Blank cutting device for ball screw machining
By designing a ball screw processing blast material cutting device including conveying grooves, clamping grooves and grinding grooves, the problems of traditional cutting and cutting efficiency and time-consuming deburring are solved, and automated cutting and grinding are realized, and lead screw production efficiency is improved.
Patent Information
- Application Number
- CN202510320292.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-03-18
AI Technical Summary
The cutting and cutting efficiency of traditional ball screws is low, and the burrs need to be deburred separately after cutting, which is time-consuming to process.
Design a ball screw processing blast material cutting device including workbench, conveying groove, clamping groove, grinding groove and other components, and realizes an automated cutting and grinding process using motors and tools such as conveying servo motors, clamping servo motors, cutting machines and grinding machines.
The cutting efficiency of the screw blast material is improved, the time for deburring is reduced, continuous cutting and grinding is achieved, and the efficiency of screw production is improved.
Smart Images

Figure CN119952482A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cutting technology, and in particular relates to a blank cutting device for ball screw processing. Background Art
[0002] A ball screw is a mechanical transmission component that converts rotational motion into linear motion. The presence of balls makes up for the inevitable screw thread clearance problem in spiral transmission, making the ball screw stable during transmission, with no setbacks or gaps during forward and reverse conversion, low friction resistance, high reversibility and efficiency, which is equivalent to changing the bearing's sliding motion into rolling motion. Therefore, ball screws are widely used in various industrial equipment and precision instruments.
[0003] The first step in traditional ball screw production is cutting. Usually, the material is fed manually and then cut. Therefore, the efficiency of cutting is low. After cutting, each ball screw still needs to be deburred separately. The processing process is very time-consuming. Therefore, a blank cutting device for ball screw processing is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide a blank cutting device for ball screw processing to solve the existing problems.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention discloses a blank cutting device for ball screw processing, comprising a workbench, a conveying groove is arranged on the left end of the upper surface of the workbench, a conveying screw is rotatably connected in the conveying groove, one end of the conveying screw passes through the workbench and extends to the outside, a conveying servo motor is arranged on the left side of the workbench, an output end of the conveying servo motor is fixedly connected to one end of the conveying screw, a conveying slider is threadedly connected to the peripheral side surface of the conveying screw, and a clamping rotating mechanism is arranged on the upper surface of the conveying slider;
[0007] The right side of the conveying groove is provided with a clamping groove, a clamping screw is rotatably connected in the clamping groove, an outer slider and an inner slider are threadedly connected to the peripheral side of the clamping screw, an outer clamping plate is provided on the upper surface of the outer slider, an inner clamping plate is provided on the upper surface of the inner slider, a V-shaped groove is provided on one side of the outer clamping plate and the inner clamping plate, and a plurality of rollers are provided on the inner wall of the V-shaped groove; a clamping servo motor is provided on the front side of the workbench, one end of the clamping screw passes through the workbench and is fixedly connected to the output end of the clamping servo motor; an auxiliary electric telescopic rod is fixed to one side of the outer clamping plate, and a cutting auxiliary table is fixed to the output end of the auxiliary electric telescopic rod;
[0008] A grinding groove is provided on the right side of the clamping groove, an adjusting groove is provided on one side of the grinding groove, an adjusting servo motor is fixed on one side of the adjusting groove, an adjusting screw is fixed on the output end of the adjusting servo motor, the adjusting screw is rotatably matched with the adjusting groove, an adjusting slider is threadedly connected to the peripheral side of the adjusting screw, a cutting fixing seat is fixed on the outer side of the adjusting slider, a No. 2 electric telescopic rod is provided on one side of the cutting fixing seat, and a cutting machine is fixed on the output end of the No. 2 electric telescopic rod; a grinding seat is fixed on the inner side of the adjusting slider, and a No. 1 grinder is provided on one surface of the grinding seat;
[0009] The lower end of the grinding groove is fixedly connected to a material guide groove, and a hydraulic cylinder is arranged on the right side of the material guide groove, and the output end of the hydraulic cylinder passes through the material guide groove and extends to the inside;
[0010] A transfer groove is provided on the right side of the front side of the workbench, the transfer groove is connected with the grinding groove, a transfer rod is rotatably connected to the two surfaces relative to each other in the transfer groove, and a transfer servo motor is fixedly connected to the right side of the workbench; one end of the transfer rod passes through the workbench and is fixedly connected to the output end of the transfer servo motor; a plurality of connecting plates are provided on the peripheral side of the transfer rod, a fixing ring is provided at one end of the connecting plate, a plurality of extrusion springs are fixed on the inner wall of the fixing ring, an arc-shaped extrusion plate is provided at one end of the extrusion spring, and a guide plate is provided at one end of the arc-shaped extrusion plate;
[0011] A support plate is provided at the right end of the upper surface of the workbench, a second grinder is provided on one side of the support plate, a horizontal plate is provided on the upper surface of the support plate, and an infrared sensor is provided on the lower surface of the horizontal plate;
[0012] The clamping rotating mechanism includes a base plate, the lower end of the base plate is fixedly connected to the upper surface of the conveying slider, a circular ring is rotatably connected to one surface of the base plate, teeth are arranged on the circumferential side of the circular ring, a plurality of hinge seats are fixed on the periphery of one surface of the circular ring, a movable groove is opened on the inner side of the hinge seat, a swivel is rotatably connected in the movable groove, a plurality of supporting columns are arranged on the upper surface of the swivel, a transfer ring is fixed on the upper surface of the supporting column, a hinge rod is hinged in the hinge seat, a circular splint is arranged at one end of the hinge rod, rotating shafts are arranged on two opposite surfaces of the circular splint, and the rotating shafts are rotatably connected to the transfer ring and the swivel; an adjusting rod is arranged on one side of the support column, and a No. 3 electric telescopic rod is hinged between the adjusting rod and the hinge seat;
[0013] A motor seat is arranged at the upper end of the substrate, a rotating servo motor is arranged on one surface of the motor seat, an output end of the rotating servo motor passes through the motor seat, and a driving wheel is fixed to the output end of the rotating servo motor;
[0014] A lead screw blank is arranged in the transfer ring, and the lead screw blank passes through the clamping and rotating mechanism, the outer clamping plate and the inner clamping plate in sequence, and finally passes through the fixing ring.
[0015] Furthermore, the threads in the screw holes opened inside the outer slider are opposite to those in the inner slider, and the outer clamping plate is a "U"-shaped plate structure. The shape and size of the outer clamping plate are adapted to the inner clamping plate, and the outer clamping plate and the inner clamping plate cooperate with each other.
[0016] Furthermore, the shape and structure of the driving wheel are adapted to the teeth, and the driving wheel and the ring cooperate with each other.
[0017] Furthermore, the centers of the fixing ring, the transfer ring, the outer clamping plate and the inner clamping plate after clamping are all located on the same straight line.
[0018] Furthermore, the position of the No. 2 grinder is adapted to the lead screw blank, and the No. 2 grinder and the lead screw blank cooperate with each other.
[0019] Furthermore, the position of the No. 1 grinder is adapted to the fixing ring, and the fixing ring drives the cut screw blank to cooperate with the No. 1 grinder.
[0020] Furthermore, the conveying slider is slidably matched with the conveying groove; and the outer slider and the inner slider are slidably matched with the clamping groove.
[0021] Furthermore, the shape and size of the adjusting slider are adapted to the adjusting slot, and the adjusting slider is slidably matched with the adjusting slot.
[0022] Furthermore, a scale mark is provided on one side of the grinding groove, and the infrared sensor cooperates with the second grinder.
[0023] Furthermore, the conveying servo motor, clamping servo motor, auxiliary electric telescopic rod, adjustment servo motor, No. 2 electric telescopic rod, cutting machine, No. 1 grinder, hydraulic cylinder, transfer servo motor, No. 2 grinder, infrared sensor and rotation servo motor are all electrically connected to an external power supply, and the No. 2 electric telescopic rod has its own power supply.
[0024] The present invention has the following beneficial effects:
[0025] When the present invention is used, the lead screw blank is first passed through the clamping rotating mechanism, the outer clamping plate and the inner clamping plate in sequence, and finally passed through the fixed ring until it contacts the grinding head of the No. 2 grinder. At this time, the infrared sensor detects that the lead screw blank is in place and sends a signal to the No. 3 electric telescopic rod and the clamping servo motor. The No. 3 electric telescopic rod is started, and the output end of the No. 3 electric telescopic rod pushes the adjusting rod to drive the rotating ring to rotate, so that the circular clamping plate clamps the lead screw blank, and at the same time, the clamping servo motor drives the clamping screw to rotate, thereby driving the outer clamping plate and the inner clamping plate to clamp the lead screw blank; after the lead screw blank is clamped, the No. 2 grinder, the No. 2 electric telescopic rod, the cutting machine, the No. 1 grinder and the rotating servo motor are turned on at the same time. At this time, the No. 2 grinder grinds one end of the lead screw blank, and at the same time, the No. 2 electric telescopic rod drives the cutting machine to cut the lead screw blank, and the rotating servo motor drives the driving wheel to rotate, and the driving wheel meshes with the teeth, thereby driving the circular ring to rotate, and the circular ring drives the lead screw blank 77 to rotate, thereby improving the cutting efficiency.
[0026] After the cutting is completed, the transfer servo motor is turned on to drive the transfer rod to rotate, so that the fixed ring drives the cut screw blank to rotate to the next grinding work station. The cut end of the cut screw blank contacts the grinding head of the No. 1 grinder to grind it. At the same time, the clamping servo motor is turned on to make its output end rotate in the opposite direction to drive the outer and inner plates to loosen the screw blank to be cut. The conveying servo motor is turned on to drive the conveying screw to rotate, so that the clamping rotating mechanism drives the screw blank to be cut to move to the right, and then the clamping structure of the clamping rotating mechanism loosens the screw blank After returning, the lead screw blank is clamped and transported to the right until the lead screw blank to be cut is transported to the grinding head position of the No. 2 grinder, and then the clamping servo motor is turned on to clamp the outer clamping plate and the inner clamping plate to the lead screw blank to be cut, thereby continuously cutting the lead screw blank. After the grinding is completed, the hydraulic cylinder is turned on to extend its output end to push the lead screw blank out of the fixing ring, and finally it falls into the guide groove and is sent out. The above operation is repeated until the lead screw blank is completely cut. At this time, the cut lead screw blank does not need to be ground, thereby improving the efficiency of lead screw production.
[0027] The present invention starts the adjustment servo motor to drive the adjustment screw to rotate, so that the adjustment slider drives the cutting machine and the No. 1 grinder to move to a suitable position, which is convenient for meeting the needs of different cutting lengths of the lead screw blank. At the same time, the cutting auxiliary table follows the position change of the cutting machine through the auxiliary electric telescopic rod, so that it also moves to the corresponding position to cooperate with the cutting machine, which is convenient for auxiliary positioning and fixing of the lead screw blank during cutting, and avoids deformation of the cutting position of the lead screw blank.
[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0030] Figure 1 It is a schematic diagram of the overall structure of a blank cutting device for ball screw processing;
[0031] Figure 2 for Figure 1 Enlarged view of part A;
[0032] Figure 3 A top view of a blank cutting device for ball screw processing;
[0033] Figure 4 for Figure 3 Middle AA section;
[0034] Figure 5 for Figure 4 Enlarged view of part B;
[0035] Figure 6 for Figure 4 Enlarged view of part C in the middle;
[0036] Figure 7 for Figure 4 Enlarged view of part D in the middle;
[0037] Figure 8 for Figure 4 Middle BB cross-section.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] 1. Workbench; 2. Conveying trough; 3. Conveying screw; 4. Conveying servo motor; 5. Conveying slide block; 6. Clamping and rotating mechanism; 7. Clamping trough; 8. Clamping screw; 9. Outer slide block; 10. Inner slide block; 11. Outer clamping plate; 12. Inner clamping plate; 13. Roller; 14. Clamping servo motor; 15. Auxiliary electric telescopic rod; 16. Cutting auxiliary table; 17. Grinding trough; 18. Adjusting trough; 19. Adjusting servo motor; 20. Adjusting screw; 21. Adjusting slide block; 22. Cutting fixed seat; 23. No. 2 electric telescopic rod; 24. Cutting machine; 25. Grinding seat; 26. No. 1 grinder; 27. Material guide trough; 28. Hydraulic cylinder ; 29. Transfer trough; 30. Transfer rod; 31. Transfer servo motor; 32. Support plate; 33. No. 2 grinder; 34. Horizontal plate; 35. Infrared sensor; 36. Connecting plate; 37. Fixed ring; 38. Extrusion spring; 39. Arc extrusion plate; 40. Guide plate; 61. Base plate; 62. Circular ring; 63. Teeth; 64. Articulated seat; 65. Movable groove; 66. Swivel; 67. Support column; 68. Transfer ring; 69. Articulated rod; 70. Circular splint; 71. Rotating shaft; 72. Adjusting rod; 73. No. 3 electric telescopic rod; 74. Motor seat; 75. Rotating servo motor; 76. Driving wheel; 77. Screw blank. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] See also Figure 1-Figure 8As shown, the present invention is a blank cutting device for ball screw processing, comprising a workbench 1, a conveying trough 2 is arranged at the left end of the upper surface of the workbench 1, a conveying screw 3 is rotatably connected in the conveying trough 2, one end of the conveying screw 3 passes through the workbench 1 and extends to the outside, a conveying servo motor 4 is arranged on the left side of the workbench 1, an output end of the conveying servo motor 4 is fixedly connected to one end of the conveying screw 3, a conveying slider 5 is threadedly connected to the side surface of the conveying screw 3, and a clamping rotating mechanism 6 is arranged on the upper surface of the conveying slider 5;
[0044] A clamping groove 7 is provided on the right side of the conveying groove 2, a clamping screw 8 is rotatably connected in the clamping groove 7, an outer slider 9 and an inner slider 10 are threadedly connected to the side surface of the clamping screw 8, an outer clamping plate 11 is provided on the upper surface of the outer slider 9, an inner clamping plate 12 is provided on the upper surface of the inner slider 10, a V-shaped groove is provided on one side of the outer clamping plate 11 and the inner clamping plate 12, and a plurality of rollers 13 are provided on the inner wall of the V-shaped groove; a clamping servo motor 14 is provided on the front side of the workbench 1, one end of the clamping screw 8 passes through the workbench 1 and is fixedly connected to the output end of the clamping servo motor 14; an auxiliary electric telescopic rod 15 is fixed on one side of the outer clamping plate 11, and a cutting auxiliary table 16 is fixed on the output end of the auxiliary electric telescopic rod 15;
[0045] A grinding groove 17 is provided on the right side of the clamping groove 7, an adjusting groove 18 is provided on one side of the grinding groove 17, an adjusting servo motor 19 is fixed on one side of the adjusting groove 18, an adjusting screw 20 is fixed on the output end of the adjusting servo motor 19, the adjusting screw 20 is rotationally matched with the adjusting groove 18, an adjusting slider 21 is threadedly connected to the side surface of the adjusting screw 20, a cutting fixing seat 22 is fixed on the outer side of the adjusting slider 21, a No. 2 electric telescopic rod 23 is provided on one side of the cutting fixing seat 22, and a cutting machine 24 is fixed on the output end of the No. 2 electric telescopic rod 23; a grinding seat 25 is fixed on the inner side of the adjusting slider 21, and a No. 1 grinder 26 is provided on one surface of the grinding seat 25;
[0046] The lower end of the grinding groove 17 is fixedly connected with a material guide groove 27, and a hydraulic cylinder 28 is arranged on the right side of the material guide groove 27, and the output end of the hydraulic cylinder 28 passes through the material guide groove 27 and extends to the inside;
[0047] A transfer groove 29 is provided on the right side of the front side of the workbench 1, and the transfer groove 29 is connected to the grinding groove 17. A transfer rod 30 is rotatably connected to the two surfaces relative to each other in the transfer groove 29, and a transfer servo motor 31 is fixedly connected to the right side of the workbench 1; one end of the transfer rod 30 passes through the workbench 1 and is fixedly connected to the output end of the transfer servo motor 31; a plurality of connecting plates 36 are provided on the side of the transfer rod 30, a fixing ring 37 is provided at one end of the connecting plate 36, a plurality of extrusion springs 38 are fixed on the inner wall of the fixing ring 37, an arc-shaped extrusion plate 39 is provided at one end of the extrusion spring 38, and a guide plate 40 is provided at one end of the arc-shaped extrusion plate 39;
[0048] A support plate 32 is provided at the right end of the upper surface of the workbench 1, a second grinder 33 is provided on one side of the support plate 32, a horizontal plate 34 is provided on the upper surface of the support plate 32, and an infrared sensor 35 is provided on the lower surface of the horizontal plate 34;
[0049] The clamping rotating mechanism 6 includes a base plate 61, the lower end of the base plate 61 is fixedly connected to the upper surface of the conveying slider 5, a surface of the base plate 61 is rotatably connected with a ring 62, the circumferential side of the ring 62 is provided with teeth 63, a surface of the ring 62 is fixed with a plurality of hinge seats 64, the inner side of the hinge seat 64 is provided with a movable groove 65, a swivel 66 is rotatably connected in the movable groove 65, a plurality of support columns 67 are provided on the upper surface of the swivel 66, a transfer ring 68 is fixed on the upper surface of the support column 67, a hinge rod 69 is hinged in the hinge seat 64, a circular clamping plate 70 is provided at one end of the hinge rod 69, and rotating shafts 71 are provided on both opposite surfaces of the circular clamping plate 70, and the rotating shafts 71 are rotatably connected to the transfer ring 68 and the swivel 66; an adjusting rod 72 is provided on one side of the support column 67, and a No. 3 electric telescopic rod 73 is hinged between the adjusting rod 72 and the hinge seat 64;
[0050] A motor seat 74 is disposed at the upper end of the base plate 61, and a rotating servo motor 75 is disposed on one surface of the motor seat 74. The output end of the rotating servo motor 75 passes through the motor seat 74, and a driving wheel 76 is fixed to the output end of the rotating servo motor 75;
[0051] A lead screw blank 77 is arranged in the transfer ring 68 , and the lead screw blank 77 passes through the clamping rotating mechanism 6 , between the outer clamping plate 11 and the inner clamping plate 12 in sequence, and finally passes through the fixing ring 37 .
[0052] Among them, the threads in the screw holes opened inside the outer slider 9 and the inner slider 10 are opposite, the outer clamping plate 11 is a "U"-shaped plate structure, the shape and size of the outer clamping plate 11 are adapted to the inner clamping plate 12, and the outer clamping plate 11 and the inner clamping plate 12 cooperate with each other.
[0053] The shape and structure of the driving wheel 76 are adapted to the teeth 63 , and the driving wheel 76 and the ring 62 cooperate with each other.
[0054] The centers of the fixing ring 37, the transfer ring 68, the outer clamping plate 11 and the inner clamping plate 12 after clamping are all located on the same straight line.
[0055] The position of the second grinder 33 is adapted to the screw blank 77 , and the second grinder 33 and the screw blank 77 cooperate with each other.
[0056] The position of the No. 1 grinder 26 is adapted to the fixing ring 37 , and the fixing ring 37 drives the cut screw blank to cooperate with the No. 1 grinder 26 .
[0057] The conveying slider 5 is in sliding cooperation with the conveying groove 2 ; the outer slider 9 and the inner slider 10 are both in sliding cooperation with the clamping groove 7 .
[0058] The shape and size of the adjusting slider 21 are adapted to the adjusting slot 18 , and the adjusting slider 21 and the adjusting slot 18 are slidably matched.
[0059] Among them, a scale mark is set on one side of the grinding groove 17, and the infrared sensor 35 and the second grinder 33 cooperate with each other.
[0060] Among them, the conveying servo motor 4, the clamping servo motor 14, the auxiliary electric telescopic rod 15, the adjustment servo motor 19, the No. 2 electric telescopic rod 23, the cutting machine 24, the No. 1 grinder 26, the hydraulic cylinder 28, the transfer servo motor 31, the No. 2 grinder 33, the infrared sensor 35 and the rotation servo motor 75 are all electrically connected to an external power supply, and the No. 3 electric telescopic rod 73 has its own power supply.
[0061] See also Figure 1-Figure 8As shown, this embodiment is a method for using a blank cutting device for ball screw processing: when in use, first pass the screw blank 77 through the clamping rotating mechanism 6, the outer clamping plate 11 and the inner clamping plate 12 in sequence, and finally pass through the fixing ring 37 until it contacts the grinding head of the second grinder 33. At this time, the infrared sensor 35 detects that the screw blank 77 is in place and sends a signal to the No. 3 electric telescopic rod 73 and the clamping servo motor 14. The No. 3 electric telescopic rod 73 is started, and the output end of the No. 3 electric telescopic rod 73 pushes the adjusting rod 72 to drive the rotating ring 66 to rotate, so that the circular clamping plate 70 clamps the screw blank 77, and at the same time the clamping servo motor 14 drives the clamping screw 8 to rotate, thereby driving the outer clamping plate 11 and the inner clamping plate 12 to clamp the screw blank 77; after the screw blank 77 is clamped, the No. 2 grinder 33, the No. 2 electric telescopic rod 23, the cutter 24, the No. 1 grinder 26 and the rotating servo motor 75 are turned on at the same time. At this time, the No. 2 grinder 33 grinds one end of the screw blank 77, the No. 2 electric telescopic rod 23 drives the cutter 24 to cut the screw blank 77, and the rotating servo motor 75 drives the driving wheel 76 to rotate, and the driving wheel 76 engages with the teeth 63, thereby driving the ring 62 to rotate, and the ring 62 drives the screw blank 77 to rotate, thereby improving the cutting efficiency. After the cutting is completed, the transfer servo motor 31 is turned on to drive the transfer rod 30 to rotate, so that the fixing ring 37 drives the cut screw blank 77 to rotate to the next grinding work position, and the cut end of the cut screw blank 77 contacts the grinding head of the first grinder 26 to grind it. At the same time, the clamping servo motor 14 is turned on to make its output end rotate in the opposite direction to drive the outer clamping plate 11 and the inner clamping plate 12 to loosen the screw blank 77 to be cut, and the conveying servo motor 4 is turned on to drive the conveying screw 3 to rotate, so that the clamping rotating mechanism 6 drives the screw blank 77 to be cut to move to the right, and then the clamping structure of the clamping rotating mechanism 6 loosens the screw blank 7 7 and then returns. After returning, the screw blank 77 is clamped and conveyed to the right until the screw blank 77 to be cut is conveyed to the grinding head position of the second grinder 33, and then the clamping servo motor 14 is turned on to make the outer clamping plate 11 and the inner clamping plate 12 clamp the screw blank 77 to be cut, thereby continuously cutting the screw blank 77. After the grinding is completed, the hydraulic cylinder 28 is turned on to extend its output end to push the screw blank 77 out of the fixing ring 37, and finally fall into the guide groove 27 for delivery. The above operation is repeated until the screw blank 77 is completely cut. At this time, the cut screw blank 77 does not need to be ground, thereby improving the efficiency of screw production.
[0062] It should be further explained that the grinding time of grinder No. 1 26 can be set, as long as the time is less than the cutting time; when it is necessary to cut screw blanks of different lengths, the adjusting servo motor 19 is turned on to drive the adjusting screw 20 to rotate, so that the adjusting slider 21 drives the cutting machine 24 and grinder No. 1 26 to move to the appropriate position. At the same time, the cutting auxiliary table 16 follows the position change of the cutting machine 24, and through the auxiliary electric telescopic rod 15, it also moves to the corresponding position to cooperate with the cutting machine 24.
[0063] When the infrared sensor 35 senses that the screw blank 77 moves to the first grinding position of the No. 2 grinder 33, the infrared sensor 35 first gives the No. 3 electric telescopic rod 73 and the clamping servo motor 14 a signal to turn them on, thereby clamping and fixing the screw blank 77, and then the No. 2 grinder 33 is turned on for grinding; when the cut screw blank 77 rotates to the next grinding position after cutting is completed, the infrared sensor 35 senses that the screw blank 77 is detached, and the No. 2 grinder 33 will be closed, and then the clamping servo motor 14 will be given a signal to release the screw blank 77, and then the conveying servo motor 4 will be given a signal to drive the screw blank 77 to move until it reaches the first grinding position again and is sensed by the infrared sensor 35, and the above process is repeated until the screw blank 77 is completely cut.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0065] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A blank cutting device for ball screw machining, comprising a workbench (1), characterized in that: A conveying trough (2) is arranged at the left end of the upper surface of the workbench (1), a conveying screw (3) is rotatably connected in the conveying trough (2), one end of the conveying screw (3) passes through the workbench (1) and extends to the outside, a conveying servo motor (4) is arranged on the left side of the workbench (1), the output end of the conveying servo motor (4) is fixedly connected to one end of the conveying screw (3), a conveying slider (5) is threadedly connected to the peripheral side of the conveying screw (3), and a clamping rotating mechanism (6) is arranged on the upper surface of the conveying slider (5); The right side of the conveying groove (2) is provided with a clamping groove (7), a clamping screw (8) is rotatably connected in the clamping groove (7), the side surface of the clamping screw (8) is threadedly connected with an outer slider (9) and an inner slider (10), the upper surface of the outer slider (9) is provided with an outer clamping plate (11), the upper surface of the inner slider (10) is provided with an inner clamping plate (12), one side of the outer clamping plate (11) and the inner clamping plate (12) are both provided with a V-shaped groove, and the inner wall of the V-shaped groove is provided with a plurality of rollers (13); a clamping servo motor (14) is provided on the front side of the workbench (1), one end of the clamping screw (8) passes through the workbench (1) and is fixedly connected to the output end of the clamping servo motor (14); an auxiliary electric telescopic rod (15) is fixed on one side of the outer clamping plate (11), and a cutting auxiliary table (16) is fixed to the output end of the auxiliary electric telescopic rod (15); A grinding groove (17) is provided on the right side of the clamping groove (7), an adjusting groove (18) is provided on one side of the grinding groove (17), an adjusting servo motor (19) is fixed on one side of the adjusting groove (18), an adjusting screw (20) is fixed on the output end of the adjusting servo motor (19), the adjusting screw (20) and the adjusting groove (18) are rotatably matched, an adjusting slider (21) is threadedly connected to the peripheral side of the adjusting screw (20), a cutting fixing seat (22) is fixed on the outer side of the adjusting slider (21), a No. 2 electric telescopic rod (23) is provided on one side of the cutting fixing seat (22), and a cutting machine (24) is fixed on the output end of the No. 2 electric telescopic rod (23); a grinding seat (25) is fixed on the inner side of the adjusting slider (21), and a No. 1 grinder (26) is provided on one surface of the grinding seat (25); The lower end of the grinding groove (17) is fixedly connected with a material guide groove (27), and a hydraulic cylinder (28) is arranged on the right side of the material guide groove (27), and the output end of the hydraulic cylinder (28) passes through the material guide groove (27) and extends to the inside; A transfer groove (29) is provided on the right side of the front side of the workbench (1), the transfer groove (29) is connected to the grinding groove (17), a transfer rod (30) is rotatably connected to the two surfaces of the transfer groove (29), and a transfer servo motor (31) is fixedly connected to the right side of the workbench (1); one end of the transfer rod (30) passes through the workbench (1) and is fixedly connected to the output end of the transfer servo motor (31); a plurality of connecting plates (36) are provided on the peripheral side of the transfer rod (30), a fixing ring (37) is provided at one end of the connecting plate (36), a plurality of extrusion springs (38) are fixed on the inner wall of the fixing ring (37), an arc-shaped extrusion plate (39) is provided at one end of the extrusion spring (38), and a guide plate (40) is provided at one end of the arc-shaped extrusion plate (39); A support plate (32) is arranged at the right end of the upper surface of the workbench (1), a second grinder (33) is arranged on one side of the support plate (32), a horizontal plate (34) is arranged on the upper surface of the support plate (32), and an infrared sensor (35) is arranged on the lower surface of the horizontal plate (34); The clamping rotating mechanism (6) comprises a base plate (61), the lower end of the base plate (61) is fixedly connected to the upper surface of the conveying slider (5), a surface of the base plate (61) is rotatably connected to a ring (62), the circumferential side surface of the ring (62) is provided with teeth (63), a plurality of hinge seats (64) are fixed to the periphery of a surface of the ring (62), an inner side surface of the hinge seat (64) is provided with a movable groove (65), a rotating ring (66) is rotatably connected in the movable groove (65), and a plurality of support columns (67) are provided on the upper surface of the rotating ring (66). ), a transfer ring (68) is fixed on the upper surface of the support column (67), a hinged rod (69) is hinged inside the hinged seat (64), a circular clamping plate (70) is arranged at one end of the hinged rod (69), and rotating shafts (71) are arranged on the opposite surfaces of the circular clamping plate (70), and the rotating shafts (71) are rotatably connected to the transfer ring (68) and the rotating ring (66); an adjusting rod (72) is arranged on one side of the support column (67), and a No. 3 electric telescopic rod (73) is hinged between the adjusting rod (72) and the hinged seat (64); A motor seat (74) is disposed at the upper end of the base plate (61), a rotating servo motor (75) is disposed on one surface of the motor seat (74), an output end of the rotating servo motor (75) passes through the motor seat (74), and a driving wheel (76) is fixed to the output end of the rotating servo motor (75); A lead screw blank (77) is arranged in the transfer ring (68), and the lead screw blank (77) passes through the clamping rotation mechanism (6), the outer clamping plate (11) and the inner clamping plate (12) in sequence, and finally passes through the fixing ring (37).
2. A blank cutting device for ball screw processing according to claim 1, characterized in that: The threads in the screw holes opened inside the outer slider (9) and the inner slider (10) are opposite, and the outer clamping plate (11) is a "U"-shaped plate structure. The shape and size of the outer clamping plate (11) are adapted to the inner clamping plate (12), and the outer clamping plate (11) and the inner clamping plate (12) cooperate with each other.
3. A blank cutting device for ball screw processing according to claim 1, characterized in that: The shape and structure of the driving wheel (76) are adapted to the teeth (63), and the driving wheel (76) and the circular ring (62) cooperate with each other.
4. A blank cutting device for ball screw processing according to claim 1, characterized in that: The centers of the fixing ring (37), the transfer ring (68), the outer clamping plate (11) and the inner clamping plate (12) after clamping are all located on the same straight line.
5. A blank cutting device for ball screw processing according to claim 1, characterized in that: The position of the second grinder (33) is adapted to the screw blank (77), and the second grinder (33) and the screw blank (77) cooperate with each other.
6. A blank cutting device for ball screw processing according to claim 1, characterized in that: The position of the No. 1 grinder (26) is adapted to the fixing ring (37), and the fixing ring (37) drives the cut screw rod blank to cooperate with the No. 1 grinder (26).
7. A blank cutting device for ball screw processing according to claim 1, characterized in that: The conveying slide block (5) is in sliding cooperation with the conveying groove (2); and the outer slide block (9) and the inner slide block (10) are in sliding cooperation with the clamping groove (7).
8. A blank cutting device for ball screw processing according to claim 1, characterized in that: The shape and size of the adjusting slider (21) are compatible with the adjusting groove (18), and the adjusting slider (21) and the adjusting groove (18) are slidably matched.
9. A blank cutting device for ball screw processing according to claim 1, characterized in that: A scale mark is provided on one side of the grinding groove (17), and the infrared sensor (35) and the second grinding machine (33) cooperate with each other.
10. A blank cutting device for ball screw machining according to claim 1, characterized in that: The conveying servo motor (4), the clamping servo motor (14), the auxiliary electric telescopic rod (15), the adjusting servo motor (19), the No. 2 electric telescopic rod (23), the cutting machine (24), the No. 1 grinder (26), the hydraulic cylinder (28), the transfer servo motor (31), the No. 2 grinder (33), the infrared sensor (35) and the rotating servo motor (75) are all electrically connected to an external power supply, and the No. 3 electric telescopic rod (73) has its own power supply.
Citation Information
Patent Citations
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