Composite tube ceramic lining detection device

By designing a detection device suitable for single-pass and tee-pass composite pipes and using push-push components to achieve automatic detection, the problem of inability to effectively detect ceramic linings of tee-pass composite pipes in the prior art is solved, and the detection efficiency and accuracy are improved.

CN119936067AInactive Publication Date: 2025-05-06HUNAN WESTTOP NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510439572.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot effectively detect the ceramic lining of the tee type composite pipe, and the pipe position needs to be manually adjusted, reducing the detection efficiency.

Method used

A composite tube ceramic lining detection device is designed, including a matrix-distributed support legs and detection components, which can be used for single-pass and three-pass composite tube detection, and a three-stage detection is realized through the pushing component to automatically adjust the position of the composite tube.

Benefits of technology

The inspection efficiency and accuracy of the ceramic lining of three-way composite pipes is improved, the demand for manual position adjustment is reduced, and the overall inspection efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a composite tube ceramic lining detection device, and particularly relates to the technical field of detection devices.The composite tube ceramic lining detection device comprises four supporting legs distributed in a matrix mode, the upper ends of the four supporting legs are jointly and fixedly connected with a bottom plate, a detection assembly is fixedly installed on the right side of the upper end of the bottom plate, and a material pushing assembly is fixedly installed on the front portion of the left side of the upper end of the bottom plate. According to the composite pipe ceramic lining detection device, through the arrangement of the detection assembly, when the composite pipe ceramic lining is detected, the device can be suitable for detection of single-pass and three-way composite pipe ceramic linings, and when the three-way composite pipe ceramic lining is detected, three-section type detection is achieved in cooperation with the material pushing assembly; the first section detects the vertical port, the middle section detects the horizontal port, the tail section pushes the next composite pipe needing to be detected to the center position of the detection assembly through the material pushing assembly and pushes out the detected composite pipe, the position of the composite pipe does not need to be manually adjusted, and the subsequent detection efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of detection devices, and in particular to a composite pipe ceramic lining detection device. Background Art

[0002] The composite pipe ceramic lining detection device is mainly used to detect the quality and integrity of the ceramic lining in the composite pipe. The device is usually composed of an ultrasonic probe, a signal processing unit, a display and a mechanical scanning system. The ultrasonic probe emits high-frequency sound waves, penetrates the ceramic lining and receives the reflected signal. By analyzing the time delay and intensity change of the signal, it is determined whether the lining has defects such as cracks, pores or uneven thickness. The signal processing unit filters, amplifies and digitizes the received data to ensure the detection accuracy. The display shows the detection results in real time, which is convenient for the operator to make intuitive judgments. The mechanical scanning system ensures that the probe can move evenly along the inner wall of the pipeline to achieve comprehensive detection. The device has the characteristics of high sensitivity, non-destructiveness and high degree of automation. It is widely used in industries such as petroleum, chemical and electric power to ensure the safety and service life of composite pipes.

[0003] However, in the prior art, when inspecting the ceramic lining of a three-way composite pipe, it is necessary to manually adjust the position of the pipe repeatedly for inspection, thereby reducing the overall inspection efficiency.

[0004] Chinese patent announcement number CN208171886U discloses a composite pipe ceramic lining detection device, including an I-shaped steel frame, ultrasonic guns driven by electric push rods are arranged on both sides of the I-shaped steel frame at the inner wall, an ultrasonic generator is connected to the ultrasonic gun through a wire, a fixed bracket is arranged on the top of the I-shaped steel frame, an infrared thermal imager is installed on the fixed bracket, a roller conveyor driven by a servo motor fixed to the ground is arranged between the two ultrasonic generators and located directly below the infrared thermal imager, a composite pipe fixed bracket is arranged at both ends of the roller conveyor, a computer is arranged on one side of the I-shaped steel frame, a control key fixed on the I-shaped steel frame is arranged above the computer, and an acquisition card and a circuit board are arranged on the inner side of the I-shaped steel frame at a position corresponding to the computer. The above patent document can conveniently and quickly detect whether the lining of the ceramic of the composite pipe is cracked before the use of the lined ceramic composite pipe, thereby reducing the loss of benefits.

[0005] During use, the device in the above patent document can only detect the ceramic lining of straight pipe composite pipes, but cannot detect the ceramic lining of tee type composite pipes. If it is necessary to detect the ceramic lining of tee type composite pipes, the position of the pipe needs to be manually adjusted, thereby reducing the overall detection efficiency. Summary of the invention

[0006] The main purpose of the present invention is to provide a composite pipe ceramic lining detection device, which can effectively solve the problem that the ceramic lining of a composite pipe of the straight pipe type can only be detected, but the ceramic lining of a tee type composite pipe cannot be detected. If the ceramic lining of a tee type composite pipe needs to be detected, the position of the pipeline needs to be manually adjusted, thereby reducing the overall detection efficiency.

[0007] To achieve the above object, the technical solution adopted by the present invention is: A composite pipe ceramic lining detection device comprises four support legs distributed in a matrix, wherein the upper ends of the four support legs are commonly fixedly connected to a base plate, a detection component is fixedly installed on the right side of the upper end of the base plate, and a pusher component is fixedly installed on the front left side of the upper end of the base plate.

[0008] Preferably, the detection component includes a fixed platform fixedly connected to the right rear part of the upper end of the base plate, the upper end of the fixed platform is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a push rod through a piston rod, the right front part of the outer surface of the push rod is fixedly connected to a rack, the rear side of the upper end of the base plate is fixedly connected to a fixed plate, the fixed plate is located in the middle of the lower side of the outer surface of the push rod and is slidably connected to the outer surface of the push rod, the right rear end of the upper end of the base plate is fixedly and rotatably connected to a transmission rod, the lower end of the transmission rod passes through the lower end of the base plate, the upper end of the transmission rod is fixedly connected to a columnar gear, the columnar gear and the rack are meshed with each other, the lower end of the transmission rod is fixedly connected to a pulley, and a limiting component is fixedly installed at the front end of the push rod.

[0009] Preferably, the limit assembly includes a push rod 2 fixedly connected to the front end of the push rod 1, a rack 2 is fixedly connected to the middle part of the left side of the outer surface of the push rod 2, a rotating column is fixedly connected to the left side of the middle part of the upper end of the bottom plate, the rotating column is located at the left rear part of the push rod 2, a pulley 2 is fixedly connected to the middle part of the outer surface of the rotating column, a circular groove is opened in the middle part of the upper end of the rotating column, an arc groove is opened on the front side of the middle part of the upper end of the circular groove, the arc groove is communicated with the circular groove, the bottom wall of the circular groove is rotatably connected to a mounting column 1, and the inner surface of the arc groove is connected to the An arc-shaped hole is commonly opened at the ends far away from each other, a push plate is fixedly connected to the lower left part of the outer surface of the mounting column, the push plate is slidably connected to the inner surface of the arc-shaped groove, an arc-shaped tube is fixedly connected to the middle part of the front end of the push plate, the outer surface of the arc-shaped tube is slidably connected to the inner surface of the arc-shaped hole, the push plate and the inner surface of the arc-shaped groove are commonly fixedly connected to a spring at one end close to each other, the spring is located on the outside of the arc-shaped tube, a right-angle gear is fixedly connected to the upper right part of the outer surface of the mounting column, and the right-angle gear is meshed with the rack 2.

[0010] Preferably, the front end of the second rack is rotatably connected to a spiral rod, and a second fixing plate is fixedly connected to the left side of the middle portion of the upper end of the base plate, and the second fixing plate is located in the front portion directly below the spiral rod, and the upper end of the second fixing plate is fixedly connected to a spiral hole block, and the inner surface texture of the spiral hole block cooperates with the outer surface texture of the spiral rod, and a mounting column second is fixedly connected to the right side of the middle portion of the base plate, and a pulley three is rotatably connected to the middle portion of the outer surface of the mounting column second, and a mounting column three is rotatably connected to the middle portion of the upper end of the base plate, and a pulley four is fixedly connected to the middle portion of the outer surface of the mounting column three, and a one-way shaft is fixedly connected to the upper portion of the outer surface of the mounting column three, and a C-shaped plate is fixedly connected to the front side of the middle portion of the upper end of the base plate, and an inclined plate is fixedly connected to the right side of the outer surface of the C-shaped plate, and the front end of the spiral rod is fixedly connected to a laser detector through a disc.

[0011] Preferably, an operating disk is rotatably connected to the upper end of the C-shaped plate, four cross slots are arranged in a matrix on the upper end of the operating disk, and the lower end of the operating disk is fixedly connected to the upper end of the one-way shaft.

[0012] Preferably, the pushing assembly includes a rectangular platform fixedly connected to the left side of the front upper end of the base plate, a mounting plate four is fixedly connected to the middle of the left end of the rectangular platform, a mounting plate five is fixedly connected to the left end of the mounting plate four, a hollow plate is fixedly connected to the middle of the left end of the mounting plate five, a connecting rod is rotatably connected to the inner surface of the hollow plate, a pulley five is fixedly connected to the lower end of the connecting rod, a conical tooth one is fixedly connected to the upper end of the connecting rod, a conical tooth two is rotatably connected to the upper middle part of the front end of the mounting plate five, the conical tooth two and the conical tooth one are meshed with each other, a boosting assembly is slidably installed on the upper end of the rectangular platform, and the pulley five is connected to the outer surface of the pulley one through a belt drive.

[0013] Preferably, the booster assembly includes two assisting plates that are symmetrically distributed frontward and rearward, the right ends of the two assisting plates are fixedly connected with an arc plate, the middle parts of the lower ends of the two assisting plates are fixedly connected with a limiting slide plate, and the middle part of the upper end of the rectangular platform is provided with two guide grooves that are symmetrically distributed frontward and rearward, the two limiting slide plates are respectively slidably connected to the inner surfaces of the two guide grooves, the upper parts of the left ends of the two limiting slide plates are commonly fixedly connected with a connecting plate, the upper side of the middle part of the right end of the connecting plate is rotatably connected with a threaded rod, the left end of the threaded rod passes through the connecting plate and the mounting plate five and is fixedly connected to the right end of the conical tooth two, and the connecting plate is threadedly connected to the outer surface of the threaded rod.

[0014] Preferably, the four cross grooves cooperate with the two guide grooves.

[0015] Preferably, the pulley four is connected to the outer surfaces of the pulley three and the pulley two through a belt drive.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a detection component so that the device can be suitable for detecting single-pass and three-way composite pipe ceramic linings when detecting composite pipe ceramic linings. When detecting three-way composite pipe ceramic linings, the pushing component can be used to realize three-stage detection. The first stage detects the vertical port, the middle stage detects the horizontal port, and the last stage uses the pushing component to push the next composite pipe to be detected to the center position of the detection component, and pushes out the composite pipe after the detection, without the need for manual repeated adjustment of the position of the composite pipe, thereby improving the subsequent detection efficiency. The pusher assembly provided in the present invention can push the next composite tube to be inspected to the center point of the upper end of the inspection assembly when the inspection assembly is in the last stage of operation, so that the center point of the composite tube remains unchanged when the inspection rotates, thereby improving the accuracy of subsequent inspections. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is another perspective overall structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the local structure of the detection component of the present invention; Figure 4 It is a schematic diagram of the structure of the limit assembly of the present invention; Figure 5 It is a schematic diagram of the installation position of the pusher assembly of the present invention; Figure 6 A schematic diagram of the positions of the guide groove and the cross groove of the present invention; Figure 7 It is a schematic diagram of the structure of the booster assembly of the present invention; Figure 8 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle; Fig. 9 For the present invention Figure 3 A magnified schematic diagram of the structure at B in the middle; Fig.10 For the present invention Figure 4 Enlarged schematic diagram of the structure at point C in the middle.

[0018] In the figure: 1, support leg; 2, bottom plate; 4, detection component; 41, fixed platform; 42, hydraulic cylinder; 43, push rod 1; 44, rack 1; 45, fixed plate 1; 47, transmission rod 1; 48, cylindrical gear; 49, pulley 1; 40, limit assembly; 401, rotating column; 402, pulley 2; 403, circular groove; 404, arc groove; 4022, arc hole; 405, mounting column 1; 406, push plate; 407, arc tube; 408, spring; 409, push rod 2; 400, rack 2; 4099, right-angle gear; 411, spiral rod; 412, fixed plate 2; 413, spiral hole Block; 414, mounting column two; 415, pulley three; 416, mounting column three; 417, pulley four; 418, one-way shaft; 419, C-shaped plate; 410, tilting plate; 499, laser detector; 421, operating panel; 422, cross groove; 5, pusher assembly; 50, guide groove; 51, rectangular table; 52, mounting plate four; 53, mounting plate five; 54, hollow plate; 55, connecting rod; 56, pulley five; 57, conical tooth one; 58, conical tooth two; 59, booster assembly; 591, power plate; 592, arc plate; 593, limit slide plate; 594, connecting plate; 595, threaded rod. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0020] Embodiment 1, as Figure 1 and Figure 2 As shown, a composite pipe ceramic lining detection device comprises four support legs 1 distributed in a matrix, the upper ends of the four support legs 1 are commonly fixedly connected to a bottom plate 2, and a detection component 4 is fixedly installed on the right side of the upper end of the bottom plate 2. By setting the detection component 4, the device can be suitable for single-pass and three-way composite pipe ceramic lining detection when detecting the composite pipe ceramic lining, and when detecting the three-way composite pipe ceramic lining, it can cooperate with the pushing component 5 to realize three-stage detection, the first stage detects the vertical port, the middle stage detects the horizontal port, and the last stage uses the pushing component 5 to push the next composite pipe to be detected to the center position of the detection component 4, and pushes out the composite pipe after the detection, without the need to manually adjust the position of the composite pipe repeatedly, thereby improving the subsequent detection efficiency; A pushing assembly 5 is fixedly installed at the front left side of the upper end of the base plate 2. Through the setting of the pushing assembly 5, when the detection assembly 4 is performing the last section of operation, the next composite tube to be detected can be pushed to the center point of the upper end of the detection assembly 4, so that when the composite tube rotates during detection, the center point remains unchanged, thereby improving the accuracy of subsequent detection.

[0021] Embodiment 2: Based on Embodiment 1, this embodiment is for realizing the purpose of detecting the porcelain lining of a three-way composite pipe.

[0022] For details, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 8 and Fig.10 The detection component 4 includes a fixed platform 41 fixedly connected to the rear right side of the upper end of the base plate 2, a hydraulic cylinder 42 is fixedly connected to the upper end of the fixed platform 41, a push rod 43 is fixedly connected to the output end of the hydraulic cylinder 42 through a piston rod, a rack 44 is fixedly connected to the front right side of the outer surface of the push rod 43, a fixed plate 45 is fixedly connected to the rear rear side of the upper end of the base plate 2, the fixed plate 45 is located in the middle of the lower side of the outer surface of the push rod 43 and is slidably connected to the outer surface of the push rod 43, a transmission rod 47 is fixedly rotatably connected to the rear right side of the upper end of the base plate 2, the lower end of the transmission rod 47 passes through the lower end of the base plate 2, the upper end of the transmission rod 47 is fixedly connected to a cylindrical gear 48, the cylindrical gear 48 and the rack 44 are meshed with each other, the lower end of the transmission rod 47 is fixedly connected to a pulley 49, and a limit assembly 40 is fixedly installed at the front end of the push rod 43.

[0023] Furthermore, the limiting assembly 40 includes a push rod 2 409 fixedly connected to the front end of the push rod 1 43, a rack 2 400 is fixedly connected to the middle of the left side of the outer surface of the push rod 2 409, a rotating column 401 is fixedly connected to the left side of the middle of the upper end of the bottom plate 2, the rotating column 401 is located at the left rear of the push rod 2 409, a pulley 2 402 is fixedly connected to the middle of the outer surface of the rotating column 401, a circular groove 403 is opened in the middle of the upper end of the rotating column 401, an arc groove 404 is opened on the front side of the middle of the upper end of the circular groove 403, the arc groove 404 is connected to the circular groove 403, the bottom wall of the circular groove 403 is rotatably connected to the mounting column 1 405, and the inner surfaces of the arc groove 404 are mutually connected. An arc hole 4022 is commonly opened at the far end, and a push plate 406 is fixedly connected to the lower left part of the outer surface of the mounting column 405, and the push plate 406 is slidably connected to the inner surface of the arc groove 404. An arc tube 407 is fixedly connected to the middle part of the front end of the push plate 406, and the outer surface of the arc tube 407 is slidably connected to the inner surface of the arc hole 4022. The end where the push plate 406 and the inner surface of the arc groove 404 are close to each other is commonly fixedly connected with a spring 408, and the spring 408 is located on the outside of the arc tube 407. A right-angle gear 4099 is fixedly connected to the right side of the upper outer surface of the mounting column 405, and the right-angle gear 4099 is meshed with the rack 2 400.

[0024] Furthermore, a spiral rod 411 is rotatably connected to the front end of the rack 2 400, a fixed plate 2 412 is fixedly connected to the left middle part of the upper end of the base plate 2, the fixed plate 2 412 is located in the front part directly below the spiral rod 411, a spiral hole block 413 is fixedly connected to the upper end of the fixed plate 2 412, the inner surface texture of the spiral hole block 413 cooperates with the outer surface texture of the spiral rod 411, a mounting column 2 414 is fixedly connected to the right middle part of the base plate 2, a pulley 3 415 is rotatably connected to the middle part of the outer surface of the mounting column 2 414, a mounting column 3 416 is rotatably connected to the middle part of the upper end of the base plate 2, a pulley 4 417 is fixedly connected to the middle part of the outer surface of the mounting column 3 416, a one-way shaft 418 is fixedly connected to the upper part of the outer surface of the mounting column 3 416, a C-shaped plate 419 is fixedly connected to the front side of the middle part of the upper end of the base plate 2, an inclined plate 410 is fixedly connected to the right side of the outer surface of the C-shaped plate 419, and a laser detector 499 is fixedly connected to the front end of the spiral rod 411 through a disc.

[0025] Furthermore, an operating disk 421 is rotatably connected to the upper end of the C-shaped plate 419 . Four cross slots 422 are arranged in a matrix on the upper end of the operating disk 421 . The lower end of the operating disk 421 is fixedly connected to the upper end of the one-way shaft 418 .

[0026] Furthermore, pulley four 417 is connected to the outer surfaces of pulley three 415 and pulley two 402 through belt transmission.

[0027] First, by starting the hydraulic cylinder 42, the output end of the hydraulic cylinder 42 drives the push rod 1 43 fixedly connected thereto to move forward through the piston rod, and the fixed plate 1 45 slidably connected to the lower part of the outer surface of the push rod 1 43 plays a limiting support effect on the push rod 1 43, and when the push rod 1 43 moves forward, it can simultaneously drive the push rod 2 409 fixedly connected thereto forward, and because the rear end of the spiral rod 411 is rotatably connected to the front end of the push rod 2 409, and the outer surface of the spiral rod 411 and the inner surface texture of the spiral hole block 413 cooperate with each other, when the spiral rod 411 is moved forward by the push rod 2 409, the spiral rod 411 can rotate at the front end of the push rod 2 409, and it can be known from the above that the front end of the spiral rod 411 is fixedly connected with the laser detector 499 through the disc, so the laser detector 499 can rotate simultaneously with the spiral rod 411, and move forward to the inside of the vertical part of the composite pipe wall while rotating to detect the lining, thereby improving the detection efficiency and avoiding the situation where the lining is missed; After the vertical part of the pipe wall lining is inspected, it is necessary to start the hydraulic cylinder 42 to move its output end backwards. When the output end of the hydraulic cylinder 42 moves backwards, its output end can drive the push rod 1 43 to move backwards through the piston rod. When the push rod 1 43 moves backwards, it can also drive the push rod 2 409 to move backwards until the rack 2 400 fixedly connected to the left side of the outer surface of the push rod 2 409 contacts the laser detector 499. This is the second processing process. When rack 2 400 moves backward and contacts right-angle gear 4099 and meshes with it, it can drive right-angle gear 4099 to rotate, and right-angle gear 4099 drives push plate 406 to slide in arc groove 404 at the same time, so that push plate 406 pushes arc tube 407 to slide to the inner cavity of arc hole 4022, and squeezes spring 408 at the same time. When spring 408 is compressed to the maximum limit, push plate 406 can drive rotating column 401 to rotate at the same time under the rotation of mounting column 1 405, and then rotating column 401 drives pulley 2 402 fixedly connected to its outer surface to rotate. As can be seen from the above, pulley 4 417 is connected to the outer surface of pulley 3 415 and pulley 2 402 through belt transmission. Therefore, when pulley 2 402 rotates, it can drive pulley 3 415 and pulley 4 417 to rotate at the same time. When the pulley 417 rotates, it can drive the mounting column 3 416 fixed thereto to rotate, and then the mounting column 3 416 drives the one-way shaft 418 to rotate, and the outer teeth of the right-angle gear 4099 are set at 90 degrees, and the stroke of the rack 2 400 just cooperates with the right-angle gear 4099, and under the action of the one-way shaft 418, the operating disk 421 can only rotate 90 degrees, and when the teeth on the outer surface of the right-angle gear 4099 disengage from the rack 2 400, the push plate 406 will be restored to its initial state under the action of the spring 408, and the mounting column 1 405 drives the right-angle gear 4099 to restore to its initial state along with the push plate 406, and in this process, the rotating column 401 will not be prompted to rotate; After the operating disk 421 drives the composite pipe at its upper end to rotate ninety degrees, the hydraulic cylinder 42 is started again to move the right-angle gear 4099 forward to detect the inner wall of the horizontal end of the composite pipe. Since the right-angle gear 4099 is in the shape of a right-angle gear, the rack 2 400 does not mesh with the right-angle gear 4099 when it moves forward, so the operating disk 421 does not rotate, thereby achieving the purpose of detecting the inner wall of the three-way composite pipe, avoiding the need for manual repeated adjustment of the pipeline position, thereby improving the subsequent detection efficiency.

[0028] The laser detector 499 mentioned above is a conventional setting in the prior art. In this solution, it only needs to detect the pipeline lining. Its specific working principle and installation method are conventional designs in the prior art, so this solution will not elaborate on it in detail.

[0029] The one-way shaft 418 mentioned above is a conventional setting in the prior art, and its specific working principle is as follows: Forward transmission: When the one-way shaft 418 rotates in the set forward direction, the inner ring rotates in the same direction. The special structure on the inner ring, such as the groove or the inclined surface, will push the roller or the wedge to move away from the axis. The roller or the wedge will be tightly wedged between the inner ring and the outer ring, so that the inner ring, the roller or the wedge and the outer ring become a whole. In this way, the rotation of the one-way shaft 418 can be smoothly transmitted to the outer ring, driving other parts connected to it to operate together, and realizing power output; Reverse separation: When the one-way shaft 418 rotates in the reverse direction or the outer ring speed is higher than the forward speed of the one-way shaft 418, the roller or wedge is no longer wedged between the inner ring and the outer ring. The roller or wedge is disengaged from the outer ring under the action of the spring, and the connection between the inner ring and the outer ring is lost. At this time, the reverse rotation of the one-way shaft 418 will not be transmitted to the outer ring, or the movement of the outer ring will not affect the one-way shaft 418. The two can achieve relative free rotation, avoiding the influence of the reverse force on the one-way shaft 418 and its connected parts.

[0030] Therefore, the one-way shaft 418 mentioned above is a conventional design in the prior art, and this solution will not be elaborated on in detail.

[0031] Embodiment 3: Based on Embodiment 2, this embodiment aims to push the uninspected pipe to the center point of the upper end of the operating panel 421 after the inspection of the inner lining of the three-way composite pipe is completed.

[0032] For details, see Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 and Fig. 9The pushing assembly 5 includes a rectangular platform 51 fixedly connected to the left side of the front upper end of the bottom plate 2, a mounting plate 4 52 is fixedly connected to the middle of the left end of the rectangular platform 51, a mounting plate 53 is fixedly connected to the left end of the mounting plate 4 52, a hollow plate 54 is fixedly connected to the middle of the left end of the mounting plate 53, a connecting rod 55 is rotatably connected to the inner surface of the hollow plate 54, a pulley 5 56 is fixedly connected to the lower end of the connecting rod 55, a conical tooth 1 57 is fixedly connected to the upper end of the connecting rod 55, a conical tooth 2 58 is rotatably connected to the upper middle part of the front end of the mounting plate 5 53, and the conical tooth 2 58 and the conical tooth 1 57 are meshed with each other, a booster assembly 59 is slidably installed on the upper end of the rectangular platform 51, and the pulley 5 56 is connected to the outer surface of the pulley 1 49 through a belt drive.

[0033] Furthermore, the boosting assembly 59 includes two assisting plates 591 that are symmetrically distributed frontward and rearward, the right ends of the two assisting plates 591 are fixedly connected with an arc plate 592, the middle parts of the lower ends of the two assisting plates 591 are fixedly connected with a limiting slide plate 593, and the middle part of the upper end of the rectangular table 51 is provided with two guide grooves 50 that are symmetrically distributed frontward and rearward, the two limiting slide plates 593 are respectively slidably connected to the inner surfaces of the two guide grooves 50, the upper parts of the left ends of the two limiting slide plates 593 are commonly fixedly connected with a connecting plate 594, the upper side of the middle part of the right end of the connecting plate 594 is rotatably connected with a threaded rod 595, the left end of the threaded rod 595 passes through the connecting plate 594 and the mounting plate five 53 and is fixedly connected to the right end of the conical tooth two 58, and the connecting plate 594 is threadedly connected to the outer surface of the threaded rod 595.

[0034] Furthermore, the four cross grooves 422 cooperate with the two guide grooves 50 .

[0035] From the above, it can be known that the rack 44 is fixedly connected to the front right side of the outer surface of the push rod 43. Therefore, when the push rod 43 moves backward with the output end of the hydraulic cylinder 42 to complete the second stage of processing, it is only necessary to start the hydraulic cylinder 42 again, so that its output end drives the push rod 43 to move backward. When the push rod 43 drives the rack 44 fixedly connected to its outer surface to move to the front side of the cylindrical gear 48, the rack 44 and the cylindrical gear 48 are meshed with each other, and then the cylindrical gear 48 drives the transmission rod 47 fixedly connected thereto to rotate, and the lower end of the transmission rod 47 is fixedly connected to a pulley 49. From the above, it can be known that the pulley 56 and the outer surface of the pulley 49 are connected together by a belt transmission. Therefore, when the transmission rod 47 rotates with the cylindrical gear 48, it can be driven by the belt transmission connection at the same time. The movable pulley 56 rotates, and then the pulley 56 drives the connecting rod 55 fixedly connected thereto to rotate, and the connecting rod 55 drives the conical tooth 1 57 to rotate, and the conical tooth 1 57 and the conical tooth 2 58 mesh with each other, so the conical tooth 2 58 starts to rotate. Since the conical tooth 2 58 is fixedly connected to the threaded rod 595, when the conical tooth 2 58 rotates, the threaded rod 595 can be driven to rotate at the same time, and the two limiting slides 593 are slidably connected to the inner surfaces of the two guide grooves 50 respectively, and then the threaded rod 595 moves to the right under the limiting action of the two limiting slides 593 and the two guide grooves 50, and at the same time, the connecting plate 594 drives the two power-assisting plates 591 to move to the right at the same time, and then the two power-assisting plates 591 drive the arc plate 592 fixedly connected at the right end thereof to move to the right, so that the composite pipe to be tested can be pushed to the right; As can be seen from the above, the four cross grooves 422 cooperate with the two guide grooves 50. Therefore, when the cross groove 422 rotates 90 degrees with the operating disk 421, it is always connected with the two guide grooves 50, so that the two limit slides 593 move to the inner cavity of the cross groove 422, and the moving distance inside the cross groove 422 is just enough to enable the arc plate 592 to push the composite tube to be tested to the upper end of the operating disk 421, so that the center point of the composite tube to be tested coincides with the center point of the operating disk 421, so that the composite tube to be tested can always be moved to the center point position of the operating disk 421 during subsequent testing; And in subsequent processing, it is only necessary to start the output end of the hydraulic cylinder 42 to move forward. At this time, the rack 44 moves forward through the cylindrical gear 48, causing the cylindrical gear 48 to reverse, thereby restoring the pushing assembly 5 as a whole to its initial state. The specific operation process is opposite to the above operation process, so it will not be described in detail.

[0036] It should be noted that the specific installation method of the hydraulic cylinder 42, the circuit connection method and the control method used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A composite pipe ceramic lining detection device, comprising four support legs (1) arranged in a matrix, characterized in that: The upper ends of the four supporting legs (1) are commonly fixedly connected to a bottom plate (2), a detection component (4) is fixedly mounted on the right side of the upper end of the bottom plate (2), and a material pushing component (5) is fixedly mounted on the front left side of the upper end of the bottom plate (2); The detection assembly (4) comprises a fixed platform (41) fixedly connected to the right rear portion of the upper end of the base plate (2); the upper end of the fixed platform (41) is fixedly connected to a hydraulic cylinder (42); the output end of the hydraulic cylinder (42) is fixedly connected to a push rod (43) via a piston rod; the right front portion of the outer surface of the push rod (43) is fixedly connected to a rack (44); the rear portion of the upper end of the base plate (2) is fixedly connected to a fixed plate (45); the fixed plate (45) is located at the middle portion of the lower side of the outer surface of the push rod (43). The bottom plate (2) is slidably connected to the outer surface of the push rod (43); a transmission rod (47) is fixedly and rotatably connected to the rear right side of the upper end of the bottom plate (2); the lower end of the transmission rod (47) passes through the lower end of the bottom plate (2); the upper end of the transmission rod (47) is fixedly connected to a cylindrical gear (48); the cylindrical gear (48) and the rack (44) are meshed with each other; the lower end of the transmission rod (47) is fixedly connected to a pulley (49); and a limit assembly (40) is fixedly installed at the front end of the push rod (43).

2. A composite pipe ceramic lining detection device according to claim 1, characterized in that: The limiting assembly (40) comprises a push rod 2 (409) fixedly connected to the front end of the push rod 1 (43); a rack 2 (400) is fixedly connected to the middle of the left side of the outer surface of the push rod 2 (409); a rotating column (401) is fixedly connected to the left side of the middle of the upper end of the bottom plate (2); the rotating column (401) is located at the rear left side of the push rod 2 (409); a pulley 2 (402) is fixedly connected to the middle of the outer surface of the rotating column (401); a circular groove (403) is opened in the middle of the upper end of the rotating column (401); an arc groove (404) is opened on the front side of the middle of the upper end of the circular groove (403); the arc groove (404) is communicated with the circular groove (403); the bottom wall of the circular groove (403) is rotatably connected to a mounting column 1 (405); the inner surfaces of the arc groove (404) are mutually connected. An arc hole (4022) is provided at the far end, a push plate (406) is fixedly connected to the lower left part of the outer surface of the mounting column (405), and the push plate (406) is slidably connected to the inner surface of the arc groove (404), and an arc tube (407) is fixedly connected to the middle part of the front end of the push plate (406), and the outer surface of the arc tube (407) is slidably connected to the inner surface of the arc hole (4022), and a spring (408) is fixedly connected to the end of the push plate (406) and the inner surface of the arc groove (404) close to each other, and the spring (408) is located on the outside of the arc tube (407), and a right-angle gear (4099) is fixedly connected to the upper right part of the outer surface of the mounting column (405), and the right-angle gear (4099) is meshed with the rack (400).

3. A composite pipe ceramic lining detection device according to claim 2, characterized in that: The front end of the second rack (400) is rotatably connected to a spiral rod (411); the left side of the middle of the upper end of the bottom plate (2) is fixedly connected to a second fixing plate (412); the second fixing plate (412) is located in the front part directly below the spiral rod (411); the upper end of the second fixing plate (412) is fixedly connected to a spiral hole block (413); the inner surface texture of the spiral hole block (413) matches the outer surface texture of the spiral rod (411); the right side of the middle of the bottom plate (2) is fixedly connected to a second mounting column (414); the middle of the outer surface of the second mounting column (414) is A pulley three (415) is rotatably connected to the bottom plate (2), a mounting column three (416) is rotatably connected to the middle of the upper end of the bottom plate (2), a pulley four (417) is fixedly connected to the middle of the outer surface of the mounting column three (416), a one-way shaft (418) is fixedly connected to the upper part of the outer surface of the mounting column three (416), a C-shaped plate (419) is fixedly connected to the front side of the middle of the upper end of the bottom plate (2), an inclined plate (410) is fixedly connected to the right side of the outer surface of the C-shaped plate (419), and a laser detector (499) is fixedly connected to the front end of the spiral rod (411) via a disc.

4. A composite pipe ceramic lining detection device according to claim 3, characterized in that: The upper end of the C-shaped plate (419) is rotatably connected to an operating disk (421), the upper end of the operating disk (421) is provided with four cross slots (422) in a matrix arrangement, and the lower end of the operating disk (421) is fixedly connected to the upper end of the one-way shaft (418).

5. A composite pipe ceramic lining detection device according to claim 4, characterized in that: The pusher assembly (5) comprises a rectangular platform (51) fixedly connected to the left side of the front upper end of the bottom plate (2); a mounting plate 4 (52) is fixedly connected to the middle of the left end of the rectangular platform (51); a mounting plate 5 (53) is fixedly connected to the left end of the mounting plate 4 (52); a hollow plate (54) is fixedly connected to the middle of the left end of the mounting plate 5 (53); a connecting rod (55) is rotatably connected to the inner surface of the hollow plate (54); a pulley 5 (56) is fixedly connected to the lower end of the connecting rod (55); a conical tooth 1 (57) is fixedly connected to the upper end of the connecting rod (55); a conical tooth 2 (58) is rotatably connected to the upper middle side of the front end of the mounting plate 5 (53); the conical tooth 2 (58) and the conical tooth 1 (57) are meshed with each other; a booster assembly (59) is slidably mounted on the upper end of the rectangular platform (51); the pulley 5 (56) and the outer surface of the pulley 1 (49) are connected together through a belt transmission.

6. A composite pipe ceramic lining detection device according to claim 5, characterized in that: The boosting assembly (59) comprises two power-assisting plates (591) symmetrically distributed frontward and rearward, the right ends of the two power-assisting plates (591) are fixedly connected to an arc plate (592), the middle parts of the lower ends of the two power-assisting plates (591) are fixedly connected to a limiting slide plate (593), the middle part of the upper end of the rectangular platform (51) is provided with two guide grooves (50) symmetrically distributed frontward and rearward, the two limiting slide plates (593) are respectively slidably connected to the inner surfaces of the two guide grooves (50), the upper parts of the left ends of the two limiting slide plates (593) are commonly fixedly connected to a connecting plate (594), the upper side of the middle part of the right end of the connecting plate (594) is rotatably connected to a threaded rod (595), the left end of the threaded rod (595) passes through the connecting plate (594) and the mounting plate five (53) and is fixedly connected to the right end of the conical tooth two (58), and the connecting plate (594) is threadedly connected to the outer surface of the threaded rod (595).

7. A composite pipe ceramic lining detection device according to claim 6, characterized in that: The four cross grooves (422) all cooperate with the two guide grooves (50).

8. The composite pipe ceramic lining detection device according to claim 3, characterized in that: The pulley four (417) is connected to the outer surfaces of the pulley three (415) and the pulley two (402) through a belt transmission.

Citation Information

Patent Citations

  • Compound pipe ceramic lining detection device

    CN208171886U