Charging and discharging gun
By introducing a guiding and positioning structure into the charging and discharging gun, the problem of low assembly efficiency of traditional charging and discharging guns is solved, enabling screwless installation and improving assembly efficiency and stability.
Patent Information
- Application Number
- CN202510444646.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-04-10
AI Technical Summary
Traditional charging and discharging guns have low assembly efficiency, mainly because the PCB module is fixed by fasteners, making installation and disassembly time-consuming and labor-intensive.
The system employs a guide structure and a positioning structure, including a first guide structure and a second guide structure, for guiding and limiting the installation of the tray structure and PCB module, avoiding the use of fasteners (such as screws), and improving installation stability through the positioning structure.
It enables convenient installation and disassembly of the PCB assembly, improves the assembly efficiency of the charging and discharging gun, and avoids shaking and damage caused by fasteners.
Smart Images

Figure CN119965626B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of charging and discharging guns, in particular to a charging and discharging gun. BACKGROUND
[0002] With the development of new energy technology, the demand for charging and discharging guns, which are key components connecting charging equipment and electrical equipment, is increasing. Different customers have different needs for the appearance and function of charging and discharging guns. The PCB module in the traditional charging and discharging gun is mostly fixed by fasteners (such as screws), which is time-consuming and laborious to install and disassemble, resulting in low overall assembly efficiency of the charging and discharging gun. SUMMARY
[0003] The present application provides a charging and discharging gun to solve the problem of low overall assembly efficiency of the existing charging and discharging gun.
[0004] A charging and discharging gun, comprising a gun body shell, a tray structure and a PCB module;
[0005] The PCB module is detachably installed on the tray structure, and the copper needle of the PCB module is clamped in the clamping groove of the tray structure;
[0006] The inner wall of the gun body shell is provided with a first guide structure, and the tray structure is installed in the gun body shell through the first guide structure;
[0007] And / or, the inner wall of the gun body shell is provided with a second guide structure, and the PCB module is installed in the gun body shell through the second guide structure.
[0008] Preferably, the first guide structure comprises a first sliding rail and a first sliding block; the first sliding rail is arranged on the inner wall of the gun body shell or the tray structure, the first sliding block is arranged on the tray structure or the inner wall of the gun body shell, and the first sliding block is movably installed in the first sliding rail;
[0009] The second guide structure comprises a second sliding rail and a second sliding block; the second sliding rail is arranged on the inner wall of the gun body shell or the PCB module, the second sliding block is arranged on the PCB module or the inner wall of the gun body shell, and the second sliding block is movably installed in the second sliding rail.
[0010] Preferably, the charging and discharging gun further comprises a positioning structure arranged between the PCB module and the tray structure, for positioning the PCB module.
[0011] Preferably, the positioning structure includes a positioning post and a positioning hole; the positioning post is disposed on the PCB module or the tray structure, the positioning hole is disposed on the tray structure or the PCB module, and the positioning post is inserted into the positioning hole.
[0012] Preferably, the tray structure includes a main board arranged in a horizontal direction, a support plate extending vertically from a first end of the main board, and two reinforcing plates extending horizontally from opposite sides of the support plate; a gap exists between each of the reinforcing plates and the main board;
[0013] The PCB module is mounted on the motherboard, and the copper pins of the PCB module are snapped into the snap-fit slots of the support plate.
[0014] Preferably, the charging / discharging gun further includes a charging cable, a cable fixing and anti-detachment structure, and a charging head;
[0015] The gun wire passes through the first end of the gun body shell, and the terminal of the gun wire is connected to the input terminal block of the PCB module;
[0016] The gun wire fixing and anti-detachment structure is fitted onto the gun wire and fixed to the first end of the gun body shell to achieve anti-detachment fixing of the gun wire;
[0017] The gun head is detachably mounted on the second end of the gun body shell, and the copper pins of the PCB module pass through the gun head.
[0018] Preferably, the gun wire fixing and anti-dislodgement structure includes a spiral locking ring, a fixing clip, and a locking component;
[0019] The spiral locking ring is installed inside the first end of the gun body shell and is fitted onto the gun wire;
[0020] The locking element is installed on the fixing clip to clamp the gun wire. The fixing clip is fixed to the port at the first end of the gun body shell.
[0021] Preferably, the gun body shell adopts an integral molding structure, the gun body shell includes a main body, a grip extending from a first end of the main body, and a mounting part extending from a second end of the main body; the included angle between the main body and the grip is 9-11°;
[0022] A receiving space is formed between the mounting part and an inner wall of the main body, and the receiving space is used to install a mechanical lock structure;
[0023] The inner wall of the mounting part is provided with a first guide structure, and / or the inner wall of the mounting part is provided with a second guide structure.
[0024] Preferably, the main body is provided with a pressing groove that communicates with the accommodating space;
[0025] The charging and discharging gun also includes a mechanical lock structure, which includes a support frame, a locking tongue, an elastic element, and a pressing button.
[0026] The support frame is installed in the accommodating space, the middle part of the locking tongue is rotatably installed on the support frame, the first end of the locking tongue extends to the position of the pressing groove, and the second end of the locking tongue extends outside the accommodating space, for locking the charging interface connected to the charging gun;
[0027] The elastic element is disposed at the first end of the locking tongue so that the locking tongue is in a locked state;
[0028] The push button is installed in the push groove, and pressing the push button will cause the lock tongue to be in the unlocked state.
[0029] Preferably, the charging / discharging gun further includes a light guide structure and a decorative cover;
[0030] The mounting part is provided with a mounting groove that communicates with the interior of the mounting part, and the light guide column structure can be detachably installed in the mounting groove;
[0031] The decorative cover is detachably installed on the mounting part, and the decorative cover covers the light guide column structure.
[0032] The charging / discharging gun provided in this embodiment of the invention may have a first guide structure and / or a second guide structure on the inner wall of the gun body shell. The tray structure is installed inside the gun body shell through the first guide structure, thus providing guidance for the installation of the tray structure and allowing it to be smoothly installed into the gun body shell. And / or the PCB module is installed inside the gun body shell through the second guide structure, thus providing guidance for the installation of the PCB module and allowing it to be smoothly installed into the gun body shell. The first and second guide structures simultaneously facilitate the installation and disassembly of the PCB assembly, enabling installation and fixation without the use of fasteners (such as screws), thereby improving the assembly efficiency of the charging / discharging gun. In addition, the first guide structure can also effectively limit the tray structure, and the second guide structure can also effectively limit the PCB module, preventing the PCB assembly from shaking and being damaged. Attached Figure Description
[0033] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments of this application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0034] Figure 1 This is an isometric view of the gun body shell, tray structure, and PCB module in one embodiment of the present invention;
[0035] Figure 2 This is an exploded view of a charging and discharging gun according to an embodiment of the present invention;
[0036] Figure 3 This is a cross-sectional view of a charging and discharging gun according to an embodiment of the present invention.
[0037] The components include: 1. Gun body shell; 101. Main body; 102. Hand grip; 103. Mounting part; 104. Pressing groove; 105. Mounting groove; 2. Tray structure; 21. Snap-fit groove; 22. Main board; 23. Support plate; 24. Reinforcing plate; 3. PCB module; 31. Copper pin; 4. First guide structure; 41. First slide rail; 42. First slider; 5. Second guide structure; 51. Second slide rail; 52. Second slider; 6. Positioning structure; 61. Positioning post; 62. 7. Positioning hole; 8. Gun wire; 9. Gun wire fixing and anti-dislodgement structure; 10. Spiral locking ring; 11. Fixing clip; 12. Locking component; 13. Gun head; 14. Mechanical lock structure; 15. Support frame; 16. Locking tongue; 17. Elastic component; 18. Press button; 19. Micro switch; 10. Light guide column structure; 11. Light guide column body; 12. Brightness enhancer cover; 13. Decorative cover; 14. Signal copper pin fixing component; 15. Protective cover; 16. Toothed plate; 17. Guide rail. Detailed Implementation
[0038] To make the technical problems, technical solutions, and beneficial effects solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.
[0039] In the description of this application, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0040] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0041] This invention provides a charging and discharging gun, as shown in the following embodiments. Figure 1 and Figure 2 The charging and discharging gun includes a gun body shell 1, a tray structure 2, and a PCB module 3; the PCB module 3 is detachably installed on the tray structure 2, and the copper pins 31 of the PCB module 3 are snapped into the snap-fit grooves 21 of the tray structure 2; the inner wall of the gun body shell 1 is provided with a first guide structure 4, and the tray structure 2 is installed inside the gun body shell 1 through the first guide structure 4; and / or, the inner wall of the gun body shell 1 is provided with a second guide structure 5, and the PCB module 3 is installed inside the gun body shell 1 through the second guide structure 5.
[0042] As an example, this charging and discharging gun is a key component connecting the charging device and the power-consuming device, specifically including a gun body shell 1, a tray structure 2, and a PCB module 3. During installation, the PCB module 3 is detachably installed on the tray structure 2, and the copper pins 31 of the PCB module 3 are snapped into the snap-fit grooves 21 of the tray structure 2. For example, the PCB module 3 can be installed on the tray structure 2 by bolt connection, adhesive connection, or snap-fit connection, so that the PCB module 3 and the tray structure 2 are assembled together to form a PCB assembly. The tray structure 2 can provide support and protection for the PCB module 3. In this example, a first guide structure 4 can be provided on the inner wall of the gun body shell 1. The tray structure 2 is installed inside the gun body shell 1 through the first guide structure 4. This setting provides guidance for the installation of the tray structure 2, allowing the tray structure 2 to be smoothly installed into the gun body shell 1 without the use of fasteners (such as screws), thus facilitating the installation and disassembly of the PCB assembly and improving the assembly efficiency of the charging and discharging gun. In addition, the first guide structure 4 can also effectively limit the tray structure 2, preventing the PCB assembly from shaking and being damaged. In this example, a second guide structure 5 can also be provided on the inner wall of the gun body shell 1. The PCB module 3 is installed inside the gun body shell 1 through the second guide structure 5. This setting provides guidance for the installation of the PCB module 3, allowing the PCB module 3 to be smoothly installed into the gun body shell 1 without the use of fasteners (such as screws). This facilitates the installation and disassembly of the PCB assembly and improves the assembly efficiency of the charging and discharging gun. In addition, the second guide structure 5 can also effectively limit the PCB module 3 and prevent the PCB assembly from shaking and being damaged. In this example, a first guide structure 4 and a second guide structure 5 can also be provided on the inner wall of the gun body shell 1. The tray structure 2 is installed inside the gun body shell 1 through the first guide structure 4, thus providing guidance for the installation of the tray structure 2, allowing the tray structure 2 to be smoothly installed into the gun body shell 1. At the same time, the PCB module 3 is installed inside the gun body shell 1 through the second guide structure 5, thus providing guidance for the installation of the PCB module 3, allowing the PCB module 3 to be smoothly installed into the gun body shell 1. The two guide structures, the first guide structure 4 and the second guide structure 5, simultaneously facilitate the installation and disassembly of the PCB assembly, enabling installation and fixation without the use of fasteners (such as screws), thereby improving the assembly efficiency of the charging and discharging gun. In addition, the first guide structure 4 can also effectively limit the tray structure 2, and the second guide structure 5 can also effectively limit the PCB module 3, preventing the PCB assembly from shaking and being damaged.
[0043] In one embodiment, reference is made to Figure 1 and Figure 2The first guide structure 4 includes a first slide rail 41 and a first slider 42; the first slide rail 41 is disposed on the inner wall of the gun body shell 1 or on the tray structure 2, and the first slider 42 is disposed on the tray structure 2 or on the inner wall of the gun body shell 1, and the first slider 42 is movably installed in the first slide rail 41; the second guide structure 5 includes a second slide rail 51 and a second slider 52; the second slide rail 51 is disposed on the inner wall of the gun body shell 1 or on the PCB module 3, and the second slider 52 is disposed on the PCB module 3 or on the inner wall of the gun body shell 1, and the second slider 52 is movably installed in the second slide rail 51.
[0044] As an example, the first guide structure 4 includes a first slide rail 41 and a first slider 42. During installation, the first slide rail 41 is placed on the inner wall of the gun body shell 1, and the first slider 42 is placed on the tray structure 2. The first slider 42 is movably installed in the first slide rail 41, which provides guidance for the installation of the tray structure 2, allowing the tray structure 2 to be smoothly installed into the gun body shell 1 without the use of fasteners (such as screws). This facilitates the installation and disassembly of the PCB assembly and improves the assembly efficiency of the charging and discharging gun. In addition, the first slide rail 41 and the first slider 42 work together to effectively limit the tray structure 2 and prevent the PCB assembly from shaking and being damaged. The second guide structure 5 includes a second slide rail 51 and a second slider 52. During installation, the second slide rail 51 is placed on the inner wall of the gun body shell 1, and the second slider 52 is placed on the PCB module 3. Specifically, the second slider 52 and the circuit board of the PCB module 3 are an integral structure. The second slider 52 is movably installed in the second slide rail 51, which provides guidance for the installation of the PCB module 3, allowing the PCB module 3 to be smoothly installed into the gun body shell 1 without the use of fasteners (such as screws). This facilitates the installation and disassembly of the PCB assembly and improves the assembly efficiency of the charging and discharging gun. In addition, the second slide rail 51 and the second slider 52 can also effectively limit the movement of the PCB module 3 to prevent the PCB assembly from shaking and being damaged.
[0045] In one example, the first slide rail 41 is set on the tray structure 2, and the first slider 42 is set on the inner wall of the gun body shell 1. The first slider 42 is movably installed in the first slide rail 41, which can also achieve the above function; the second slide rail 51 is set on the PCB module 3, and the second slider 52 is set on the inner wall of the gun body shell 1. The second slider 52 is movably installed in the second slide rail 51, which can also achieve the above function.
[0046] In one embodiment, reference is made to Figure 1 , Figure 2 and Figure 3 The charging and discharging gun also includes a positioning structure 6, which is set between the PCB module 3 and the tray structure 2 for positioning the PCB module 3.
[0047] As an example, the charging and discharging gun also includes a positioning structure 6. During installation, the positioning structure 6 is placed between the PCB module 3 and the tray structure 2, which can provide guidance for the installation of the PCB module 3 and improve the assembly efficiency of the PCB module 3. At the same time, it can also position the PCB module 3 to prevent the PCB module 3 from moving, making the installation of the PCB module 3 more stable and reliable, and preventing the PCB module 3 from being damaged by collision.
[0048] In one embodiment, reference is made to Figure 1 and Figure 2 The positioning structure 6 includes a positioning post 61 and a positioning hole 62; the positioning post 61 is set on the PCB module 3 or the tray structure 2, the positioning hole 62 is set on the tray structure 2 or the PCB module 3, and the positioning post 61 is inserted into the positioning hole 62.
[0049] As an example, the positioning structure 6 includes a positioning post 61 and a positioning hole 62. During installation, the positioning post 61 is placed on the PCB module 3, and the positioning hole 62 is placed on the tray structure 2. The positioning post 61 is inserted into the positioning hole 62, which can provide guidance for the installation of the PCB module 3 and improve the assembly efficiency of the PCB module 3. At the same time, it can position the PCB module 3 to prevent the PCB module 3 from moving, making the installation of the PCB module 3 more stable and reliable, and preventing the PCB module 3 from being damaged by collision.
[0050] In one example, the positioning post 61 is set on the tray structure 2, the positioning hole 62 is set on the PCB module 3, and the positioning post 61 is inserted into the positioning hole 62, which can also achieve the above function.
[0051] In one embodiment, reference is made to Figure 2 The tray structure 2 includes a main board 22 arranged in a horizontal direction, a support plate 23 extending vertically from the first end of the main board 22, and two reinforcing plates 24 extending horizontally from the opposite sides of the support plate 23; there is a gap between each reinforcing plate 24 and the main board 22; the PCB module 3 is mounted on the main board 22, and the copper pins 31 of the PCB module 3 are snapped into the snap-fit grooves 21 of the support plate 23.
[0052] As an example, the pallet structure 2 includes a main board 22, a support plate 23, and two reinforcing plates 24. The main board 22 is arranged in a horizontal direction. The support plate 23 is a component that extends vertically from the first end of the main board 22. The two reinforcing plates 24 are components that extend horizontally from opposite sides of the support plate 23. There is a gap between each reinforcing plate 24 and the main board 22. In this way, the support structure formed by the main board 22, the support plate 23, and the two reinforcing plates 24 can reduce the weight of the pallet structure 2 while ensuring the support strength, which is beneficial to lightweight design. During installation, the PCB module 3 is mounted on the motherboard 22, and the copper pins 31 of the PCB module 3 are snapped into the snap-fit grooves 21 of the support plate 23. The first slide rail 41 is set on the inner wall of the gun body shell 1, and the first slider 42 is set on the motherboard 22. The first slider 42 is movably mounted in the first slide rail 41. This provides guidance for the installation of the tray structure 2, allowing the tray structure 2 to be smoothly installed into the gun body shell 1, thereby facilitating the installation and disassembly of the PCB assembly and improving the assembly efficiency of the charging and discharging gun. In addition, the cooperation of the first slide rail 41 and the first slider 42 can also effectively limit the tray structure 2, preventing the PCB assembly from shaking and being damaged. The support plate 23 is provided with through holes for placing other wire harnesses.
[0053] In one embodiment, reference is made to Figure 2 and Figure 3 The charging and discharging gun also includes a charging cable 7, a charging cable fixing and anti-detachment structure 8, and a gun head 9. The charging cable 7 passes through the first end of the gun body shell 1, and the terminal of the charging cable 7 is connected to the input terminal of the PCB module 3. The charging cable fixing and anti-detachment structure 8 is fitted on the charging cable 7 and fixed to the first end of the gun body shell 1 to achieve anti-detachment fixing of the charging cable 7. The gun head 9 is detachably installed on the second end of the gun body shell 1, and the copper pins 31 of the PCB module 3 pass through the gun head 9.
[0054] As an example, the charging and discharging gun also includes a charging cable 7, a charging cable fixing and anti-detachment structure 8, and a charging head 9. During installation, the charging cable 7 is inserted from the first end of the gun body shell 1, and the terminal of the charging cable 7 is connected to the input terminal block of the PCB module 3. The charging cable fixing and anti-detachment structure 8 is fitted onto the charging cable 7 and fixed to the first end of the gun body shell 1. In this way, the charging cable 7 can be fixed to prevent it from detaching, thus preventing the charging cable 7 from becoming loose and affecting its connection with the PCB module 3, and ensuring the functionality of the charging and discharging gun. The gun head 9 is detachably installed at the second end of the gun body shell 1, and the copper pins 31 of the PCB module 3 pass through the gun head 9. Specifically, the gun head 9 has a locking protrusion or a locking groove, and the inner wall of the gun body shell 1 has a locking groove or a locking protrusion. The locking protrusion engages in the locking groove to achieve pre-installation of the gun head 9. Then, fasteners (such as bolts or screws) are inserted into the gun body shell 1 and the gun head 9 to lock and fix the gun head 9. This facilitates the installation and removal of the gun head 9, thereby improving the assembly efficiency of the charging and discharging gun. The charging and discharging gun also includes a signal copper pin fixing component 13; the signal copper pin fixing component 13 is installed in the recess on the gun head 9 and is used to fix the CC signal copper pin and the CP signal copper pin.
[0055] In one embodiment, reference is made to Figure 2 and Figure 3 The gun wire fixing and anti-dislodgement structure 8 includes a spiral locking ring 81, a fixing clip 82, and a locking member 83; the spiral locking ring 81 is installed inside the first end of the gun body shell 1 and is fitted onto the gun wire 7; the locking member 83 is installed on the fixing clip 82 to clamp the gun wire 7, and the fixing clip 82 is fixed at the port of the first end of the gun body shell 1.
[0056] As an example, the anti-detachment structure 8 for the charging cable includes a spiral locking ring 81, a fixing clip 82, and a locking element 83. During installation, the spiral locking ring 81 is first installed inside the first end of the gun housing 1 and then fitted onto the charging cable 7, thus locking the charging cable 7 inside the gun housing 1 for the first time to prevent it from falling off. Then, the locking element 83 is installed on the fixing clip 82 to clamp the charging cable 7. Finally, the fixing clip 82 is fixed to the port at the first end of the gun housing 1, thus locking the charging cable 7 inside the gun housing 1 for the second time to prevent it from falling off. In this example, the anti-detachment structure 8 can double-lock the charging cable 7, achieving anti-detachment fixation and preventing the charging cable 7 from loosening and affecting its connection with the PCB module 3, ensuring the functionality of the charging gun. The spiral locking ring 81 and the fixing clip 82 are fixed and limited by a screw on the fixing clip 82; the diameters of the spiral locking ring 81 and the charging cable 7 are adaptively adjustable.
[0057] In one embodiment, reference is made to Figure 1 , Figure 2 and Figure 3The gun body shell 1 adopts an integral molding structure. The gun body shell 1 includes a main body 101, a grip part 102 extending from a first end of the main body 101, and a mounting part 103 extending from a second end of the main body 101. The included angle between the main body 101 and the grip part 102 is 9-11°. An accommodating space is formed between the mounting part 103 and an inner wall of the main body 101. The accommodating space is used to install the mechanical lock structure 10. The inner wall of the mounting part 103 is provided with a first guide structure 4, and / or, the inner wall of the mounting part 103 is provided with a second guide structure 5.
[0058] As an example, the gun body shell 1 adopts a one-piece molded structure with a cylindrical shape, requiring no assembly and providing better waterproofing. Specifically, the gun body shell 1 includes a main body 101, a grip 102, and a mounting part 103. The grip 102 is a component extending from the first end of the main body 101, and the mounting part 103 is a component extending from the second end of the main body 101. The included angle between the main body 101 and the grip 102 is 9-11°, preferably 10°, which is more in line with ergonomics. An accommodating space is formed between the mounting part 103 and an inner wall of the main body 101. The accommodating space is used to install a mechanical lock structure 10. The mechanical lock structure 10 can mechanically lock the charging interface connected to the charging gun, ensuring the connectivity between the charging interface and the charging gun.
[0059] In this example, a first guide structure 4 can be provided on the inner wall of the mounting part 103. The tray structure 2 is installed in the mounting part 103 through the first guide structure 4. This provides guidance for the installation of the tray structure 2, allowing it to be smoothly installed into the mounting part 103, thereby facilitating the installation and disassembly of the PCB assembly and improving the assembly efficiency of the charging and discharging gun. Alternatively, a second guide structure 5 can be provided on the inner wall of the mounting part 103. This provides guidance for the installation of the PCB module 3, allowing it to be smoothly installed into the mounting part 103, thereby facilitating the installation and disassembly of the PCB assembly and improving the assembly efficiency of the charging and discharging gun. Alternatively, a first guide structure 4 and a second guide structure 5 can be provided on the inner wall of the mounting part 103. The tray structure 2 is installed in the mounting part 103 through the first guide structure 4, while the PCB module 3 is installed in the mounting part 103 through the second guide structure 5. Both the first guide structure 4 and the second guide structure 5 provide convenience for the installation and disassembly of the PCB assembly, thereby improving the assembly efficiency of the charging and discharging gun. The material of the gun body shell 1 includes, but is not limited to, plastic, metal or composite materials.
[0060] In one embodiment, reference is made to Figure 1 and Figure 2The main body 101 is provided with a pressing groove 104 communicating with the accommodating space; the charging and discharging gun also includes a mechanical lock structure 10, which includes a support frame 1001, a locking tongue 1002, an elastic element 1003, and a pressing button 1004; the support frame 1001 is installed in the accommodating space, the middle part of the locking tongue 1002 is rotatably installed on the support frame 1001, the first end of the locking tongue 1002 extends to the position of the pressing groove 104, and the second end of the locking tongue 1002 extends outside the accommodating space, for locking the charging interface connected to the charging and discharging gun; the elastic element 1003 is provided at the first end of the locking tongue 1002 to keep the locking tongue 1002 in a locked state; the pressing button 1004 is installed in the pressing groove 104, and pressing the pressing button 1004 keeps the locking tongue 1002 in an unlocked state.
[0061] As an example, the charging gun also includes a mechanical lock structure 10, which can mechanically lock the charging interface connected to the charging gun, ensuring the connectivity between the charging interface and the charging gun. The mechanical lock structure 10 includes a support frame 1001, a locking tongue 1002, an elastic element 1003, and a pressing button 1004. During installation, the support frame 1001 is installed within the accommodating space. Specifically, the mounting part 103 is provided with a mounting rail. The support frame 1001 has a U-shaped structure and is movably mounted on the mounting rail, providing guidance and limiting for its installation, facilitating its installation and disassembly. Simultaneously, the support frame 1001 and the mounting rail cooperate to form a movable space, in which the locking tongue 1002 is installed. The middle part of the locking tongue 1002 is rotatably mounted on the support frame 1001. The main body 101 is provided with a pressing groove 104 communicating with the accommodating space. The first end of the locking tongue 1002 extends to the location of the pressing groove 104, and the second end of the locking tongue 1002 extends outside the accommodating space. This configuration places the elastic element 1003 at the first end of the locking tongue 1002. Utilizing the elasticity of the elastic element 1003, the locking tongue 1002 rotates counterclockwise, thus locking the locking tongue 1002 and ensuring that the second end of the locking tongue 1002 can lock the charging interface connected to the charging gun. The pressing button 1004 is installed in the pressing groove 104. Pressing the pressing button 1004 compresses the elastic element 1003, causing the locking tongue 1002 to rotate clockwise, thus unlocking the locking tongue 1002 and allowing the user to separate the charging interface from the charging gun. The mechanical lock structure 10 also includes a micro switch 1005, which is located between the gun head 9 and the second end of the locking tongue 1002. The micro switch 1005 provides feedback on the state of the locking tongue 1002, allowing the user to control its operation. Among them, the locking tongue 1002, the support frame 1001 and the pressing button 1004 are made of a single alloy stamping.
[0062] In one embodiment, reference is made to Figure 2 and Figure 3The charging and discharging gun also includes a light guide structure 11 and a decorative cover 12; the mounting part 103 is provided with a mounting groove 105 that communicates with the interior of the mounting part 103, and the light guide structure 11 is detachably installed in the mounting groove 105; the decorative cover 12 is detachably installed in the mounting part 103 and covers the light guide structure 11.
[0063] As an example, the charging and discharging gun also includes a light guide pillar structure 11 and a decorative cover 12. During installation, a mounting groove 105 communicating with the interior of the mounting part 103 is provided on the mounting part 103. The light guide pillar structure 11 is detachably installed in the mounting groove 105. Specifically, the light guide pillar structure 11 includes a light guide pillar body 111 and a brightness enhancement cover 112. A buckle is provided on the light guide pillar body 111, and the light guide pillar body 111 is installed in the mounting groove 105 through the buckle, which facilitates the installation and removal of the light guide pillar body 111. The brightness enhancement cover 112 is fitted on the light guide pillar body 111, which can enhance the light guiding performance of the light guide pillar body 111. Among them, through grooves are provided on the locking tongue 1002 and the support frame 1001. The through grooves are arranged opposite to the mounting groove 105 to provide a mounting position for the light guide pillar structure 11, which facilitates the installation and removal of the light guide pillar structure 11. The decorative cover 12 is detachably mounted on the mounting part 103. Specifically, the mounting part 103 has a toothed plate 15, and the inner wall of the decorative cover 12 has a guide rail 16. The toothed plate 15 is movably mounted in the guide rail 16 to facilitate the smooth installation of the decorative cover 12 on the mounting part 103. The mounting part 103 has a slot, and the inner wall of the decorative cover 12 has a buckle. The buckle engages with the slot to lock the decorative cover 12 onto the mounting part 103. The decorative cover 12 covers the light guide column structure 11, resulting in a more aesthetically pleasing appearance. The decorative cover 12 also includes, but is not limited to, a logo decoration, and is connected to the mounting part 103 via buckles and adhesive. The gun head 9 is fixed to the gun body shell 1 by two screws at the top and two screws at the bottom, with all screws hidden inside the decorative cover 12. In addition, the charging and discharging gun also includes a protective cover 14; the protective cover 14 is fitted onto the gun body shell 1 and matches and connects with the decorative cover 12, which can effectively waterproof and dustproof the gun body shell 1, thereby improving the waterproof performance of the charging and discharging gun.
[0064] Currently, different customers have varying needs regarding the appearance and functionality of charge / discharge guns. Traditional charge / discharge guns typically feature a monolithic casing design. When meeting diverse customer requirements, the entire casing often needs to be redesigned, resulting in high R&D costs and long development cycles. Furthermore, the lack of interoperability between different designs and the inability to share components further increases production costs. Therefore, developing a charge / discharge gun that can be flexibly customized and reduces costs is of significant practical importance.
[0065] In this example, the tray structure 2, the gun wire fixing and anti-detachment structure 8, the gun head 9, and the mechanical lock structure 10 are fixed modular components, ensuring the basic functions and stability of the charging and discharging gun. The gun body shell 1, the light guide column structure 11, and the decorative cover 12 are variable modular components, which can be quickly customized in design and production according to different customer needs. Specifically, the decorative cover 12 can be customized with different appearance styles and colors according to customer needs; the light guide column structure 11 can be customized with different shapes and light transmission effects according to customer needs; and the gun body shell 1 can be customized with different sizes, shapes, and materials according to customer needs. By combining and assembling variable and fixed modules, new charging and discharging gun designs can be quickly customized to meet diverse needs. This achieves flexible customization design, with a reasonable structural design concept, strong practicality and promotional value, reducing production costs and R&D cycles. It can be widely used in the design of various charging pile products, especially suitable for scenarios that require adaptation to multiple technical specifications and appearance requirements.
[0066] The assembly steps for the variable and non-variable modules are as follows: First, thread the gun wire 7 through the inside of the gun housing 1 and snap the connector of the gun wire 7 onto the input terminal block of the PCB module 3; second, tighten the gun wire fixing anti-detachment structure 8 according to the length of the gun wire 7; then install the PCB module 3 onto the tray structure 2, and then insert the tray structure 2 and the PCB module 3 into the gun housing 1 along the guide structure inside the gun housing 1. Installation and fixation can be achieved without the use of fasteners (such as screws); then insert the gun head 9 into the copper pin 31 on the PCB module 3 and fix it into the gun housing 1; then tighten the gun head 9 and the gun housing 1 with four screws; then install the light guide post structure 11 on the gun housing 1; then install the mechanical lock structure 10 and lock the support frame 1001 of the mechanical lock structure 10; finally install the decorative cover 12, which is snapped into the gun housing 1 by a buckle. A "click" sound indicates that the installation is in place. Among them, the detachable connection methods between variable modules and between variable modules and fixed modules include, but are not limited to, snap-fit connection, threaded connection, and slot connection; the decorative cover 12 can cover the light guide column structure 11 and the screws that connect and cover the gun body shell 1 and the gun head 9.
[0067] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.
Claims
1. A charging and discharging gun, characterized in that, This includes the gun body shell, tray structure, and PCB module; The PCB module is detachably installed on the tray structure, and the copper pins of the PCB module are snapped into the snap-fit grooves of the tray structure. The inner wall of the gun body shell is provided with a first guide structure, and the tray structure is installed inside the gun body shell through the first guide structure; And / or, the inner wall of the gun body shell is provided with a second guide structure, and the PCB module is installed inside the gun body shell through the second guide structure; The charging and discharging gun also includes a positioning structure, which is disposed between the PCB module and the tray structure for positioning the PCB module; The positioning structure includes a positioning post and a positioning hole; the positioning post is disposed on the PCB module or the tray structure, the positioning hole is disposed on the tray structure or the PCB module, and the positioning post is inserted into the positioning hole; The tray structure includes a main board arranged in a horizontal direction, a support plate extending vertically from a first end of the main board, and two reinforcing plates extending horizontally from opposite sides of the support plate; a gap exists between each of the reinforcing plates and the main board; The PCB module is mounted on the motherboard, and the copper pins of the PCB module are snapped into the snap-fit slots of the support plate.
2. The charging and discharging gun according to claim 1, characterized in that, The first guide structure includes a first slide rail and a first slider; the first slide rail is disposed on the inner wall of the gun body shell or on the tray structure, and the first slider is disposed on the tray structure or on the inner wall of the gun body shell, and the first slider is movably installed in the first slide rail; The second guide structure includes a second slide rail and a second slider; the second slide rail is disposed on the inner wall of the gun body shell or on the PCB module, and the second slider is disposed on the PCB module or on the inner wall of the gun body shell, and the second slider is movably installed in the second slide rail.
3. The charging and discharging gun according to claim 1, characterized in that, The charging and discharging gun also includes a charging cable, a cable fixing and anti-detachment structure, and a gun head; The gun wire passes through the first end of the gun body shell, and the terminal of the gun wire is connected to the input terminal block of the PCB module; The gun wire fixing and anti-detachment structure is fitted onto the gun wire and fixed to the first end of the gun body shell to achieve anti-detachment fixing of the gun wire; The gun head is detachably mounted on the second end of the gun body shell, and the copper pins of the PCB module pass through the gun head.
4. The charging and discharging gun according to claim 3, characterized in that, The gun wire fixing and anti-dislodgement structure includes a spiral locking ring, a fixing clip, and a locking component; The spiral locking ring is installed inside the first end of the gun body shell and is fitted onto the gun wire; The locking element is installed on the fixing clip to clamp the gun wire. The fixing clip is fixed to the port at the first end of the gun body shell.
5. The charging and discharging gun according to claim 1, characterized in that, The gun body shell adopts a one-piece molded structure, and the gun body shell includes a main body, a grip extending from a first end of the main body, and a mounting part extending from a second end of the main body; the included angle between the main body and the grip is 9-11°; A receiving space is formed between the mounting part and an inner wall of the main body, and the receiving space is used to install a mechanical lock structure; The inner wall of the mounting part is provided with a first guide structure, and / or the inner wall of the mounting part is provided with a second guide structure.
6. The charging and discharging gun according to claim 5, characterized in that, The main body is provided with a pressing groove that communicates with the accommodating space; The charging and discharging gun also includes a mechanical lock structure, which includes a support frame, a locking tongue, an elastic element, and a pressing button. The support frame is installed in the accommodating space, the middle part of the locking tongue is rotatably installed on the support frame, the first end of the locking tongue extends to the position of the pressing groove, and the second end of the locking tongue extends outside the accommodating space, for locking the charging interface connected to the charging gun; The elastic element is disposed at the first end of the locking tongue so that the locking tongue is in a locked state; The push button is installed in the push groove, and pressing the push button will cause the lock tongue to be in the unlocked state.
7. The charging and discharging gun according to claim 5, characterized in that, The charging and discharging gun also includes a light guide structure and a decorative cover; The mounting part is provided with a mounting groove that communicates with the interior of the mounting part, and the light guide column structure can be detachably installed in the mounting groove; The decorative cover is detachably installed on the mounting part, and the decorative cover covers the light guide column structure.
Citation Information
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