Multi-cup-group plate making machine capable of achieving single-cup temperature control and 360-degree overturning
By using a temperature control system of motor components to drive the rotation of the cage and independent heating ring + temperature probe in the dyeing and finishing machine, the 360-degree flip of the dyeing cup and the precise temperature control of a single cup are achieved, solving the problems of uneven dyeing and inaccurate temperature control, and improving dyeing uniformity and plate making efficiency.
Patent Information
- Application Number
- CN202510119886.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-25
- Publication Date
- 2025-05-09
AI Technical Summary
The existing dyeing and finishing machine cannot achieve 360-degree all-round flip under multiple cup sets, resulting in insufficient mixing of liquids in the dyeing cup and uneven dyeing. At the same time, the overall temperature control method cannot meet the precise temperature requirements of different dyeing cups, which limits the application range and accuracy of the effect of the plate making machine.
A multi-cup plate-beating machine is designed, using motor components to drive the cage to rotate, driving the dyed cup to achieve 360-degree flip; each dyed cup is equipped with an independent heating ring and temperature probe, and precise temperature control of a single cup is achieved through a separate control board and controller.
Through 360-degree flip and precise temperature control of single cups, dyeing uniformity and plate-beating efficiency are improved, and the precise requirements of different dyeing processes are met, solving the shortcomings of traditional plate-beating machines in dyeing uniformity, temperature control and efficiency.
Smart Images

Figure CN119956578A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dyeing and finishing plate making machines, and in particular to a multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping. Background Art
[0002] In the dyeing and finishing industry, plate making is a crucial work link. It is mainly used to test different dyeing processes and formulas in small samples to determine the best production plan, thereby ensuring the quality of products and the consistency of dyeing effects during large-scale production. As a key equipment to achieve this process, the performance and function of the plate making machine directly affect the R&D efficiency and product quality of the dyeing and finishing process.
[0003] For 6-cup, 8-cup, 12-cup, and even 64-cup plate making machines, the industry has the following models to try to meet the dyeing and finishing needs of more cup groups:
[0004] For example, a turntable synchronous temperature-controlled plate-making machine has a heating liquid inside the turntable. The turntable is equipped with more cup holders according to needs. The heating liquid is heated by a heater and transferred to all cup holders to achieve synchronous heating. With external temperature control, it can also achieve 360-degree flipping, but it cannot achieve independent control of different dyeing cups.
[0005] For example, in a rotating cage 180-degree swinging plate-beating machine, all heaters and temperature sensors that control each cup are directly connected to the controller by lines, and there is no need to consider the technical problem of line entanglement during rotation, but its mixing uniformity is poor. The existing plate-beating machines generally have the following main problems:
[0006] The dye cups of most plate making machines have a relatively simple rotation method and cannot achieve 360-degree full-scale flipping with more cup groups. This makes it difficult to fully mix the liquid in the dye cup and easily leads to uneven dyeing. Especially for some products with high requirements for dyeing uniformity, this defect of traditional plate making machines will seriously affect product quality, resulting in a large deviation between the sample test results and the actual production results, thereby increasing the difficulty and cost of production adjustments.
[0007] Secondly, in terms of temperature control, the existing plate-making machines with more cup groups usually adopt the overall temperature control method, that is, the temperature of all dye cups is uniformly adjusted, which cannot meet the precise temperature requirements of different dye cups for different dyeing and finishing processes. However, in the actual dyeing and finishing process, different samples may require different temperature conditions. For example, some dyes can only achieve the best dyeing effect at a specific temperature, or different fabric materials have different sensitivities to temperature. The overall temperature control method cannot achieve individual temperature control of each dye cup, which limits the application scope of the plate-making machine and the accuracy of the plate-making effect.
[0008] In addition, from the perspective of board making efficiency, the multi-cup group function of traditional board making machines often has certain limitations. Although some board making machines can process more dye cups at the same time, due to the lack of functions such as single-cup temperature control, it is impossible to set separate temperature control processes for different samples in the same group of dye cups. Users can only use the same temperature and processing conditions for the entire group of dye cups. This results in the need to replace the dye cups and adjust parameters multiple times when testing a variety of different dyeing processes, which greatly increases the time and workload of board making, reduces board making efficiency, and prolongs the research and development and testing cycle of the dyeing process.
[0009] In summary, the existing dyeing and finishing board making machines have many problems in dyeing uniformity, temperature control, board making efficiency and line connection, which are difficult to meet the current dyeing and finishing industry's demand for high-quality and high-efficiency board making. Therefore, it is of great practical significance to provide a multi-cup group board making machine that can achieve single-cup temperature control and 360-degree flipping. It can effectively solve the above-mentioned defects of traditional board making machines, improve the quality and efficiency of dyeing and finishing board making, and meet the precise requirements of different dyeing processes. Summary of the invention
[0010] The purpose of the present invention is to avoid the shortcomings of the prior art and provide a multi-cup group plate making machine which can realize single-cup temperature control and can be turned 360 degrees.
[0011] The above-mentioned purpose of the present invention is achieved by the following technical means:
[0012] A multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping comprises a chassis 1, a controller 2 and a motor assembly 3.
[0013] The housing 1 is provided with a rotating cage 4, and the rotating cage 4 is provided with a plurality of dye cup sets 5, and the dye cup sets 5 include a cup sleeve 51 assembled on the rotating cage 4 and a dye cup 52 detachably assembled on the cup sleeve 51;
[0014] The rotating cage 4 has a rotating shaft 41, and the chassis 1 is provided with a bearing for supporting the rotating shaft 31. The motor assembly 3 can drive the rotating shaft 41 to rotate and synchronously drive the rotating cage 4 to rotate;
[0015] The cup sleeve 51 is provided with a heating ring 53 and a temperature probe 54, and each heating ring 53 and temperature probe 54 are connected to a sub-control board 55 provided on the rotating cage 4 through respective lines;
[0016] The sub-control board 55 is connected to the input end of the rotary joint 6 through the main line for connecting power supply and communication along the rotating shaft 41, and the output end of the rotary joint 6 is connected to the controller 2 through the line corresponding to the main line.
[0017] Optionally, the main lines are two power communication lines, and the live wire and the neutral wire of the power communication lines transmit both electric energy and control signals.
[0018] Optionally, the main lines are two main power lines for providing power and two main communication lines for providing communication.
[0019] Optionally, each set of dye cup kits 5 has a sub-control board 55, and the heating ring 53 and the temperature probe 54 of each cup sleeve 51 corresponding to each set of dye cup kits 5 are connected to the corresponding sub-control board 55 through their own lines;
[0020] The first sub-control board 55 enters the line inlet hole 411 through the main line to connect to the input end of the rotary joint 6, and the other sub-control boards 55 are connected to the main line of the first sub-control board through their own lines.
[0021] Optionally, the heating ring 53 and the temperature probe 54 of each cup sleeve 51 of each dye cup set 5 are connected to the same sub-control board 55 through respective lines.
[0022] Preferably, a fixing plate 511 is provided on the upper portion of the cup sleeve 51 , and the cup sleeve 51 is detachably assembled to the rotating cage 4 via the fixing plate 511 .
[0023] Preferably, a heat dissipation protection box 7 is provided between adjacent dye cup kits 5 groups, the heat dissipation protection box 7 is provided with a plurality of branching holes and a plurality of heat dissipation holes 71 , and the sub-control board 55 is provided in the heat dissipation protection box 7 .
[0024] Optionally, the rotating cage 4 is equipped with fasteners 8 matching the number of the dyeing cups 52;
[0025] The fastener 8 is at least one of the following:
[0026] The fastener 8 is an elastic buckle retaining strip 81. The elastic buckle retaining strip 81 is pulled up, broken apart or pressed by a dye cup. After the dye cup 52 is assembled on the cup sleeve 51, the elastic buckle retaining strip 81 presses the dye cup 52 to be fixed on the cup sleeve 51.
[0027] The fastener 8 is a pair of earrings arranged front and back oppositely. The cup cover of the dye cup 52 is provided with a tension spring corresponding to the earrings. After the dye cup 52 is assembled on the cup sleeve 51 , the tension spring pulls the earrings to fix the dye cup 52 on the cup sleeve 51 .
[0028] Preferably, the chassis 1 has a front panel 11 , the front panel 11 is provided with a human-machine interaction interface 12 and a protective door 13 , and the human-machine interaction interface 12 is connected to the controller 2 .
[0029] Preferably, the motor assembly 3 includes a motor 31 disposed in the chassis 1, a driving wheel 32 connected to the output shaft of the motor 31, a belt 33 and a driven wheel 34; the driving wheel 32 drives the belt 33, the driven wheel 34 and the rotating shaft 41 to rotate synchronously.
[0030] The beneficial effects of adopting the above technical solution are:
[0031] High dyeing uniformity: The motor assembly drives the rotating cage, which in turn drives the dye cup to achieve 360-degree flipping. During this process, the liquid in the dye cup can be fully mixed, effectively avoiding the problem of uneven dyeing caused by insufficient liquid mixing, greatly ensuring the uniformity of dyeing and improving the quality of dyed products.
[0032] Precise temperature control for a single cup: Each dye cup is equipped with an independent heating ring and temperature probe. The temperature probe monitors the temperature of the dye cup in real time. The data is transmitted to the controller via the sub-control board. The controller analyzes and issues instructions based on the preset temperature value. The sub-control board then accurately controls the working state of the heating ring based on the instructions, thus achieving precise temperature control of each dye cup and meeting the precise temperature requirements of different dyeing processes.
[0033] High efficiency of multi-cup board making: single-cup temperature control is achieved under the premise of multiple cup groups, and more dyeing cups are involved in board making at the same time. Users can set up separate temperature control processes for different samples in the same group of dyeing cups as needed, such as the duration of each heating, the interval duration, the change of each temperature rise value, etc., to meet different dyeing board making needs, greatly improve the board making efficiency, and shorten the research and development and testing time of the dyeing process.
[0034] Solve the problem of line entanglement: The rotary joint effectively solves the problem of line entanglement during the rotation of the cage. It can ensure the stable transmission of signals and power while the cage continues to rotate, ensure the normal realization of functions such as temperature control and motor drive during the operation of the equipment, and improve the stability of the equipment operation.
[0035] Save the cost of the rotary joint: fewer lines are connected to the input end of the rotary joint, so the number of lines coming out of the output end is also reduced accordingly. These lines are generally concentrated in the form of wire harnesses and led out from the middle of the rotary joint. There are fewer lines passing through the rotary joint, and the wire harness is smaller, which in turn makes the cross-section of the rotary joint smaller, thereby effectively saving the manufacturing cost of the rotary joint and reducing the overall cost of the equipment.
[0036] The stability of the signal and power supply can be ensured under the temperature control of multiple cups individually: Since the input and output ends of the rotary joint are in a rotating electrical contact relationship, if there are too many lines, the wiring harness will be too large and the weight will increase, causing the wiring harness to sag downward away from the input or output end, resulting in different contact pressures between each line and the input and output ends, which affects the stable transmission of signals and power and is easy to damage the rotary joint. However, the present invention finally has two or four main lines passing through the rotary joint, the wiring harness is very small, and the contact pressure between the line and the input and output ends is almost the same, which greatly reduces the risk of damage to the rotary joint caused by uneven contact pressure and excessive load, prolongs the service life of the rotary joint, and reduces the maintenance cost and downtime of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a structural schematic diagram of the plate beating machine described in the embodiment;
[0038] Figure 2 This is a schematic diagram of the layout of the board machine with two power communication lines as the main lines;
[0039] Figure 3 This is a schematic diagram of the layout of a board machine in which the main lines are two main power lines and two main communication lines;
[0040] Figure 4 This is another schematic diagram of the layout of the circuit of a board machine, in which the main lines are two main power lines and two main communication lines;
[0041] Figure 5 is a schematic diagram of a cup sleeve provided with a fixing plate;
[0042] Figure 6 It is a schematic diagram of the heating ring;
[0043] Figure 7 is a schematic diagram of the temperature probe;
[0044] Figure 8 Schematic diagram of the cup set being assembled on the rotating cage;
[0045] Fig. 9 It is a schematic diagram of the dye cup being assembled on the cup sleeve;
[0046] Fig.10 It is a schematic diagram of a plate punching machine with a protective door;
[0047] Fig.11 This is a schematic diagram of the sub-control panel for the rotating cage setting;
[0048] Fig.12 It is the transmission principle diagram of the rotating cage.
[0049] Chassis 1; front panel 11; human-machine interface 12; protective door 13; controller 2; motor assembly 3; motor 31; driving wheel 32; belt 33; driven wheel 34; rotating cage 4; rotating shaft 41; wire inlet hole 411; wire outlet hole 412; dye cup kit 5; cup sleeve 51; fixing plate 511; dye cup 52; heating ring 53; temperature probe 54; sub-control board 55; rotary joint 6; heat dissipation protection box 7; heat dissipation hole 71; fastener 8; elastic buckle baffle 81. DETAILED DESCRIPTION
[0050] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] Example 1. Figure 1-12 A multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping is shown, comprising a chassis 1, a controller 2 and a motor assembly 3.
[0052] The housing 1 is provided with a rotating cage 4, and the rotating cage 4 is provided with a plurality of dye cup sets 5, and the dye cup sets 5 include a cup sleeve 51 assembled on the rotating cage 4 and a dye cup 52 detachably assembled on the cup sleeve 51;
[0053] The rotating cage 4 has a rotating shaft 41, and the chassis 1 is provided with a bearing for supporting the rotating shaft 31. The motor assembly 3 can drive the rotating shaft 41 to rotate and synchronously drive the rotating cage 4 to rotate;
[0054] The cup sleeve 51 is provided with a heating ring 53 and a temperature probe 54, and each heating ring 53 and temperature probe 54 are connected to a sub-control board 55 provided on the rotating cage 4 through respective lines;
[0055] The sub-control board 55 is connected to the input end of the rotary joint 6 through the main line for connecting power supply and communication along the rotating shaft 41, and the output end of the rotary joint 6 is connected to the controller 2 through the line corresponding to the main line.
[0056] The rotary joint 6 is connected to the rotating shaft 41, its input end is synchronized with the rotating shaft, and its output end is stationary relative to the rotating shaft.
[0057] One of the rotary joint connection modes is as follows: the main line enters the line inlet hole 411 of the rotating shaft 41 and exits from the line outlet hole 412 at one end of the rotating shaft 41 , and the main line is axially connected to the input end of the rotary joint 6 .
[0058] Another rotary joint connection method: not shown in the figure, the main line is fixed on the rotating shaft, and the main line is eccentrically connected to the input end of the rotary joint 6.
[0059] The principle of 360-degree flipping of the dye cup: After the motor assembly 3 is started, power will be generated. The motor assembly transmits power to the rotating shaft 41 through mechanical transmission (such as belt drive, gear drive, etc.). Since the rotating shaft 41 is the rotation center of the rotating cage 4, and the chassis 1 supports the rotating shaft 41 through bearings, it is ensured that the rotating shaft 41 can rotate smoothly. When the motor assembly 3 drives the rotating shaft 41 to rotate, the rotating cage 4 will rotate synchronously with the rotating shaft 41. Several groups of dye cup kits 5 are arranged on the rotating cage 4. As the rotating cage 4 rotates, the dye cup kits 5 will also make circular motion around the rotating shaft 41, thereby realizing 360-degree flipping of the dye cup 52. This flipping action can fully mix the liquid in the dye cup to ensure uniform dyeing.
[0060] Principle of single cup temperature control: The cup sleeve 51 in each dye cup set 5 is equipped with a temperature probe 54. The temperature probe 54 can detect the temperature of the dye cup 52 in real time and send the detected temperature signal. The temperature probe 54 transmits the temperature signal to the sub-control board 55 provided in the rotating cage 4 through its independent line. The sub-control board 55, as the intermediate link of the temperature control of each dye cup, receives the signal from the temperature probe 54 and performs preliminary processing on it. The sub-control board 55 transmits the processed temperature data through the main line. The main line starts from the sub-control board 55, enters the wire inlet hole 411 of the rotating shaft 41, and then leads out from the wire outlet hole 412 at one end of the rotating shaft 41 and connects to the input end of the rotary joint 6. The function of the rotary joint 6 is to solve the problem of line winding during the rotation of the rotating cage. It can ensure the stable transmission of signals and power while the rotating cage rotates. The output end of the rotary joint 6 transmits the temperature data to the controller 2 through the corresponding line. After receiving the temperature data of each dye cup, the controller 2 will compare and analyze it with the preset temperature value. If it is detected that the actual temperature of a dye cup is lower than the preset temperature, the controller 2 will issue a heating instruction; if the actual temperature is higher than the preset temperature, the controller 2 will issue a stop heating instruction. The controller 2 transmits the control instruction back to the sub-control board 55 through the rotary joint 6 and the main line. The sub-control board 55 controls the working state of the heating ring 53 in the cup sleeve 51 where the corresponding dye cup 52 is located according to the received instruction. When heating is required, the sub-control board 55 provides power to the heating ring 53, and the heating ring 53 starts to heat up, thereby increasing the temperature of the corresponding dye cup 52; when the preset temperature is reached, the sub-control board 55 cuts off the power supply of the heating ring 53 and stops heating, thereby realizing precise temperature control of a single cup.
[0061] Please refer to the following working process:
[0062] The user sets the target temperature of each dye cup and the rotation parameters of the rotating cage (such as rotation speed, rotation time, etc.) through the controller 2;
[0063] The motor assembly 3 is started, driving the rotating cage 4 to rotate, and driving the dye cup 52 to turn 360 degrees;
[0064] The temperature probe 54 detects the temperature of the dye cup in real time and transmits the data to the sub-control board 55 and the controller 2;
[0065] Controller 2 compares and analyzes the temperature data and the preset value, and issues a heating or stopping instruction;
[0066] The sub-control board 55 controls the operation of the heating ring 53 according to the instruction of the controller 2 to realize the temperature control of a single cup;
[0067] During the entire board-beating process, the motor assembly continuously drives the rotating cage to rotate, and the temperature control is continuously carried out until the preset board-beating time is reached or other stop conditions are met.
[0068] Multi-cup plate making process example 1:
[0069] Set the speed and spin time;
[0070] The first group of four dye cups tested the washing effect of the same sample A under the same auxiliary bath ratio and different temperature controls. The temperature of cup No. 1 was set at 60 degrees, cup No. 2 at 70 degrees, cup No. 3 at 80 degrees, and cup No. 4 at 90 degrees.
[0071] The second group of four dyeing cups tested the drying effect of the same sample B with different temperature controls. The temperature of cup No. 5 was set at 40 degrees, cup No. 6 at 45 degrees, cup No. 7 at 50 degrees, and cup No. 8 at 60 degrees.
[0072] The third group of dyeing cups, consisting of four in a group, tested the softening effect of the same sample C under the same auxiliary bath ratio and different temperature controls. The temperature of cup No. 9 was set at 40 degrees, cup No. 10 at 50 degrees, cup No. 11 at 60 degrees, and cup No. 12 at 70 degrees.
[0073] The fourth group of dyeing cups, consisting of four in a group, tested the dyeing effects of the same sample C under the same auxiliary bath ratio and different temperature controls. The temperature of cup No. 9 was set at 70 degrees, cup No. 10 at 80 degrees, cup No. 11 at 90 degrees, and cup No. 12 at 100 degrees.
[0074] Execution process;
[0075] Check the test results of each sample.
[0076] Please refer to the multi-cup plate making process example 1. Users can set up separate temperature control processes for different samples in the same group of dye cups as needed. For example, the duration of each heating, the interval duration, the change of each temperature rise value, etc. can all be set separately. Multiple cup groups participate in plate making, the plate making efficiency is high, and it can meet different dyeing and plate making needs.
[0077] In the present invention, the motor assembly drives the rotating cage to turn the dye cup 360 degrees, so that the liquid in the dye cup is fully mixed to ensure uniform dyeing. Each dye cup is accurately controlled in temperature through an independent heating ring and temperature probe, in conjunction with a sub-control board and a controller.
[0078] The present invention realizes single-cup temperature control under the premise that multiple cup groups participate in plate making. Based on the present invention, the individual temperature control of more dyeing cups in multiple cup groups such as 12, 16, 24, 48, 64 cups can be met to meet different dyeing and plate making requirements, and the efficiency of dyeing and finishing of multiple cups is high.
[0079] In the present invention, each dye cup has a corresponding heating ring and a temperature probe, and the heating ring and the temperature probe are connected to the sub-control board by independent lines. Finally, the main lines (please refer to Examples 2-3) coming out of the sub-control board are two or four lines that enter the rotating shaft and are connected to the input end of the rotary joint from the rotating shaft, and the following technical problems are solved at the same time:
[0080] First, the rotary joint solves the problem of line entanglement during the rotation of the cage. It can ensure the stable transmission of signals and power while the cage rotates;
[0081] Secondly, the fewer the lines connected to the input end of the rotary joint, the fewer the corresponding number of lines are needed from the output end. These lines are generally led out in the middle of the rotary joint with a wire harness. The fewer the lines passing through the rotary joint, the smaller the wire harness is, and the smaller the cross-section of the rotary joint is, saving the cost of the rotary joint.
[0082] Thirdly, since the input and output ends of the rotary joint are in a rotating electrical contact relationship, too many lines will cause the wiring harness to be too large and have a large weight, which will cause the wiring harness to sag downward away from the input or output end. The contact pressure between each line and the input and output ends is different, which can easily affect the stability of the stable transmission of signals and power, and also easily damage the rotary joint under the load. However, in the present invention, under the independent temperature control of multiple cups, the main lines that finally pass through the rotary joint are two or four, the wiring harness is very small, and the contact pressure between the lines and the input and output ends is almost the same, which can ensure the stability of the signal and power while extending the service life of the rotary joint.
[0083] Example 2. This example shows how to connect the input end of the rotary joint via the rotating shaft with two power communication lines: Figure 2 As shown, the main lines are two power communication lines, and the live and neutral lines of the power communication lines transmit both power and control signals. The two power communication lines are concentrated in the middle of the rotary joint and led out. There are only two lines passing through the rotary joint. The rotary joint has no sense of weight, and the cross-section of the required rotary joint is very small, which saves the cost of the rotary joint, has the highest stability of the signal and power supply, and has a longer service life.
[0084] Example 3. Schematically illustrates how to connect the input end of the rotary joint with two main power lines and two main communication lines, a total of four lines, via the rotating shaft: Figure 3-4As shown, the main lines are two main power lines for power supply and two main communication lines for communication. The four main lines are concentrated in the middle of the rotary joint with a small wire harness, and there are only four lines passing through the rotary joint. The rotary joint also has no sense of weight, and the cross-section of the required rotary joint is small, which also saves the cost of the rotary joint, has good stability of signal and power supply, and can also extend the service life of the rotary joint.
[0085] Example 4. exemplarily shows a control method of a sub-control board, such as Figure 2-3 As shown, each dye cup set 5 has a sub-control board 55, and the heating ring 53 and the temperature probe 54 of each cup set 51 corresponding to each dye cup set 5 are connected to the corresponding sub-control board 55 through their own lines;
[0086] The first sub-control board 55 enters the line inlet hole 411 through the main line to connect to the input end of the rotary joint 6, and the other sub-control boards 55 are connected to the main line of the first sub-control board through their own lines.
[0087] In the present invention, each dye cup set 5 corresponds to a sub-control board 55, which manages and configures the heating ring and temperature probe circuits corresponding to each dye cup in the group. The sub-control board 55 receives instructions from the controller to achieve independent temperature control effects on each dye cup in the group.
[0088] Example 5. Another control method of the sub-control board is shown as an example. Figure 4 As shown, the heating ring 53 and the temperature probe 54 of each cup sleeve 51 of each dye cup set 5 are connected to the same sub-control board 55 through respective lines.
[0089] In the present invention, all heating rings and temperature probes are connected to the same sub-control board 55 by their own lines. The sub-control board 55 manages and configures the lines of the heating rings and temperature probes corresponding to each dye cup of each group. The sub-control board 55 receives instructions from the controller to achieve independent temperature control effects on each group of dye cups.
[0090] Example 6. Schematic illustration of how to assemble the cup into the rotating cage, such as Figure 5 As shown, a fixing plate 511 is provided on the upper part of the cup sleeve 51, and the cup sleeve 51 is detachably assembled to the rotating cage 4 through the fixing plate 511. Of course, a snap fastener can also be used instead of the fixing plate to realize the detachable assembly of the cup sleeve 51 to the rotating cage 4.
[0091] Example 7. Schematically shows how to set up a sub-control board, such as Fig.11As shown, a heat dissipation protection box 7 is provided between adjacent dye cup sets 5, and the heat dissipation protection box 7 is provided with a plurality of branching holes (not shown in the figure) and a plurality of heat dissipation holes 71, and the sub-control board 55 is provided on the heat dissipation protection box 7. A corresponding number of branching holes can be provided according to the number of dye cups to be controlled to facilitate line management. The required heat dissipation holes 71 can be provided on the panel and / or bottom plate and / or side plate of the heat dissipation protection box 7 according to heat dissipation needs.
[0092] Example 8 shows how to assemble the dye cup to the cup sleeve, the rotating cage 4 is equipped with fasteners 8 matching the number of the dye cups 52;
[0093] The fastener 8 is at least one of the following:
[0094] like Figure 8-12 As shown, the fastener 8 is an elastic buckle retaining strip 81: the elastic buckle retaining strip 81 is pulled up, broken open or pressed with a dye cup, and after the dye cup 52 is assembled on the cup sleeve 51, the elastic buckle retaining strip 81 presses the dye cup 52 to be fixed on the cup sleeve 51;
[0095] The fastener 8 is a pair of ear studs (not shown in the figure) arranged opposite to each other in the front and back. The cup cover of the dye cup 52 is provided with a tension spring (not shown in the figure) corresponding to the ear studs. After the dye cup 52 is assembled on the cup sleeve 51, the tension spring pulls the ear studs to fix the dye cup 52 on the cup sleeve 51.
[0096] Example 9. The front panel is shown as an example. Figure 1 and Fig.10 As shown, the chassis 1 has a front panel 11, the front panel 11 is provided with a human-machine interface 12 and a protective door 13, and the human-machine interface 12 is connected to the controller 2. In the multi-cup plate-making process example 1 described in the above embodiment 1, corresponding plate-making parameters are set in the human-machine interface 12 to realize automatic plate-making and easy operation.
[0097] Example 10. Schematically illustrates the transmission principle of the board beating machine, as shown in 1 and Fig.12 As shown, the motor assembly 3 includes a motor 31 disposed in the chassis 1, a driving wheel 32 connected to the output shaft of the motor 31, a belt 33 and a driven wheel 34; the driving wheel 32 drives the belt 33, the driven wheel 34 and the rotating shaft 41 to rotate synchronously. This embodiment shows the belt transmission, based on this, it is also possible to replace the belt transmission with a gear transmission for the driving wheel and the driven wheel to meet the corresponding transmission requirements.
[0098] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.
Claims
1. A multi-cup group plate making machine capable of achieving single-cup temperature control and 360-degree flipping, comprising a chassis (1), a controller (2) and a motor assembly (3), characterized in that: A rotating cage (4) is arranged inside the machine case (1), and the rotating cage (4) is provided with a plurality of sets of dye cup sets (5), and the dye cup sets (5) include a cup sleeve (51) mounted on the rotating cage (4) and a dye cup (52) detachably mounted on the cup sleeve (51); The rotating cage (4) has a rotating shaft (41), the chassis (1) is provided with a bearing for supporting the rotating shaft (31), and the motor assembly (3) can drive the rotating shaft (41) to rotate and synchronously drive the rotating cage (4) to rotate; The cup sleeve (51) is provided with a heating ring (53) and a temperature probe (54), and each heating ring (53) and temperature probe (54) are respectively connected to a sub-control board (55) provided on the rotating cage (4) through respective lines; The sub-control board (55) is connected to the input end of the rotary joint (6) through a main line for connecting power supply and communication along the rotating shaft (41), and the output end of the rotary joint (6) is connected to the controller (2) through a line corresponding to the main line.
2. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: The main lines are two power communication lines, the live wire and the neutral wire of the power communication lines transmit both electrical energy and control signals.
3. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: The main lines are two main power lines for providing power and two main communication lines for providing communication.
4. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: Each set of dye cup sets (5) has a sub-control board (55), and the heating ring (53) and the temperature probe (54) of each cup set (51) corresponding to each set of dye cup sets (5) are connected to the corresponding sub-control board (55) through respective lines; The first sub-control board (55) enters the line inlet hole (411) through the main line to connect to the input end of the rotary joint (6), and the other sub-control boards (55) are connected to the main line of the first sub-control board through their own lines.
5. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: The heating ring (53) and the temperature probe (54) of each cup sleeve (51) of each set of dyeing cup sets (5) are connected to the same sub-control board (55) through respective lines.
6. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: A fixing plate (511) is provided on the upper part of the cup sleeve (51), and the cup sleeve (51) is detachably assembled on the rotating cage (4) via the fixing plate (511).
7. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: A heat dissipation protection box (7) is provided between adjacent dye cup kits (5) groups, the heat dissipation protection box (7) is provided with a plurality of branching holes and a plurality of heat dissipation holes (71), and the sub-control board (55) is provided on the heat dissipation protection box (7).
8. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: The rotating cage (4) is equipped with fasteners (8) matching the number of the dyeing cups (52); The fastener (8) is at least one of the following: The fastener (8) is an elastic buckle retaining strip (81). The elastic buckle retaining strip (81) is pulled up, broken open or pressed by a dye cup. After the dye cup (52) is assembled on the cup sleeve (51), the elastic buckle retaining strip (81) presses the dye cup (52) to fix it on the cup sleeve (51). The fastener (8) is a pair of earrings arranged front and back oppositely. The cup cover of the dye cup (52) is provided with a tension spring corresponding to the earrings. After the dye cup (52) is assembled on the cup sleeve (51), the tension spring pulls the earrings to fix the dye cup (52) on the cup sleeve (51).
9. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: The chassis (1) has a front panel (11), the front panel (11) is provided with a human-machine interaction interface (12) and a protective door 13, and the human-machine interaction interface (12) is connected to the controller (2).
10. The multi-cup group plate making machine capable of realizing single-cup temperature control and 360-degree flipping as claimed in claim 1, characterized in that: The motor assembly (3) comprises a motor (31) arranged in the chassis (1), a driving wheel (32) connected to the output shaft of the motor (31), a belt (33) and a driven wheel (34); the driving wheel (32) drives the belt (33), the driven wheel (34) and the rotating shaft (41) to rotate synchronously.