Air conditioner commodity inspection method and device based on Internet and electronic equipment

Abstract

The invention provides an air conditioner commodity inspection method based on the industrial internet, and the method comprises the steps: regularly summarizing commodity inspection condition information of each air conditioner on a production line, comparing the commodity inspection condition information with corresponding standard parameter information in a pre-input air conditioner production scheduling information table, and outputting an air conditioner production related quality detection data table, and related personnel can conveniently master and know the quality conditions of various parts of the air conditioner on the production line, collect the quality data information of the air conditioner, and carry out targeted quality improvement and improve the one-time qualification rate of the air conditioner product on the production line.

Description

Technical Field

[0001] The present invention relates to the technical field of air conditioner commercial inspection, and in particular to an air conditioner commercial inspection method, device and electronic equipment based on the Internet. Background Art

[0002] Air conditioner inspection tooling is an important inspection equipment used on the air conditioner production line to detect whether the finished air conditioner can work normally. For the production of split air conditioners, air conditioner inspection tooling can be divided into indoor unit inspection tooling and outdoor unit inspection tooling. Each manufactured air conditioner must be inspected by the indoor unit inspection tooling, and only after the main parameters of the inspection meet the requirements can it be delivered to the qualified finished product inventory.

[0003] The existing commodity inspection equipment on the household air conditioner production line, each independent commodity inspection equipment is connected to the computer host of the commodity inspection control room in the production workshop. However, because the existing commodity inspection control computer and commodity inspection equipment can only be connected locally, the technicians need to go to the commodity inspection control room in the production workshop to modify the inspection parameters of the commodity inspection equipment. In addition, each existing independent commodity inspection equipment does not store the relevant quality information of the air conditioner inspection of the production line. If the air conditioner is detected to have quality problems, it can only display the relevant fault display, and there is no function to store query records. The on-site commodity inspection workers can only manually fill in the information form to record the bad situation. This seriously hinders the relevant personnel from understanding the quality of various air conditioner parts on the production line, hinders the data collection for air conditioner quality improvement, and is not conducive to quality improvement and improving the one-time pass rate of air conditioner products on the production line. Summary of the invention The main purpose of the present invention is to provide an Internet-based air conditioner commercial inspection method, which aims to facilitate relevant personnel to understand the quality of various air conditioner components on the production line, collect quality data information of the air conditioner, improve quality and increase the one-time pass rate of air conditioner products on the production line.

[0004] In the first aspect, a commercial inspection method for air conditioners based on the industrial Internet includes: Receive the air conditioner inspection status parameter information sent by multiple manufacturers' inspection control hosts; Regularly summarize the air conditioner inspection status parameter information received from multiple manufacturers' inspection control hosts; Compare the commodity inspection status information of each air conditioner with the corresponding standard parameter information in the pre-entered air conditioner production scheduling information table; Output the air conditioner production related quality inspection data table based on the comparison results.

[0005] Optionally, before the step of receiving the air conditioner commodity inspection status parameter information sent by multiple manufacturers' commodity inspection control hosts, the following steps are also included: The commodity inspection tooling equipment detects the commodity inspection status of the air conditioner on the corresponding production line to form the commodity inspection status parameter information of the air conditioner, and sends it to the corresponding production commodity inspection control host.

[0006] Optionally, the air conditioner commercial inspection status parameter information includes the real-time working power and working current of the air conditioner, the real-time operating power and current of the electric control board; the real-time working status information of the temperature sensor, the real-time operating opening information of the electronic expansion valve, and the real-time on-off information of the four-way valve.

[0007] Optionally, the step of detecting the commodity inspection status of the air conditioner on the corresponding production line by the commodity inspection tooling equipment to form the commodity inspection status parameter information of the air conditioner and sending it to the corresponding production commodity inspection control host further includes the following steps: The corresponding standard parameter information in the pre-entered air conditioning production scheduling information table is sent to the corresponding manufacturer's inspection control host, so that the manufacturer's inspection control host adjusts the electrical parameter settings of the commercial inspection tooling equipment.

[0008] In a second aspect, an embodiment of the present invention provides an air conditioner commodity inspection device, comprising: A receiving module, used for receiving the air conditioner commodity inspection status parameter information sent by multiple manufacturers' commodity inspection control hosts; A summary module is used to regularly summarize the air conditioner commodity inspection status parameter information received from multiple manufacturers' inspection control hosts; A comparison module is used to compare the commodity inspection status information of each air conditioner with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table; An output module is used to output a quality inspection data table related to air conditioner production according to the comparison results; A sending module, used to form the commodity inspection status parameter information of the air conditioner detected by the commodity inspection tooling equipment on the corresponding production line, and send it to the corresponding production commodity inspection control host; The parameter adjustment module is used to send the corresponding standard parameter information in the pre-input air conditioning production scheduling information table to the corresponding manufacturer's inspection control host, so that the manufacturer's inspection control host adjusts the electrical parameter settings of the commercial inspection tooling equipment.

[0009] In a third aspect, an embodiment of the present invention provides an electronic device, comprising: a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps in the air conditioner commercial inspection method based on the industrial Internet when executing the computer program.

[0010] In an embodiment of the present invention, by regularly summarizing the commercial inspection status information of each air conditioner on the production line and comparing it with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table, an air conditioner production-related quality inspection data table is output, which makes it convenient for relevant personnel to understand the quality of various parts and components of the air conditioners on the production line, collect quality data information of the air conditioners, and carry out targeted quality improvements and improve the one-time pass rate of air conditioner products on the production line.

[0011] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 An air conditioner commercial inspection method based on the industrial Internet is provided in an embodiment of the present invention; Figure 2 This is a structural diagram of an air conditioner commodity inspection device provided by an embodiment of the present invention; DETAILED DESCRIPTION The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0014] like Figure 1 FIG. 1 is a flow chart of an air conditioner commercial inspection method based on the industrial Internet provided by an embodiment of the present invention, the method comprising the steps of: 101. The commodity inspection tooling equipment detects the commodity inspection status of the air conditioner on the corresponding production line to form the commodity inspection status parameter information of the air conditioner, and sends it to the corresponding production commodity inspection control host.

[0015] 102. Receive the commodity inspection status parameter information of the air conditioner sent by the inspection control host of multiple manufacturers; 103. Regularly summarize the air conditioner commodity inspection status parameter information received from multiple manufacturers' inspection control hosts; 104. Compare the commodity inspection status information of each air conditioner with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table; 105. Output the quality inspection data table related to air conditioner production based on the comparison results.

[0016] In this embodiment, the air conditioners on the production line are first inspected by commercial inspection tooling equipment to form reference information on the commercial inspection status of the air conditioners, which is then sent to the manufacturer's commercial inspection control host. The industrial Internet server receives the commercial inspection status parameter information of the air conditioners sent by the manufacturer's commercial inspection control host, and outputs the air conditioner production-related quality inspection data table by regularly summarizing the commercial inspection status information of each air conditioner on the production line and comparing it with the corresponding standard parameter information in the pre-input air conditioner production information table. This makes it convenient for relevant personnel to understand the quality of various air conditioner components on the production line, collect quality data information on the air conditioners, and carry out targeted quality improvements and improve the one-time pass rate of air conditioner products on the production line.

[0017] In step 102, the air conditioner commercial inspection status parameter information is the relevant air conditioner compressor parameters and air conditioner electrical component parameters fed back by the air conditioner electronic control panel, the air conditioner compressor parameters include the real-time working power and working current of the air conditioner compressor, and the air conditioner electrical component parameters include the real-time operating power and current of the electronic control panel, and the real-time working status information of the temperature sensor; the detection of the indoor motor generally detects the motor speed and operating current, the detection of the outdoor motor generally detects the motor speed and operating current, the detection of the compressor generally detects the compressor operating frequency and operating current, and at the same time, the real-time operating opening information of the electronic expansion valve and the real-time on-off information of the four-way valve are obtained, and the four-way valve is used to control the cooling or heating of the air conditioner.

[0018] Furthermore, for step 104, the commercial inspection status information of each air conditioner is compared with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table.

[0019] Step 105: outputting a quality inspection data table related to air conditioner production according to the comparison result.

[0020] In an embodiment of the present invention, the industrial Internet server can accept the air conditioning production information of the standard set by the operator, and the software in the industrial Internet server automatically identifies and extracts the electrical parameter information related to the air conditioning of this batch in the air conditioning production information; and transmits the electrical parameter information to the corresponding production inspection control host, and the parameters of the air conditioning production information include product model, sales target country, air conditioning working power supply (such as power supply voltage, power supply frequency), air conditioning rated power, and current. The air conditioning production information also includes air conditioning models, and the air conditioning models are divided into single cooling models or cooling and heating models. The single cooling model only has cooling function, while the cooling and heating model can have cooling function and heating function. The input air conditioning production information is used as a standard in the industrial Internet server to compare with the commercial inspection status information of each air conditioner, and finally outputs the air conditioning production related quality report test data table. In the comparison process, if the difference between the air conditioning commercial inspection status information and the air conditioning production information is not within the set range, it means that the air conditioner is unqualified. According to the corresponding air conditioning commercial inspection status, the fixed parts of the air conditioner can be accurately found and displayed in the industrial Internet server, and the operator can intuitively monitor the status of the air conditioner. The company's relevant quality personnel, based on the air-conditioning production-related quality table inspection data sheets, carry out targeted quality improvements and enhancements on the quality of various air-conditioning components in order to increase the one-time pass rate of air-conditioning products.

[0021] Furthermore, the corresponding standard parameter information in the pre-input air conditioning production scheduling information table is sent to the corresponding manufacturer's inspection control host, so that the manufacturer's inspection control host adjusts the electrical parameter settings of the commercial inspection tooling equipment.

[0022] In an embodiment of the present invention, the above-mentioned air conditioner commercial inspection method based on the industrial Internet can be applied to the commercial inspection tooling equipment to detect the commercial inspection status of the air conditioner on the production line, including between the commercial inspection tooling equipment and the air conditioner electronic control board, the commercial inspection tooling equipment is directly connected to the air conditioner electronic control main board, and signal communication is carried out through the communication line connection; the data transmission between the commercial inspection tooling equipment and the air conditioner electronic control board is bidirectional, and the air conditioner operation can be controlled by the commercial inspection tooling equipment, and the air conditioner electronic control board can feedback the relevant air conditioner operation parameters and the parameters of each electrical component of the air conditioner to the commercial inspection tooling equipment. The manufacturer inspection control host can be set with multiple, and the commercial inspection status information of each air conditioner sent by the storage query module in the commercial inspection tooling equipment on each production line is received. At the same time, the commercial inspection tooling equipment can also be controlled by the manufacturer inspection control host, and the compressor working parameters and fan operating parameters of the commercial inspection tooling equipment can be remotely modified to realize the control of the commercial inspection tooling equipment, without the need for manual on-site parameter adjustment, which is convenient for operators to operate and can also greatly improve the efficiency of commercial inspection. The commodity inspection tooling equipment communicates with the manufacturer's inspection control host. The communication method adopted can be network cable connection communication, which can be achieved through physical media (such as twisted pair or optical fiber, etc.) and network protocols (such as TCP / IP). The communication method adopted can also be local wireless network connection communication. The local wireless network connection communication adopted can achieve long-distance transmission, stable transmission, and is not affected by the length and distance of the physical medium. The above-mentioned manufacturer's inspection host can communicate with the industrial Internet server through network cable connection communication and local wireless network communication, and transmit the air conditioner commodity inspection status information to the industrial Internet server. Special software is used to regularly summarize the commodity inspection information of each air conditioner in production. Operators can analyze the summarized air conditioner commodity inspection information and view the commodity inspection status of the air conditioner more intuitively.

[0023] like Figure 2 As shown, the embodiment of the present invention further provides an air conditioner commercial inspection device, the air conditioner inspection device 2 comprises: The receiving module 201 is used to receive the air conditioner commodity inspection status parameter information sent by multiple manufacturers' commodity inspection control hosts; The summarizing module 202 is used to periodically summarize the air conditioner commodity inspection status parameter information received from multiple manufacturers' commodity inspection control hosts; The comparison module 203 is used to compare the commodity inspection status information of each air conditioner with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table; Output module 204, used to output the air conditioner production related quality inspection data table according to the comparison result; The sending module 205 is used to form the commodity inspection status parameter information of the air conditioner by the commodity inspection tooling equipment to the corresponding production line commodity inspection status of the air conditioner, and send it to the corresponding production commodity inspection control host; The parameter adjustment module 206 is used to send the corresponding standard parameter information in the pre-input air conditioning production scheduling information table to the corresponding manufacturer's inspection control host, so that the manufacturer's inspection control host adjusts the electrical parameter settings of the commercial inspection tooling equipment.

[0024] In an embodiment of the present invention, a receiving module 201 is used to receive air conditioner commercial inspection status parameter information sent by multiple production inspection control hosts. The receiving module 201 is based on the industrial Internet. The air conditioner commercial inspection status parameters are provided by a sending module 205. The sending module 205 is used to form the air conditioner commercial inspection status parameter information by the commercial inspection status of the air conditioner on the corresponding production line detected by the commercial inspection tooling equipment, and send it to the corresponding production inspection control host. After the industrial Internet receives the air conditioner commercial inspection parameter information, the summarizing module 202 summarizes it regularly, and at the same time compares it through the comparison module 203. The comparison module 203 is used to compare the commercial inspection status information of each air conditioner with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table. After the comparison is completed, the air conditioner production-related quality inspection data table is output according to the comparison result. The air conditioner production-related quality inspection data table is output through the output module 204.

[0025] Furthermore, the embodiment of the present invention is also provided with a parameter adjustment module 206, which is used to send the corresponding standard parameter information in the pre-input air conditioner production scheduling information table to the corresponding manufacturer inspection control host, so that the manufacturer inspection control host adjusts the electrical parameter settings of the commodity inspection tooling equipment. The industrial Internet server automatically extracts the electrical parameter information related to the air conditioners scheduled for this batch in the air conditioner production scheduling information, and then transmits the electrical parameter information to the production line commodity inspection control host. The production line control host adjusts the electrical parameter settings of the production line power supply and commodity inspection tooling equipment accordingly to realize the control of the commodity inspection tooling equipment. At the same time, the commodity inspection tooling equipment controls the air conditioning parameters according to the relevant electrical parameters in the air conditioner production scheduling information.

[0026] An embodiment of the present invention also provides an electronic device comprising: a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps in the air conditioner commercial inspection method based on the industrial Internet when executing the computer program. It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An air conditioner commodity inspection method based on industrial Internet, characterized in that: include: Receive the air conditioner inspection status parameter information sent by multiple manufacturers' inspection control hosts; Regularly summarize the air conditioner inspection status parameter information received from multiple manufacturers' inspection control hosts; Compare the commodity inspection status information of each air conditioner with the corresponding standard parameter information in the pre-entered air conditioner production scheduling information table; Output the air conditioner production related quality inspection data table based on the comparison results.

2. The air conditioner commercial inspection method based on the industrial Internet according to claim 1 is characterized in that: Before the step of receiving the air conditioner commodity inspection status parameter information sent by multiple manufacturers' commodity inspection control hosts, the following steps are also included: The commodity inspection tooling equipment detects the commodity inspection status of the air conditioner on the corresponding production line to form the commodity inspection status parameter information of the air conditioner, and sends it to the corresponding production commodity inspection control host.

3. The air conditioner commercial inspection method based on industrial Internet according to claim 1 is characterized in that: The air conditioner commercial inspection status parameter information includes the real-time working power and working current of the air conditioner, the real-time operating power and current of the electric control board; the real-time working status information of the temperature sensor, the real-time operating opening information of the electronic expansion valve, and the real-time on-off information of the four-way valve.

4. The air conditioner commercial inspection method based on the industrial Internet according to claim 2 is characterized in that: The step of the commodity inspection tooling equipment detecting the commodity inspection status of the air conditioner on the corresponding production line to form the commodity inspection status parameter information of the air conditioner, and sending it to the corresponding production commodity inspection control host, also includes the following steps: The corresponding standard parameter information in the pre-entered air conditioning production scheduling information table is sent to the corresponding manufacturer's inspection control host, so that the manufacturer's inspection control host adjusts the electrical parameter settings of the commercial inspection tooling equipment.

5. An air conditioner commodity inspection device, characterized in that: include: A receiving module, used for receiving the air conditioner commodity inspection status parameter information sent by multiple manufacturers' commodity inspection control hosts; A summary module is used to regularly summarize the air conditioner commodity inspection status parameter information received from multiple manufacturers' inspection control hosts; A comparison module is used to compare the commodity inspection status information of each air conditioner with the corresponding standard parameter information in the pre-input air conditioner production scheduling information table; An output module is used to output a quality inspection data table related to air conditioner production according to the comparison results; A sending module, used to form the commodity inspection status parameter information of the air conditioner detected by the commodity inspection tooling equipment on the corresponding production line, and send it to the corresponding production commodity inspection control host; The parameter adjustment module is used to send the corresponding standard parameter information in the pre-input air conditioning production scheduling information table to the corresponding manufacturer's inspection control host, so that the manufacturer's inspection control host adjusts the electrical parameter settings of the commercial inspection tooling equipment.

6. An electronic device, characterized in that: include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the computer program, the steps in the air conditioner commercial inspection method based on the industrial Internet as described in any one of claims 1 to 5 are implemented.

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