A dust collector with anti-condensation function
By introducing the dehumidification mechanism and pulse mechanism into the dust collector, the condensation problem of the bag dust collector is solved, dry gas filtration and dust self-cleaning are achieved, and the dust removal efficiency and the service life of the filter bag are improved.
Patent Information
- Application Number
- CN202510130967.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-02-06
AI Technical Summary
Existing bag dust collectors are prone to condensation during operation, which leads to dust agglomeration, filter bag clogging and equipment corrosion, affecting dust removal efficiency and filter bag life.
A dust collector with a dehumidification mechanism was designed. The dust-laden gas was drawn into the box by a vacuum pump, and the moisture in the gas was removed by a centrifugal mechanism and a filtrate ring to prevent dust condensation. Combined with a pulse mechanism, high-pressure gas was sprayed into the filter bag to generate shock waves to remove dust, and the recovered moisture was sprayed on the inner wall of the hopper to cause the dust to agglomerate.
It effectively avoids dust condensation, improves the filtering effect and equipment stability of the dust collector, and extends the service life of the filter bag.
Smart Images
Figure CN119951286B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pulse dust collectors, in particular to a dust collector with an anti-condensation function. Background Art
[0002] Bag filters, a highly efficient dry-type filtration and dust removal device widely used in industrial dust control, operate based on a specific physical mechanism. Dust-laden gas flows into the dust collector from the air inlet and passes through the filter bags. Dust particles are adsorbed onto the outer surface of the bags due to inertial collision, interception, and diffusion. Filter bags are typically made of woven fiber materials. The gaps between the fibers create complex filtration channels, a crucial factor in dust retention.
[0003] As the filtration process continues, the dust layer on the surface of the filter bag continues to accumulate and thicken, causing the dust collector's operating resistance to gradually increase. When the resistance climbs to a certain threshold, cleaning operations must be carried out. Pulse jet cleaning technology plays a key role here. Compressed air is sprayed into the filter bag at an instantaneous high speed through the small holes in the spray pipe, causing the filter bag to expand rapidly. The shock wave generated by this expansion causes the dust layer on the surface of the filter bag to fall off and then fall into the ash hopper. In the actual operation of the bag dust collector, condensation is an important issue that cannot be ignored. Once condensation occurs, it is very likely to cause a series of negative effects, such as dust agglomeration, filter bag clogging, and equipment corrosion. These problems will seriously affect the dust removal efficiency of the bag dust collector, the service life of the filter bags, and the overall stability and reliability of the equipment. Summary of the Invention
[0004] The object of the present invention is to provide a dust collector with an anti-condensation function to solve the problems in the prior art.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: A dust collector with anti-condensation function includes a box body, an air suction pump, an air inlet pipe, a dehumidification mechanism, a pulse mechanism, a filtering mechanism and a discharge mechanism, the dehumidification mechanism includes an assembly rod, the pulse mechanism includes an air distribution pipe and a side frame, the filtering mechanism includes a partition, and the discharge mechanism includes a discharge hopper. An air outlet and a first side hole are provided on the box body, and the air outlet is connected to the air suction pump through a pipeline. Several groups of first side holes and air distribution pipes are provided, and several groups of first side holes are evenly distributed along the horizontal linear distribution of the box body. The air distribution pipe is fixedly connected to the first side hole, a second side hole is provided on the discharge hopper, and the air suction pipe is fixedly connected to the second side hole. The assembly rod, side frame, partition and discharge hopper are all fixedly connected to the box body.
[0006] The present invention is a dry filtering dust removal equipment used in industrial production. When the vacuum pump is started, the dust-laden gas is drawn into the box through the air inlet pipe. The dust-laden gas first passes through the dehumidification mechanism to discharge the moisture in the gas and then passes into the filter mechanism to prevent the moisture-laden dust from condensing and adhering to the fiber filter bag. When the dust passes through the fiber filter bag, it is adsorbed on the outer surface of the fiber filter bag due to inertial collision, interception, diffusion and the like. The clean gas passes through the fiber filter bag and is extracted by the vacuum pump through the air outlet. As the filtration process continues, the dust layer on the surface of the fiber filter bag continues to thicken, resulting in a gradual increase in the resistance of the dust collector. The pulse mechanism sprays compressed air through the air distribution pipe and into the interior of the fiber filter bag at high speed, causing it to expand rapidly. The shock wave generated causes the dust layer on the surface of the fiber filter bag to fall off and fall into the lower hopper. The dehumidification mechanism sprays the recovered moisture on the inner wall of the lower hopper to cause the falling dust to agglomerate, thereby improving the filtering effect of the internal self-cleaning.
[0007] Furthermore, the dehumidification mechanism also includes a centrifugal mechanism, an annular shell, a reciprocating mechanism and a filtrate ring. The centrifugal mechanism includes a chassis and an outer arc shell. The annular shell includes a shell and a second one-way valve. The reciprocating mechanism includes a right-angle rod and a concave ring. The chassis and the outer arc shell are fixedly connected to the assembly rod, the shell is fixedly connected to the outer arc shell, the filtrate ring is fixedly connected to the chassis, a liquid collecting slope and a sliding hole are provided on the shell, the right-angle rod is slidably connected to the sliding hole, the concave ring is slidably connected to the shell, a leakage groove and a ejector pin are provided on the concave ring, the liquid collecting slope is in contact with the leakage groove, and the second one-way valve is in contact with the ejector pin.
[0008] The vacuum pump is started to draw the dust-laden gas into the box through the air inlet pipe. The dust-laden gas is drawn to the bottom of the chassis. Under the action of the centrifugal mechanism, the gas is thrown to the filtrate ring, and the dry dust-laden gas is discharged upward. The moisture in the gas is collected by the filtrate ring and leaks into the reciprocating mechanism through the leakage groove and the liquid collecting slope. The reciprocating mechanism continuously pumps air into the ring shell through the second one-way valve, and finally sprays the collected moisture onto the inner wall of the lower hopper.
[0009] Furthermore, the centrifugal mechanism also includes a drive motor, an impeller and an upper arc cover. The drive motor and the upper arc cover are fixedly connected to the chassis, the output end of the drive motor is fixedly connected to the impeller, the upper arc cover and the outer arc shell form an air outlet, and the reciprocating mechanism also includes a threaded rod, which is fixedly connected to the impeller.
[0010] The vacuum pump is started to draw the dust-laden gas into the box through the air inlet pipe. The dust-laden gas is drawn to the bottom of the chassis, and the driving motor outputs fixed-axis torque to the impeller. The impeller rotates at high speed, throwing the gas to the inner wall of the filtrate ring. The moisture in the gas is collected by the filtrate ring and leaks into the ring shell through the leakage groove and the liquid collection slope. The dry dust-laden gas bypasses the filtrate ring and passes upward through the outlet duct between the upper arc cover and the outer arc shell.
[0011] Furthermore, the annular shell also includes a first one-way valve, a liquid return groove, an air return groove, a first through hole and a second through hole are provided on the shell, and the first one-way valve, the second one-way valve, the first through hole and the second through hole are each provided in several groups, and the several groups of the first one-way valve, the second one-way valve, the first through hole and the second through hole are evenly distributed along the circumference of the shell, the liquid return groove and the first through hole are provided on the outer wall of the shell, the air return groove is provided on the inner wall of the shell, the air return groove is provided below the liquid return groove, the liquid collecting slope is provided above the liquid return groove, the first one-way valve is fixedly connected to the first through hole, and the second one-way valve is fixedly connected to the second through hole.
[0012] When the concave ring is located at the upper end of the shell, the moisture in the gas is collected by the filtrate ring and leaks into the concave ring through the leakage groove and the liquid collecting slope. The ejector pin contacts and pushes open the second one-way valve, allowing external air to enter the concave ring. The reciprocating mechanism drives the concave ring to move downward, and the collected moisture liquid first enters the shell through the return liquid groove, and then the gas in the concave ring enters the shell through the return air groove. When the concave ring moves downward, it squeezes the space below the shell, and the moisture and gas in the space below the shell are compressed together. The pressure increases and exceeds the elastic potential energy of the first one-way valve. The moisture is sprayed from the first one-way valve to the inner wall of the lower hopper, and then the concave ring moves upward and resets, completing a pump air and water spraying project.
[0013] Furthermore, the reciprocating mechanism also includes an assembly seat, the right-angle rod is fixedly connected to the concave ring member and the assembly seat, a threaded hole is provided on the assembly seat, the threaded hole is connected to the threaded rod through a thread, and the concave ring member is also provided with a liquid outlet and an air outlet. The liquid outlet is provided on the outer wall of the concave ring member, and the air outlet is provided on the inner wall of the concave ring member. There are several groups of liquid outlet holes and air outlet holes, and the several groups of liquid outlet holes and air outlet holes are evenly distributed along the circumference of the concave ring member.
[0014] The impeller rotates at high speed to transmit torque to the threaded rod. Through the threaded connection between the threaded rod and the threaded hole, the right-angle rod moves back and forth up and down in the sliding hole. The concave ring assembled with the right-angle rod moves back and forth up and down in the shell. The moisture in the gas is collected by the filtrate ring and leaks into the concave ring through the leakage groove and the liquid collecting slope. The ejector pin contacts and opens the second one-way valve, allowing external air to enter the concave ring. The concave ring moves downward, and the leakage groove is blocked by the shell. The collected moisture liquid enters the shell through the liquid outlet and the return liquid groove first. The concave ring continues to move downward, and the liquid outlet is blocked by the shell. The gas in the concave ring enters the shell through the air outlet and the return air groove. The moisture and gas in the space below the shell are compressed together, and the pressure increase exceeds the elastic potential energy of the first one-way valve, and the moisture is sprayed from the first one-way valve to the inner wall of the lower hopper.
[0015] Furthermore, the pulse mechanism also includes a high-pressure gas tank and an electromagnetic pulse valve. The high-pressure gas tank is fixedly connected to the side frame. There are several groups of electromagnetic pulse valves, and the several groups of electromagnetic pulse valves are linearly evenly distributed along the axis of the high-pressure gas tank. The electromagnetic pulse valve is connected to the high-pressure gas tank and the gas distribution pipe through pipelines.
[0016] As the filtration process continues, the dust layer on the surface of the fiber filter bag continues to thicken, causing the resistance of the dust collector to gradually increase. The electromagnetic pulse valve opens intermittently, and the compressed air in the high-pressure gas tank passes through the air distribution pipe and is instantly sprayed into the fiber filter bag at high speed, causing it to expand rapidly.
[0017] Furthermore, the filtering mechanism also includes an air collecting hopper and a fiber filter bag. An exhaust port is provided on the partition. The exhaust port, air collecting hopper and fiber filter bag are provided in several groups. Several groups of exhaust ports, air collecting hoppers and fiber filter bags are evenly distributed along the square array of the partition. The air collecting hopper is fixedly connected to the exhaust port and the fiber filter bag.
[0018] The vacuum pump is started to draw the dust-laden gas into the box through the air inlet pipe. When the dust passes through the fiber filter bag, it is adsorbed on the outer surface of the fiber filter bag due to inertial collision, interception, diffusion, etc. The clean gas passes through the fiber filter bag and is pumped out of the air outlet by the vacuum pump. The compressed air passes through the air distribution pipe and is instantly sprayed into the interior of the fiber filter bag at high speed, causing it to expand rapidly. The generated shock wave causes the dust layer on the surface of the fiber filter bag to fall off and fall into the lower hopper.
[0019] Furthermore, the unloading mechanism also includes a base frame, a unloading motor and a unloading barrel. The base frame and the unloading motor are fixedly connected to the unloading hopper, and the output end of the unloading motor is fixedly connected to the unloading barrel.
[0020] The shock wave generated causes the dust layer on the surface of the fiber filter bag to fall off and fall into the lower hopper. The first one-way valve sprays the recovered water on the inner wall of the lower hopper to cause the falling dust to agglomerate. The agglomerated dust falls along the lower hopper into the lower barrel. The discharge motor outputs a fixed-axis torque to the lower barrel to cause the agglomerated dust to be turned out.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention designs a dehumidification mechanism, which starts the vacuum pump to draw the dust-laden gas from the air inlet pipe into the box body, and the dust-laden gas is drawn to the bottom of the chassis, and the driving motor outputs a fixed-axis torque to the impeller. The impeller rotates at high speed to throw the gas to the inner wall of the filtrate ring, and the moisture in the gas is collected by the filtrate ring and leaks into the ring shell through the leakage trough and the liquid collection slope. The dry dust-laden gas surrounds the filtrate ring and passes upward through the air outlet for filtration, thereby removing moisture from the air and preventing condensation of water-laden dust from adhering to the fiber filter bag; the present invention designs a ring shell and a reciprocating mechanism; the impeller rotates at high speed to transmit torque to the threaded rod, and through the threaded connection between the threaded rod and the threaded hole, the right-angle rod is assembled with a concave ring part that moves back and forth up and down in the shell, and the moisture in the gas is collected by the filtrate ring The collected water leaks into the concave ring part through the leakage groove and the liquid collecting slope, and the ejector pin contacts and pushes open the second one-way valve, allowing external air to enter the concave ring part. The concave ring part moves downward, and the collected water and liquid first enter the shell through the liquid outlet and the return liquid groove. The concave ring part continues to move downward, and the gas in the concave ring part enters the shell through the air outlet and the return air groove. The water and gas in the space below the shell are compressed together, and the water is sprayed from the first one-way valve to the inner wall of the lower hopper. The recovered water is used to clean the inner wall of the lower hopper, so that the fallen dust clumps are discharged, and the internal self-cleaning improves the filtering effect. On the basis of pulse dust removal, the present invention adapts to the air environment with high humidity, avoids the condensation of dust gas with high humidity adhering to the filter bag, which affects the dust removal efficiency, and at the same time performs water-impact self-cleaning on the box body to improve the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a partial cross-sectional view of the overall structure of the present invention;
[0024] Figure 3 It is a structural schematic diagram of the dehumidification mechanism of the present invention;
[0025] Figure 4 It is a partial cross-sectional view of the dehumidification mechanism of the present invention;
[0026] Figure 5 for Figure 4 A schematic diagram of a partial B enlargement;
[0027] Figure 6 for Figure 4 A schematic diagram of a local C enlargement;
[0028] Figure 7 It is a schematic diagram of the pulse mechanism structure of the present invention;
[0029] Figure 8 for Figure 2 A magnified schematic diagram of a local area A;
[0030] Figure 9 It is a structural schematic diagram of the blanking mechanism of the present invention.
[0031] In the figure: 1. box body; 11. air outlet; 12. first side hole; 2. air pump; 3. air inlet pipe; 4. dehumidification mechanism; 41. assembly rod; 42. centrifugal mechanism; 421. chassis; 422. drive motor; 423. impeller; 424. upper arc cover; 425. outer arc shell; 426. air outlet; 43. annular shell; 431. shell; 4311. liquid return groove; 4312. air return groove; 4313. liquid collecting slope; 4314. first through hole; 4315. second through hole; 4316. sliding hole; 432. first one-way valve; 433. second one-way valve; 44. reciprocating mechanism ;441. Right-angle rod; 442. Concave ring; 4421. Liquid leakage groove; 4422. Liquid outlet; 4423. Air outlet; 4424. Ejector pin; 443. Assembly seat; 4431. Threaded hole; 444. Threaded rod; 45. Filtrate ring; 5. Pulse mechanism; 51. High-pressure gas tank; 52. Solenoid pulse valve; 53. Gas distribution pipe; 54. Side frame; 6. Filter mechanism; 61. Partition; 611. Exhaust port; 62. Gas collecting hopper; 63. Fiber filter bag; 7. Discharging mechanism; 71. Base frame; 72. Discharging hopper; 721. Second side hole; 73. Discharging motor; 74. Discharging barrel. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] like Figure 1 、 Figure 2 、 Figure 7 、 Figure 8 、 Figure 9As shown, the present invention provides a technical solution of a dust collector with anti-condensation function, including a box body 1, an air suction pump 2, an air inlet pipe 3, a dehumidification mechanism 4, a pulse mechanism 5, a filtering mechanism 6 and a discharge mechanism 7. The dehumidification mechanism 4 includes an assembly rod 41, the pulse mechanism 5 includes an air distribution pipe 53 and a side frame 54, the filtering mechanism 6 includes a partition 61, and the discharge mechanism 7 includes a discharge hopper 72. An air outlet 11 and a first side hole 12 are provided on the box body 1. The air outlet 11 is connected to the air suction pump 2 through a pipeline. The first side hole 12 and the air distribution pipe 53 are each provided with several groups, and several groups of first side holes 12 are evenly distributed horizontally along the box body 1. The air distribution pipe 53 is fixedly connected to the first side hole 12. A second side hole 721 is provided on the discharge hopper 72, and the air inlet pipe 3 is fixedly connected to the second side hole 721. The assembly rod 41, the side frame 54, the partition 61 and the discharge hopper 72 are all fixedly connected to the box body 1.
[0034] The present invention is a dry-type filtering and dust removal equipment used in industrial production. The vacuum pump 2 is started to draw the dust-laden gas from the air inlet pipe 3 into the box 1. The dust-laden gas first passes through the dehumidification mechanism 4 to discharge the moisture in the gas and then passes into the filtering mechanism 6 to prevent the moisture-laden dust from condensing and adhering to the fiber filter bag 63. When the dust passes through the fiber filter bag 63, it is adsorbed on the outer surface of the fiber filter bag 63 due to inertial collision, interception, diffusion, etc. The clean gas passes through the fiber filter bag 63 and the air outlet 11 and is exhausted. Pump 2 draws out, and as the filtering process continues, the dust layer on the surface of the fiber filter bag 63 continues to thicken, causing the resistance of the dust collector to gradually increase. The pulse mechanism 5 sprays compressed air through the air distribution pipe 53 and instantly sprays it into the fiber filter bag 63 at high speed, causing it to expand rapidly. The generated shock wave causes the dust layer on the surface of the fiber filter bag 63 to fall off and fall into the lower hopper 72. The dehumidification mechanism 4 sprays the recovered water on the inner wall of the lower hopper 72 to make the falling dust agglomerate, thereby improving the filtering effect of the internal self-cleaning.
[0035] like Figure 3 、 Figure 4 、 Figure 5 As shown, the dehumidification mechanism 4 also includes a centrifugal mechanism 42, an annular shell 43, a reciprocating mechanism 44 and a filtrate ring 45. The centrifugal mechanism 42 includes a chassis 421 and an outer arc shell 425. The annular shell 43 includes a shell 431 and a second one-way valve 433. The reciprocating mechanism 44 includes a right-angle rod 441 and a concave ring 442. The chassis 421 and the outer arc shell 425 are both fixedly connected to the assembly rod 41. The shell 431 is fixedly connected to the outer arc shell 425. The filtrate ring 45 is fixedly connected to the chassis 421. A liquid collecting slope 4313 and a sliding hole 4316 are provided on the shell 431. The right-angle rod 441 is slidably connected to the sliding hole 4316. The concave ring 442 is slidably connected to the shell 431. A liquid leakage groove 4421 and a ejector pin 4424 are provided on the concave ring 442. The liquid collecting slope 4313 is in contact with the liquid leakage groove 4421, and the second one-way valve 433 is in contact with the ejector pin 4424.
[0036] The vacuum pump 2 is started to draw the dust-laden gas into the box body 1 through the air inlet pipe 3. The dust-laden gas is drawn to the bottom of the chassis 421. Under the action of the centrifugal mechanism 42, the gas is thrown to the filtrate ring 45, and the dry dust-laden gas is discharged upward. The moisture in the gas is collected by the filtrate ring 45 and leaks into the reciprocating mechanism 44 through the leakage groove 4421 and the liquid collecting slope 4313. The reciprocating mechanism 44 continues to pump air into the annular shell 43 through the second one-way valve 433, and finally sprays the collected moisture onto the inner wall of the lower hopper 72.
[0037] like Figure 3 、 Figure 6 As shown, the centrifugal mechanism 42 also includes a drive motor 422, an impeller 423 and an upper arc cover 424. The drive motor 422 and the upper arc cover 424 are fixedly connected to the chassis 421. The output end of the drive motor 422 is fixedly connected to the impeller 423. The upper arc cover 424 and the outer arc shell 425 form an air outlet 426. The reciprocating mechanism 44 also includes a threaded rod 444, which is fixedly connected to the impeller 423.
[0038] The vacuum pump 2 is started to draw the dust-laden gas into the box body 1 through the air inlet pipe 3. The dust-laden gas is drawn to the bottom of the chassis 421. The driving motor 422 outputs a fixed-axis torque to the impeller 423. The impeller 423 rotates at high speed, throwing the gas to the inner wall of the filtrate ring 45. The moisture in the gas is collected by the filtrate ring 45 and leaks into the ring shell 43 through the leakage groove 4421 and the liquid collection slope 4313. The dry dust-laden gas bypasses the filtrate ring 45 and passes upward through the outlet duct 426 between the upper arc cover 424 and the outer arc shell 425.
[0039] like Figure 5 As shown, the annular shell 43 also includes a first one-way valve 432. A liquid return groove 4311, an air return groove 4312, a first through hole 4314 and a second through hole 4315 are provided on the shell 431. The first one-way valve 432, the second one-way valve 433, the first through hole 4314 and the second through hole 4315 are each provided in several groups. The several groups of first one-way valves 432, the second one-way valve 433, the first through hole 4314 and the second through hole 4315 are evenly distributed along the circumference of the shell 431. The liquid return groove 4311 and the first through hole 4314 are provided on the outer wall of the shell 431, the air return groove 4312 is provided on the inner wall of the shell 431, the air return groove 4312 is provided below the liquid return groove 4311, and the liquid collecting slope 4313 is provided above the liquid return groove 4311. The first one-way valve 432 is fixedly connected to the first through hole 4314, and the second one-way valve 433 is fixedly connected to the second through hole 4315.
[0040] When the concave ring 442 is located at the upper end of the shell 431, the moisture in the gas is collected by the filtrate ring 45 and leaks into the concave ring 442 through the leakage groove 4421 and the liquid collecting slope 4313. The ejector pin 4424 contacts and pushes open the second one-way valve 433, allowing external air to enter the concave ring 442. The reciprocating mechanism 44 drives the concave ring 442 to move downward. The collected moisture liquid first enters the shell 431 through the return liquid groove 4311, and then the gas in the concave ring 442 enters the shell 431 through the return gas groove 4312. When the concave ring 442 moves downward, it squeezes the space below the shell 431. The moisture and gas in the space below the shell 431 are compressed together, and the pressure increases to exceed the elastic potential energy of the first one-way valve 432. The moisture is sprayed from the first one-way valve 432 to the inner wall of the lower hopper 72. Then the concave ring 442 moves upward and resets, completing a pump air and water spraying project.
[0041] like Figure 5 As shown, the reciprocating mechanism 44 also includes an assembly seat 443, the right-angle rod 441 is fixedly connected to the concave ring part 442 and the assembly seat 443, and a threaded hole 4431 is provided on the assembly seat 443, and the threaded hole 4431 is connected to the threaded rod 444 through a thread. The concave ring part 442 is also provided with a liquid outlet 4422 and an air outlet 4423, the liquid outlet 4422 is provided on the outer wall of the concave ring part 442, and the air outlet 4423 is provided on the inner wall of the concave ring part 442, and the liquid outlet 4422 and the air outlet 4423 are provided in several groups, and the several groups of liquid outlet holes 4422 and the air outlet holes 4423 are evenly distributed along the circumference of the concave ring part 442.
[0042] The impeller 423 rotates at high speed to transmit torque to the threaded rod 444. Through the threaded connection between the threaded rod 444 and the threaded hole 4431, the right-angle rod 441 moves back and forth in the sliding hole 4316. The right-angle rod 441 is equipped with the concave ring 442 and moves back and forth in the housing 431. The moisture in the gas is collected by the filtrate ring 45 and leaks into the concave ring 442 through the leakage groove 4421 and the liquid collection slope 4313. The ejector pin 4424 contacts and pushes open the second one-way valve 433, allowing external air to enter the concave ring 442, and the concave ring 442 moves downward. The leakage groove 4421 is blocked by the shell 431, and the collected water liquid first enters the shell 431 through the liquid outlet 4422 and the return liquid groove 4311. The concave ring 442 continues to move downward, and the liquid outlet 4422 is blocked by the shell 431. The gas in the concave ring 442 enters the shell 431 through the air outlet 4423 and the return air groove 4312. The water and gas in the space below the shell 431 are compressed together, and the pressure increases to exceed the elastic potential energy of the first one-way valve 432. The water is sprayed from the first one-way valve 432 to the inner wall of the lower hopper 72.
[0043] like Figure 7As shown, the pulse mechanism 5 also includes a high-pressure gas tank 51 and an electromagnetic pulse valve 52. The high-pressure gas tank 51 is fixedly connected to the side frame 54. The electromagnetic pulse valve 52 is provided in several groups. The several groups of electromagnetic pulse valves 52 are linearly evenly distributed along the axis of the high-pressure gas tank 51. The electromagnetic pulse valve 52 is connected to the high-pressure gas tank 51 and the gas distribution pipe 53 through pipelines.
[0044] As the filtration process continues, the dust layer on the surface of the fiber filter bag 63 continues to thicken, causing the resistance of the dust collector to gradually increase. The electromagnetic pulse valve 52 opens intermittently, and the compressed air in the high-pressure gas tank 51 passes through the air distribution pipe 53 and is instantly sprayed into the fiber filter bag 63 at high speed, causing it to expand rapidly.
[0045] like Figure 8 As shown, the filtering mechanism 6 also includes an air collecting hopper 62 and a fiber filter bag 63. An exhaust port 611 is provided on the partition 61. The exhaust port 611, the air collecting hopper 62 and the fiber filter bag 63 are provided in several groups. Several groups of exhaust ports 611, air collecting hoppers 62 and fiber filter bags 63 are evenly distributed in a square array along the partition 61. The air collecting hopper 62 is fixedly connected to the exhaust port 611 and the fiber filter bag 63.
[0046] The vacuum pump 2 is started to draw the dust-laden gas into the box 1 through the air inlet pipe 3. When the dust passes through the fiber filter bag 63, it is adsorbed on the outer surface of the fiber filter bag 63 due to inertial collision, interception, diffusion, etc. The clean gas passes through the fiber filter bag 63 and the air outlet 11 and is extracted by the vacuum pump 2. The compressed air passes through the air distribution pipe 53 and is instantly sprayed into the interior of the fiber filter bag 63 at high speed, causing it to expand rapidly. The generated shock wave causes the dust layer on the surface of the fiber filter bag 63 to fall off and fall into the lower hopper 72.
[0047] like Figure 9 As shown, the unloading mechanism 7 further includes a base frame 71 , a unloading motor 73 and a unloading barrel 74 . The base frame 71 and the unloading motor 73 are both fixedly connected to the unloading hopper 72 , and the output end of the unloading motor 73 is fixedly connected to the unloading barrel 74 .
[0048] The generated shock wave causes the dust layer on the surface of the fiber filter bag 63 to fall off and fall into the lower hopper 72. The first one-way valve 432 sprays the recovered water on the inner wall of the lower hopper 72, causing the falling dust to agglomerate. The agglomerated dust falls along the lower hopper 72 into the lower barrel 74. The discharge motor 73 outputs a fixed-axis torque to the lower barrel 74 to cause the agglomerated dust to be rotated out.
[0049] The working principle of the present invention is as follows: the vacuum pump 2 is started to draw the dust-laden gas from the air inlet pipe 3 into the box body 1, the dust-laden gas is drawn to the bottom of the chassis 421, the driving motor 422 drives the impeller 423 to rotate at high speed to transmit torque to the threaded rod 444, the impeller 423 throws the gas to the inner wall of the filtrate ring 45, through the threaded connection between the threaded rod 444 and the threaded hole 4431, the right-angle rod 441 is equipped with the concave ring 442 to move back and forth up and down in the shell 431, and when the concave ring 442 is located at the upper end of the shell 431, the moisture in the gas is filtered out. The liquid ring 45 collects the liquid and leaks through the leakage groove 4421 and the liquid collecting slope 4313 into the concave ring 442. The ejector pin 4424 contacts and pushes open the second one-way valve 433, allowing external air to enter the concave ring 442. The concave ring 442 moves downward, and the leakage groove 4421 is blocked by the shell 431. The collected water and liquid first enter the shell 431 through the liquid outlet 4422 and the return groove 4311. The concave ring 442 continues to move downward, and the liquid outlet 4422 is blocked by the shell 431. The gas in the concave ring 442 passes through the gas outlet 442. 3. The return air groove 4312 enters the shell 431. The water and gas in the space below the shell 431 are compressed together. The pressure increases and exceeds the elastic potential energy of the first one-way valve 432. The water is ejected from the first one-way valve 432 to the inner wall of the lower hopper 72. The dry dust-containing gas flows around the filter liquid ring 45 and passes upward through the outlet 426 between the upper arc cover 424 and the outer arc shell 425 to prevent the water-containing dust from condensing and adhering to the fiber filter bag 63. The dust is adsorbed on the outer surface of the fiber filter bag 63. The clean gas passes through the outlet 11 The dust is sucked out by the vacuum pump 2. As the filtration continues, the dust layer on the surface of the fiber filter bag 63 continues to thicken, the dust removal resistance increases, and the electromagnetic pulse valve 52 opens intermittently. The compressed air in the high-pressure gas tank 51 passes through the air distribution pipe 53 and is instantly sprayed into the fiber filter bag 63 at high speed, causing it to expand rapidly. The shock wave generated causes the dust layer on the surface of the fiber filter bag 63 to fall off and fall into the lower hopper 72. The dehumidification mechanism 4 sprays the recovered moisture on the inner wall of the lower hopper 72, causing the falling dust to agglomerate and fall for recovery, thereby improving the filtering effect of the internal self-cleaning.
[0050] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A dust collector with anti-condensation function, characterized by: The dust collector comprises a housing (1), an air pump (2), an air inlet pipe (3), a dehumidifying mechanism (4), a pulse mechanism (5), a filtering mechanism (6) and a feeding mechanism (7), wherein the dehumidifying mechanism (4) comprises an assembly rod (41), the pulse mechanism (5) comprises an air distribution pipe (53) and a side frame (54), the filtering mechanism (6) comprises a partition (61), the feeding mechanism (7) comprises a feeding hopper (72), and the housing (1) is provided with an air outlet (11) and a first side hole (12), the air outlet (11) ) is connected to the air pump (2) through a pipeline, the first side hole (12) and the air distribution pipe (53) are provided with a plurality of groups, the plurality of first side holes (12) are evenly distributed along the horizontal linear of the box body (1), the air distribution pipe (53) is fixedly connected to the first side hole (12), the lower hopper (72) is provided with a second side hole (721), the air inlet pipe (3) is fixedly connected to the second side hole (721), and the assembly rod (41), the side frame (54), the partition (61), and the lower hopper (72) are all fixedly connected to the box body (1); The dehumidification mechanism (4) further comprises a centrifugal mechanism (42), an annular shell (43), a reciprocating mechanism (44) and a filtrate ring (45); the centrifugal mechanism (42) comprises a bottom plate (421) and an outer arc shell (425); the annular shell (43) comprises a shell (431) and a second one-way valve (433); the reciprocating mechanism (44) comprises a right-angle rod (441) and a concave ring member (442); the bottom plate (421) and the outer arc shell (425) are both fixedly connected to the assembly rod (41); the shell (431) and the outer arc shell (425) are fixedly connected. The filtrate ring (45) is fixedly connected to the bottom plate (421), the housing (431) is provided with a liquid collecting slope (4313) and a sliding hole (4316), the right-angle rod (441) is slidably connected to the sliding hole (4316), the concave ring member (442) is slidably connected to the housing (431), the concave ring member (442) is provided with a liquid leakage groove (4421) and a ejector pin (4424), the liquid collecting slope (4313) is in contact with the liquid leakage groove (4421), and the second one-way valve (433) is in contact with the ejector pin (4424); The annular shell (43) further comprises a first one-way valve (432). The shell (431) is provided with a liquid return groove (4311), an air return groove (4312), a first through hole (4314), and a second through hole (4315). The first one-way valve (432), the second one-way valve (433), the first through hole (4314), and the second through hole (4315) are each provided in a plurality of groups. They are evenly distributed along the circumference of the shell (431), the liquid return groove (4311) and the first through hole (4314) are provided on the outer wall of the shell (431), the air return groove (4312) is provided on the inner wall of the shell (431), the air return groove (4312) is provided below the liquid return groove (4311), the liquid collecting slope (4313) is provided above the liquid return groove (4311), the first one-way valve (432) is fixedly connected to the first through hole (4314), and the second one-way valve (433) is fixedly connected to the second through hole (4315); The reciprocating mechanism (44) further comprises an assembly seat (443), the right-angle rod (441), the concave ring member (442), and the assembly seat (443) are all fixedly connected, the assembly seat (443) is provided with a threaded hole (4431), the threaded hole (4431) is threadedly connected to the threaded rod (444), the concave ring member (442) is further provided with a liquid outlet hole (4422) and an air outlet hole (4423), the liquid outlet hole (4422) is provided on the outer wall of the concave ring member (442), and the air outlet hole (4423) is provided on the inner wall of the concave ring member (442), and the liquid outlet hole (4422) and the air outlet hole (4423) are each provided in a plurality of groups, and the plurality of groups of liquid outlet holes (4422) and air outlet holes (4423) are uniformly distributed along the circumference of the concave ring member (442).
2. The dust collector with anti-condensation function according to claim 1, characterized in that: The centrifugal mechanism (42) further includes a drive motor (422), an impeller (423) and an upper arc cover (424). The drive motor (422) and the upper arc cover (424) are both fixedly connected to the chassis (421). The output end of the drive motor (422) is fixedly connected to the impeller (423). The upper arc cover (424) and the outer arc shell (425) form an air outlet (426). The reciprocating mechanism (44) further includes a threaded rod (444). The threaded rod (444) is fixedly connected to the impeller (423).
3. The dust collector with anti-condensation function according to claim 1, characterized in that: The pulse mechanism (5) further comprises a high-pressure gas tank (51) and an electromagnetic pulse valve (52), wherein the high-pressure gas tank (51) is fixedly connected to the side frame (54), and the electromagnetic pulse valve (52) is provided in a plurality of groups, wherein the plurality of groups of electromagnetic pulse valves (52) are linearly and evenly distributed along the axis of the high-pressure gas tank (51), and the electromagnetic pulse valve (52) is connected to the high-pressure gas tank (51) and the gas distribution pipe (53) through a pipeline.
4. The dust collector with anti-condensation function according to claim 1, characterized in that: The filtering mechanism (6) further comprises an air collecting hopper (62) and a fiber filter bag (63); an exhaust port (611) is provided on the partition (61); the exhaust port (611), the air collecting hopper (62), and the fiber filter bag (63) are provided in a plurality of groups; the plurality of groups of the exhaust port (611), the air collecting hopper (62), and the fiber filter bag (63) are uniformly distributed in a square array along the partition (61); the air collecting hopper (62), the exhaust port (611), and the fiber filter bag (63) are fixedly connected.
5. The dust collector with anti-condensation function according to claim 1, characterized in that: The unloading mechanism (7) further comprises a base frame (71), a unloading motor (73) and a unloading barrel (74); the base frame (71) and the unloading motor (73) are both fixedly connected to the unloading hopper (72); and the output end of the unloading motor (73) is fixedly connected to the unloading barrel (74).
Citation Information
Patent Citations
Cloth bag dust removal equipment capable of reducing moisture condensation
CN215311349U
Dust remover with good dehumidification effect
CN217909635U