheet 53 can be pressed to make the guide roller 76 ejected from the limiting groove 52 into the cylindrical cavity 51, and the cleaning device can be taken out of the storage box 54.

[0079] In one embodiment, when the liquid in the first chamber 13 is not fully filled or the liquid height is only 1 / 2, the heat exchange liquid will only enter the heat exchange tube bundle 15 from the lower first conduit 23 to achieve heat exchange. When there is more liquid in the heat exchange tube bundle 15, the heat exchange effect will be reduced; and no liquid will pass through the higher heat exchange tube bundle 15, resulting in heat exchange waste.

[0080] In this regard, the first chamber 13 is provided with a guide structure 8, which includes a guide chamber 81 that can be longitudinally flipped in the first chamber 13, and the guide chamber 81 is provided with a plurality of guide modules 80 arranged side by side. The guide module 80 includes a guide cavity 82, and the guide cavity 82 is provided with a pump body 83. A first guide pipe 84 is installed at the inlet of the pump body 83, and a second guide pipe 85 is installed at the outlet of the pump body 83, and the first guide pipe 84 extends outside the guide chamber 81; the guide module 80 also includes a guide pipe connected to the second guide pipe 85, and the guide pipe includes a guide seat 86 connected to the second guide pipe 85, and the guide seat 86 is connected to a plurality of longitudinally arranged drainage pipes 87, and the drainage pipe 87 is laterally coaxially aligned with the first pipe hole 23. In this embodiment, the guide chamber 81 can be turned over, the first guide pipe 84 of the guide chamber 81 is tilted downward, and the discharge pipe 87 is upward. At this time, a part of the liquid can be pumped into the first guide pipe 84 through the pump body 83. Under the action of the pump body 83, the guide seat 86 and the discharge pipe 87, the liquid can pass into the first conduit located above the liquid level of the first chamber 13, so that most of the heat exchange tube bundle 15 can allow the liquid to pass through, ensuring that the liquid that needs to be heat exchanged can more fully cooperate with the heat exchange tube bundle 15 to absorb or release heat, thereby improving the utilization rate, achieving a better heat exchange effect, and the liquid will not be concentrated in a certain area.

[0081] It should be noted that the suction end of the pump body 83 is connected to an suction pipe, and the heat exchange shell is provided with a suction hole. When the pump body 83 is in use, the suction pipe can draw air from the outside, so that the pump body 83 located in the sealed guide chamber 81 can work normally; in addition, a power supply battery is sealedly arranged in the guide chamber 81, and the power supply battery can supply power to the pump body 83 for normal operation.

[0082] Furthermore, the diversion structure 8 also includes a diversion support frame 9 for installing the diversion chamber 81, the diversion support frame 9 includes a first mounting bar 91 and a second mounting bar 92 arranged at intervals, the diversion chamber 81 is located between the first mounting bar 91 and the second mounting bar 92, the inner side walls of the first mounting bar 91 and the second mounting bar 92 are respectively provided with connecting members connected to the diversion chamber 81, the connecting members include a connecting base 93 installed at the bottom of the first mounting bar 91, a connecting bottom plate 94 is installed at the bottom of the connecting base 93, a protruding connecting cylinder 95 is installed on the connecting bottom plate 94, an interlocking seat 96 is installed on the outer side wall of the diversion chamber 81, the interlocking seat 96 is formed with an interlocking hole 97 that cooperates with the connecting cylinder 95, and the interlocking seat 96 is also provided with an interlocking block connected to the connecting bottom plate 94; the diversion chamber 81 cooperates with the interlocking hole 97 and the interlocking block of the diversion support frame 9 through the connecting cylinder 95 to achieve a fixed connection, prevent the diversion chamber 81 from falling off the diversion support frame 9, and ensure the stability of the installation.

[0083] Furthermore, the flow guide structure 8 also includes a flipping drive mechanism 99 for driving the flow guide support frame 9 to rotate. The flipping drive mechanism 99 includes a support stand 991 located outside the first chamber 13. The support stand 991 is provided with a laterally arranged rotating drive shaft 992. The rotating drive shaft 992 is sleeved with a sealing bearing 993. The flow guide support frame 9 is provided with an inner connecting sleeve 994. The inner end of the rotating drive shaft 992 is connected to the inner connecting sleeve 994. The heat exchange shell 1 is formed with a driving hole 995 connected to the first chamber 13. The sealing bearing 993 is installed in the driving hole 995. One of the support stands 991 is provided with a driving motor 996 that is transmission-connected to the rotating drive shaft 992. The driving motor 996 shell drives the rotating drive shaft 992 to rotate. A sealed bearing 993 is provided in the driving hole 995, through which the rotating driving shaft 992 can pass in a sealed manner. When the rotating driving shaft 992 rotates, the liquid in the first chamber 13 will not leak, thereby driving the guide support frame 9 to rotate and flip, and the first guide pipe 84 of the guide chamber 81 is tilted downward, and the discharge pipe 87 is upward. At this time, a part of the liquid can be pumped into the first guide pipe 84 through the pump body 83. Under the action of the pump body 83, the guide seat 86 and the discharge pipe 87, the liquid can pass into the first conduit located above the liquid level in the first chamber 13, so that most of the heat exchange tube bundle 15 can allow liquid to pass, ensuring that the liquid that needs to be heat exchanged can more fully cooperate with the heat exchange tube bundle 15 to absorb or release heat, thereby improving the utilization rate, achieving a better heat exchange effect, and the liquid will not be concentrated in a certain area.

[0084] In summary, it can be seen that the present invention has the above-mentioned excellent characteristics, which can enhance the performance unprecedented in the prior art and become a product with great practical value.

[0085] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.

Claims

1. A tube sheet coupled enhanced heat exchanger, comprising a heat exchange shell, one end of the heat exchange shell is provided with a first fluid inlet for a first liquid to flow in, and the other end is provided with a first fluid outlet, characterized in that: The heat exchange housing includes a first chamber connected to the first fluid inlet and a second chamber connected to the first fluid outlet, and also includes a third chamber located between the first chamber and the second chamber; A second fluid inlet for the second liquid to flow into is arranged at one end of the top of the third chamber, and a second fluid outlet is arranged at the other end of the bottom of the third chamber; a plurality of baffles are installed in the third chamber, two adjacent baffles are arranged at intervals, and two adjacent baffles are fixedly connected to each other, and the baffles are formed with cutting notches and circular through holes for the liquid to pass through, and the cutting notches of the two adjacent baffles are in opposite positions; A heat exchange tube bundle is arranged between the first chamber and the second chamber, and there are multiple heat exchange tube bundles. The baffle is provided with multiple through holes for the heat exchange tube bundles to pass through.

2. The tube sheet coupled enhanced heat exchanger according to claim 1, characterized in that: A connection structure is arranged between the baffles, and the connection structure includes a first connection structure and a second connection structure. The first connection structure and the second connection structure are alternately connected between two adjacent baffles.

3. The tube sheet coupled enhanced heat exchanger according to claim 2, characterized in that: The first connection structure includes an expansion joint, the second connection structure includes a connection pipe, the baffle is formed with a flow cavity with a hollow structure, and the expansion joint and the connection pipe are respectively inserted into the flow cavity of the baffle.

4. The tube sheet coupled enhanced heat exchanger according to claim 3, characterized in that: An inlet pipe is connected between the flow cavity of the baffle plate close to the first chamber and the first chamber, and an outlet pipe is connected between the flow cavity of the baffle plate close to the second chamber and the second chamber.

5. The tube sheet coupled enhanced heat exchanger according to claim 4, characterized in that: A first sealing plate and a second sealing plate are arranged between the first chamber and the third chamber, a third sealing plate is arranged between the second chamber and the third chamber, and an outer ring sealing ring is installed between the first sealing plate and the second sealing plate.

6. The tube sheet coupled enhanced heat exchanger according to claim 5, characterized in that: The first sealing plate is formed with a first tube hole protruding toward the second sealing plate, the second sealing plate is provided with a second tube hole for inserting the inlet pipe, the inlet pipe is formed with a flared structure, the flared structure is sleeved with an inner ring sealing ring, and the first tube hole is inserted into the flared structure of the second tube hole.

7. The tube sheet coupled enhanced heat exchanger according to claim 6, characterized in that: An internal thread structure is provided at the outlet end of the outlet pipe, and a third sealing plate is formed with a third tube hole coaxially aligned with the outlet pipe, the third tube hole protrudes toward the third chamber, and the third tube hole is formed with an external thread structure that matches the internal thread structure of the outlet pipe; the circular through hole is sealed and separated from the flow chamber, and the number of the circular through holes is four, and the four circular through holes are symmetrically arranged along the center line of the baffle.

8. The tube sheet coupled enhanced heat exchanger according to claim 7, characterized in that: The first chamber is provided with a flow guide structure, which includes a flow guide chamber that can be flipped longitudinally in the first chamber, and the flow guide chamber is provided with a plurality of flow guide modules arranged side by side, the flow guide module includes a flow guide cavity, and the flow guide cavity is provided with a pump body, a first flow guide pipe is installed at the inlet of the pump body, and a second flow guide pipe is installed at the outlet of the pump body, and the first flow guide pipe extends out of the flow guide chamber; the flow guide module also includes a guide pipe connected to the second flow guide pipe, the guide pipe includes a guide seat connected to the second guide pipe, and the guide seat is connected to a plurality of longitudinally arranged drainage pipes, and the drainage pipes are laterally coaxially aligned with the first pipe hole.

9. The tube sheet coupled enhanced heat exchanger according to claim 8, characterized in that: The guide structure also includes a guide support frame for installing the guide chamber, the guide support frame includes a first mounting bar and a second mounting bar arranged at intervals, the guide chamber is located between the first mounting bar and the second mounting bar, the inner side walls of the first mounting bar and the second mounting bar are respectively provided with connecting parts connected to the guide chamber, the connecting parts include a connecting base installed at the bottom of the first mounting bar, a connecting base plate is installed at the bottom of the connecting base, a protruding connecting cylinder is installed on the connecting base plate, an interlocking seat is installed on the outer side wall of the guide chamber, the interlocking seat is formed with an interlocking hole matching the connecting cylinder, and the interlocking seat is also provided with an interlocking block connected to the connecting base plate.

10. The tube sheet coupled enhanced heat exchanger according to claim 9, characterized in that: The flow guide structure also includes a flipping drive mechanism that drives the flow guide support frame to rotate, and the flipping drive mechanism includes a support seat located outside the first chamber, the support seat is provided with a transversely arranged rotating drive shaft, the rotating drive shaft sleeve is provided with a sealed bearing, the flow guide support frame is provided with an inner connecting sleeve, and the inner end of the rotating drive shaft is connected to the inner connecting sleeve; the heat exchange shell is formed with a driving hole connected to the first chamber, and the sealed bearing is installed in the driving hole, and one of the support seats is provided with a driving motor that is transmission-connected to the rotating drive shaft.

Citation Information

Patent Citations

  • Heat exchange module

    CN117795280A

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