Traditional Chinese medicine extraction equipment
By using ultrasonic-assisted mechanical extrusion, precise temperature control, automatic feeding and slag discharge design in traditional Chinese medicine extraction equipment, the problems of long time, high energy consumption and cumbersome operation of traditional Chinese medicine extraction methods are solved, and the efficient and excellent quality Chinese medicine extraction effect is achieved.
Patent Information
- Application Number
- CN202510372763.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional Chinese medicine extraction methods are time-consuming, high energy consumption and cumbersome operation, making it difficult to meet industrial needs.
The ultrasonic auxiliary mechanical extrusion, precise temperature control, automatic feeding and slag discharge design is adopted. The cell structure is destroyed through ultrasonic vibration, and the pressure plate extrusion forces solvent penetration to shorten the extraction time.
It significantly improves the extraction efficiency and quality, solves the problems of time-consuming, high energy consumption and cumbersome operation of traditional methods, and meets the needs of industrial production.
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Figure CN119971553A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of extraction equipment, in particular to a traditional Chinese medicine extraction equipment. Background Art
[0002] Chinese herbal medicine (English name: Chinese Traditonaldrug): Chinese medicine is mainly composed of plant medicine (roots, stems, leaves, fruits), animal medicine (viscera, skin, bones, organs, etc.) and mineral medicine. Because plant medicine accounts for the majority of Chinese medicine, Chinese medicine is also called Chinese herbal medicine. There are about 5,000 kinds of Chinese medicine used in various parts of China, and the prescriptions formed by combining various medicinal materials are countless. After thousands of years of research, an independent science has been formed - herbal medicine.
[0003] The chemical composition of traditional Chinese medicine is very complex. It contains multiple effective ingredients, ineffective ingredients, and toxic ingredients. Extracting the effective ingredients and further separating and purifying them to obtain effective monomers is an important part of traditional Chinese medicine research. At present, extraction technology has been widely used in this field. Traditional Chinese medicine is widely used in my country. It is usually necessary to extract the effective ingredients from the medicinal materials before taking them. Common methods of extracting traditional Chinese medicine include boiling, fumigation, etc.
[0004] Traditional boiling, fumigation and soaking methods usually involve soaking Chinese medicinal materials in solvents (such as ethanol and water) for a long time, relying on natural osmosis and diffusion to release the active ingredients. This makes it difficult to effectively destroy the cell walls, and the solvent does not come into sufficient contact with the medicinal materials. It takes hours or even days to complete the process, and has a long production cycle, making it difficult to meet industrial needs.
[0005] Therefore, it is necessary to provide a new Chinese medicine extraction equipment to solve the above-mentioned technical problems. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides a Chinese medicine extraction device, which significantly improves the extraction efficiency and quality through the innovative design of ultrasonic-assisted mechanical extrusion, precise temperature control, automatic feeding and slag discharge, and solves the problems of long time consumption, high energy consumption and complicated operation of traditional methods;
[0007] Specifically, the present invention uses ultrasonic vibration to destroy the cell structure and a pressure plate to squeeze and force the solvent to penetrate. The combination of the two can shorten the extraction time. At the same time, the leakage hole design ensures that the liquid flows out evenly, avoiding uneven crushing of medicinal materials due to local overpressure.
[0008] The Chinese medicine extraction equipment provided by the present invention comprises a base and an extraction box installed on the top of the base, wherein an extraction pressing plate for squeezing Chinese medicinal materials is also arranged in the extraction box, and a lifting frame for driving the extraction pressing plate to move up and down is arranged on the top of the base, wherein the output end of the lifting frame is located inside the extraction box and connected to the extraction pressing plate, wherein a plurality of leakage holes are equidistantly arranged on the extraction pressing plate in the circumferential direction, and an extraction component for extracting the extracted solution out of the extraction box is fixed on the top of the extraction pressing plate;
[0009] An ultrasonic extractor is also provided in the middle of the inner cavity of the extraction box, and the ultrasonic extractor is located in a through hole opened in the middle of the extraction pressure plate.
[0010] In a preferred embodiment, it also includes a temperature control device, which includes an electromagnetic heating component and a thermal insulation pad. The thermal insulation pad has an interlayer, and the electromagnetic heating component is located in the interlayer of the thermal insulation pad. The inner side of the thermal insulation pad is in contact with the surface of the extraction box.
[0011] In a preferred embodiment, it also includes a feeding assembly, which includes a feeding funnel, a feeding box connected to the inner cavity of the feeding funnel, a first motor and a mounting shaft. The feeding funnel is located outside the extraction box, the first motor is fixedly installed on the outside of the feeding box, and the rotor end of the first motor is fixedly connected to one end of the mounting shaft, the mounting shaft is rotatably installed inside the feeding box, and the end of the mounting shaft is located inside the extraction box, and the outer surface of the mounting shaft is provided with a conveying auger.
[0012] In a preferred embodiment, a sealed bottom cover is installed at the bottom of the extraction box in an openable manner, and the sealed bottom cover is opened and closed by a hydraulic support rod at the bottom of the base.
[0013] In a preferred embodiment, the extraction assembly includes a liquid inlet pipe, a connecting pipe and a pump body. The liquid inlet pipe is fixed to the top of the extraction pressure plate, and the top of the liquid inlet pipe has an opening. The two ends of the connecting pipe are respectively connected to the inner cavity of the liquid inlet pipe and the liquid inlet end of the pump body.
[0014] In a preferred embodiment, the lifting frame includes a frame body fixed on the top of the base, a movable frame, two opposite adjusting screws and a driving mechanism for synchronously driving the two adjusting screws, the driving mechanism is fixedly installed on the inner side of the frame body, the two adjusting screws are respectively rotatably installed on the inner side of the frame body, the two sides of the movable frame are respectively threadedly connected to the two adjusting screws, and two connecting rods are provided at the end of the movable frame, and the ends of the two connecting rods are located inside the extraction box and fixed to the top of the extraction pressure plate.
[0015] In a preferred embodiment, the driving mechanism includes a second motor, a transverse shaft and a bracket. The second motor and the bracket are fixedly mounted on the inner wall of the frame. The rotor end of the second motor is fixedly connected to one end of the transverse shaft. The transverse shaft is rotatably mounted on the inner side of the bracket. Two opposing bevel gear sets are provided on the surface of the transverse shaft. The transverse shaft is respectively transmitted to the two adjusting screws through the two bevel gear sets.
[0016] In a preferred embodiment, a support leg is provided at the bottom of the base, and two ends of the hydraulic support rod are rotatably connected to the support leg and the bottom of the sealed bottom cover respectively.
[0017] In a preferred embodiment, the bevel gear set includes a first bevel gear and a second bevel gear, the first bevel gear is fixedly mounted on the outer surface of the horizontal shaft, the second bevel gear is fixedly mounted on the bottom of the adjusting screw, and the second bevel gear is meshed with the first bevel gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the overall structure of the Chinese medicine extraction equipment provided by the present invention;
[0019] Figure 2 for Figure 1 The enlarged structural diagram of A is shown
[0020] Figure 3 A schematic diagram of the partial structure of the lifting frame and the extraction box provided by the present invention;
[0021] Figure 4 A schematic diagram of the structure of the base provided by the present invention;
[0022] Figure 5 A schematic diagram of the structure of the lifting frame provided by the present invention;
[0023] Figure 6 for Figure 5 Schematic diagram of the enlarged structure at B shown.
[0024] Numbers in the figure: 1. base; 2. extraction box; 3. extraction pressure plate; 4. leakage hole; 5. ultrasonic extractor; 6. through hole; 7. electromagnetic heating assembly; 8. insulation pad; 9. unloading funnel; 10. feed box; 11. first motor; 12. mounting shaft; 13. conveying auger; 14. sealing bottom cover; 15. hydraulic support rod; 16. liquid inlet pipe; 17. connecting pipe; 18. frame; 19. movable frame; 20. adjusting screw; 21. second motor; 22. horizontal axis; 23. bracket; 24. supporting leg; 25. first bevel gear; 26. second bevel gear; 27. connecting rod. DETAILED DESCRIPTION
[0025] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0026] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 as well as Figure 6 ,in, Figure 1 A schematic diagram of the overall structure of the Chinese medicine extraction equipment provided by the present invention; Figure 2 for Figure 1 The enlarged structural diagram of A is shown Figure 3 A schematic diagram of the partial structure of the lifting frame and the extraction box provided by the present invention; Figure 4 A schematic diagram of the structure of the base provided by the present invention; Figure 5 A schematic diagram of the structure of the lifting frame provided by the present invention; Figure 6 for Figure 5 The enlarged structural diagram of B is shown
[0027] In the specific implementation process, refer to Figure 1-6 As shown, the Chinese medicine extraction equipment includes a base 1 and an extraction box 2 installed on the top of the base 1, an extraction pressing plate 3 for squeezing Chinese medicinal materials is also provided in the extraction box 2, a lifting frame for driving the extraction pressing plate 3 to move up and down is provided on the top of the base 1, the output end of the lifting frame is located inside the extraction box 2 and connected to the extraction pressing plate 3, a plurality of leakage holes 4 are circumferentially equidistantly provided on the extraction pressing plate 3, the leakage holes 4 (circumferentially equidistantly distributed) on the extraction pressing plate 3 ensure uniform outflow of the extraction liquid to avoid local blockage, an extraction component for extracting the extracted solution out of the extraction box 2 is fixed on the top of the extraction pressing plate 3, and a liquid inlet pipe 16 for injecting the extraction liquid is also provided on the top of the extraction box 2;
[0028] In this embodiment, reference Figure 1 as well as Figure 3 As shown, an ultrasonic extractor 5 is also provided in the middle of the inner cavity of the extraction box 2, and the ultrasonic extractor 5 is located in the through hole 6 opened in the middle of the extraction pressing plate 3. The extraction process combines ultrasonic vibration with mechanical extrusion to accelerate the dissolution of effective ingredients.
[0029] It should be noted that the reference Figure 4 As shown, the bottom of the base 1 is provided with a supporting leg 24, and the two ends of the hydraulic support rod 15 are rotatably connected to the supporting leg 24 and the bottom of the sealed bottom cover 14 respectively. The bottom of the extraction box 2 is openably installed with a sealed bottom cover 14, and the sealed bottom cover 14 is opened and closed by the hydraulic support rod 15 at the bottom of the base 1. During the extraction process, the sealed bottom cover 14 is linked with the supporting leg 24 through the hydraulic support rod 15, and is tightly fitted to the bottom of the extraction box 2 to prevent solvent leakage. After the extraction is completed, the hydraulic support rod 15 contracts, driving the sealed bottom cover 14 to rotate around the supporting leg 24 and open, and the residue of Chinese medicinal materials is discharged from the bottom.
[0030] In a specific implementation process, reference Figure 1 as well as Figure 2 As shown, the extraction assembly includes a liquid inlet pipe 16, a connecting pipe 17 and a pump body. The liquid inlet pipe 16 is fixed to the top of the extraction pressure plate 3, and the top of the liquid inlet pipe 16 has an opening. The two ends of the connecting pipe 17 are respectively connected to the inner cavity of the liquid inlet pipe 16 and the liquid inlet end of the pump body. The extraction liquid flows out from the leakage hole 4, is collected by the liquid inlet pipe 16 on the top of the pressure plate, and enters the liquid inlet end of the pump body through the connecting pipe 17. The pump body can extract the extraction liquid to an external container, or re-inject it into the extraction box 2 through a circulation loop to achieve multiple extractions to improve efficiency.
[0031] It should be noted that the top of the connecting tube 17 passes through the extraction box 2 and there is a gap between the top of the connecting tube 17 and the inner wall of the extraction box 2. A gap is retained between the top of the connecting tube 17 and the inner wall of the extraction box 2 to avoid pressure accumulation caused by sealing, ensure smooth flow of liquid, and avoid friction between the connecting tube 17 and the inner wall of the extraction box 2 during the lifting and lowering of the extraction pressure plate 3.
[0032] In a preferred embodiment, reference Figure 3 as well as Figure 5 As shown, the lifting frame includes a frame body 18 fixed on the top of the base 1, a movable frame 19, two opposite adjusting screws 20 and a driving mechanism for synchronously driving the two adjusting screws 20, the driving mechanism is fixedly installed on the inner side of the frame body 18, the two adjusting screws 20 are rotatably installed on the inner side of the frame body 18, the two sides of the movable frame 19 are respectively threadedly connected with the two adjusting screws 20, and the end of the movable frame 19 is provided with two connecting rods 27, the ends of the two connecting rods 27 are located inside the extraction box 2 and fixed to the top of the extraction pressing plate 3;
[0033] It should be noted that the reference Figure 1 , Figure 2 as well as Figure 3As shown, the driving mechanism includes a second motor 21, a transverse shaft 22 and a bracket 23. The second motor 21 and the bracket 23 are fixedly mounted on the inner wall of the frame 18. The rotor end of the second motor 21 is fixedly connected to one end of the transverse shaft 22. The transverse shaft 22 is rotatably mounted on the inner side of the bracket 23. The surface of the transverse shaft 22 is provided with two opposite first bevel gears 25 and a second bevel gear 26. The transverse shaft 22 is respectively transmitted to two adjusting screws 20 through the two first bevel gears 25 and the second bevel gear 26. The first bevel gear 25 is fixedly mounted on the outer surface of the transverse shaft 22, and the second bevel gear 26 is fixedly mounted on the bottom of the adjusting screw 20. The second bevel gear 26 is connected to the first bevel gear 25 and the second bevel gear 26. 5 are meshed, the second motor 21 is fixed on the inner side of the frame 18, and its rotor end is connected to one end of the horizontal shaft 22. After power is turned on, the horizontal shaft 22 is driven to rotate, and the two first bevel gears 25 on the horizontal shaft 22 are meshed with the second bevel gear 26 at the bottom of the adjusting screw rod 20, so as to transmit the rotational motion of the horizontal shaft 22 to the adjusting screw rods 20 on both sides, and the adjusting screw rods 20 on both sides rotate synchronously in the opposite direction (because the bevel gears are 90° transmission and in opposite directions), and the two sides of the movable frame 19 are threadedly connected with the adjusting screw rods 20. When the screw rod rotates, the movable frame 19 is vertically lifted and lowered along the axial direction of the screw rod, and the connecting rod 27 at the end of the movable frame 19 drives the extraction pressing plate 3 to rise and fall synchronously, so as to accurately control the squeezing force of the pressing plate on the Chinese medicinal materials.
[0034] Embodiment 2
[0035] In a specific implementation process, the same structure as in Example 1 is different from that in Example 1. Figure 1 as well as Figure 3 As shown, the Chinese medicine extraction equipment also includes a temperature control device, which includes an electromagnetic heating component 7 and a thermal insulation pad 8. The thermal insulation pad 8 has an interlayer, and the electromagnetic heating component 7 is located in the interlayer of the thermal insulation pad 8. The inner side of the thermal insulation pad 8 is in contact with the surface of the extraction box 2. The electromagnetic heating plate is embedded in the interlayer of the thermal insulation pad 8. Heat is generated by electromagnetic induction to evenly heat the outer wall of the extraction box 2. The thermal insulation pad 8 is in close contact with the surface of the extraction box 2 to reduce heat loss and maintain a stable temperature in the box.
[0036] Embodiment 3
[0037] In a specific implementation process, the same structure as in the first embodiment is different from the first embodiment in that the reference figure 5 and Figure 6As shown, the Chinese medicine extraction equipment also includes a feeding component, which includes a feeding hopper 9, a feeding box 10 connected to the inner cavity of the feeding hopper 9, a first motor 11 and a mounting shaft 12. The feeding hopper 9 is located outside the extraction box 2, the first motor 11 is fixedly installed on the outside of the feeding box 10, and the rotor end of the first motor 11 is fixedly connected to one end of the mounting shaft 12, the mounting shaft 12 is rotatably installed inside the feeding box 10, and the end of the mounting shaft 12 is located inside the extraction box 2. A conveying auger 13 is provided on the outer surface of the mounting shaft 12. Chinese medicinal materials enter the feeding box 10 from the feeding hopper 9, and the first motor 11 drives the mounting shaft 12 to rotate, driving the auger to push the material into the extraction box 2, and the spiral blades of the auger spread the medicinal materials evenly at the bottom of the extraction box 2 to avoid accumulation, thereby ensuring uniform force during subsequent extraction pressing plate 3 extrusion.
[0038] Workflow:
[0039] Initial preparation: close the sealed bottom cover 14 to ensure that the extraction box 2 is sealed, feed the Chinese medicinal materials into the extraction box 2 through the feeding assembly, and add an appropriate amount of solvent (such as ethanol or water);
[0040] Start the extraction procedure: lift frame action: the second motor 21 drives the extraction pressing plate 3 to descend, squeeze the Chinese medicinal materials, and at the same time the ultrasonic extractor 5 is started to accelerate the penetration of the solvent, temperature control adjustment: the electromagnetic heating component 7 is heated to the set temperature (such as 60°C), and the insulation pad 8 maintains a stable temperature;
[0041] Extraction process: Ultrasonic wave + extrusion synergy: high frequency vibration and physical extrusion work together, the effective ingredients are quickly dissolved into the solvent, solution collection: the extraction liquid enters the liquid inlet pipe 16 through the leakage hole 4, and the pump body pumps the liquid into the collection container;
[0042] Circulation extraction (optional): The pump body can circulate the extract back to the extraction box 2, and extract multiple times to improve the solute recovery rate;
[0043] Termination and slag discharge: stop ultrasonic wave and heating, lift the extraction pressing plate 3, hydraulic support rod 15 drives the sealed bottom cover 14 to open, and the residue is discharged from the bottom.
[0044] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0045] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0046] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A Chinese medicine extraction device, comprising a base (1) and an extraction box (2) mounted on the top of the base (1), characterized in that: The extraction box (2) is also provided with an extraction pressing plate (3) for squeezing Chinese medicinal materials, and a lifting frame for driving the extraction pressing plate (3) to move up and down is provided on the top of the base (1), the output end of the lifting frame is located inside the extraction box (2) and connected to the extraction pressing plate (3), a plurality of leakage holes (4) are equidistantly arranged in the circumferential direction on the extraction pressing plate (3), and an extraction component for extracting the extracted solution out of the extraction box (2) is fixed on the top of the extraction pressing plate (3); An ultrasonic extractor (5) is also provided in the middle of the inner cavity of the extraction box (2), and the ultrasonic extractor (5) is located in a through hole (6) opened in the middle of the extraction pressing plate (3).
2. The Chinese medicine extraction equipment according to claim 1, characterized in that: It also comprises a temperature control device, the temperature control device comprising an electromagnetic heating component (7) and a heat-insulating pad (8), the heat-insulating pad (8) having an interlayer, and the electromagnetic heating component (7) is located in the interlayer of the heat-insulating pad (8), and the inner side of the heat-insulating pad (8) is in contact with the surface of the extraction box (2).
3. The Chinese medicine extraction equipment according to claim 1, characterized in that: The invention also comprises a feeding assembly, which comprises a feeding hopper (9), a feeding box (10) connected to the inner cavity of the feeding hopper (9), a first motor (11) and a mounting shaft (12), wherein the feeding hopper (9) is located outside the extraction box (2), the first motor (11) is fixedly mounted on the outer side of the feeding box (10), and the rotor end of the first motor (11) is fixedly connected to one end of the mounting shaft (12), the mounting shaft (12) is rotatably mounted inside the feeding box (10), and the end of the mounting shaft (12) is located inside the extraction box (2), and a conveying auger (13) is provided on the outer surface of the mounting shaft (12).
4. The Chinese medicine extraction equipment according to claim 3, characterized in that: A sealed bottom cover (14) is installed at the bottom of the extraction box (2) in an openable manner, and the sealed bottom cover (14) is opened and closed by means of a hydraulic support rod (15) at the bottom of the base (1).
5. The Chinese medicine extraction equipment according to claim 4, characterized in that: The extraction assembly comprises a liquid inlet pipe (16), a connecting pipe (17) and a pump body, wherein the liquid inlet pipe (16) is fixed to the top of the extraction pressure plate (3), and the top of the liquid inlet pipe (16) has an opening, and the two ends of the connecting pipe (17) are respectively connected to the inner cavity of the liquid inlet pipe (16) and the liquid inlet end of the pump body.
6. The Chinese medicine extraction equipment according to claim 5, characterized in that: The lifting frame comprises a frame body (18) fixed on the top of the base (1), a movable frame (19), two opposing adjusting screws (20) and a driving mechanism for synchronously driving the two adjusting screws (20), wherein the driving mechanism is fixedly mounted on the inner side of the frame body (18), the two adjusting screws (20) are rotatably mounted on the inner side of the frame body (18), the two sides of the movable frame (19) are respectively threadedly connected to the two adjusting screws (20), and two connecting rods (27) are provided at the end of the movable frame (19), the ends of the two connecting rods (27) are located inside the extraction box (2) and are fixed to the top of the extraction pressure plate (3).
7. The Chinese medicine extraction equipment according to claim 5, characterized in that: The driving mechanism comprises a second motor (21), a transverse shaft (22) and a bracket (23); the second motor (21) and the bracket (23) are both fixedly mounted on the inner wall of the frame (18); the rotor end of the second motor (21) is fixedly connected to one end of the transverse shaft (22); the transverse shaft (22) is rotatably mounted on the inner side of the bracket (23); two opposing bevel gear sets are provided on the surface of the transverse shaft (22); the transverse shaft (22) is respectively driven by the two adjusting screw rods (20) through the two bevel gear sets.
8. The Chinese medicine extraction equipment according to claim 5, characterized in that: The bottom of the base (1) is provided with a support leg (24), and the two ends of the hydraulic support rod (15) are rotatably connected to the support leg (24) and the bottom of the sealed bottom cover (14) respectively.
9. The Chinese medicine extraction equipment according to claim 5, characterized in that: The bevel gear set comprises a first bevel gear (25) and a second bevel gear (26), wherein the first bevel gear (25) is fixedly mounted on the outer surface of the transverse shaft (22), and the second bevel gear (26) is fixedly mounted on the bottom of the adjusting screw rod (20), and the second bevel gear (26) is meshed with the first bevel gear (25).