Cable pulley capable of being hung and disassembled by using unmanned aerial vehicle
By designing a cable trolley that is disassembled by drone, the problem that the existing cable trolley cannot be fixed to the end of the cable is solved, and efficient and safe installation and maintenance are achieved.
Patent Information
- Application Number
- CN202510050787.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-05-06
AI Technical Summary
The existing cable rigs cannot be fixed to the end of the cable, resulting in low installation efficiency, poor safety during high altitude operations, and difficulty in fixed-point maintenance.
A cable tray using drone hanging and disassembly is designed, using an inverted U-shaped base and brake mechanism, combined with a linkage plug-in mechanism and an auxiliary hanging mechanism, realizing the automatic hanging and disassembly of the drone and fixed-point fixing of the cable.
It improves the installation efficiency and safety of the cable pulley, realizes fixed-point fixing and maintenance at the end of the cable, and simplifies the operation process.
Smart Images

Figure CN119944498A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable pulleys, and in particular to a cable pulley which has a simple structure, good installation effect, high installation efficiency, high safety, and can be maintained at a fixed point and can be hung and disassembled by using an unmanned aerial vehicle. Background Art
[0002] As we all know, when high-altitude operations are required, the required components need to be moved from one end of the cable to the other end through a cable pulley. When the cable pulley is installed, it is generally installed manually, by manually climbing onto the pole or power supply tower, and then fixing the pulley on the cable. Moreover, the existing cable pulleys all slide on the cable and cannot be fixed at the end of the cable, so they cannot work. Summary of the invention
[0003] The purpose of the present invention is to solve the deficiencies of the above-mentioned prior art and to provide a cable pulley which is simple in structure, good in installation effect, high in installation efficiency, high in safety and can be maintained at a fixed point and which can be hung and disassembled by a drone.
[0004] The technical solution adopted by the present invention to solve its technical problem is: A cable pulley for hanging and dismantling an unmanned aerial vehicle is provided with an inverted U-shaped base with an opening at the lower end thereof. The invention is characterized in that a brake mechanism is respectively provided on the left and right plates of the inverted U-shaped base, and a brake block in the brake mechanism extends into the interior of the inverted U-shaped base through brake windows on the left and right plates. Pulleys are respectively articulated between the left and right plates on the front and rear sides of the brake mechanism, and a linkage hanging and plugging mechanism for hanging cables and hanging unmanned aerial vehicles is installed on the left or right plate.
[0005] The linkage hanging and plugging mechanism described in the present invention includes a sliding rod, a hanging and folding hook, a guide sleeve, a security door, a load-bearing ring, a load-bearing hinge shaft, and a sliding shaft. The upper end of the sliding rod is connected to the hanging and folding hook, and the upper end of the hanging and folding hook extends out of the upper end of the inverted U-shaped base. The guide sleeve is fixed on the side plate of the inverted U-shaped base. The lower end of the sliding rod is connected to the sliding shaft after passing through the guide sleeve. A flip sliding hole is provided on the security door. The lower end of the security door is rotatably connected to the load-bearing ring through the load-bearing hinge shaft. The flip sliding hole on the side of the security door passes through the sliding shaft at the lower end of the sliding rod and is slidably connected to the sliding shaft. The upper end of the security door is straightened on the other side plate of the inverted U-shaped base.
[0006] The hanging hook described in the present invention is hung with a hanging ring through a drone, and the hanging ring includes a connecting ring, a vertical steel wire and a horizontal steel wire. The upper ends of four vertical steel wires are connected to the connecting ring, and the lower ends of adjacent vertical steel wires are connected via the horizontal steel wire. The vertical steel wires and the horizontal steel wires are connected to form a four-sided pyramid structure.
[0007] An auxiliary hanging mechanism is provided on the sliding rod at the connection between the sliding rod and the hanging and folding hook described in the present invention. The auxiliary hanging mechanism includes a screw motor, a screw rod, and a light rod. The screw motor is connected to the sliding rod, the output end of the screw motor is connected to the screw rod, the end of the screw rod is connected to the light rod, and the screw rod is arranged on the side of the hanging and folding hook. The auxiliary entry of the hanging ring of the drone into the hanging and folding hook position is achieved through the rotation of the screw motor.
[0008] The sliding rod described in the present invention is provided with a static shaft, one end of the static shaft is fixedly connected to the sliding rod, and the other end of the static shaft is rotatably connected to the motor seat of the screw motor. A flip spring is sleeved on the static shaft, one end of the flip spring is connected to the static shaft, and the other end of the flip spring straightens the side of the motor seat of the screw motor. The flipping, storage and unfolding positioning of the screw motor is achieved through the flip spring.
[0009] The screw motor described in the present invention is provided with a flashlight and a sensor, the sensor is connected to the flashlight, the sensor and the flashlight are fixed on the screw motor, the driving battery and the controller are respectively fixed on the inner upper side wall of the inverted U-shaped base, and the driving battery and the controller are respectively connected to the screw motor, the sensor and the flashlight via spring-type wires.
[0010] The upper end of the inverted U-shaped base of the present invention is connected to a safety belt seat, and a safety rope is fixedly connected to the safety belt seat.
[0011] The brake mechanism described in the present invention includes a brake block, a brake flap, a sleeve, a flip shaft, a force beam, an inner convex column, a concave cam, a folding handle, and a connecting ear plate. The brake block is connected to the inner wall of the lower end of the brake flap, and the brake block extends into the inverted U-shaped base through the brake windows on the left plate and the right plate. The upper end of the brake flap is connected to the flip shaft, and the two ends of the flip shaft extend into the sleeve fixed on the inverted U-shaped base and are rotatably connected to the sleeve. The side plate of the inverted U-shaped base in the middle position of the brake flap is connected to the force beam, and the vertical arms at both ends of the force beam are fixedly connected to the side plates of the inverted U-shaped base. The transverse wall of the force beam is threadedly connected to the inner convex column via a nut, and the brake flap on the inner side of the transverse wall of the force beam is rotatably connected to the concave cam via a connecting shaft. The side of the concave cam is connected to the connecting ear plate, and the connecting ear plate is flip-folded and connected to the folding handle.
[0012] The brake flap described in the present invention has an outward window in the middle of the upper end, and an outward spring is sleeved on the flip axis at the outward window position. The two side walls of the outward spring respectively abut against the brake flap and the side plates of the inverted U-shaped base, and the auxiliary opening of the brake flap is achieved by the outward spring.
[0013] One of the pulleys between the left side plate and the right side plate described in the present invention is set as a driving pulley, and the wheel axle of the driving pulley extends out of the bearing on the side plate of the inverted U-shaped base and is rotatably connected. The bearing is fixed to the side plate of the inverted U-shaped base via a bearing seat, and the wheel axle extends out of the bearing and is connected to the motor interface. The towing motor is detachably fixed to the side plate of the inverted U-shaped base, and the output end of the towing motor is connected to the driving shaft via a transmission arm, and the driving shaft is connected to the motor interface.
[0014] The concave cam described in the present invention is configured as a cylindrical wheel, and the end surface of the cylindrical wheel is provided with successively rising step surfaces in the circumferential direction, and the braking distance is adjusted by the step surfaces of different heights.
[0015] The present invention has the advantages of simple structure, good installation effect, high installation efficiency, high safety, fixed-point maintenance, etc. due to the adoption of the above structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention.
[0017] Figure 2 yes Figure 1 Side view of.
[0018] Figure 3 yes Figure 1 A partial enlarged view of the middle brake mechanism.
[0019] Figure 4 yes Figure 3 Diagram of the connection between the concave cam and the folding handle.
[0020] Figure 5 It is a structural schematic diagram of the hanging ring in the present invention. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings: As shown in the accompanying drawings, a cable pulley for hanging and dismantling a drone is provided with an inverted U-shaped base 19, the lower end of the inverted U-shaped base 19 is open, and is characterized in that the left and right sides of the inverted U-shaped base 19 are respectively provided with brake mechanisms, and the brake blocks 21 in the brake mechanism extend into the interior of the inverted U-shaped base 19 through brake windows 20 on the left and right sides of the brake mechanism, and pulleys 23 are respectively hinged between the left and right sides of the brake mechanism via axles 22, and a linkage hanging and plugging mechanism for hanging cables and hanging drones is installed on the left or right side plates.
[0022] Furthermore, the linkage hanging and plugging mechanism includes a slide rod 25, a hanging and folding hook 3, a guide sleeve 18, a security door 41, a load-bearing ring 15, a load-bearing hinge shaft 16, and a sliding shaft 17. The upper end of the slide rod 25 is connected to the hanging and folding hook 3, and the upper end of the hanging and folding hook 3 extends out of the upper end of the inverted U-shaped base 19. The guide sleeve 18 is fixed on the side plate of the inverted U-shaped base 19. The lower end of the slide rod 25 passes through the guide sleeve 18 and is connected to the sliding shaft 17. A flip sliding hole 40 is provided on the security door 41. The lower end of the security door 41 is rotatably connected to the load-bearing ring 15 through the load-bearing hinge shaft 16. The flip sliding hole 40 on the side of the security door 41 passes through the sliding shaft 17 at the lower end of the slide rod 25 and is slidably connected to the sliding shaft 17. The upper end of the security door 41 is straightened on the other side plate of the inverted U-shaped base 19.
[0023] Furthermore, the hanging hook is hung with a hanging ring through the drone, and the hanging ring includes a connecting ring 46, a vertical steel wire 47 and a horizontal steel wire 48. The upper ends of the four vertical steel wires 47 are connected to the connecting ring 46, and the lower ends of adjacent vertical steel wires 47 are connected via the horizontal steel wire 48. The vertical steel wires 47 and the horizontal steel wires 48 are connected to form a four-sided pyramid structure.
[0024] Furthermore, an auxiliary hanging mechanism is provided on the sliding rod 25 at the connection between the sliding rod 25 and the hanging hook 3, and the auxiliary hanging mechanism includes a screw motor 28, a screw rod 4, and a light rod 5. The screw motor 28 is connected to the sliding rod 25, and the output end of the screw motor 28 is connected to the screw rod 4. The end of the screw rod 4 is connected to the light rod 5. The screw rod 4 is arranged on the side of the hanging hook 3. The rotation of the screw motor 28 realizes the auxiliary entry of the hanging ring of the drone into the hanging hook 3 position.
[0025] Furthermore, the slide rod 25 is provided with a static shaft 26, one end of the static shaft 26 is fixedly connected to the slide rod 25, and the other end of the static shaft 26 is rotatably connected to the motor seat of the screw motor 28. A flip spring 27 is sleeved on the static shaft 26, one end of the flip spring 27 is connected to the static shaft 26, and the other end of the flip spring 27 straightens the side of the motor seat 42 of the screw motor 28, so that the flipping, storage and unfolding positioning of the screw motor 28 are realized by the flip spring 27.
[0026] Furthermore, the screw motor 28 is provided with a flash 2 and a sensor 1, the sensor is connected to the flash 2, the sensor 1 and the flash 2 are fixed on the screw motor 28, the driving battery 35 and the controller 36 are respectively fixed on the inner upper side wall of the inverted U-shaped base 19, and the driving battery 35 and the controller 36 are respectively connected to the screw motor 28, the sensor 1, and the flash 2 via the spring wire 34.
[0027] Furthermore, the upper end of the inverted U-shaped base 19 is connected to the safety belt seat 6, and the safety belt seat 6 is fixedly connected to the safety rope.
[0028] Further, the brake mechanism includes a brake block 21, a brake flap 37, a sleeve 32, a flip shaft 29, a force beam 44, an inner convex column 45, a concave cam 24, a folding handle 31, a connecting ear plate 33, the brake block 21 is connected to the inner wall of the lower end of the brake flap 37, the brake block 21 extends into the inverted U-shaped base 19 through the brake windows 20 on the left and right plates, the upper end of the brake flap 37 is connected to the flip shaft 29, and the two ends of the flip shaft 29 extend into the sleeve 3 fixed to the inverted U-shaped base 19. 2 is rotatably connected with the shaft sleeve 32, the side plate of the inverted U-shaped base 19 at the middle position of the brake flap 37 is connected to the force beam 44, the vertical arms at both ends of the force beam 44 are fixedly connected to the side plates of the inverted U-shaped base 19, the transverse wall of the force beam 44 is threadedly connected with the inner convex column 45 through a nut, the brake flap 37 on the inner side of the transverse wall of the force beam 44 is rotatably connected with the concave cam 24 through a connecting shaft 43, the side surface of the concave cam 24 is connected to the connecting ear plate 33, and the connecting ear plate 33 is flip-folded and connected with the folding handle 31.
[0029] Furthermore, an outward-expanding window is provided in the middle of the upper end of the brake flap 37, and an outward-expanding spring 30 is sleeved on the flip shaft 29 at the position of the outward-expanding window. The two side walls of the outward-expanding spring 30 respectively abut against the brake flap 37 and the side plates of the inverted U-shaped base 19, and the auxiliary opening of the brake flap 37 is achieved by the outward-expanding spring 30.
[0030] Furthermore, one of the pulleys between the left plate and the right plate is set as a driving pulley 8, and the wheel axle 22 of the driving pulley 8 extends out of the bearing 9 on the side plate of the inverted U-shaped base 19 and is rotatably connected. The bearing 9 is fixed to the side plate of the inverted U-shaped base 19 through the bearing seat 7, and the wheel axle extends out of the bearing 9 and is connected to the motor interface 10. The towing motor 13 is detachably fixed on the side plate of the inverted U-shaped base 19, and the output end of the towing motor 13 is connected to the driving shaft 11 through the transmission arm 12, and the driving shaft 11 is connected to the motor interface 10. The towing battery 14 is installed on the towing motor 13.
[0031] Furthermore, the concave cam 24 is configured as a cylindrical wheel, and the end surface of the cylindrical wheel is provided with successively rising step surfaces in the circumferential direction, and the braking distance is adjusted by the step surfaces of different heights.
[0032] The lower end of the other side plate of the connecting slide rod 25 side plate of the above-mentioned inverted U-shaped base 19 is connected to a hook 39 inclined toward the outside, which is convenient for the inverted U-shaped base 19 to be hung on the cable. A safety pin 38 is provided at the upper end of the safety door, and a safety hole is provided on the side plate of the inverted U-shaped base 19 corresponding to the safety pin 38. The safety pin 38 is inserted into the safety hole to fix the safety door, thereby further ensuring the stability of the connection between the inverted U-shaped base 19 and the cable.
[0033] When the present invention is in use, first observe whether the pulley needs to be positioned. When positioning is required, adjust the distance between the brake blocks 21 in the brake mechanism on the left and right plates of the inverted U-shaped base 19 according to the diameter of the cable. The adjustment method is: after the folding handle 31 is flipped, the folding handle 31 drives the connecting ear plate 33 to rotate, and then drives the concave cam 24 to rotate. After rotating to the required height of the concave cam 24, rotate the inner convex column 45, and rotate the inner convex column 45 to contact the end face of the concave cam 24. Finally, flip the folding handle 31 back to its original position, and then the drone is connected to the hanging ring through the connecting ring 46. The drone lifts the hanging ring and moves it above the inverted U-shaped base 19. The drone drives the hanging ring to move to the position of the spiral rod 4, and aligns the vertical steel wire 47 of the hanging ring with the The screw rod 4 is in contact with the bolt rod. Due to the effect of the light rod 5, the vertical steel wire 47 can be prevented from crossing the two sides of the bolt rod. The vertical steel wire 47 can only be fixed on one side of the bolt rod. After being fixed on one side of the screw rod 4, the screw rod 4 is driven to rotate by starting the screw motor 28. While the screw rod 4 rotates, the vertical steel wire 47 of the hanging ring is driven to move toward the hanging hook 3. When the hanging hook 3 penetrates into the hanging ring, the hanging ring is lifted upward so that the horizontal steel wire 48 of the hanging ring is inserted into the hanging hook 3, so that the drone can lift the inverted U-shaped base 19 through the hanging ring. After lifting, the inverted U-shaped base 19 is moved to the top of the cable in the air by the drone, and the position of the cable is matched between the two side plates of the inverted U-shaped base 19, and the drone is moved down. After the drone moves down The cable is inserted between the inverted U-shaped bases 19, the security door 41 is opened, the cable enters the inverted U-shaped base 19 and contacts the pulley, and is stuck between the brake blocks 21 on the left and right sides. At this time, the sensor 1 is under pressure and transmits a signal to the controller 36. The controller 36 turns on the flashlight 2, indicating that the inverted U-shaped base 19 has been hung in. Then, after manually climbing the power supply tower or the cable, the maintenance operation is carried out. At the same time, the inverted U-shaped base 19 can be further fixed by the safety rope on the safety belt seat 6, and the security door 41 is fixed by inserting the safety pin 38 into the safety hole. When the pulley needs to slide from one power supply tower to another, the folding handle 31 is flipped, and the inner convex column 45 is moved up to disengage from the concave and convex column, and then the concave and convex column is moved in. The cable is rotated to a low height, and then the brake flap 37 is expanded outwardly under the action of the expansion spring, the brake block 21 is not connected to the cable, and then the towing motor 13 is clamped on the inverted U-shaped base 19, the driving shaft 11 of the towing motor 13 is connected to the motor interface 10, the driving motor is started, and the driving motor drives the driving pulley 8 to rotate, and then slides on the cable to complete the required transfer work. The above-mentioned brake mechanism can ensure the stability between the inverted U-shaped base 19 and the cable. At the same time, one of the pulleys is set as the driving pulley 8, and the active towing action can be achieved by the towing motor 13. Moreover, since a hanging ring and an auxiliary hanging mechanism are provided, it can be ensured that the drone can easily hang the hanging ring into the hanging hook 3 through the hanging ring. Due to the above-mentioned structure,It has the advantages of simple structure, good installation effect, high installation efficiency, high safety, and fixed-point maintenance.
Claims
1. A cable pulley for hanging and dismantling using a drone, provided with an inverted U-shaped base, the lower end of the inverted U-shaped base is open, characterized in that The left and right plates of the inverted U-shaped base are respectively provided with brake mechanisms, and the brake blocks in the brake mechanisms extend into the interior of the inverted U-shaped base through the brake windows on the left and right plates. Pulleys are respectively hinged between the left and right plates on the front and rear sides of the brake mechanism, and a linkage hanging mechanism is installed on the left or right plate for hanging cables and hanging drones.
2. The cable pulley for hanging and dismantling by drone according to claim 1 is characterized in that The linkage hanging and plugging mechanism includes a sliding rod, a hanging and folding hook, a guide sleeve, a security door, a load-bearing ring, a load-bearing hinge shaft, and a sliding shaft. The upper end of the sliding rod is connected to the hanging and folding hook, and the upper end of the hanging and folding hook extends out of the upper end of the inverted U-shaped base. The guide sleeve is fixed on the side plate of the inverted U-shaped base. The lower end of the sliding rod is connected to the sliding shaft after passing through the guide sleeve. A flip sliding hole is provided on the security door. The lower end of the security door is rotatably connected to the load-bearing ring through the load-bearing hinge shaft. The flip sliding hole on the side of the security door passes through the sliding shaft at the lower end of the sliding rod and is slidably connected to the sliding shaft. The upper end of the security door is straightened on the other side plate of the inverted U-shaped base.
3. The cable pulley for hanging and dismantling by drone according to claim 2 is characterized in that The hanging hook is hung with a hanging ring through the drone, and the hanging ring includes a connecting ring, a vertical steel wire and a horizontal steel wire. The upper ends of the four vertical steel wires are connected to the connecting ring, and the lower ends of adjacent vertical steel wires are connected via the horizontal steel wire. The vertical steel wires and the horizontal steel wires are connected to form a four-sided pyramid structure.
4. The cable pulley for mounting and dismounting by using a drone according to claim 2, characterized in that An auxiliary hanging mechanism is provided on the sliding rod at the connection between the sliding rod and the hanging and folding hook. The auxiliary hanging mechanism includes a screw motor, a screw rod, and a light rod. The screw motor is connected to the sliding rod, the output end of the screw motor is connected to the screw rod, the end of the screw rod is connected to the light rod, and the screw rod is arranged on the side of the hanging and folding hook. The auxiliary hanging ring of the drone is assisted to enter the hanging and folding hook position through the rotation of the screw motor.
5. The cable pulley for mounting and dismounting by using a drone according to claim 2, characterized in that The sliding rod is provided with a static shaft, one end of the static shaft is fixedly connected to the sliding rod, and the other end of the static shaft is rotatably connected to the motor seat of the screw motor. A flip spring is sleeved on the static shaft, one end of the flip spring is connected to the static shaft, and the other end of the flip spring straightens the side of the motor seat of the screw motor. The flipping, storage and unfolding positioning of the screw motor is realized by the flip spring.
6. The cable pulley for mounting and dismounting by using a drone according to claim 5, characterized in that The screw motor is provided with a flashlight and a sensor, the sensor is connected to the flashlight, the sensor and the flashlight are fixed on the screw motor, the driving battery and the controller are respectively fixed on the inner upper side wall of the inverted U-shaped base, and the driving battery and the controller are respectively connected to the screw motor, the sensor and the flashlight via spring wires.
7. The cable pulley for hanging and dismantling by drone according to claim 1, characterized in that The upper end of the inverted U-shaped base is connected to a safety belt seat, and a safety rope is fixedly connected to the safety belt seat.
8. The cable pulley for mounting and dismounting by using a drone according to claim 1, characterized in that The brake mechanism includes a brake block, a brake flap, a sleeve, a flip shaft, a force beam, an inner convex column, a concave cam, a folding handle, and a connecting ear plate. The brake block is connected to the inner wall of the lower end of the brake flap, and the brake block extends into the inverted U-shaped base through the brake windows on the left plate and the right plate. The upper end of the brake flap is connected to the flip shaft, and the two ends of the flip shaft extend into the sleeve fixed on the inverted U-shaped base and are rotatably connected to the sleeve. The side plate of the inverted U-shaped base in the middle position of the brake flap is connected to the force beam, and the vertical arms at both ends of the force beam are fixedly connected to the side plates of the inverted U-shaped base. The transverse wall of the force beam is threadedly connected to the inner convex column via a nut, and the brake flap on the inner side of the transverse wall of the force beam is rotatably connected to the concave cam via a connecting shaft. The side of the concave cam is connected to the connecting ear plate, and the connecting ear plate is flip-folded and connected to the folding handle.
9. The cable pulley for mounting and dismounting by using a drone according to claim 8, characterized in that An outward window is provided in the middle of the upper end of the brake flap, and an outward spring is sleeved on the flip shaft at the position of the outward window. The two side walls of the outward spring respectively abut against the side plates of the brake flap and the inverted U-shaped base, and the auxiliary opening of the brake flap is achieved by the outward spring.
10. The cable pulley for hanging and dismantling by drone according to claim 1, characterized in that One of the pulleys between the left plate and the right plate is set as a driving pulley, and the axle of the driving pulley extends out of the bearing on the side plate of the inverted U-shaped base and is rotatably connected. The bearing is fixed to the side plate of the inverted U-shaped base via a bearing seat, and the axle extends out of the bearing and is connected to the motor interface. The towing motor is detachably fixed to the side plate of the inverted U-shaped base, and the output end of the towing motor is connected to the driving shaft via a transmission arm, and the driving shaft is connected to the motor interface.