Blue bottle one-driving-two detection machine

By designing a feeding, whole material and testing mechanism suitable for blue bottle one-to-two testing machines, the automatic detection problem lacking in the blue bottle detection machines in the existing technology has been solved, efficient and accurate detection effects have been achieved, missed detection rate and labor costs have been reduced, and product quality and production efficiency have been improved.

CN119972548AActive Publication Date: 2025-05-13HAYAO GRP SANJING DAQING GLASS IND PARK CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202510339946.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-05-13
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

The existing technology lacks solutions suitable for blue bottle one-to-two detection machines, resulting in high missed inspection rates for defective products, high pressure on inspection contract work and high market quality feedback.

Method used

A blue bottle one-to-two tester including a device rack, a feeding mechanism, a whole material mechanism and a testing mechanism is designed. The feeding mechanism transports the blue bottle to the whole material through a mesh transmission belt, and the whole material mechanism organizes the blue bottle to the testing mechanism through an arc-shaped bottle groove. The detection mechanism uses a camera and transmission mechanism to conduct all-round photography inspection, and uses the control display to perform parameter settings and data analysis.

Benefits of technology

It has achieved the reduction of missed inspection rate of defective products, improved inspection and contracting efficiency, reduced labor costs, improved product quality and production efficiency, and reached the industry-leading level.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119972548A_ABST
    Figure CN119972548A_ABST
Patent Text Reader

Abstract

A one-to-two blue bottle detector relates to the technical field of detection equipment and comprises a device frame, a feeding mechanism, a material arranging mechanism and a detection mechanism, the feeding mechanism, the material arranging mechanism and the detection mechanism are sequentially mounted on the device frame, the detection mechanism comprises a camera, and the camera is connected with a control display through a wire. And the control display comprises a trend display interface, a main interface, a data display statistics interface, a mechanical parameter interface and an engineer interface which are electrically connected with one another. The blue bottle one-driving-two detection machine is low in manufacturing cost and convenient to install, the omission ratio of defective products is reduced, and the industry leading level is basically achieved. The post efficiency of package inspection workers is improved, and the labor cost is reduced. And the production efficiency and the product percent of pass can be improved while the product quality is improved, and the market feedback rate of unqualified products is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical field:

[0001] The invention relates to the technical field of detection equipment, and in particular to a blue bottle one-to-two detection machine. Background technology:

[0002] Currently, there are mature one-to-four brown bottle inspection machines and one-to-two syringe vials inspection machines on the market, but there is no one-to-two blue bottle inspection machine. At the same time, the workshop layout is compact and the implementation space is small. It is very difficult to integrate the mechanical mechanism and the inspection device together. At the same time, the quality of the blue bottle must be guaranteed, so the design of the mechanical structure and the accuracy of the inspection are very high. Summary of the invention:

[0003] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a blue bottle one-to-two inspection machine, which reduces the missed inspection rate of defective products and basically reaches the industry-leading level. The efficiency of the inspection and packaging workers is improved and the labor cost is reduced. While improving the quality of its own products, it can also improve production efficiency and product qualification rate, and reduce the market feedback rate of unqualified products.

[0004] In order to solve the problems existing in the background technology, the present invention adopts the following technical scheme: comprising a device frame, a feeding mechanism, a material-forming mechanism and a detection mechanism, the feeding mechanism, the material-forming mechanism and the detection mechanism are sequentially installed on the device frame, the feeding structure is connected with the material-forming mechanism through a transition plate 1, the material-forming mechanism is connected with the detection mechanism through a transition plate 2, and the transition plate 2 and the transition plate 1 are both inclined;

[0005] The feeding mechanism comprises a motor 1, two transmission rollers 1 and a mesh transmission belt, the two transmission rollers 1 are connected by a mesh transmission belt, one end of the mesh transmission belt is matched and connected with one end of a transition plate 1, one of the transmission rollers 1 is connected with the output shaft of the motor 1, and the motor 1 is installed on the device frame;

[0006] The material-forming mechanism comprises a second motor, a second transmission roller and two material-forming rollers. Two material-forming rollers are mounted on the second transmission roller. Bottle grooves are provided on the roller surfaces of the two material-forming rollers. The bottle grooves are arc-shaped. There are a plurality of bottle grooves evenly distributed on the outer circumference of the material-forming roller. The second transmission roller is connected to the output shaft of the second motor. The second motor is mounted on the device frame. The two ends of the material-forming roller are respectively connected to the first transition plate and the second transition plate.

[0007] The detection mechanism comprises a motor 3, two motors 4, two transmission rollers 3, a transmission roller 4, a transmission roller 5, a round tube, a camera, a bottle suction port and a bottle suction fan. The two transmission rollers 3 are connected by a transmission chain, one of the transmission rollers 3 is connected to the output shaft of the motor 3, the motor 3 is installed on the device frame, a plurality of transmission shafts are installed on the transmission chain, the transmission shafts are arranged at equal intervals, each transmission shaft is sleeved with two round tubes, and the round tubes rotate 0 to 360 degrees around the transmission shaft; a motor 4 is installed on each side of the device frame, the output shaft of the motor 4 is connected to the corresponding transmission roller 5 respectively, the transmission roller 5 is connected to the transmission roller 4 through a belt, the transmission roller 4 is connected to the device frame through a bearing, and the bottom end of the belt contacts the round tube; a camera is arranged above the midpoint of the two motors 4, the number of cameras is two, the camera is connected to the control display through a wire, a rotating motor is installed on the camera, a bottle suction port is arranged on one side of the motor 4, the bottle suction port is located on the side of the round tube, the bottle suction port is connected to the waste box through a pipeline, and the bottle suction port is connected to the suction fan through a hose.

[0008] The control display comprises a trend display interface, a main interface, data display statistics, a mechanical parameter interface and an engineer interface, which are electrically connected to each other.

[0009] The detection mechanism also includes four baffles 1 and four baffles 2, and the positions of baffles 1 and baffles 2 correspond one to one. Baffle 1 is located on one side of transition plate 2, and baffle 2 is located on the other side. Baffles 1 and baffles 2 divide the detection mechanism into two detection lines. Baffles 1 and baffles 2 are connected to the device frame through a support frame. Baffles 1 and baffles 2 are both located above the circular tube, and one end of baffle 1 is overlapped and robbed on transition plate 2.

[0010] The two cameras are respectively located above the corresponding detection lines; a blue bottle is placed between two adjacent circular tubes on the left and right; a belt drives the circular tube to make a circular motion, and the circular tube drives the blue bottle thereon to make a circular motion; motor one, motor two, motor three, motor four, a suction fan, a camera and a rotating motor are respectively connected to a control display through wires.

[0011] The operation contents of the trend display interface are as follows:

[0012] 1) The total number of tested products, the total number of unqualified products and the unqualified rate, the total number of dimensions and appearance of unqualified products and the proportion of each item;

[0013] 2) Real-time display of various test parameters (bottle height, bottle mouth outer diameter, bottle mouth edge thickness) of the products in each test line, and set upper and lower limits for each test parameter. Products within this range are green, and products outside the range are red.

[0014] The main interface operation contents are as follows:

[0015] 1) The start button and stop button are the general start and stop buttons of the device software, which control the two camera threads of the device, so that the two cameras start real-time photo detection and stop photo detection at the same time

[0016] 2) Individually control the camera thread of each detection line to start real-time photo detection and stop photo detection;

[0017] 3) Manually check whether to cache empty bottle pictures and qualified pictures for each inspection line as needed, so that operators can call up the required product pictures;

[0018] 4) Each inspection line can scroll and cache the ten most recent unqualified product images and record the unqualified types (bottle body too long, bottle mouth abnormality) and the time point of the inspection, from which you can also enter the mechanical parameter interface.

[0019] The mechanical parameter interface operation contents are as follows:

[0020] 1) Size correction: the measured value is the real-time camera detection value, and the correction value is corrected according to the actual manual measurement value (for example, if the full length of the bottle is displayed as 61.5, and the actual measured value is 62, write the correction value as 62 and click Correct to correct the measured value to 62);

[0021] 2) The upper and lower limits of the test parameters, including bottle height, mouth thickness, mouth outer diameter, notch, crack, mouth distance, bottle shoulder, bottle bottom area, bottle bottom thickness and bottle bottom height, can be set. The test results are qualified within the upper and lower limits.

[0022] 3) The upper limit of the gray value of the bottle body can be set to change the detection scale of defects with different gray values ​​from normal bottles. By changing the upper limit, the same bottle body can be adjusted to be qualified or unqualified;

[0023] 4) The lower limit of defects on the right or left side of the bottle body. The detection scale can be changed by changing the value. The smaller the value, the stricter the detection scale and the higher the accuracy.

[0024] 5) Dimensional data measurement, showing three items (bottle full height, mouth edge thickness, mouth diameter) of the ten groups of photos taken for the current test bottle; if the tolerance is set to 9 for bottle full height, it means that if one of the ten groups of data is within the qualified range, this item can be considered qualified.

[0025] The data display statistical operation contents are as follows:

[0026] 1) By changing the rejection setting and reset delay, the rejection time of each detection line for unqualified products can be changed to avoid misplacement and rejection failure of the rejected products;

[0027] 2) By changing the rotation speed of the camera's rotating motor, the rotation speed of the detection bottle can be changed, thereby achieving better detection results;

[0028] 3) By changing the number of bottles that the camera continuously rejects, the count value of the continuous rejection alarm can be changed to remind the operator whether the detection position is blocked by other objects, resulting in unsuccessful detection.

[0029] The engineer interface is used to modify the intrinsic parameters of the control display.

[0030] The beneficial effects of the present invention are:

[0031] 1. Applicable to the existing machine layout of the workshop.

[0032] 2. Solve practical problems, such as high missed inspection rate during manual inspection, which leads to high workload for inspectors and high quality feedback from the market.

[0033] 3. The feeding mechanism, material handling mechanism and testing mechanism of the one-to-two automatic testing machine are independently developed, with simple structure, strong stability, low investment cost and remarkable effect.

[0034] 4. The economic and social benefits achieved include improved labor efficiency, saved labor costs, greatly improved product quality, and alleviated the labor intensity and work pressure of employees. Description of the drawings:

[0035] Figure 1 It is a schematic diagram of the structure of the present invention;

[0036] Figure 2 It is the AA cross-sectional view of the present invention;

[0037] Figure 3 It is the structural diagram of the whole material roller of the present invention;

[0038] Figure 4 It is a flow chart of the present invention. Specific implementation method:

[0039] Referring to the figures, the present invention specifically adopts the following implementation mode: comprising a device frame 28, a feeding mechanism 1, a material-forming mechanism 2 and a detection mechanism 3, the feeding mechanism 1, the material-forming mechanism 2 and the detection mechanism 3 are sequentially mounted on the device frame 28, the feeding structure 1 is connected to the material-forming mechanism 2 through a transition plate 1 7, the material-forming mechanism 2 is connected to the detection mechanism 3 through a transition plate 2 11, and the transition plate 2 11 and the transition plate 1 7 are both inclined;

[0040] The feeding mechanism 1 includes a motor 4, two transmission rollers 5 and a mesh transmission belt 6, the two transmission rollers 5 are connected by the mesh transmission belt 6, one end of the mesh transmission belt 6 is matched with one end of the transition plate 7, one of the transmission rollers 5 is connected to the output shaft of the motor 4, and the motor 4 is installed on the device frame 28;

[0041] The material-forming mechanism 2 comprises a motor 28, a transmission roller 210 and two material-forming rollers 9. Two material-forming rollers 9 are mounted on the transmission roller 210. Bottle grooves 29 are provided on the roller surfaces of the two material-forming rollers 9. The bottle grooves 29 are arc-shaped. There are a plurality of bottle grooves 29 evenly distributed on the outer circumference of the material-forming rollers 9. The transmission roller 210 is connected to the output shaft of the motor 28. The motor 28 is mounted on the device frame 28. The two ends of the material-forming roller 9 are respectively connected with the transition plate 17 and the transition plate 211.

[0042] The detection mechanism 3 includes a motor 3 12, two motors 4 21, two transmission rollers 3 13, a transmission roller 4 18, a transmission roller 5 19, a round tube 16, a camera 27, a bottle suction port 25 and a bottle suction fan 23. The two transmission rollers 3 13 are connected by a transmission chain 14, one of the transmission rollers 3 13 is connected to the output shaft of the motor 3 12, the motor 3 12 is installed on the device frame 28, and a plurality of transmission shafts 15 are installed on the transmission chain 14. The transmission shafts 15 are arranged at equal intervals. Two round tubes 16 are sleeved on each transmission shaft 15, and the round tubes 16 rotate 0 to 360 degrees around the transmission shaft 15; one is installed on each side of the device frame 28. Motor four 21, the output shaft of motor four 21 is connected with the corresponding transmission roller five 19 respectively, the transmission roller five 19 is connected with the transmission roller four 18 through the belt 20, the transmission roller four 18 is connected with the device frame 28 through the bearing, and the bottom end of the belt 20 is in contact with the circular tube 16; a camera 27 is arranged above the midpoint of the two motors four 21, the number of the cameras 27 is two, the camera 27 is connected with the control display through a wire, a rotating motor is installed on the camera 27, a bottle suction port 25 is arranged on one side of the motor four 21, the bottle suction port 25 is located on the side of the circular tube 16, the bottle suction port 25 is connected with the waste box 22 through the pipe 24, and the bottle suction port 25 is connected with the suction fan 23 through a hose.

[0043] The control display comprises a trend display interface, a main interface, data display statistics, a mechanical parameter interface and an engineer interface, which are electrically connected to each other.

[0044] The detection mechanism 3 also includes four baffles 17 and four baffles 26, and the positions of baffles 17 and baffles 26 correspond one to one. Baffle 17 is located on one side of transition plate 2 11, and baffle 2 26 is located on the other side. Baffles 17 and baffles 2 26 divide the detection mechanism 3 into two detection lines. Baffles 1 17 and baffles 2 26 are connected to the device frame 28 through a support frame. Baffles 1 17 and baffles 2 26 are both located above the circular tube 16, and one end of baffle 17 is overlapped and robbed on transition plate 2 11.

[0045] The two cameras are respectively located above the corresponding detection lines; a blue bottle is placed between two adjacent circular tubes 16 on the left and right; a belt 20 drives the circular tube 16 to make a circular motion, and the circular tube 16 drives the blue bottle thereon to make a circular motion; motor 1 4, motor 2 8, motor 3 12, motor 4 21, suction fan 23, camera 27 and rotating motor are respectively connected to the control display through wires.

[0046] When the present invention is used, blue bottles are placed on the mesh transmission belt 6 of the feeding structure 1 and arranged in two vertical rows, with the bottle mouths facing the inner wall of the device frame 28, and the motor 4 is started. The motor 4 drives the transmission roller 5 connected thereto to rotate, and the two transmission rollers 5 are connected through the mesh transmission belt 6. As the two transmission rollers 5 rotate, a transmission mechanism is formed to transmit the blue bottles on the mesh transmission belt 6 to the material-forming mechanism 2; when the blue bottles are transmitted to the material-forming mechanism 2, they pass through the transition plate 7, and the transition plate 7 is inclined. The blue bottles smoothly enter the material-forming roller 9 of the material-forming mechanism 2 along the inclination angle of the transition plate 7. At this time, the motor 28 is in a working state, and the motor 28 drives the transmission roller 10 connected thereto. The feeding roller 9 on the transmission roller 2 10 rotates accordingly. During the rotation of the feeding roller 9, the bottle placing groove 29 rotates, so that the blue bottle can be placed in the bottle placing groove 29. As the bottle placing groove 29 rotates, the blue bottle will slide onto the transition plate 2 11. The transition plate 2 11 is inclined. The blue bottle slides onto the detection machine 3 along the inclination angle of the transition plate 2 11. The initial end of the detection mechanism 3 is provided with a baffle 17. The baffle 17 separates two detection lines. Each detection line corresponds to a feeding roller 9. The motor 3 12 is started. The motor 3 12 drives the transmission roller 3 13 connected thereto to rotate. The two transmission rollers 3 13 are connected by a chain 14 to form a transmission mechanism. The chain The space between the rollers 14 is composed of a plurality of round tubes 16. A blue bottle is placed between two adjacent round tubes 16 on the left and right. The blue bottle slides down from the material roller 9 and slides between the two adjacent round tubes 16 on the left and right. The blue bottle is driven along with the round tubes 16. During the driving process of the round tubes 16, the motor 4 21 is always working. The motor 4 21 drives the driving roller 5 19 connected thereto to rotate. The driving roller 5 19 and the driving roller 4 18 are connected by the belt 20 to form a transmission mechanism. The bottom end of the belt 20 contacts the round tube 16. The round tube 16 in contact with the belt 20 here will rotate 360 ​​degrees along with the transmission of the belt 20. When the round tube 16 rotates, the blue bottle thereon will rotate 360 ​​degrees along with the rolling of the round tube 16. 0 rotation, when the blue bottle comes under the camera 27, that is, it is transmitted to contact with the belt 20, the motor three 12 will stop briefly, and the mechanism formed by the round tube 16 is no longer in transmission, but the round tube 16 contacting with the belt 20 will rotate 360 ​​degrees in situ outside the transmission shaft 15, and the camera 27 will take a full-scale picture of the rotating blue bottle. At the same time, a rotating motor is installed on the camera 27, and the rotating motor can drive the camera 27 to rotate 360 ​​degrees, so as to achieve a full-scale picture of the blue bottle. The taken pictures are transmitted to the control display, and analyzed and detected through the trend display interface, main interface, data display statistics, mechanical parameter interface and engineer interface in the control display.

[0047] The specific testing procedures are as follows:

[0048] 1. The operation contents of the trend display interface are as follows:

[0049] 1) The total number of tested products, the total number of unqualified products and the unqualified rate, the total number of dimensions and appearance of unqualified products and the proportion of each item;

[0050] 2) Real-time display of various test parameters (bottle height, bottle mouth outer diameter, bottle mouth edge thickness) of the products in each test line, and set upper and lower limits for each test parameter. Products within this range are green, and products outside the range are red.

[0051] 2. The main interface operation contents are as follows:

[0052] 1) The start button and the stop button are the general start and stop buttons of the device software, which control the threads of the two cameras 27 of the device, so that the two cameras 27 start real-time photo detection and stop photo detection at the same time

[0053] 2) Individually control the camera 27 thread of each detection line to start real-time photo detection and stop photo detection;

[0054] 3) Manually check whether to cache empty bottle pictures and qualified pictures for each inspection line as needed, so that operators can call up the required product pictures;

[0055] 4) Each inspection line can scroll and cache the ten most recent unqualified product images and record the unqualified types (bottle body too long, bottle mouth abnormality) and the time point of the inspection, from which you can also enter the mechanical parameter interface.

[0056] 3. The operation contents of the mechanical parameter interface are as follows:

[0057] 1) Size correction: the measured value is the real-time camera detection value, and the correction value is corrected according to the actual manual measurement value (for example, if the full length of the bottle is displayed as 61.5, and the actual measured value is 62, write the correction value as 62 and click Correct to correct the measured value to 62);

[0058] 2) The upper and lower limits of the test parameters, including bottle height, mouth thickness, mouth outer diameter, notch, crack, mouth distance, bottle shoulder, bottle bottom area, bottle bottom thickness and bottle bottom height, can be set. The test results are qualified within the upper and lower limits.

[0059] 3) The upper limit of the gray value of the bottle body can be set to change the detection scale of defects with different gray values ​​from normal bottles. By changing the upper limit, the same bottle body can be adjusted to be qualified or unqualified;

[0060] 4) The lower limit of defects on the right or left side of the bottle body. The detection scale can be changed by changing the value. The smaller the value, the stricter the detection scale and the higher the accuracy.

[0061] 5) Dimensional data measurement, showing three items (bottle full height, mouth edge thickness, mouth diameter) of the ten groups of photos taken for the current test bottle; if the tolerance is set to 9 for bottle full height, it means that if one of the ten groups of data is within the qualified range, this item can be considered qualified.

[0062] 4. Data display and statistical operations are as follows:

[0063] 1) By changing the rejection setting and reset delay, the rejection time of each detection line for unqualified products can be changed to avoid misplacement and rejection failure of the rejected products;

[0064] 2) By changing the rotation speed of the camera 27 rotating motor, the rotation speed of the detection bottle can be changed, so as to achieve better detection effect;

[0065] 3) By changing the number of bottles that are continuously rejected by the camera 27, the count value of the continuous rejection alarm can be changed to remind the operator whether the detection position is blocked by other objects, resulting in unsuccessful detection.

[0066] 5. The engineer interface is used to modify the internal parameters of the control display.

[0067] After the control display is completed, qualified products continue to be transmitted to the next station through the limit function of the baffle 26. For unqualified products, the corresponding suction fan 23 is started, and the suction fan 23 generates suction through the hose to suck the corresponding blue bottle into the bottle suction port 25, and then enters the waste box 22 through the pipeline 24, and is uniformly recycled and remade, which solves the problem of time-consuming and labor-intensive manual inspection.

[0068] Qualified product parameters can be adjusted by controlling the display to ensure product quality.

[0069] The feeding mechanism independently developed by the present invention is more suitable for the online detection mechanism of our company's products in combination with the company's production status and on-site layout; the blue bottle one-to-two automatic inspection machine of the present invention reduces the missed detection rate of defective products to 1.15‰, reaching the leading level in the industry. The operation is simple, eliminating the manual inspection process, and reducing the labor intensity and work pressure of employees. The improvement in efficiency can quickly increase the instantaneous production capacity to cope with the rapid increase in demand. The product quality is improved, and the missed detection rate of defective products can be reduced by 77.18%, meeting the new requirement that product quality must be fully automated.

[0070] The one-to-two automatic blue bottle inspection machine of the present invention can inspect 15 kinds of defects of blue bottles: bottle body stones, nodules, stripes, bubble lines, dirty bottles, glass blocks, foreign objects in bottles, bottle body cracks, bottle mouth cracks, bottle neck cracks, bottle mouth outer diameter, bottle mouth edge thickness, bottle overall height, special-shaped bottles, and slanted bottom bottles.

[0071] In summary, this blue bottle one-to-two inspection machine has comprehensive functions, simple structure, easy use, and is suitable for the existing machine layout of the workshop; it solves the practical problems of high inspection miss rate caused by manual inspection, high work pressure of inspectors and high market quality feedback. The feeding mechanism, material organization mechanism and inspection mechanism of the one-to-two automatic inspection machine are developed with simple structure, strong stability, low investment cost and remarkable effect. The economic and social benefits achieved are improved labor efficiency, saving labor costs, and at the same time greatly improving product quality and alleviating the labor intensity and work pressure of employees.

Claims

1. A blue bottle one-to-two inspection machine, characterized by: The device comprises a device frame (28), a feeding mechanism (1), a material-forming mechanism (2) and a detection mechanism (3); the feeding mechanism (1), the material-forming mechanism (2) and the detection mechanism (3) are sequentially mounted on the device frame (28); the feeding structure (1) is connected to the material-forming mechanism (2) via a transition plate 1 (7); the material-forming mechanism (2) is connected to the detection mechanism (3) via a transition plate 2 (11); and the transition plate 2 (11) and the transition plate 1 (7) are both inclined; The feeding mechanism (1) comprises a motor (4), two transmission rollers (5) and a mesh transmission belt (6), the two transmission rollers (5) are connected by the mesh transmission belt (6), one end of the mesh transmission belt (6) is matched with one end of a transition plate (7), one of the transmission rollers (5) is connected to the output shaft of the motor (4), and the motor (4) is installed on the device frame (28); The material-forming mechanism (2) comprises a second motor (8), a second transmission roller (10) and two material-forming rollers (9). The second transmission roller (10) is mounted with two material-forming rollers (9). Bottle grooves (29) are provided on the roller surfaces of the two material-forming rollers (9). The bottle grooves (29) are arc-shaped. There are a plurality of bottle grooves (29) evenly distributed on the outer circumference of the material-forming rollers (9). The second transmission roller (10) is connected to the output shaft of the second motor (8). The second motor (8) is mounted on the device frame (28). The two ends of the material-forming roller (9) are respectively connected with the first transition plate (7) and the second transition plate (11). The detection mechanism (3) comprises a motor three (12), two motor fours (21), two transmission rollers three (13), a transmission roller four (18), a transmission roller five (19), a round tube (16), a camera (27), a bottle suction port (25) and a bottle suction fan (23), wherein the two transmission rollers three (13) are connected via a transmission chain (14), wherein one of the transmission rollers three (13) is connected to the output shaft of the motor three (12), the motor three (12) is mounted on a device frame (28), a plurality of transmission shafts (15) are mounted on the transmission chain (14), the transmission shafts (15) are arranged at equal intervals, and each transmission shaft (15) is sleeved with two round tubes (16), and the round tubes (16) rotate around the transmission shaft (15) by 0 to 360 degrees; and a transmission shaft (15) is mounted on each side of the device frame (28). A motor (21) is provided, wherein the output shaft of the motor (21) is connected to the corresponding transmission roller (19) respectively, the transmission roller (19) is connected to the transmission roller (18) via a belt (20), the transmission roller (18) is connected to the device frame (28) via a bearing, and the bottom end of the belt (20) is in contact with the circular tube (16); a camera (27) is provided above the midpoint of the two motors (21), the number of the cameras (27) is two, the cameras (27) are connected to the control display via a wire, a rotating motor is installed on the camera (27), a bottle suction port (25) is provided on one side of the motor (21), the bottle suction port (25) is located on the side of the circular tube (16), the bottle suction port (25) is connected to the waste box (22) via a pipeline (24), and the bottle suction port (25) is connected to the suction fan (23) via a hose.

2. The blue bottle one-to-two inspection machine according to claim 1 is characterized by: The control display comprises a trend display interface, a main interface, data display statistics, a mechanical parameter interface and an engineer interface, which are electrically connected to each other.

3. The blue bottle one-to-two inspection machine according to claim 1 is characterized by: The detection mechanism (3) further comprises four baffles 1 (17) and four baffles 2 (26), the positions of baffles 1 (17) and baffles 2 (26) corresponding to each other, baffles 1 (17) being located on one side of transition plate 2 (11) and baffles 2 (26) being located on the other side, baffles 1 (17) and baffles 2 (26) dividing the detection mechanism (3) into two detection lines, baffles 1 (17) and baffles 2 (26) being connected to the device frame (28) via a support frame, baffles 1 (17) and baffles 2 (26) being located above the circular tube (16), and one end of baffles 1 (17) being overlapped and attached to transition plate 2 (11).

4. The blue bottle one-to-two inspection machine according to claim 1 or 3, characterized in that: The two cameras are respectively located above the corresponding detection lines; a blue bottle is placed between two adjacent circular tubes (16) on the left and right; a belt (20) drives the circular tube (16) to make a circular motion, and the circular tube (16) drives the blue bottle thereon to make a circular motion; a motor 1 (4), a motor 2 (8), a motor 3 (12), a motor 4 (21), a suction fan (23), a camera (27) and a rotating motor are respectively connected to a control display through wires.

5. The blue bottle one-to-two inspection machine according to claim 2 is characterized by: The operation contents of the trend display interface are as follows: 1) The total number of tested products, the total number of unqualified products and the unqualified rate, the total number of dimensions and appearance of unqualified products and the proportion of each item; 2) Real-time display of various test parameters (bottle height, bottle mouth outer diameter, bottle mouth edge thickness) of the products in each test line, and set upper and lower limits for each test parameter. Products within this range are green, and products outside the range are red.

6. The blue bottle one-to-two inspection machine according to claim 2 is characterized by: The main interface operation contents are as follows: 1) The start button and the stop button are the general start and stop buttons of the device software, which control the threads of the two cameras (27) of the device, so that the two cameras (27) start real-time photo detection and stop photo detection at the same time 2) individually controlling the camera (27) thread of each detection line to start real-time photo detection and stop photo detection; 3) Manually check whether to cache empty bottle pictures and qualified pictures for each inspection line as needed, so that operators can call up the required product pictures; 4) Each inspection line can scroll and cache the ten most recent unqualified product images and record the unqualified types (bottle body too long, bottle mouth abnormality) and the time point of the inspection, from which you can also enter the mechanical parameter interface.

7. The blue bottle one-to-two inspection machine according to claim 2 or 6, characterized in that: The mechanical parameter interface operation contents are as follows: 1) Size correction: the measured value is the real-time camera detection value, and the correction value is corrected according to the actual manual measurement value (for example, if the full length of the bottle is displayed as 61.5, and the actual measured value is 62, write the correction value as 62 and click Correct to correct the measured value to 62); 2) The upper and lower limits of the test parameters, including bottle height, mouth thickness, mouth outer diameter, notch, crack, mouth distance, bottle shoulder, bottle bottom area, bottle bottom thickness and bottle bottom height, can be set. The test results are qualified within the upper and lower limits. 3) The upper limit of the gray value of the bottle body can be set to change the detection scale of defects with different gray values ​​from normal bottles. By changing the upper limit, the same bottle body can be adjusted to be qualified or unqualified; 4) The lower limit of defects on the right or left side of the bottle body. The detection scale can be changed by changing the value. The smaller the value, the stricter the detection scale and the higher the accuracy. 5) Dimensional data measurement, showing three items (bottle full height, mouth edge thickness, mouth diameter) of the ten groups of photos taken for the current test bottle; if the tolerance is set to 9 for bottle full height, it means that if one of the ten groups of data is within the qualified range, this item can be considered qualified.

8. The blue bottle one-to-two inspection machine according to claim 2 is characterized by: The data display statistical operation contents are as follows: 1) By changing the rejection setting and reset delay, the rejection time of each detection line for unqualified products can be changed to avoid misplacement and rejection failure of the rejected products; 2) By changing the rotation speed of the rotating motor of the camera (27), the rotation speed of the detection bottle can be changed, thereby achieving a better detection effect; 3) By changing the number of bottles continuously rejected by the camera (27), the count value of the continuous rejection alarm can be changed to remind the operator whether the detection position is blocked by other objects, resulting in unsuccessful detection.

9. The blue bottle one-to-two inspection machine according to claim 2 is characterized by: The engineer interface is used to modify the intrinsic parameters of the control display.

Citation Information

Patent Citations

  • Device and method for automatically detecting defects of glass medicine bottle

    CN103308531A

  • Glass bottle detection platform device of intelligent imaging detector

    CN108535276A

  • Vertical type detection equipment for penicillin bottles

    CN109622394A

  • Tubular type glass bottle detection control system

    CN110095478A

  • Conveying turntable mechanism

    CN218752866U