Automatic cable detection device

By designing an automated cable detection device, using multi-point detection and real-time marking functions, the problems of inefficiency of traditional detection methods and the influence of human factors are solved, efficient and accurate cable detection is achieved, and errors are reduced.

CN119936068AInactive Publication Date: 2025-05-06XIAN LONGBAO ELECTRONICS TECH
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Patent Information

Application Number
CN202510136991.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional manual cable detection methods are inefficient and susceptible to human factors, resulting in inaccurate detection results, and existing automated detection devices may be confused during manual repair.

Method used

An automated cable detection device is designed, including a support assembly, a rotating assembly, a detection assembly and a drying assembly. The device realizes multi-point detection by winding the cables to the winding circle of the rotating assembly; the detection assembly monitors the cable surface condition in real time and marks defects; the drying assembly quickly drys the marking liquid to avoid contamination.

Benefits of technology

It significantly improves the efficiency and accuracy of cable detection, reduces errors caused by human factors, and is suitable for cable quality control in various complex environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cable detection, in particular to an automatic cable detection device which comprises a supporting assembly, at least one rotating assembly, a detection assembly and at least one drying assembly, the supporting assembly comprises a supporting seat and a supporting plate, the supporting plate is perpendicular to the supporting seat, and the rotating assembly comprises a winding piece. The wrapping piece comprises a plurality of arc-shaped plates, the arc-shaped plates define a wrapping circle for wrapping a cable, and the wrapping circle is rotationally connected with the supporting plate; the detection assembly comprises a detector, at least one detection piece and at least one marking piece, the detector is connected to the supporting plate, the detection piece is located on the winding side of the winding circle and the cable, the detection piece is electrically connected with the detector, the detection piece is used for detecting the surface condition of the cable, the marking piece is electrically connected with the detector, and the marking piece is used for marking the surface of the cable with marking liquid. The drying assembly is connected to the supporting plate and used for drying the marking liquid on the surface of the cable; the method and the device have the effect of improving the condition of confusion possibly occurring during manual repair.
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Description

Technical Field

[0001] The present application relates to the technical field of cable detection, and in particular to an automatic cable detection device. Background Art

[0002] Automated cable testing is an important part of modern industrial production, especially in the fields of electronics and communications. With the continuous development of the manufacturing industry and technological progress, the quality control of cables has become more and more stringent. Traditional manual testing methods are not only inefficient, but also easily affected by human factors, resulting in inaccurate test results.

[0003] In the related art, application number CN112461761A discloses an automatic cable detection device, including a winding piece, a support piece, a detection piece and a marking piece. The winding piece cooperates with the support piece, and the detection piece is fixedly connected to the support piece. The detection piece includes a camera unit, a light source, an ammeter and a detection base. The light source is fixedly connected to the detection base, the detection base is fixedly connected to the support piece, and the ammeter cooperates with the winding piece. The present invention also discloses a detection method, including the automatic cable detection device described above, and also includes the following steps: starting the detection piece and the winding piece; transmitting a signal after detecting an abnormality; starting the camera unit; starting the marking piece. On the basis of the prior art, a detection device is proposed, which utilizes the principle of energizing a metal brush and utilizes a small LED light electrically connected to the metal brush, thereby effectively improving the practicality of the detection device. A detection method is also proposed, which utilizes the detection method coordinated with the detection device to effectively improve the detection effect.

[0004] Regarding the above-mentioned related technologies, since the above-mentioned device is only provided with a single detection component when in use, the above-mentioned application document adopts a marking method to mark and detect the parts where the paint is leaking. Since the marking liquid marked after winding may adhere to other areas of the cable, confusion may occur during subsequent manual repairs. Summary of the invention

[0005] In order to improve the problem of confusion that may occur during manual repair, the present application provides an automatic cable detection device.

[0006] The present application provides an automated cable detection device that adopts the following technical solution: An automated cable detection device comprises a support assembly, at least one rotating assembly, a detection assembly and at least one drying assembly, wherein the support assembly comprises a support seat and a support plate, wherein the support plate is vertically arranged with respect to the support seat, and the support plate is connected to the top of the support seat, wherein the rotating assembly comprises a winding member, wherein the winding member comprises a plurality of arc-shaped plates, wherein the plurality of arc-shaped plates form a winding circle for winding cables, and the winding circle is rotatably connected with the support plate; The detection component includes a detector, at least one detection member and at least one marking member, the detector is connected to the support plate, the detection member is located on the side where the winding circle and the cable are wound, the detection member is connected to the support plate, the detection member is electrically connected to the detector, the detection member is used to detect the surface condition of the cable, the marking member is connected to the support plate, the marking member is electrically connected to the detector, the marking member is close to the detection member, the marking member is used to mark the marking liquid on the cable surface, the drying component is connected to the support plate, the drying component is located on one side of the winding circle, the cable marking side is close to the drying component, and the drying component is used to dry the marking liquid on the cable surface.

[0007] By adopting the above technical solution, when it is necessary to detect the cable, one end of the cable to be detected is inserted into the receiving groove and wound around the winding circle, the winding circle is rotated, and the cable moves. At the same time, the detection part is started, and the detection part detects the surface of the cable. If the detection part detects cracks or bulges on the surface of the cable, the detection part transmits a signal to the detector through the controller, and the detector transmits a signal to the marking part through the controller. The marking part marks the crack or bulge area of ​​the cable with a marking liquid, which is convenient for personnel to handle. After the marking is completed, the cable is dried by a drying component to prevent the marking liquid from adhering to other areas of the cable. The automatic cable detection device can realize efficient and accurate detection of the cable; specifically: the cable is wound around the winding circle, which can increase the detection surface and improve the detection accuracy; at the same time, the surface condition of the cable can be monitored in real time, and the defect position can be accurately marked by the marking part, which is convenient for subsequent processing; the drying component can quickly dry the marking liquid to prevent the marking liquid from contaminating other areas, and ensure that the detection results are clear and visible; in summary, the device significantly improves the efficiency and accuracy of cable detection, reduces the errors caused by human factors, and is suitable for cable quality control in various complex environments.

[0008] In a specific feasible implementation scheme, two rotating components and two drying components are provided, both of the rotating components are located on the support plate, the two rotating components are distributed in a direction perpendicular to the support seat, a winding gap is left between the two rotating components, the cable is wound in an S shape, the drying components correspond one-to-one to the winding circles, the drying components are close to the corresponding winding circles, the detection components correspond one-to-one to the winding circles, and the marking components correspond one-to-one to the winding circles.

[0009] By adopting the above technical solution, the two rotating components are respectively arranged at different positions of the support plate, so that the cable can be wound in an S shape, thereby increasing the detection coverage of different positions on the cable surface; at the same time, each winding circle corresponds to a drying component, a detection component and a marking component, ensuring that each section of the cable can be fully detected and defects can be marked in time, thereby improving the detection accuracy and efficiency.

[0010] In a specific feasible implementation scheme, the drying component includes a drying cylinder and a heating element, the drying cylinder is connected to the support plate, the setting direction of the drying cylinder is consistent with the length direction of the cable, both ends of the drying cylinder are opened, the cable can pass through the drying cylinder, the heating element is connected to the drying cylinder, the heating element is used to heat the inside of the drying cylinder, when the marked cable passes through the drying cylinder, the marking liquid on the surface of the cable is dried.

[0011] By adopting the above technical solution, the drying component can effectively and quickly dry the marking liquid on the surface of the cable; specifically, the design of the drying cylinder allows the cable to pass through smoothly, and the setting of the heating element ensures that the temperature inside the drying cylinder is high enough to quickly evaporate the marking liquid; this not only prevents the undried marking liquid from adhering to other parts of the cable and causing contamination, but also improves the detection efficiency and ensures the smooth progress of subsequent processing work.

[0012] In a specific possible implementation scheme, the rotating assembly further includes a rotating member, the rotating member includes a rotating rod, the rotating rod is perpendicular to the support plate, the rotating rod is penetrated through the support plate, the rotating rod is rotatably connected to the support plate, and a receiving groove is opened on one side of the support plate; The winding member also includes a plurality of pushing cylinders, which are evenly distributed along the circumference of the rotating rod, and are arranged in parallel with the support plate. The pushing cylinders correspond to the arc plates one by one, and the cylinder bodies of the pushing cylinders are connected to one end of the rotating rod located in the accommodating groove, and the piston rods of the pushing cylinders are connected to the middle of one side of the opening of the arc plate.

[0013] By adopting the above technical solution, the rotating rod is arranged perpendicular to the support plate and penetrates the support plate, so that the winding part can stably wind the cable and improve the detection accuracy; the setting of the pushing cylinder can adjust the position of the arc plate, so that the cable can better fit on the winding circle, ensuring the effective appearance of small cracks on the cable surface, and further improving the detection effect; at the same time, this design can also adapt to cables of different diameters, improving the applicability and flexibility of the device.

[0014] In a specific possible implementation scheme, it also includes a moving component, which includes a moving frame and a rolling member. The moving frame is connected to the side of the support seat close to the support plate, the moving frame and the support plate are distributed along the length direction of the cable, and the moving frame is located on the side of the support plate close to the cable source. The rolling member includes a rolling frame, two rolling rollers and a rolling motor. The rolling frame is connected to the moving frame, and the depth direction of the rolling frame is consistent with the length direction of the cable. Both of the two rolling rollers are rotatably connected to the rolling frame. The two rolling rollers are distributed in a direction perpendicular to the depth direction of the rolling frame. A rolling gap is left between the two rolling rollers for the cable to pass through. The middle part of the rolling roller is arranged in an arc-shaped groove, and the arc-shaped groove surfaces of the two rolling rollers match the cable. The casing of the rolling motor is connected to the rolling frame, and the output shaft of the rolling motor is coaxially fixed with one of the rolling rollers.

[0015] By adopting the above technical solution, the cable can be straightened before entering the detection device to ensure that the cable is straight and without distortion, thereby improving the detection accuracy. At the same time, the rolling motor in the rolling element drives the rolling roller to rotate, so that the cable can maintain stable movement during the detection process, avoiding detection errors caused by the cable's own bending or external interference; in addition, the arc-shaped groove design in the middle of the rolling roller matches the cable surface, further reducing the friction between the cable and the equipment, and reducing possible damage to the cable surface.

[0016] In a specific feasible implementation scheme, the movable component also includes a cleaning piece, which includes a cleaning ring and four cleaning sources. The cleaning ring is connected to the movable frame, and the axis of the cleaning ring is consistent with the length direction of the cable. The four cleaning sources are all located in the cleaning ring. The cleaning source includes a cleaning plate and bristles. The cleaning plate is arc-shaped, and the opening of the cleaning plate faces the middle of the cleaning ring. The cleaning plate is connected to the cleaning ring. The four cleaning plates form a cleaning area for the cable to pass through. The bristles are fixedly bonded to one side of the opening of the cleaning plate, and the bristles are in contact with the surface of the cable.

[0017] By adopting the above technical solution, the cleaning piece can effectively remove dust and impurities on the surface of the cable, ensuring that the accuracy of the test results will not be affected by surface contamination during the test. Specifically, the cleaning ring is connected to the mobile frame, and its axis is consistent with the length direction of the cable, so that the cable can pass through the cleaning area smoothly; the cleaning plates in the four cleaning sources are arc-shaped, with the opening facing the middle of the cleaning ring, forming a cleaning area for the cable to pass through, and the bristles are fixedly bonded to one side of the opening of the cleaning plate and in contact with the surface of the cable, which can fully clean the surface of the cable when it passes through, thereby improving the reliability and accuracy of the test.

[0018] In a specific implementation manner, the cleaning source further comprises a cleaning cylinder, the cylinder body of the cleaning cylinder is connected to the cleaning ring, the piston rod of the cleaning cylinder faces the middle of the cleaning ring, and the piston rod of the cleaning cylinder is fixed to the cleaning plate.

[0019] By adopting the above technical solution, when a cable with a larger diameter passes through the cleaning area, the cleaning cylinder is activated to push the cleaning plate to move away from the center of the cleaning ring, thereby expanding the space of the cleaning area and ensuring that the large-diameter cable passes smoothly. At the same time, the piston rod of the cleaning cylinder is fixedly connected to the cleaning plate, which ensures the stability of the cleaning plate during movement, avoids the inability of the bristles to effectively clean the cable surface due to vibration, and can adapt to cables of different diameters.

[0020] In a specific possible implementation scheme, the cleaning part also includes an outer gear ring, a gear and a cleaning motor, the outer gear ring is rotatably connected to the cleaning ring, a ring groove for the outer gear ring to rotate is provided inside the cleaning ring, a through groove connected to the ring groove is provided on the outer wall of the cleaning ring, the gear and the cleaning motor are both close to the through groove, the casing of the cleaning motor is connected to the cleaning ring, the output shaft of the cleaning motor is coaxially fixed to the gear by a key connection, one side of the gear extends into the through groove and meshes with the outer gear ring, and the cylinder body of the cleaning cylinder is connected to the inner side of the outer gear ring.

[0021] By adopting the above technical solution, the cleaning motor drives the gear to rotate, which in turn drives the outer gear ring to rotate, so that the four cleaning sources adjust their positions synchronously. When a cable with a larger diameter passes through the cleaning area, the cleaning cylinder is started to adjust the position of the cleaning plate to facilitate the smooth passage of the cable with a larger diameter. At the same time, the rotation of the outer gear ring helps to better clean the cable surface, improve detection accuracy, and ensure that dust will not affect subsequent detection results.

[0022] In a specific possible implementation mode, a limiting groove for accommodating the cable is formed on the side of the arc-shaped plate away from the opening, and a plurality of the limiting grooves are connected to form a limiting ring.

[0023] By adopting the above technical solution, it is possible to ensure that the cable remains stable during the winding process and prevent the detection accuracy from being affected by the shaking of the cable; at the same time, the design of the limit groove makes the cable winding smoother, reduces the friction between the cable and the equipment, and reduces the risk of cable damage.

[0024] In a specific possible implementation manner, the outer wall of the rolling roller is provided with a flexible pad, and the flexible pad is fixedly bonded to the rolling roller.

[0025] By adopting the above technical solution, the flexible pad can reduce the friction between the cable and the rolling roller, avoid damage to the cable surface due to hard contact, and improve the reliability and accuracy of cable detection.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The designed automated cable detection device can realize efficient and accurate detection of cables; specifically: the cables are wound on the winding circle, which can increase the detection surface and improve the detection accuracy; at the same time, the surface condition of the cables can be monitored in real time, and the defect positions can be accurately marked by marking parts to facilitate subsequent processing; the drying component can quickly dry the marking liquid to avoid the marking liquid from contaminating other areas, ensuring that the detection results are clearly visible; in summary, the device significantly improves the efficiency and accuracy of cable detection, reduces errors caused by human factors, and is suitable for cable quality control in various complex environments.

[0027] 2. The designed automated cable detection device has two rotating components arranged at different positions of the support plate, so that the cable can be wound in an S shape, increasing the detection coverage of different positions on the cable surface; at the same time, each winding circle corresponds to a drying component, a detection component and a marking component, ensuring that each section of cable can be fully detected and defects are marked in time, improving detection accuracy and efficiency.

[0028] 3. The designed automated cable detection device and cleaning parts can effectively remove dust and impurities on the cable surface, ensuring that the accuracy of the detection results will not be affected by surface contamination during the detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the first viewing angle in the embodiment of the present application.

[0030] Figure 2 It is a structural schematic diagram of the mobile component in this embodiment.

[0031] Figure 3 2 is a schematic diagram of the structure of the second viewing angle in this embodiment.

[0032] Figure 4 2 is a schematic diagram of the structure of the third viewing angle in this embodiment.

[0033] Figure 5 yes Figure 4 A is an enlarged view of the middle image.

[0034] Figure 6 It is a cross-sectional view of the arc plate in this embodiment.

[0035] Figure 7 2 is a cross-sectional view of the drying drum in this embodiment.

[0036] Description of reference numerals: 1. Support assembly; 11. Support seat; 12. Support plate; 121. Accommodating groove; 122. Through hole; 123. Flexible ring; 2. Moving assembly; 21. Moving frame; 22. Rolling member; 221. Rolling frame; 222. Rolling roller; 2221. Flexible pad; 223. Rolling motor; 23. Cleaning member; 231. Cleaning ring; 2311. Ring groove; 2312. Through groove; 232. External gear ring; 233. Gear; 234. Cleaning motor; 235. Cleaning source; 2351. Cleaning cylinder; 2352 , cleaning plate; 2353, bristles; 3, rotating assembly; 31, rotating part; 311, rotating rod; 312, rotating motor; 32, winding part; 321, pushing cylinder; 322, arc plate; 3221, limiting groove; 4, detection assembly; 41, detector; 42, detection part; 421, arc plate; 422, camera; 43, marking part; 431, liquid storage tank; 432, hydraulic pump; 433, control valve; 434, hydraulic nozzle; 5, drying assembly; 51, drying cylinder; 511, heating chamber; 52, heating part. DETAILED DESCRIPTION

[0037] The following is combined with Figure 1-7 This application is described in further detail.

[0038] The embodiment of the present application discloses an automatic cable detection device.

[0039] Reference Figure 1 An automated cable detection device comprises a supporting component 1, a moving component 2, at least one rotating component 3, a detecting component 4 and at least one drying component 5, wherein the moving component 2 and the rotating component 3 are both arranged on the supporting component 1, the detecting component 4 is arranged on the supporting component 1, and the drying component 5 is arranged on the supporting component 1.

[0040] Reference Figure 1 The support assembly 1 includes a support seat 11 and a support plate 12. In this embodiment, the support plate 12 is a rectangular plate. The support plate 12 is located on the top of the support seat 11, and the support plate 12 is perpendicular to the support seat 11. The support plate 12 is welded to the support seat 11, and the support seat 11 can support the support plate 12.

[0041] Reference Figure 1 and Figure 2The moving assembly 2 includes a moving frame 21, a rolling member 22 and a cleaning member 23. The moving frame 21 is located on the side of the support seat 11 close to the support plate 12. The moving frame 21 and the support plate 12 are distributed along the length direction of the cable. The moving frame 21 is located on the side of the support plate 12 close to the cable source. The moving frame 21 is welded to the support seat 11. The rolling member 22 includes a rolling frame 221, two rolling rollers 222 and a rolling motor 223. The rolling frame 221 is fixedly connected to the moving frame 21 by screws. The depth direction of the rolling frame 221 is consistent with the length direction of the cable. The two rolling rollers 222 are both located in the rolling frame 221. The two rolling rollers 222 are distributed along a depth direction perpendicular to the rolling frame 221. A rolling gap for the cable to pass through is left between the two rolling rollers 222, and the middle part of the rolling roller 222 is an arc-shaped groove. The two rolling rollers 222 are symmetrically arranged relative to the middle of the rolling frame 221, and both ends of the rolling rollers 222 are rotatably connected to the rolling frame 221. The arc-shaped grooved surfaces of the two rolling rollers 222 match the cables, and the two rolling rollers 222 can straighten the cables. The rolling motor 223 is close to one of the rolling rollers 222, and the casing of the rolling motor 223 is fixedly connected to the rolling frame 221 by screws. The output shaft of the rolling motor 223 is coaxially fixedly connected to the rolling roller 222, and the rolling motor 223 drives the rolling roller 222 to rotate. The outer wall of the rolling roller 222 is provided with a flexible pad 2221, and the flexible pad 2221 is fixedly bonded to the rolling roller 222. When the cable passes through the rolling gap, the flexible pad 2221 contacts the cable to prevent the cable from rubbing against the rolling roller 222 and causing damage to the cable.

[0042] Reference Figure 1 and Figure 2The cleaning member 23 is located between the rolling frame 221 and the support plate 12. The cleaning member 23 includes a cleaning ring 231, an outer gear ring 232, a gear 233, a cleaning motor 234 and four cleaning sources 235. The cleaning ring 231 is fixedly connected to the mobile frame 21 by screws. The axis of the cleaning ring 231 is consistent with the length direction of the cable. The outer gear ring 232 is located inside the cleaning ring 231. The outer gear ring 232 is rotatably connected to the cleaning ring 231. The cleaning ring 231 is provided with a ring groove 2311 for the outer gear ring 232 to rotate. The outer gear ring 231 is provided with a ring groove 2311 for the outer gear ring 232 to rotate. The wall is provided with a through groove 2312 connected to the ring groove 2311, the gear 233 and the cleaning motor 234 are close to the through groove 2312, the housing of the cleaning motor 234 is fixedly connected to the cleaning ring 231 by screws, the output shaft of the cleaning motor 234 is coaxially fixedly connected with the gear 233 by key connection, one side of the gear 233 extends into the through groove 2312 and meshes with the outer gear ring 232, and the gear 233 can drive the outer gear ring 232 to rotate; the four cleaning sources 235 are all located on the inner side of the outer gear ring 232, and the four cleaning sources 235 are arranged along the outer gear ring 232. The gear ring 232 is evenly distributed around the circumference, and the cleaning source 235 includes a cleaning cylinder 2351, a cleaning plate 2352 and bristles 2353. The cylinder body of the cleaning cylinder 2351 is fixedly connected to the outer gear ring 232 by screws, and the piston rod of the cleaning cylinder 2351 faces the middle of the outer gear ring 232. The piston rod of the cleaning cylinder 2351 is welded to the cleaning plate 2352. The cleaning plate 2352 is in an arc shape, and the opening of the cleaning plate 2352 faces the middle of the outer gear ring 232. The four cleaning plates 2352 surround a cleaning area for the cable to pass through, and the bristles 2353 are fixed to the outer gear ring 232. The brush 2353 is fixedly bonded to the side of the cleaning plate 2352 away from the cleaning cylinder 2351, and the bristles 2353 are in contact with the surface of the cable. When the cable passes through the cleaning area, the bristles 2353 can clean the surface of the cable to prevent dust from affecting the detection of the cable. When a cable with a larger diameter passes through the cleaning area, the cleaning cylinder 2351 is started to adjust the position of the cleaning plate 2352 to facilitate the passage of the cable with a larger diameter. At this time, the cleaning motor 234 is started, and the cleaning motor 234 drives the outer gear ring 232 to rotate, which can facilitate the cleaning of the cable with a larger diameter.

[0043] Reference Figure 3 , Figure 4 and Figure 5In this embodiment, there are two rotating components 3, both of which are located on the support plate 12. A receiving groove 121 is provided on one side of the support plate 12. The receiving groove 121 runs through the side of the support plate 12 away from the support seat 11. The two rotating components 3 are distributed along the setting direction of the support plate 12, and a winding gap is left between the two rotating components 3. The rotating component 3 includes a rotating member 31 and a winding member 32. The rotating member 31 includes a rotating rod 311 and a rotating motor 312. The rotating rod 311 is perpendicular to the support plate 12, the rotating rod 311 is penetrated through the support plate 12, and the rotating rod 311 is rotatably connected to the support plate 12. The rotating motor 312 is close to the end of the rotating rod 311 away from the receiving groove 121, the housing of the rotating motor 312 is fixedly connected to the support plate 12 by screws, the output shaft of the rotating motor 312 is coaxially fixedly connected to the rotating rod 311 by a coupling, the winding member 32 includes a plurality of pushing cylinders 321 and a plurality of arc plates 322. In this embodiment, the number of the pushing cylinders 321 is four, the four pushing cylinders 321 are all located in the receiving groove 121, the four pushing cylinders 321 are evenly distributed along the circumference of the rotating rod 311, the pushing cylinders 321 are arranged in parallel with the support plate 12, and the cylinder body of the pushing cylinder 321 is fixedly connected to the rotating rod 31 by screws. 1 is located at one end in the receiving groove 121, the piston rod of the push cylinder 321 is facing away from the rotating rod 311, the arc plate 322 corresponds to the push cylinder 321 one by one, the piston rod of the push cylinder 321 is welded to the middle part of the opening of the arc plate 322, and the four arc plates 322 form a winding circle for the cable to be wound, and the arc plate 322 is provided with a limiting groove 3221 for accommodating the cable on the side away from the opening, and the four limiting grooves 3221 are connected to form a limiting ring, and one end of the cable passing through the cleaning area passes through the support plate 12 and then extends into the receiving groove 121, and the cable is located in the receiving groove 121. One end of the cable is wound around the winding circle, and the side wall of the support plate 12 is provided with a cable for accommodating the cable. The cable passes through the through hole 122, and the support plate 12 is provided with a flexible ring 123 in the through hole 122. The flexible ring 123 is fixedly bonded to the support plate 12 to prevent the cable from rubbing against the support plate 12 and the cable from being worn. The winding circle close to the support seat 11 rotates counterclockwise, and the winding circle away from the support seat 11 rotates clockwise. When the cable is wound around the two winding circles, the cable is wound in an S shape, which is convenient for detecting different positions on the cable surface. The cylinder 321 is pushed to push the arc plate 322 to move. The cable is wound around the winding circle, which can make small cracks on the cable surface appear, which is convenient for better detection of the cable and makes the detection result more accurate.

[0044] Reference Figure 4 and Figure 6The detection assembly 4 includes a detector 41, at least one detection member 42 and at least one marking member 43. The detector 41 is fixedly connected to the support plate 12 by screws. In this embodiment, the detector 41 is an optical detector 41. The number of the detection members 42 is two. The detection members 42 correspond to the winding circles one by one. The detection member 42 includes an arc plate 421 and a camera 422. The arc plate 421 corresponding to the winding circle close to the support seat 11 is located on the side of the winding circle away from the cable source. The arc plate 421 corresponding to the winding circle away from the support seat 11 is located on the side of the winding circle away from the cable source. 21 is located on the side of the winding circle close to the cable source, the opening of the arc plate 421 faces the winding circle, the arc plate 421 is fixedly connected to the support plate 12 by screws, the camera 422 is located on the opening side of the arc plate 421, the camera 422 is fixedly connected to the arc plate 421 by screws, the camera 422 is electrically connected to the detector 41 through the controller, the camera 422 can capture the condition of the cable surface, if cracks or protrusions appear on the cable surface, the camera 422 will capture the crack area or protrusion area and transmit the picture to the detector 41.

[0045] Reference Figure 4 and Figure 6 In this embodiment, there are two marking parts 43, and the marking parts 43 correspond to the detection parts 42 one by one. The marking parts 43 include a liquid storage tank 431, a hydraulic pump 432, a control valve 433 and a hydraulic nozzle 434. The liquid storage tank 431 is fixedly connected to the side of the arc plate 421 close to the winding circle by screws. The liquid storage tank 431 is used to store the marking liquid. The hydraulic pump 432 is fixedly connected to the inside of the liquid storage tank 431 by screws. The hydraulic nozzle 434 is communicated with the liquid storage tank 431. The control valve 433 is located at the connection between the hydraulic nozzle 434 and the liquid storage tank 431. The hydraulic nozzle 434 is connected to the liquid storage tank 43 The hydraulic pump 432 and the control valve 433 are both electrically connected to the detector 41 through the controller. The hydraulic pump 432 is used to pump out the marking liquid, and the control valve 433 is controlled. The hydraulic nozzle 434 is used to spray the marking liquid to the cracks or protrusions of the cable. When the camera 422 captures cracks or protrusions on the cable surface, the control valve 433 is opened, the hydraulic pump 432 is started, and the marking liquid is pumped to the position of the cracks or protrusions on the cable through the hydraulic nozzle 434, thereby realizing automatic marking of the cracks or protrusions on the cable.

[0046] Reference Figure 4 and Figure 7In this embodiment, there are two drying components 5, and the drying components 5 correspond to the winding circles one by one. The drying components 5 corresponding to the winding circle close to the support seat 11 are located between the two winding circles, and the drying components 5 corresponding to the winding circle far away from the support seat 11 are located on the side of the winding circle far away from the cable source. The drying component 5 includes a drying cylinder 51 and a heating element 52. The drying cylinder 51 is fixedly connected to the support plate 12 by screws. The setting direction of the drying cylinder 51 is consistent with the length direction of the cable. Both ends of the drying cylinder 51 are open, and the cable can pass through the drying cylinder 51. A heating cavity 511 is provided on the side wall of the drying cylinder 51. In this embodiment, the heating element 52 is a heating plate, which is located in the heating cavity 511, and the heating plate is fixedly connected to the drying cylinder 51 by screws. The heating plate can heat the inside of the drying cylinder 51. When the marked cable passes through the drying cylinder 51, the marking liquid on the surface of the cable is dried to prevent the marking liquid from adhering to other areas of the cable.

[0047] The implementation principle of an automated cable detection device in an embodiment of the present application is as follows: when it is necessary to detect the cable, first, one end of the cable to be detected is inserted into the rolling frame 221 in the rolling assembly, and the cable is straightened by two rolling shafts. Subsequently, the cable surface is cleaned by the cleaning component 23, and the cable is wound around the two rotating components 3. At this time, the cable is wound in an S shape, and the cable passes through the drying drum 51 in the drying component 5. During the movement of the cable, the detection component 42 detects the cable, and marks the areas where cracks and protrusions appear in the cable. The drying component 5 dries the marked parts of the cable to facilitate personnel to handle the cracks and protrusions.

[0048] When the detection part 42 detects the cable, the camera 422 captures the condition of the cable surface and feeds the captured image back to the detector 41. If the image shows cracks or protrusions on the cable surface, the control valve 433 is opened, the hydraulic pump 432 is started, and the marking liquid in the liquid storage tank 431 is pumped to the position of the cable with cracks or protrusions through the hydraulic nozzle 434 to facilitate personnel to handle.

[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automated cable detection device, characterized in that: The invention comprises a supporting assembly (1), at least one rotating assembly (3), a detecting assembly (4) and at least one drying assembly (5), wherein the supporting assembly (1) comprises a supporting seat (11) and a supporting plate (12), wherein the supporting plate (12) is arranged vertically to the supporting seat (11), and the supporting plate (12) is connected to the top of the supporting seat (11); the rotating assembly (3) comprises a winding member (32), wherein the winding member (32) comprises a plurality of arc-shaped plates (322), wherein the plurality of arc-shaped plates (322) form a winding circle for winding cables, and the winding circle is rotatably connected to the supporting plate (12); The detection component (4) comprises a detector (41), at least one detection element (42) and at least one marking element (43); the detector (41) is connected to the support plate (12); the detection element (42) is located on the side where the winding circle and the cable are wound; the detection element (42) is connected to the support plate (12); the detection element (42) is electrically connected to the detector (41); the detection element (42) is used to detect the surface condition of the cable; the marking element (43) is connected to the support plate (12); the marking element (43) is electrically connected to the detector (41); the marking element (43) is close to the detection element (42); the marking element (43) is used to mark the cable surface with a marking liquid; the drying component (5) is connected to the support plate (12); the drying component (5) is located on one side of the winding circle; the cable marking side is close to the drying component (5); the drying component (5) is used to dry the marking liquid on the cable surface.

2. An automatic cable detection device according to claim 1, characterized in that: The rotating components (3) and the drying components (5) are each provided with two, the two rotating components (3) are both located on the support plate (12), the two rotating components (3) are distributed in a direction perpendicular to the support seat (11), a winding gap is left between the two rotating components (3), the cable is wound in an S-shape, the drying components (5) correspond one-to-one with the winding circle, the drying components (5) are close to the corresponding winding circle, the detection component (42) corresponds one-to-one with the winding circle, and the marking component (43) corresponds one-to-one with the winding circle.

3. An automatic cable detection device according to claim 2, characterized in that: The drying assembly (5) comprises a drying cylinder (51) and a heating element (52); the drying cylinder (51) is connected to the support plate (12); the setting direction of the drying cylinder (51) is consistent with the length direction of the cable; both ends of the drying cylinder (51) are opened, and the cable can pass through the drying cylinder (51); the heating element (52) is connected to the drying cylinder (51); the heating element (52) is used to heat the inside of the drying cylinder (51); when the marked cable passes through the drying cylinder (51), the marking liquid on the surface of the cable is dried.

4. The automatic cable detection device according to claim 1, characterized in that: The rotating assembly (3) further comprises a rotating member (31), wherein the rotating member (31) comprises a rotating rod (311), wherein the rotating rod (311) is perpendicular to the supporting plate (12), the rotating rod (311) is penetrated through the supporting plate (12), the rotating rod (311) is rotatably connected to the supporting plate (12), and a receiving groove (121) is provided on one side of the supporting plate (12); The winding member (32) further comprises a plurality of pushing cylinders (321), wherein the plurality of pushing cylinders (321) are evenly distributed along the circumference of the rotating rod (311), the pushing cylinders (321) are arranged in parallel with the supporting plate (12), the pushing cylinders (321) correspond one to one with the arc plate (322), the cylinder body of the pushing cylinder (321) is connected to one end of the rotating rod (311) located in the accommodating groove (121), and the piston rod of the pushing cylinder (321) is connected to the middle part of one side of the opening of the arc plate (322).

5. An automatic cable detection device according to claim 4, characterized in that: The invention also comprises a moving assembly (2), wherein the moving assembly (2) comprises a moving frame (21) and a rolling element (22), wherein the moving frame (21) is connected to a side of the support seat (11) close to the support plate (12), the moving frame (21) and the support plate (12) are distributed along the length direction of the cable, the moving frame (21) is located on a side of the support plate (12) close to the cable source, the rolling element (22) comprises a rolling frame (221), two rolling rollers (222) and a rolling motor (223), the rolling frame (221) is connected to the moving frame (21), and the depth direction of the rolling frame (221) is The rolling motor (223) is arranged in a direction consistent with the length direction of the cable, the two rolling rollers (222) are both rotatably connected in the rolling frame (221), the two rolling rollers (222) are distributed in a direction perpendicular to the depth direction of the rolling frame (221), a rolling gap for the cable to pass through is reserved between the two rolling rollers (222), the middle part of the rolling roller (222) is arranged in an arc-shaped groove shape, and the arc-shaped groove surfaces of the two rolling rollers (222) match the cable, the housing of the rolling motor (223) is connected to the rolling frame (221), and the output shaft of the rolling motor (223) is coaxially fixed with one of the rolling rollers (222).

6. An automated cable detection device according to claim 5, characterized in that: The moving assembly (2) further comprises a cleaning member (23), wherein the cleaning member (23) comprises a cleaning ring (231) and four cleaning sources (235), wherein the cleaning ring (231) is connected to the moving frame (21), wherein the axis of the cleaning ring (231) is consistent with the length direction of the cable, wherein the four cleaning sources (235) are all located in the cleaning ring (231), wherein the cleaning source (235) comprises a cleaning plate (2352) and bristles (2353), wherein the cleaning plate (2352) is in an arc shape, wherein the opening of the cleaning plate (2352) faces the middle of the cleaning ring (231), wherein the cleaning plate (2352) is connected to the cleaning ring (231), wherein the four cleaning plates (2352) enclose a cleaning area for the cable to pass through, wherein the bristles (2353) are fixedly bonded to one side of the opening of the cleaning plate (2352), and wherein the bristles (2353) are in contact with the surface of the cable.

7. An automatic cable detection device according to claim 6, characterized in that: The cleaning source (235) also includes a cleaning cylinder (2351), the cylinder body of the cleaning cylinder (2351) is connected to the cleaning ring (231), the piston rod of the cleaning cylinder (2351) is toward the middle of the cleaning ring (231), and the piston rod of the cleaning cylinder (2351) is fixed to the cleaning plate (2352).

8. An automated cable detection device according to claim 7, characterized in that: The cleaning member (23) further comprises an outer toothed ring (232), a gear (233) and a cleaning motor (234); the outer toothed ring (232) is rotatably connected to the cleaning ring (231); a ring groove (2311) for the outer toothed ring (232) to rotate is provided inside the cleaning ring (231); a through groove (2312) communicating with the ring groove (2311) is provided on the outer wall of the cleaning ring (231); the gear (233) and the cleaning motor (234) are connected to each other via a plurality of gears. The motors (234) are all close to the through grooves (2312), the housing of the cleaning motors (234) are connected to the cleaning rings (231), the output shaft of the cleaning motors (234) and the gears (233) are coaxially fixed by means of a key connection, one side of the gears (233) extends into the through grooves (2312) and meshes with the outer gear ring (232), and the cylinder body of the cleaning cylinder (2351) is connected to the inner side of the outer gear ring (232).

9. The automatic cable detection device according to claim 1, characterized in that: A limiting groove (3221) for accommodating cables is provided on one side of the arc-shaped plate (322) away from the opening, and a plurality of the limiting grooves (3221) are connected to form a limiting ring.

10. The automatic cable detection device according to claim 5, characterized in that: The outer wall of the rolling roller (222) is provided with a flexible pad (2221), and the flexible pad (2221) is fixedly bonded to the rolling roller (222).

Citation Information

Patent Citations

  • Automatic cable detection device and detection method

    CN112461761A