Air cooler with accelerated cooling structure

By designing the buffer mechanism and disassembly mechanism in the air cooler, the problem of dust residue in the air is solved, efficient cooling and long-term use of the equipment is achieved, and the maintenance process is simplified.

CN119958314APending Publication Date: 2025-05-09HUBEI ZHONGSHENG WATER SAVING CO LTD
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Patent Information

Application Number
CN202510215500.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

During long-term use, dust in the air in the air cooler will remain, resulting in reduced working efficiency and shortened service life.

Method used

An air cooler is designed including a buffer mechanism and a disassembly mechanism. The buffer mechanism uses damper, buffer plate, buffer roller and other components to perform shock absorption and buffering to protect the equipment; the disassembly and assembly mechanism quickly cleans the dustproof net and cooling fan through the telescopic airbag, cleaning board, cleaning roller and other components for convenient maintenance.

Benefits of technology

Effectively filter dust in the air, improving the service life and working efficiency of the air cooler; simplifying the cleaning and maintenance process, and reducing the occurrence of equipment failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of air coolers, and discloses an air cooler with an accelerated cooling structure, the air cooler comprises a bottom plate and a cooler, a buffer mechanism is arranged above the bottom plate, the buffer mechanism comprises a damper, a buffer plate, a buffer roller, a piston rod and a piston plate, one end of the damper is fixedly connected with one side of the buffer plate, and the other end of the damper is fixedly connected with the other side of the buffer plate. And the inner side of the buffer plate is rotationally connected with a buffer roller. According to the air cooler, air can be filtered when entering the air cooler, dust in the air is filtered out, the problems that the air circulates in the air cooler, contains a large amount of dust and is left in the air cooler when the air cooler is used for a long time are solved, the service life of the air cooler is effectively prolonged, and the service life of the air cooler is prolonged. And the working efficiency of the air cooler can be improved, damping and buffering are conducted when collision occurs in the using process, the air cooler is fully protected, and the air cooler is practical and suitable for wide application and popularization.
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Description

Technical Field

[0001] The invention belongs to the technical field of air coolers, and in particular relates to an air cooler with an accelerated cooling structure. Background Art

[0002] Air cooler is a heat exchanger that uses air to cool hot fluid. The hot fluid in the tube exchanges heat with the air outside the tube through the tube wall and fins. The air used is usually supplied by a ventilator. Air cooler can be used for cooling or condensing. It is widely used in: condensation of top vapor in oil refining and petrochemical towers; cooling of reflux oil and bottom oil; cooling of various reaction products; cooling of circulating gas and condensation of exhaust gas from power station turbines.

[0003] After searching CN215337804U, an air cooler with an accelerated cooling structure is disclosed. The air cooler with the accelerated cooling structure is provided with an outer plate. The movable and detachable outer plate provides convenience for the later staff to clean and regularly inspect the inside of the device, and when the outer plate is damaged, it can be directly replaced separately, thereby extending the overall service life of the air cooler to a certain extent.

[0004] When the air cooler is in use, it cools and dissipates heat through structures such as copper tubes, heat sinks, and heat conductive blocks. However, in actual use, the operator places the air cooler at a required position for use. When used for a long time, the air circulates in the air cooler, and a large amount of dust will remain in the air cooler, thereby reducing the working efficiency of the air cooler.

[0005] In view of this, the present invention is proposed. Summary of the invention

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: An air cooler with an accelerated cooling structure comprises a bottom plate and a cooler, wherein a buffer mechanism is arranged above the bottom plate, wherein the buffer mechanism comprises a damper, a buffer plate, a buffer roller, a piston rod and a piston plate, wherein one end of the damper is fixedly connected to one side of the buffer plate, a buffer roller is rotatably connected to the inner side of the buffer plate, one side of the buffer plate is fixedly connected to one end of the piston rod, the other end of the piston rod is fixedly connected to one side of the piston plate, an outer wall of the piston plate is slidably connected to a piston box, an air guide pipe is connected to one side of the piston box, a telescopic airbag is connected to one end of the air guide pipe, a cleaning plate is installed at one end of the telescopic airbag, a telescopic rod 1 is installed at one side of the cleaning plate, and a cleaning roller is rotatably connected to the inner side of the cleaning plate; A disassembly and assembly mechanism is arranged inside the cooler.

[0007] As a preferred embodiment of the present invention, the disassembly and assembly mechanism includes a bearing plate, a connecting rod, a mounting plate, telescopic rod two, and a clamping plate one. One side of the bearing plate is fixedly connected to one end of the connecting rod, the outer wall of the connecting rod is slidably connected to the inner wall of the mounting plate, one side of the mounting plate is fixedly connected to one end of the telescopic rod two, the other end of the telescopic rod two is fixedly connected to one side of the clamping plate one, the inner side of the clamping plate one is squeezed and contacted with the limiting plate one, one end of the limiting plate one is fixedly installed with a dustproof net, the inner wall of the bearing plate is threadedly connected with a bidirectional threaded rod, the outer wall of the bidirectional threaded rod is threadedly connected with the clamping plate two, one side of the clamping plate two is squeezed and contacted with the limiting plate two, one end of the limiting plate two is fixedly installed with a cooling fan, and one end of the base plate is rotatably connected with an auxiliary plate.

[0008] As a preferred embodiment of the present invention, the number of the dampers is eight, and the dampers are symmetrically distributed on both sides of the cooler. The shape of the buffer plate is U-shaped, and the number of the buffer plates is two, and the buffer plates are symmetrically distributed on one end of the eight dampers. The number of the buffer rollers is several, and the buffer rollers are symmetrically distributed on the inner sides of the two buffer plates, so that shock absorption and buffering can be performed in the event of a collision, thereby better protecting the air cooler and effectively increasing the service life of the air cooler.

[0009] As a preferred embodiment of the present invention, a spring one is fixedly installed between one side of the buffer plate and one side of the cooler. The number of the springs one is four, and the springs one are symmetrically distributed on one side of the buffer plate. The number of the piston boxes is four, and the piston boxes are symmetrically distributed on both sides of the cooler, so that the gas inside the piston box can be transported to the telescopic airbag during shock absorption and buffering, so that the dust net can be better cleaned.

[0010] As a preferred embodiment of the present invention, the number of the telescopic airbags is four, and the telescopic airbags are symmetrically distributed on the inner wall of the cooler. The shape of the cleaning plate is U-shaped. The number of the cleaning rollers is four, and the cleaning rollers are symmetrically distributed on the inner sides of the four cleaning plates, so that the cleaning plates and cleaning rollers can be moved during shock absorption and buffering, and the cleaning rollers can rotate when moving, thereby being able to better clean the dust net and reduce the number of times the dust net is disassembled.

[0011] As a preferred embodiment of the present invention, the number of the bearing plates is two, and the bearing plates are symmetrically distributed on the inner wall of the cooler, the number of the connecting rods is four, and the connecting rods are symmetrically distributed at both ends of the two bearing plates, a spring is fixedly installed between one side of the clamping plate and one side of the mounting plate, the shape of the limiting plate is L-shaped, the number of the dustproof nets is four, and the dustproof nets are symmetrically distributed on both sides of the cooler, so that the dustproof nets can be quickly and conveniently disassembled and assembled after long-term use, thereby improving work efficiency and effectively increasing the service life.

[0012] As a preferred embodiment of the present invention, the number of the bidirectional threaded rods is four, and the bidirectional threaded rods are symmetrically distributed on the inner sides of the two bearing plates, the number of the limit plates 2 is eight, and the limit plates 2 are symmetrically distributed on one side of the eight clamping plates 2, and the number of the cooling fans is two, and the cooling fans are symmetrically distributed between the two bearing plates, so that the two cooling fans can be disassembled quickly and conveniently, and can be better maintained and cleaned, which further facilitates the use by operators.

[0013] As a preferred embodiment of the present invention, the top of the base plate is fixedly connected to the bottom of the cooler, one side of the cooler is fixedly connected to one end of the damper, one side of the cooler is fixedly connected to one end of the piston box, the inner wall of the cooler is fixedly connected to one end of the telescopic airbag, the inner wall of the cooler is fixedly connected to one side of the supporting plate, and movable doors are installed on the front and back sides of the cooler.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention achieves the ability to filter the air before it enters the air cooler through the buffer mechanism installed above the bottom plate, thereby filtering the dust in the air, solving the problem that when the air circulates in the air cooler for a long time and a large amount of dust remains in the air cooler, effectively prolonging the service life of the air cooler and being able to improve the working efficiency of the air cooler. When a collision occurs during use, shock absorption and buffering are performed to fully protect the air cooler.

[0015] The present invention realizes that the dust net can be quickly and conveniently disassembled and assembled when it is used for a long time through the disassembly and assembly mechanism installed inside the cooler, so that it can be better cleaned, and the cooling fan can be quickly and conveniently disassembled and assembled, so that it can be better repaired and cleaned, which makes it more convenient for operators to use and further increases the service life of the air cooler.

[0016] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In the attached picture: Figure 1 It is a three-dimensional structural schematic diagram of an air cooler with an accelerated cooling structure; Figure 2 It is a cross-sectional structural schematic diagram of an air cooler with an accelerated cooling structure; Figure 3 A schematic diagram of the structure of an air cooler buffer mechanism with an accelerated cooling structure Figure 1 ; Figure 4 A schematic diagram of the structure of an air cooler buffer mechanism with an accelerated cooling structure Figure 2 ; Figure 5 A schematic diagram of the structure of an air cooler buffer mechanism with an accelerated cooling structure Figure 3 ; Figure 6 A schematic diagram of the disassembly and assembly mechanism of an air cooler with an accelerated cooling structure Figure 1 ; Figure 7 An air cooler with accelerated cooling structure Figure 6 A is an enlarged structural diagram; Figure 8 A schematic diagram of the disassembly and assembly mechanism of an air cooler with an accelerated cooling structure Figure 2 .

[0018] In the figure: 1. bottom plate; 2. cooler; 3. buffer mechanism; 301. damper; 302. buffer plate; 303. buffer roller; 304. piston rod; 305. piston plate; 306. piston box; 307. air guide tube; 308. telescopic airbag; 309. cleaning plate; 310. telescopic rod 1; 311. cleaning roller; 4. disassembly and assembly mechanism; 401. bearing plate; 402. connecting rod; 403. mounting plate; 404. telescopic rod 2; 405. clamping plate 1; 406. limit plate 1; 407. dustproof net; 408. bidirectional threaded rod; 409. clamping plate 2; 410. limit plate 2; 411. cooling fan; 412. auxiliary plate. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0020] Embodiment 1: like Figures 1 to 8As shown, an air cooler with an accelerated cooling structure comprises a base plate 1 and a cooler 2. A buffer mechanism 3 is arranged above the base plate 1. The buffer mechanism 3 comprises a damper 301, a buffer plate 302, a buffer roller 303, a piston rod 304 and a piston plate 305. One end of the damper 301 is fixedly connected to one side of the buffer plate 302. The buffer roller 303 is rotatably connected to the inner side of the buffer plate 302. One side of the buffer plate 302 is fixedly connected to one end of the piston rod 304. The other end of the piston rod 304 is fixedly connected to one side of the piston plate 305. The outer wall of the piston plate 305 is slidably connected to a piston box 306. An air guide tube 307 is connected to one side of the piston box 306. A telescopic air bag 308 is connected to one end of the air guide tube 307. A cleaning plate 309 is installed at one end of the telescopic air bag 308. A telescopic rod 310 is installed at one side of the cleaning plate 309. A cleaning roller 311 is rotatably connected to the inner side of the cleaning plate 309. In this embodiment, the number of dampers 301 is eight, and the dampers 301 are symmetrically distributed on both sides of the cooler 2. The shape of the buffer plate 302 is U-shaped, and the number of the buffer plates 302 is two, and the buffer plates 302 are symmetrically distributed on one end of the eight dampers 301. The number of buffer rollers 303 is several, and the buffer rollers 303 are symmetrically distributed on the inner sides of the two buffer plates 302, so that shock absorption and buffering can be performed in the event of a collision, so as to better protect the air cooler and effectively increase the service life of the air cooler. Furthermore, a spring 1 is fixedly installed between one side of the buffer plate 302 and one side of the cooler 2. The number of springs 1 is four, and the springs 1 are symmetrically distributed on one side of the buffer plate 302. The number of piston boxes 306 is four, and the piston boxes 306 are symmetrically distributed on both sides of the cooler 2, so that the gas inside the piston box 306 can be transported to the telescopic airbag 308 during shock absorption and buffering, so that the dustproof net 407 can be better cleaned; Furthermore, there are four telescopic airbags 308, which are symmetrically distributed on the inner wall of the cooler 2. The cleaning plate 309 is U-shaped. There are four cleaning rollers 311, which are symmetrically distributed on the inner sides of the four cleaning plates 309. Therefore, the cleaning plates 309 and cleaning rollers 311 can be moved during shock absorption and buffering, and the cleaning rollers 311 can be rotated when moving, thereby better cleaning the dustproof net 407 and reducing the number of times the dustproof net 407 is disassembled.

[0021] Embodiment 2: A disassembly mechanism 4 is provided inside the cooler 2; The disassembly and assembly mechanism 4 includes a bearing plate 401, a connecting rod 402, a mounting plate 403, a telescopic rod 404, and a clamping plate 405. One side of the bearing plate 401 is fixedly connected to one end of the connecting rod 402, the outer wall of the connecting rod 402 is slidably connected to the inner wall of the mounting plate 403, one side of the mounting plate 403 is fixedly connected to one end of the telescopic rod 404, the other end of the telescopic rod 404 is fixedly connected to one side of the clamping plate 405, the inner side of the clamping plate 405 is pressed and contacted with a limiting plate 406, one end of the limiting plate 406 is fixedly installed with a dustproof net 407, the inner wall of the bearing plate 401 is threadedly connected with a bidirectional threaded rod 408, the outer wall of the bidirectional threaded rod 408 is threadedly connected with a clamping plate 409, one side of the clamping plate 409 is pressed and contacted with a limiting plate 410, one end of the limiting plate 410 is fixedly installed with a cooling fan 411, and one end of the bottom plate 1 is rotatably connected with an auxiliary plate 412; In this embodiment, there are two bearing plates 401, which are symmetrically distributed on the inner wall of the cooler 2, four connecting rods 402, which are symmetrically distributed at both ends of the two bearing plates 401, a spring 2 is fixedly installed between one side of the clamping plate 405 and one side of the mounting plate 403, the shape of the limiting plate 406 is L-shaped, and there are four dustproof nets 407, which are symmetrically distributed on both sides of the cooler 2, so that the dustproof nets 407 can be quickly and conveniently disassembled and assembled after being used for a long time, thereby improving work efficiency and effectively increasing the service life; Furthermore, there are four bidirectional threaded rods 408, which are symmetrically distributed on the inner sides of the two bearing plates 401, eight limiting plates 410, which are symmetrically distributed on one side of the eight clamping plates 409, and two cooling fans 411, which are symmetrically distributed between the two bearing plates 401, so that the two cooling fans 411 can be quickly and conveniently disassembled, which can be better maintained and cleaned, and further facilitated for operators to use; Furthermore, the top of the base plate 1 is fixedly connected to the bottom of the cooler 2, one side of the cooler 2 is fixedly connected to one end of the damper 301, one side of the cooler 2 is fixedly connected to one end of the piston box 306, the inner wall of the cooler 2 is fixedly connected to one end of the telescopic airbag 308, the inner wall of the cooler 2 is fixedly connected to one side of the supporting plate 401, and movable doors are installed on the front and back sides of the cooler 2.

[0022] The implementation principle of an air cooler with an accelerated cooling structure in this embodiment is as follows: when it is needed to be used, the operator places the device to the required position through the bottom plate 1 for fixed use. When a collision occurs during use, external objects will contact the buffer plate 302 and the buffer roller 303, and the buffer roller 303 will rotate when it is collided to reduce the impact force, and when the buffer plate 302 is collided, the buffer plate 302 will move, and the movement of the buffer plate 302 will squeeze the damper 301 and the spring 1 at the same time, so that shock absorption and buffering can be effectively performed, and the device can be protected from damage. When the buffer plate 302 moves, it can drive the piston rod 304 to move, and the movement of the piston rod 304 drives the piston plate 305 to slide inside the piston box 306, and the sliding of the piston plate 305 can squeeze the air inside the piston box 306 , so that the air inside the piston box 306 can be transported to the telescopic airbag 308 through the air guide tube 307, so that the telescopic airbag 308 can be telescoped, and the telescopic airbag 308 is telescoped to drive the cleaning plate 309 to move, and the movement of the cleaning plate 309 drives the telescopic rod 310 to telescope, so that the stability of the cleaning plate 309 when moving can be increased, and the cleaning roller 311 is driven to move as the cleaning plate 309 moves, and the surface of the dustproof net 407 can be cleaned as the cleaning roller 311 moves. Since the cleaning roller 311 is in extrusion contact with the dustproof net 407, the cleaning roller 311 can rotate when it moves, so as to better clean the surface of the dustproof net 407, prevent the dustproof net 407 from being blocked after long-term use, and can reduce the number of times the dustproof net 407 is disassembled and assembled, making it more convenient for operators to use and prolonging its service life; When it is needed to use, the operator places the device to the required position. At this time, the installation range of the base plate 1 can be increased by rotating the auxiliary plate 412, and it can adapt to installation in different venues. When the dustproof net 407 needs to be disassembled and cleaned after long-term use, the operator opens the movable doors installed on the front and back sides of the cooler 2. At this time, the operator pulls the clamping plate 1 405 to move and squeeze the telescopic rod 2 404 and the spring 2. As the clamping plate 1 405 moves, the limiting fixation of the limiting plate 1 406 can be cancelled. At this time, the operator can pull the dustproof net 407 out of the mounting plate 403, and the dustproof net 407 can be disassembled. When it needs to be installed, repeat the above steps. When the mounting plate 403 needs to be disassembled, the mounting plate 403 can be pulled out from the connecting rod 402. When the cooling fan 411 needs to be disassembled and repaired, the operator first removes the dust screen 407, and drives the clamping plate 409 to move by rotating the two-way threaded rod 408, so that the limiting fixation of the limiting plate 410 can be cancelled. At this time, the cooling fan 411 can be removed from the supporting plate 401 for maintenance and cleaning. When installation is required, the cooling fan 411 is placed between the two supporting plates 401. Repeat the above steps to install it, which makes it more convenient for operators to use and further improves the service life.

Claims

1. An air cooler with an accelerated cooling structure, comprising a base plate (1) and a cooler (2), characterized in that: A buffer mechanism (3) is arranged above the bottom plate (1), and the buffer mechanism (3) comprises a damper (301), a buffer plate (302), a buffer roller (303), a piston rod (304), and a piston plate (305). One end of the damper (301) is fixedly connected to one side of the buffer plate (302), the buffer roller (303) is rotatably connected to the inner side of the buffer plate (302), one side of the buffer plate (302) is fixedly connected to one end of the piston rod (304), and the other end of the piston rod (304) is fixedly connected to the inner side of the buffer plate (302). An end is fixedly connected to one side of a piston plate (305); an outer wall of the piston plate (305) is slidably connected to a piston box (306); an air guide tube (307) is provided on one side of the piston box (306); a telescopic air bag (308) is provided on one end of the air guide tube (307); a cleaning plate (309) is installed on one end of the telescopic air bag (308); a telescopic rod (310) is installed on one side of the cleaning plate (309); a cleaning roller (311) is rotatably connected to the inner side of the cleaning plate (309); The cooler (2) is provided with a disassembly and assembly mechanism (4) inside, and the disassembly and assembly mechanism (4) includes a bearing plate (401), a connecting rod (402), a mounting plate (403), a second telescopic rod (404), and a first clamping plate (405). One side of the bearing plate (401) is fixedly connected to one end of the connecting rod (402), the outer wall of the connecting rod (402) is slidably connected to the inner wall of the mounting plate (403), one side of the mounting plate (403) is fixedly connected to one end of the second telescopic rod (404), and the other end of the second telescopic rod (404) is fixedly connected to one side of the first clamping plate (405), and the inner side of the first clamping plate (405) is pressed and contacted with the first limit plate (406), and a dustproof net (407) is fixedly installed on one end of the first limit plate (406).

2. The air cooler with accelerated cooling structure according to claim 1, characterized in that: The inner wall of the bearing plate (401) is threadedly connected to a bidirectional threaded rod (408), and the outer wall of the bidirectional threaded rod (408) is threadedly connected to a second clamping plate (409). One side of the second clamping plate (409) is pressed and contacted with a second limit plate (410). A cooling fan (411) is fixedly mounted on one end of the second limit plate (410), and an auxiliary plate (412) is rotatably connected to one end of the bottom plate (1).

3. The air cooler with accelerated cooling structure according to claim 1, characterized in that: The number of the dampers (301) is eight, and the dampers (301) are symmetrically distributed on both sides of the cooler (2); the shape of the buffer plate (302) is U-shaped, the number of the buffer plates (302) is two, and the buffer plates (302) are symmetrically distributed on one end of the eight dampers (301); the number of the buffer rollers (303) is a plurality, and the buffer rollers (303) are symmetrically distributed on the inner sides of the two buffer plates (302).

4. The air cooler with accelerated cooling structure according to claim 1, characterized in that: A spring one is fixedly installed between one side of the buffer plate (302) and one side of the cooler (2), the number of the springs one being four, and the springs one being symmetrically distributed on one side of the buffer plate (302), the number of the piston boxes (306) being four, and the piston boxes (306) being symmetrically distributed on both sides of the cooler (2).

5. The air cooler with accelerated cooling structure according to claim 1, characterized in that: The number of the telescopic airbags (308) is four, and the telescopic airbags (308) are symmetrically distributed on the inner wall of the cooler (2); the shape of the cleaning plate (309) is U-shaped; the number of the cleaning rollers (311) is four, and the cleaning rollers (311) are symmetrically distributed on the inner sides of the four cleaning plates (309).

6. The air cooler with accelerated cooling structure according to claim 2, characterized in that: The number of the bearing plates (401) is two, and the bearing plates (401) are symmetrically distributed on the inner wall of the cooler (2). The number of the connecting rods (402) is four, and the connecting rods (402) are symmetrically distributed at both ends of the two bearing plates (401). A spring 2 is fixedly installed between one side of the clamping plate 1 (405) and one side of the mounting plate (403). The shape of the limiting plate 1 (406) is L-shaped. The number of the dustproof nets (407) is four, and the dustproof nets (407) are symmetrically distributed on both sides of the cooler (2).

7. The air cooler with accelerated cooling structure according to claim 2, characterized in that: The number of the bidirectional threaded rods (408) is four, and the bidirectional threaded rods (408) are symmetrically distributed on the inner sides of the two bearing plates (401). The number of the second limiting plates (410) is eight, and the second limiting plates (410) are symmetrically distributed on one side of the eight second clamping plates (409). The number of the heat dissipation fans (411) is two, and the heat dissipation fans (411) are symmetrically distributed between the two bearing plates (401).

8. The air cooler with accelerated cooling structure according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to the bottom of the cooler (2), one side of the cooler (2) is fixedly connected to one end of the damper (301), one side of the cooler (2) is fixedly connected to one end of the piston box (306), the inner wall of the cooler (2) is fixedly connected to one end of the telescopic airbag (308), the inner wall of the cooler (2) is fixedly connected to one side of the bearing plate (401), and movable doors are installed on the front and back sides of the cooler (2).

Citation Information

Patent Citations

  • Air cooler with accelerated cooling structure

    CN215337804U