Spraying protection device for brake disc of wind driven generator
By designing a wind power brake disc spray protection device, including spraying components and support components, the spraying problem of uneven spraying caused by the contact between the spraying surface and the conveyor belt in the prior art is solved, and uniform spraying of the brake disc and high-quality protective effect are achieved.
Patent Information
- Application Number
- CN202510435450.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fully automatic brake pad spraying device does not have a drying mechanism, which makes the spraying surface easy to come into contact with the conveyor belt, affecting the uniformity of the spraying.
A wind power brake disc spray protection device is designed, including a workbench, a conveyor unit, a spray assembly and a support assembly. The spraying assembly realizes the fixing, rotation and spraying of the brake disc through a servo motor and a recycling mechanism, and the support assembly is used to limit support to prevent the spraying surface from contacting foreign matter.
The uniform spraying of the brake disc is achieved, avoiding contact between the spray surface and foreign matter, and improving the uniformity and quality of the spraying.
Smart Images

Figure CN119951694A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spraying devices, in particular to a spraying protection device for a brake disc of a wind turbine generator. Background Art
[0002] Brake discs are disc brakes, which are generally made of alloy steel and mainly use hydraulic force to achieve friction braking of automobiles. Disc brakes are currently widely used in the field of wind power generation. Since they are installed on wind turbines and work in a harsh environment, protective paint is sprayed on the surface of brake discs during production.
[0003] After searching, the patent with announcement number CN116510933B discloses a fully automatic spraying device for brake pads. Through the setting of an automatic flipping mechanism, the automatic flipping of the brake pads is realized, avoiding manual flipping, saving time and labor, and having a high degree of automation.
[0004] However, the fully automatic spraying device for brake pads is not provided with a drying mechanism. When the brake pads are turned over, the spraying surface of the brake pads is easily in contact with the conveyor belt and rubbed, thereby affecting the uniformity of the spraying on the surface of the brake pads. Summary of the invention
[0005] The purpose of the present invention is to provide a wind turbine brake disc spray protection device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a wind turbine brake disc spraying protection device comprises a workbench, and a first conveying unit and a second conveying unit installed on the outer wall of the workbench, a brake disc is placed on the surface of the first conveying unit, an electric slide rail is fixedly connected to the outer wall of the workbench, an electric slider is slidably connected to the outer wall of the electric slide rail, a connecting frame is fixedly connected to the outer wall of the top end of the electric slider, a lifting plate is slidably connected to the outer wall of one side of the connecting frame, a hydraulic cylinder adapted to the lifting plate is arranged on the outer wall of the connecting frame, a drying chamber adapted to the brake disc is arranged at a position of the workbench above the second conveying unit, a spraying assembly is arranged on a side of the lifting plate close to the workbench, the spraying assembly comprises a grabbing block, an injection groove is opened on the inner wall of the grabbing block, and a main nozzle adapted to the injection groove is arranged on the side of the grabbing block close to the brake disc; a supporting assembly is arranged on the outer wall of the second conveying unit.
[0007] Furthermore, the spraying assembly also includes a servo motor, a recovery mechanism, a grabbing and flipping mechanism and an auxiliary spraying mechanism, the servo motor is installed inside the grabbing block, a connecting shaft is rotatably connected to the outer wall of one end of the servo motor, a connecting rod is rotatably connected to the outer wall of one end of the connecting shaft, a rotating column is rotatably connected to the outer wall of one end of the connecting rod, and the outer wall of the rotating column is rotatably connected to the grabbing block, an air bin is opened on the inner wall of the rotating column, an extrusion plate adapted for the air bin is provided on the outer wall of the connecting rod, a through groove adapted for the air bin is provided on the inner wall of the rotating column, a push rod is slidably connected to the inner wall of the through groove, a slider is fixedly connected to the outer wall of one end of the push rod, a first limit block is fixedly connected to the outer wall of one end of the slider, a sliding groove adapted for the slider is provided on the outer wall of the bottom end of the rotating column, and a fixing spring adapted for the push rod is provided on the inner wall of the rotating column.
[0008] Furthermore, the spraying assembly also includes an empty chamber provided on the inner wall of the connecting rod, and an air inlet groove provided on the inner wall of the push rod, a blocking block adapted to the empty chamber is provided on the outer wall of one end of the connecting shaft, an air inlet adapted to the empty chamber is provided on the outer wall of the connecting rod, a connecting groove adapted to the air inlet groove is provided on the inner wall of the sliding block, a first limit spring is fixedly connected to the inner wall of the connecting groove, a first baffle is fixedly connected to the outer wall of one end of the first limit spring, a first groove is provided on the outer periphery of the first baffle in the circumferential direction, and a first baffle is provided on the inner wall of one end of the sliding groove A connecting sleeve adapted to the plate, a through hole is opened on the outer wall of one end of the connecting sleeve, an air intake channel adapted to the connecting sleeve is arranged on the inner wall of the rotating column, a connecting spring is fixedly connected to the inner wall of one end of the air intake channel, a connecting plate is fixedly connected to the outer wall of one end of the connecting spring, a limiting rod is passed through the surface of the connecting plate, a first connecting hole adapted to the limiting rod is arranged on the inner wall of the grab block, a second connecting hole adapted to the limiting rod is arranged on the outer wall of the connecting rod, an exhaust groove adapted to the air inlet is arranged on the inner wall of the rotating column, and one end of the exhaust groove is connected to the air intake channel.
[0009] Furthermore, the recovery mechanism includes a transmission block arranged on the outer wall of the connecting shaft, and a recovery box arranged on the inner wall of the grabbing block, the outer wall of the transmission block is rotatably connected with a transmission belt, a fan blade is arranged inside the transmission block at a position above the recovery box, a connecting block adapted to the transmission belt is arranged on the side of the fan blade away from the recovery box, a suction channel is opened on the inner wall of the grabbing block, and the outlet of the suction channel is arranged above the recovery box, a suction port adapted to the suction channel is arranged on the outer wall of the bottom end of the grabbing block, an exhaust port is opened at a position between the recovery box and the fan blade, a filter is arranged on the inner wall of the exhaust port, an exhaust channel adapted to the fan blade is arranged on the inner wall of the grabbing block, and an exhaust port adapted to the exhaust channel is arranged on the outer wall of the bottom end of the grabbing block on the side away from the suction port.
[0010] Furthermore, the grabbing and flipping mechanism includes a piston chamber opened on the inner wall of the grabbing block, and electric push rods installed on both sides of the grabbing block, a fixed block is fixedly connected to the outer wall of the bottom end of the electric push rod, a connecting column is rotatably connected to the inner wall of the fixed block, a grab ring is fixedly connected to the outer wall of one end of the connecting column, a cavity is opened on the inner wall of the fixed block, and fins adapted to the cavity are provided on the outer wall of the connecting column, an electric cylinder is installed on the inner wall of the piston chamber, a piston plate is fixedly connected to the outer wall of one end of the electric cylinder, an air injection groove adapted to the piston chamber is provided on the inner wall of the grabbing block, a telescopic tube adapted to the air injection groove is provided on the outer wall of the grabbing block, and one end of the telescopic tube is connected to the fixed block, a cylinder is fixedly connected to the inner wall of the grabbing ring, and a fixed plate is fixedly connected to the outer wall of one end of the cylinder.
[0011] Furthermore, the auxiliary spraying mechanism includes an auxiliary injection groove opened on the outer wall of the grabbing ring, and a second limiting spring installed on the inner wall of the injection groove, an auxiliary nozzle adapted to the auxiliary injection groove is provided on the outer wall of one side of the grabbing ring, a second baffle is fixedly connected to the outer wall of one end of the second limiting spring, a second groove is provided on the outer periphery of the second baffle along the circumferential direction, a connecting sleeve adapted to the injection groove is provided on the outer wall of the bottom end of the grabbing block, a receiving groove adapted to the connecting sleeve is provided on the outer wall of the grabbing ring, and a top rod adapted to the second baffle is provided on the inner wall of the receiving groove.
[0012] Furthermore, the support assembly includes a support column installed on the outer wall of the second conveyor group, a second limit block is slidably connected to the inner wall of the top end of the support column, an arc-shaped spring sheet adapted to the second limit block is provided on the inner wall of the top end of the support column, a pressing column is slidably connected to the inner wall of the support column, and the top end of the pressing column extends out of the surface of the support column, a pressing block adapted to the second limit block is provided on the outer wall of one end of the pressing column extending out of the surface of the support column, a limiting disc is fixedly connected to the outer wall of the bottom end of the pressing column, a grab hook adapted to the limiting disc is provided on the inner wall of the support column, a spring sheet adapted to the grab hook is provided on the inner wall of the support column, and a return spring adapted to the limiting disc is provided on the inner wall of the support column.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The spraying assembly of the present invention can fix the brake disc when spraying it, thereby pulling the brake disc into a suspended state and driving the brake disc to rotate to complete the spraying operation. At the same time, the remaining paint can be sucked into the recovery box with the air and filtered, and the air will be discharged to the surface of the brake disc again, and the dust on the surface of the brake disc will be cleaned. After the brake disc is turned over, the auxiliary spraying mechanism will spray the side surface while spraying the back of the brake disc; after the brake disc is sprayed, the support assembly will limit the support of the brake disc to prevent the sprayed surface of the brake disc from touching foreign matter and affecting the uniformity of the spraying on the brake pad surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the spraying assembly of the present invention; Figure 3 It is a schematic diagram of the structure inside the grab block of the present invention; Figure 4 It is a schematic diagram of the structure of the gas bin and the extrusion plate cooperating with each other in the present invention; Figure 5 It is a schematic diagram of the structure of the gas bin and the through groove cooperating with each other in the present invention; Figure 6 It is a schematic diagram of the structure of the connection sleeve and the through hole cooperating with each other in the present invention; Figure 7 This is a schematic diagram of the structure of the fan blades and the connecting block cooperating with each other in the present invention; Figure 8 This is a schematic diagram of the structure of the grab block and the injection slot cooperating with each other in the present invention; Fig. 9 It is a schematic diagram of the structure of the cavity and the fins cooperating with each other in the present invention; Fig.10 It is a schematic diagram of the structure of the cylinder and the fixing plate cooperating with each other in the present invention; Fig.11 It is a schematic diagram of the structure of the second limit block and the arc-shaped spring piece cooperating with each other in the present invention; Fig.12 It is a schematic diagram of the structure of the cooperation between the limiting disc and the grab hook of the present invention; Fig.13 For the present invention Figure 4 A schematic diagram of the enlarged structure at A in the middle; Fig.14 For the present invention Figure 5 A schematic diagram of the enlarged structure at B in the middle; Fig.15 For the present invention Fig.14 Schematic diagram of the enlarged structure at C in the middle; Fig.16 For the present invention Figure 4 Schematic diagram of the enlarged structure at D in the middle; Fig.17 For the present invention Figure 8 Schematic diagram of the enlarged structure at E in the middle; Fig.18 For the present invention Figure 8 The enlarged structural diagram at F in the middle; Fig.19 For the present invention Figure 8 Schematic diagram of the enlarged structure at G in the middle.
[0015] In the figure: 1, workbench; 2, electric slide rail; 3, electric slider; 4, connecting frame; 5, lifting plate; 6, spray assembly; 601, grab block; 602, servo motor; 603, connecting shaft; 604, connecting rod; 605, empty chamber; 606, blocking block; 607, air inlet; 608, rotating column; 609, air chamber; 610, extrusion plate; 611, through groove; 612, push rod; 613, slider; 614, first limit block; 615, slide groove; 616, fixing spring; 617, air inlet slot; 618, connecting slot; 619, first limiting spring; 620, first baffle; 621, first groove; 622, connecting sleeve; 623, through hole; 624, air inlet channel; 625, connecting spring; 626, connecting plate; 627, limiting rod; 628, first connecting hole; 629, second connecting hole; 630, exhaust slot; 631, transmission block; 632, transmission belt; 633, fan blade; 634, connecting block; 635, air suction channel; 636, air suction port; 637, recovery box; 63 8. Air vent; 639. Filter; 640. Exhaust channel; 641. Exhaust vent; 642. Injection slot; 643. Main nozzle; 644. Electric push rod; 645. Fixed block; 646. Connecting column; 647. Grabbing ring; 648. Cavity; 649. Fin; 650. Piston chamber; 651. Electric cylinder; 652. Piston plate; 653. Injection slot; 654. Telescopic tube; 655. Cylinder; 656. Fixed plate; 657. Auxiliary injection slot; 658. Auxiliary nozzle; 659. Second limit spring ; 660, second baffle; 661, second groove; 662, connecting sleeve; 663, storage groove; 664, push rod; 7, hydraulic cylinder; 8, first conveyor unit; 9, brake disc; 10, second conveyor unit; 11, support assembly; 1101, support column; 1102, second limit block; 1103, arc-shaped spring sheet; 1104, pressing column; 1105, pressing block; 1106, limit disc; 1107, grab hook; 1108, spring sheet; 1109, reset spring; 12, drying chamber. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0018] Embodiment 1 See also Figure 1-Figure 19 The present invention provides a technical solution: a wind turbine brake disc spray protection device, comprising a workbench 1, and a first conveyor group 8 and a second conveyor group 10 installed on the outer wall of the workbench 1, a brake disc 9 is placed on the surface of the first conveyor group 8, an electric slide rail 2 is fixedly connected to the outer wall of the workbench 1, an electric slider 3 is slidably connected to the outer wall of the electric slide rail 2, a connecting frame 4 is fixedly connected to the outer wall of the top of the electric slider 3, a lifting plate 5 is slidably connected to the outer wall of one side of the connecting frame 4, and a lifting plate 5 adapted to the lifting plate 5 is provided on the outer wall of the connecting frame 4 Hydraulic cylinder 7, a drying chamber 12 adapted for the brake disc 9 is provided on the position of the workbench 1 above the second conveyor group 10, a spraying assembly 6 for spraying the brake disc 9 is provided on the side of the lifting plate 5 close to the workbench 1, the spraying assembly 6 includes a grabbing block 601, an injection groove 642 is provided on the inner wall of the grabbing block 601, and a main nozzle 643 adapted for the injection groove 642 is provided on the side of the grabbing block 601 close to the brake disc 9; a support assembly 11 for limiting the brake disc 9 is provided on the outer wall of the second conveyor group 10.
[0019] When in use, the brake disc 9 is first conveyed to the bottom of the lifting plate 5 through the first conveyor group 8, and then the hydraulic cylinder 7 is started to push the lifting plate 5 to move downward on the surface of the connecting frame 4, so that the grab block 601 moves to the surface of the brake disc 9, and the brake disc 9 can be grabbed. After that, the hydraulic cylinder 7 pulls the lifting plate 5 to move upward on the surface of the connecting frame 4, so that the brake disc 9 is separated from the first conveyor group 8 and drives it to rotate, and then the spraying material is injected into the inside of the injection groove 642 through the external pipeline, so that the spraying material is sprayed from the main nozzle 643 to the surface of the brake disc 9. When one side of the brake disc 9 is sprayed, the spraying assembly 6 will drive the brake disc 9 to rotate. After the two sides of the brake disc 9 are sprayed, the electric slider 3 slides on the surface of the electric slide rail 2 to move the connecting frame 4 to the top of the second conveyor unit 10, and then the hydraulic cylinder 7 pushes the lifting plate 5 to move downward on the surface of the connecting frame 4, so that the grab block 601 moves to the top of the support assembly 11, so that the support assembly 11 can limit the support of the brake disc 9 to prevent the sprayed surface of the brake disc 9 from touching the second conveyor unit 10, and finally the second conveyor unit 10 drives the movement of the support assembly 11 to transport the brake disc 9 into the drying chamber 12 for drying.
[0020] See also Figure 3 , Figure 4 , Figure 5 and Fig.14 The spraying assembly 6 also includes a servo motor 602, a recovery mechanism, a grabbing and flipping mechanism, and an auxiliary spraying mechanism. The servo motor 602 is installed inside the grab block 601. A connecting shaft 603 is rotatably connected to the outer wall of one end of the servo motor 602. A connecting rod 604 is rotatably connected to the outer wall of one end of the connecting shaft 603. A rotating column 608 is rotatably connected to the outer wall of one end of the connecting rod 604. The outer wall of the rotating column 608 is rotatably connected to the grab block 601. An air chamber 609 is provided on the inner wall of the rotating column 608. The connecting rod 60 4 is provided with an extrusion plate 610 adapted to the air bin 609, the inner wall of the rotating column 608 is provided with a through groove 611 adapted to the air bin 609, the inner wall of the through groove 611 is slidably connected with a push rod 612, a slider 613 is fixedly connected to the outer wall of one end of the push rod 612, a first limit block 614 is fixedly connected to the outer wall of one end of the slider 613, a sliding groove 615 adapted to the slider 613 is provided on the outer wall of the bottom end of the rotating column 608, and a fixing spring 616 adapted to the push rod 612 is provided on the inner wall of the rotating column 608.
[0021] When in use, when the grab block 601 moves to the surface of the brake disc 9, the first limit block 614 will enter the inside of the connection port on the surface of the brake disc 9. At this time, the external power supply is connected, the servo motor 602 is started, and the connecting shaft 603 is driven to rotate counterclockwise. When the connecting shaft 603 rotates, the connecting rod 604 is driven to rotate synchronously, thereby driving the extrusion plate 610 to slide inside the air chamber 609 and squeeze the air inside the air chamber 609, so that the air inside the air chamber 609 is squeezed into the inside of the through groove 611, thereby pushing the push rod 612 to slide inside the through groove 611 and squeeze the fixed spring 616, and the push rod 612 is When the through groove 611 slides inside, it will push the slider 613 to slide on the surface of the slide groove 615, which can push the multiple groups of first limit blocks 614 to slide outward, thereby squeezing the connecting port on the surface of the brake disc 9, thereby fixing the brake disc 9, and pulling the lifting plate 5 upward on the surface of the connecting frame 4 through the hydraulic cylinder 7, so that the brake disc 9 is separated from the first conveyor group 8, and then the servo motor 602 continues to drive the connecting shaft 603 to rotate counterclockwise. When the connecting shaft 603 rotates, it drives the rotating column 608 to rotate synchronously through the connecting rod 604, thereby driving the brake disc 9 to rotate and cooperate with the main nozzle 643 to complete the spraying operation.
[0022] See also Figure 4 , Figure 5 , Figure 6 , Fig.13 , Fig.14 , Fig.15 , Fig.16 and Fig.17The spraying assembly 6 also includes an empty chamber 605 provided on the inner wall of the connecting rod 604, and an air inlet groove 617 provided on the inner wall of the push rod 612. A blocking block 606 adapted to the empty chamber 605 is provided on the outer wall of one end of the connecting shaft 603. An air inlet 607 adapted to the empty chamber 605 is provided on the outer wall of the connecting rod 604. A connecting groove 618 adapted to the air inlet groove 617 is provided on the inner wall of the slider 613. A first limit spring 619 is fixedly connected to the inner wall of the connecting groove 618. A first baffle 620 is fixedly connected to the outer wall of one end of the first limit spring 619. A first groove 621 is provided on the outer periphery of the first baffle 620 along the circumferential direction. A first baffle 620 adapted to the first baffle 620 is provided on the inner wall of one end of the slide groove 615. A connecting sleeve 622, a through hole 623 is provided on the outer wall of one end of the connecting sleeve 622, an air inlet channel 624 adapted to the connecting sleeve 622 is arranged on the inner wall of the rotating column 608, a connecting spring 625 is fixedly connected to the inner wall of one end of the air inlet channel 624, a connecting plate 626 is fixedly connected to the outer wall of one end of the connecting spring 625, a limiting rod 627 passes through the surface of the connecting plate 626, a first connecting hole 628 adapted to the limiting rod 627 is provided on the inner wall of the grab block 601, a second connecting hole 629 adapted to the limiting rod 627 is provided on the outer wall of the connecting rod 604, an exhaust groove 630 adapted to the air inlet 607 is provided on the inner wall of the rotating column 608, and one end of the exhaust groove 630 is connected to the air inlet channel 624.
[0023] When the extrusion plate 610 squeezes the air inside the air chamber 609, one end of the limiting rod 627 is connected to the first connecting hole 628, thereby limiting the rotation column 608, ensuring that the extrusion plate 610 can completely push the air inside the air chamber 609 into the through groove 611, and at the same time, the connecting shaft 603 will drive the blocking block 606 to rotate synchronously inside the empty chamber 605, so that the blocking block 606 limits the air inlet 607. When the first limiting block 614 fixes the brake disc 9, the connecting sleeve 622 will slide into the connecting groove 61 8 and push the first baffle 620, so that the first baffle 620 slides inside the connecting groove 618 and squeezes the first limiting spring 619, thereby releasing the limit of the first groove 621. At this time, the air inside the through groove 611 enters the inside of the connecting groove 618 through the air inlet groove 617, and then passes through the first groove 621 and the through hole 623 on the surface of the first baffle 620 to enter the inside of the connecting sleeve 622, and finally enters the inside of the air inlet channel 624 and squeezes the surface of the connecting plate 626, thereby pushing the connecting plate 626 to The air inlet channel 624 slides inside and squeezes the connecting spring 625. The movement of the connecting plate 626 can drive the limiting rod 627 to slide inside the grab block 601, so that one end of the limiting rod 627 slides out of the first connecting hole 628 to release the limit on the rotating column 608. At the same time, the other end of the limiting rod 627 slides into the second connecting hole 629, so that the connecting rod 604 limits the rotating column 608. When the servo motor 602 drives the connecting shaft 603 to rotate clockwise, it will drive the blocking block 606 to rotate synchronously. The air in the through groove 611 can be drawn back into the air bin 609 by rotating the extrusion plate 610 in the clockwise direction inside the air bin 609. At the same time, the fixed spring 616 can push the push rod 612 to reset, so that the first limit block 614 can release the limit on the brake disc 9.
[0024] See also Figure 3 and Figure 7The recovery mechanism includes a transmission block 631 arranged on the outer wall of the connecting shaft 603, and a recovery box 637 arranged on the inner wall of the grab block 601. The outer wall of the transmission block 631 is rotatably connected with a transmission belt 632. The transmission block 631 is provided with a fan blade 633 at a position above the recovery box 637. The fan blade 633 is provided with a connection block 634 adapted to the transmission belt 632 on the side away from the recovery box 637. The inner wall of the grab block 601 is provided with a suction channel 635, and the suction channel 635 is provided with a suction channel 636. 5 is arranged above the recycling box 637, a suction port 636 adapted to the suction channel 635 is arranged on the outer wall of the bottom end of the grab block 601, an exhaust port 638 is opened between the recycling box 637 and the fan blade 633, a filter screen 639 is arranged on the inner wall of the exhaust port 638, an exhaust channel 640 adapted to the fan blade 633 is arranged on the inner wall of the grab block 601, and an exhaust port 641 adapted to the exhaust channel 640 is arranged on the outer wall of the bottom end of the grab block 601 on the side away from the suction port 636.
[0025] When the connecting shaft 603 rotates, it will drive the transmission block 631 to rotate synchronously, thereby driving the connecting block 634 to rotate synchronously through the transmission belt 632. Since the size of the dynamic transmission block 631 is larger than the size of the connecting block 634, the rotation speed of the connecting block 634 is faster than that of the transmission block 631, thereby driving the fan blade 633 to rotate at a high speed, so that the fan blade 633 draws air into the inside of the recovery box 637 through the exhaust port 638, thereby reducing the air pressure inside the recovery box 637, thereby generating a suction force, so that the air in the direction of the brake disc 9 The paint remaining after spraying is sucked into the recovery box 637 through the suction port 636 and the suction channel 635. After the paint and air are sucked into the recovery box 637, they enter the exhaust channel 640 through the exhaust port 638. During this process, the filter 639 filters the paint, thereby intercepting the paint into the recovery box 637. The air entering the exhaust channel 640 is blown toward the surface of the unpainted position of the brake disc 9 through the exhaust port 641, thereby cleaning the dust on the surface of the brake disc 9.
[0026] See also Figure 1 , Figure 7 , Figure 8 , Fig. 9 and Fig.10The grabbing and flipping mechanism includes a piston chamber 650 opened on the inner wall of the grabbing block 601, and electric push rods 644 installed on both sides of the grabbing block 601. A fixing block 645 is fixedly connected to the outer wall of the bottom end of the electric push rod 644. A connecting column 646 is rotatably connected to the inner wall of the fixing block 645. A grabbing ring 647 is fixedly connected to the outer wall of one end of the connecting column 646. A cavity 648 is opened on the inner wall of the fixing block 645. A fin 646 adapted to the cavity 648 is provided on the outer wall of the connecting column 646. 9. An electric cylinder 651 is installed on the inner wall of the piston chamber 650, and a piston plate 652 is fixedly connected to the outer wall of one end of the electric cylinder 651. An air injection groove 653 adapted to the piston chamber 650 is provided on the inner wall of the grab block 601, and a telescopic tube 654 adapted to the air injection groove 653 is provided on the outer wall of the grab block 601, and one end of the telescopic tube 654 is connected to the fixed block 645. A cylinder 655 is fixedly connected to the inner wall of the grab ring 647, and a fixed plate 656 is fixedly connected to the outer wall of one end of the cylinder 655.
[0027] During use, after one side of the brake disc 9 is sprayed, the cylinder 655 is started to push the fixing plate 656 to squeeze the brake disc 9, thereby fixing the brake disc 9, and then the electric push rod 644 is started to push the fixing block 645 and the grab ring 647 to move downward, so that the grab ring 647 is separated from the grab block 601, and then the electric cylinder 651 is started to push the piston plate 652 to slide inside the piston chamber 650, thereby squeezing the air inside the piston chamber 650 into the inside of the air injection groove 653, and then passing into the inside of the cavity 648 through the telescopic tube 654, thereby applying a thrust to the surface of the fin 649, causing the fin 649 to rotate inside the cavity 648, and driving the connecting column 646 to rotate. When the connecting column 646 rotates, it will drive the grab ring 647 to rotate synchronously, thereby realizing the turning over of the brake disc 9, and finally the electric push rod 644 contracts, pulling the grab ring 647 to reset, and the brake disc 9 can be fixed and sprayed again.
[0028] See also Figure 8 , Fig.18 and Fig.19 The auxiliary spraying mechanism includes an auxiliary injection groove 657 opened on the outer wall of the grabbing ring 647, and a second limiting spring 659 installed on the inner wall of the injection groove 642. An auxiliary nozzle 658 adapted to the auxiliary injection groove 657 is arranged on the outer wall of one side of the grabbing ring 647. A second baffle 660 is fixedly connected to the outer wall of one end of the second limiting spring 659. A second groove 661 is arranged on the outer periphery of the second baffle 660 along the circumferential direction. A connecting sleeve 662 adapted to the injection groove 642 is arranged on the outer wall of the bottom end of the grabbing block 601. A receiving groove 663 adapted to the connecting sleeve 662 is arranged on the outer wall of the grabbing ring 647, and a top rod 664 adapted to the second baffle 660 is arranged on the inner wall of the receiving groove 663.
[0029] When spraying one side of the brake disc 9, the connecting sleeve 662 will enter the interior of the receiving groove 663, and the push rod 664 inside the receiving groove 663 will pass through the connecting sleeve 662 and enter the interior of the injection groove 642, so that the push rod 664 pushes the second baffle plate 660 to slide upward inside the injection groove 642 and stretch the second limit spring 659, so that the second baffle plate 660 fits with the inner wall of the injection groove 642, and the second groove 661 can be limited to prevent the paint from flowing out of the injection groove 642, and the brake disc 9 is turned over. After the surface is sprayed, the push rod 664 will slide out of the interior of the injection groove 642. At this time, the second limit spring 659 is forced to pull the second baffle 660 to reset, so that the limit on the second groove 661 can be released. When the grab ring 647 is closed with the grab block 601 again, the connecting sleeve 662 will be stuck in the interior of the auxiliary injection groove 657. When the reverse side of the brake disc 9 is sprayed, the paint will enter the interior of the auxiliary injection groove 657 from the injection groove 642 and be sprayed out from the auxiliary nozzle 658, so that the side of the brake disc 9 can be sprayed.
[0030] See also Fig.11 and Fig.12 The support assembly 11 includes a support column 1101 installed on the outer wall of the second conveyor unit 10, a second limit block 1102 is slidably connected to the inner wall of the top end of the support column 1101, an arc-shaped spring sheet 1103 adapted to the second limit block 1102 is arranged on the inner wall of the top end of the support column 1101, a pressing column 1104 is slidably connected to the inner wall of the support column 1101, and the top end of the pressing column 1104 extends out of the surface of the support column 1101, and the pressing column 1104 extends out of the support column A pressing block 1105 adapted to the second limit block 1102 is arranged on the outer wall at one end of the surface 1101, a limiting disc 1106 is fixedly connected to the outer wall at the bottom end of the pressing column 1104, a grab hook 1107 adapted to the limiting disc 1106 is arranged on the inner wall of the support column 1101, a spring sheet 1108 adapted to the grab hook 1107 is arranged on the inner wall of the support column 1101, and a return spring 1109 adapted to the limiting disc 1106 is arranged on the inner wall of the support column 1101.
[0031] When in use, after the brake disc 9 is sprayed, it is transported to the top of the support column 1101, and the pressing block 1105 passes through the connecting port on the surface of the brake disc 9 through the downward pressure of the grab block 601. The pressing block 1105 continues to move downward to press the pressing column 1104. The pressing column 1104 slides downward under the force and squeezes the return spring 1109. When the pressing column 1104 moves downward, the pressing block 1105 will squeeze the surface of the second limit block 1102, thereby pushing the second limit block 1102 to slide outward and stretch the arc-shaped spring sheet 1103, which can squeeze the connecting port on the surface of the brake disc 9, thereby fixing the brake disc 9. At the same time, the limiting disc 1106 will squeeze the grab block 601. The surface of hook 1107 causes the grab hook 1107 to rotate and squeeze the spring sheet 1108. After the limiting disc 1106 passes through the surface of the grab hook 1107, the force of the spring sheet 1108 pushes the grab hook 1107 to reset, thereby limiting the limiting disc 1106. When the brake disc 9 needs to be removed, it is only necessary to press one end of the grab hook 1107 to release the limit on the limiting disc 1106. At this time, the force of the reset spring 1109 pushes the pressing column 1104 to reset, thereby releasing the pressing block 1105 from pressing the second limiting block 1102, so that the arc-shaped spring sheet 1103 is forced to pull the second limiting block 1102 to reset and release the fixation of the brake disc 9.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wind turbine brake disc spray protection device, comprising a workbench (1), and a first conveyor unit (8) and a second conveyor unit (10) mounted on the outer wall of the workbench (1), wherein a brake disc (9) is placed on the surface of the first conveyor unit (8), characterized in that: An electric slide rail (2) is fixedly connected to the outer wall of the workbench (1), an electric slider (3) is slidably connected to the outer wall of the electric slide rail (2), a connecting frame (4) is fixedly connected to the outer wall of the top end of the electric slider (3), a lifting plate (5) is slidably connected to the outer wall of one side of the connecting frame (4), a hydraulic cylinder (7) adapted for the lifting plate (5) is arranged on the outer wall of the connecting frame (4), and a brake disc (7) is arranged at a position of the workbench (1) above the second conveyor group (10). 9) an adapted drying chamber (12), a spraying assembly (6) is arranged on one side of the lifting plate (5) close to the workbench (1), the spraying assembly (6) comprises a grab block (601), an injection groove (642) is arranged on the inner wall of the grab block (601), and a main nozzle (643) adapted for the injection groove (642) is arranged on one side of the grab block (601) close to the brake disc (9); a supporting assembly (11) is arranged on the outer wall of the second conveyor unit (10).
2. The wind turbine generator brake disc spray protection device according to claim 1 is characterized in that: The spraying assembly (6) further comprises a servo motor (602), a recovery mechanism, a grabbing and flipping mechanism and an auxiliary spraying mechanism, wherein the servo motor (602) is mounted inside the grab block (601), a connecting shaft (603) is rotatably connected to the outer wall of one end of the servo motor (602), a connecting rod (604) is rotatably connected to the outer wall of one end of the connecting shaft (603), a rotating column (608) is rotatably connected to the outer wall of one end of the connecting rod (604), and the outer wall of the rotating column (608) is rotatably connected to the grab block (601), an air chamber (609) is provided on the inner wall of the rotating column (608), and the connecting rod (604) An extrusion plate (610) adapted to the air bin (609) is arranged on the outer wall of the rotating column (608), a through groove (611) adapted to the air bin (609) is arranged on the inner wall of the rotating column (608), a push rod (612) is slidably connected to the inner wall of the through groove (611), a slider (613) is fixedly connected to the outer wall of one end of the push rod (612), a first limit block (614) is fixedly connected to the outer wall of one end of the slider (613), a sliding groove (615) adapted to the slider (613) is arranged on the outer wall of the bottom end of the rotating column (608), and a fixing spring (616) adapted to the push rod (612) is arranged on the inner wall of the rotating column (608).
3. The wind turbine generator brake disc spray protection device according to claim 2 is characterized in that: The spraying assembly (6) further comprises an empty chamber (605) provided on the inner wall of the connecting rod (604), and an air inlet groove (617) provided on the inner wall of the push rod (612); a blocking block (606) adapted to the empty chamber (605) is provided on the outer wall of one end of the connecting shaft (603); an air inlet (607) adapted to the empty chamber (605) is provided on the outer wall of the connecting rod (604); a connecting groove (618) adapted to the air inlet groove (617) is provided on the inner wall of the sliding block (613); a first limit spring (619) is fixedly connected to the inner wall of the connecting groove (618); a first baffle (620) is fixedly connected to the outer wall of one end of the first limit spring (619); a first groove (621) is provided on the outer periphery of the first baffle (620) along the circumferential direction; a connecting groove (618) adapted to the first baffle (620) is provided on the inner wall of one end of the sliding groove (615); A sleeve (622), a through hole (623) is provided on the outer wall of one end of the connecting sleeve (622), an air inlet channel (624) adapted to the connecting sleeve (622) is provided on the inner wall of the rotating column (608), a connecting spring (625) is fixedly connected to the inner wall of one end of the air inlet channel (624), a connecting plate (626) is fixedly connected to the outer wall of one end of the connecting spring (625), a limit rod (627) passes through the surface of the connecting plate (626), a first connecting hole (628) adapted to the limit rod (627) is provided on the inner wall of the grab block (601), a second connecting hole (629) adapted to the limit rod (627) is provided on the outer wall of the connecting rod (604), an exhaust groove (630) adapted to the air inlet (607) is provided on the inner wall of the rotating column (608), and one end of the exhaust groove (630) is connected to the air inlet channel (624).
4. The wind turbine generator brake disc spray protection device according to claim 2 is characterized in that: The recovery mechanism comprises a transmission block (631) arranged on the outer wall of the connecting shaft (603), and a recovery box (637) arranged on the inner wall of the grabbing block (601); a transmission belt (632) is rotatably connected to the outer wall of the transmission block (631); a fan blade (633) is arranged inside the transmission block (631) at a position above the recovery box (637); a connection block (634) adapted to the transmission belt (632) is arranged on a side of the fan blade (633) away from the recovery box (637); an air suction channel (635) is provided on the inner wall of the grabbing block (601), and the air suction channel (635) The outlet is arranged above the recovery box (637), an air suction port (636) adapted to the air suction channel (635) is arranged on the outer wall of the bottom end of the grabbing block (601), an air exhaust port (638) is opened between the recovery box (637) and the fan blade (633), a filter (639) is arranged on the inner wall of the air exhaust port (638), an air exhaust channel (640) adapted to the fan blade (633) is arranged on the inner wall of the grabbing block (601), and an air exhaust port (641) adapted to the air exhaust channel (640) is arranged on the outer wall of the bottom end of the grabbing block (601) on the side away from the air suction port (636).
5. The wind turbine generator brake disc spray protection device according to claim 2 is characterized in that: The grabbing and flipping mechanism comprises a piston chamber (650) opened on the inner wall of the grabbing block (601), and electric push rods (644) installed on both sides of the grabbing block (601), a fixing block (645) is fixedly connected to the outer wall of the bottom end of the electric push rod (644), a connecting column (646) is rotatably connected to the inner wall of the fixing block (645), a grabbing ring (647) is fixedly connected to the outer wall of one end of the connecting column (646), a cavity (648) is opened on the inner wall of the fixing block (645), and a fin (649) adapted to the cavity (648) is arranged on the outer wall of the connecting column (646). An electric cylinder (651) is installed on the inner wall of the piston chamber (650), and a piston plate (652) is fixedly connected to the outer wall of one end of the electric cylinder (651). An air injection groove (653) adapted to the piston chamber (650) is provided on the inner wall of the grab block (601), and a telescopic tube (654) adapted to the air injection groove (653) is provided on the outer wall of the grab block (601), and one end of the telescopic tube (654) is connected to the fixed block (645). The inner wall of the grab ring (647) is fixedly connected to the cylinder (655), and a fixed plate (656) is fixedly connected to the outer wall of one end of the cylinder (655).
6. The wind turbine generator brake disc spray protection device according to claim 2 is characterized in that: The auxiliary spraying mechanism comprises an auxiliary injection groove (657) provided on the outer wall of the grab ring (647), and a second limit spring (659) installed on the inner wall of the injection groove (642); an auxiliary nozzle (658) adapted to the auxiliary injection groove (657) is provided on one side outer wall of the grab ring (647); a second baffle (660) is fixedly connected to the outer wall of one end of the second limit spring (659); a second groove (661) is provided on the outer periphery of the second baffle (660) along the circumferential direction; a connecting sleeve (662) adapted to the injection groove (642) is provided on the outer wall of the bottom end of the grab block (601); a receiving groove (663) adapted to the connecting sleeve (662) is provided on the outer wall of the grab ring (647); and a push rod (664) adapted to the second baffle (660) is provided on the inner wall of the receiving groove (663).
7. The wind turbine generator brake disc spray protection device according to claim 1 is characterized in that: The support assembly (11) comprises a support column (1101) mounted on the outer wall of the second conveyor unit (10); a second limit block (1102) is slidably connected to the inner wall of the top end of the support column (1101); an arc-shaped spring sheet (1103) adapted to the second limit block (1102) is arranged on the inner wall of the top end of the support column (1101); a pressing column (1104) is slidably connected to the inner wall of the support column (1101); the top end of the pressing column (1104) protrudes from the surface of the support column (1101); and the pressing column (1104) protrudes from the support column (1101). A pressing block (1105) adapted to the second limiting block (1102) is arranged on the outer wall at one end of the surface of the support column (1101), a limiting disc (1106) is fixedly connected to the outer wall at the bottom end of the pressing column (1104), a grab hook (1107) adapted to the limiting disc (1106) is arranged on the inner wall of the support column (1101), a spring sheet (1108) adapted to the grab hook (1107) is arranged on the inner wall of the support column (1101), and a return spring (1109) adapted to the limiting disc (1106) is arranged on the inner wall of the support column (1101).
Citation Information
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