Large-specification module forging process

Abstract

The invention discloses a large-specification module forging technology, and belongs to the technical field of forging, the large-specification module forging technology comprises a forging device, the forging device comprises a base assembly, the base assembly comprises a base used for placing a to-be-forged module, stand columns are symmetrically and fixedly arranged on the base, the tops of the stand columns are connected through a top plate, and the top plate is fixedly connected with the base; a forging assembly used for forging a to-be-forged module is arranged between the stand column and the top plate, a position adjusting assembly is arranged on the outer side of the base, an adjusting assembly is movably arranged on the position adjusting assembly, and a movable assembly making contact with the to-be-forged module is installed at the end of the adjusting assembly. The multi-point forging device has the advantages that multi-point stable clamping is achieved, comprehensive forging is achieved, tedious operation of manual reversing is avoided, the workload and potential safety hazards are reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of forging, and in particular to a large-size module forging process. Background Art

[0002] Molds are a widely used process equipment in industrial production. They mainly achieve the processing of the shape of objects by changing the physical state of the molded material. Molds play a vital role in the molding of blanking, die forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and compression or injection molding of engineering plastics, rubber and ceramics. Different molds are needed to produce different products, and alloy tool steel materials are often used in the production of molds.

[0003] In the existing large-scale modular forging process of alloy tool steel materials, after forging one end of the material is completed, the material usually needs to be manually reversed. Since the surface temperature of the material is too high during the forging process, there will be safety risks when the workers are reversing the material. Moreover, it takes a long time for the workers to use special tools to reverse the material. Moreover, the position of the material after reversing may not be centered, which may affect the forging effect.

[0004] Therefore, it is necessary to provide a large-scale module forging process to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, an embodiment of the present invention aims to provide a large-scale module forging process to solve the problems in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A large-size module forging process comprises the following steps:

[0008] S1, loading and heating, placing the raw materials in a heating furnace, monitoring the temperature in the furnace through an infrared temperature sensor in the heating furnace and transmitting the temperature information to a controller, and controlling the temperature in the furnace through the controller;

[0009] S2. The heated raw material is placed on the forging device by a manipulator, and the heated raw material is subjected to comprehensive upsetting and elongation treatment by the forging device;

[0010] S3, performing spheroidizing annealing and sawing operations on the raw materials processed in step S2 in sequence to obtain a finished module.

[0011] As a further solution of the present invention, the forging device includes a base assembly, the base assembly includes a base for placing the module to be forged, columns are symmetrically fixed on the base, the tops of the columns are connected by a top plate, a forging assembly for forging the module to be forged is provided between the columns and the top plate, a position adjustment assembly is provided on the outside of the base, an adjustment assembly is movably provided on the position adjustment assembly, and a movable assembly in contact with the module to be forged is installed at the end of the adjustment assembly.

[0012] As a further scheme of the present invention, the forging assembly includes a bidirectional reciprocating screw rotatably arranged on a side of the top plate close to the base, the bidirectional reciprocating screw is connected to a first motor installed on the top plate, two ends of the bidirectional reciprocating screw are symmetrically and slidably connected with sliding threaded seats, the sliding threaded seats are slidably matched with the top plate, the bottom of the sliding threaded seats are symmetrically and hingedly provided with a first hinge cylinder, a lifting plate is slidably provided on the column, a second hinge cylinder is symmetrically and hingedly provided on the lifting plate, a connecting rod is provided between the first hinge cylinder and the second hinge cylinder, and adjustment modules are respectively provided between the connecting rod and the first hinge cylinder and the second hinge cylinder, an installation groove is provided on the side of the lifting plate close to the base, a striking plate that is movably provided in the installation groove and is in contact with the top of the module to be forged, the lifting plate and the striking plate are movably connected by a plurality of positioning rods, and a plurality of springs sleeved on the outside of the positioning rods are connected between the bottom of the lifting plate and the top of the striking plate.

[0013] As a further solution of the present invention, the adjustment module includes spiral pieces symmetrically and spirally arranged at both ends of the connecting rod, the spiral pieces are slidably matched with the inner wall of the first hinge tube and the inner wall of the second hinge tube respectively, and a rotating handle is arranged in the middle of the connecting rod.

[0014] As a further scheme of the present invention, the position adjustment component includes an annular slide rail arranged on the outside of the base, a toothed ring is provided on the outer wall of the annular slide rail, a sliding frame is slidably provided on the annular slide rail, side ears are provided at both ends of the sliding frame, a rotating rod is rotatably provided on the side ears, a first transmission gear meshing with the toothed ring is installed on the rotating rod, a driven pulley is installed at the end of the rotating rod away from the first transmission gear, a second motor is installed on a side wall of the sliding frame away from the base, a driving pulley is connected to the output shaft of the second motor, a transmission pulley located between the driving pulley and the annular slide rail is rotatably provided at the bottom of the sliding frame, and the symmetrically arranged driven pulley, driving pulley and transmission pulley are connected by a first transmission belt.

[0015] As a further solution of the present invention, the adjustment component includes a first movable plate slidably arranged on the top of the sliding frame, a second movable plate slidably arranged on the first movable plate, L-shaped guide strips slidably matched with the ends of the first movable plate and the second movable plate are arranged at both ends of the sliding frame, a rotating column is rotatably arranged on the second movable plate, a support frame is installed on the rotating column, a movable guide rail is arranged above the first movable plate, the movable guide rail is composed of a straight groove plate segment and an arc groove plate segment, the end of the movable guide rail and the first movable plate are connected by an L-shaped bracket, a sliding column connected to the rotating column is slidably arranged in the movable guide rail, and a pushing module is arranged between the sliding frame and the second movable plate.

[0016] As a further solution of the present invention, the pushing module includes a rotating shaft rotatably arranged inside the sliding frame, the rotating shaft is connected to the third motor installed on the side wall of the sliding frame, a plurality of first adjusting gears are arranged on the rotating shaft, a plurality of sliding tooth plates connected to the bottom of the first movable plate are penetrated and slidably arranged on the sliding frame, the sliding tooth plates are meshed with the corresponding first adjusting gears, a plurality of through grooves are arranged on the first movable plate, a second transmission gear is rotatably arranged in the through groove, a fixed tooth plate meshed with the bottom of the second transmission gear is installed in the sliding frame, and a fixed tooth groove meshed with the second transmission gear is provided at the bottom of the second movable plate.

[0017] As a further scheme of the present invention, the movable component includes a rotating disk rotatably arranged on the support frame, an outer toothed ring is provided on the side of the rotating disk close to the rotating column, a second adjusting gear rotatably provided on the support frame and meshing with the outer toothed ring, the second adjusting gear is connected to a fourth motor installed on the support frame, two slide grooves are horizontally opened on the side of the rotating disk away from the rotating column, a bidirectional screw rod is rotatably arranged in the slide groove, one end of the bidirectional screw rod passes through the rotating disk and is connected to a synchronous pulley, the two synchronous pulleys are connected by a second transmission belt, one of the bidirectional screw rods is connected to a fifth motor installed on the rotating disk, a sliding seat is symmetrically and threadedly connected inside the bidirectional screw rod, the sliding seat is slidably matched with the slide groove, the outer end of the sliding seat is connected to a connecting plate, and the connecting plates at the same height are connected to a splint that movably abuts against the outer wall of the module to be forged on one side that is close to each other.

[0018] As a further solution of the present invention, the cross section of the annular slide rail is set to be a T-shaped cross section or an I-shaped cross section.

[0019] As a further solution of the present invention, the angle of the circular arc groove plate segment is set to 90 degrees.

[0020] In summary, compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0021] 1. In the present invention, the module to be forged can be stably clamped at multiple points by the movable assembly, and the position of the module to be forged can be adjusted by the adjusting assembly, so that the heated module to be forged can be moved to the right below the forging assembly and the forged module to be forged can be moved to the outside. The position adjusting assembly can facilitate the contact between the movable assembly and different ends of the module to be forged. The module to be forged can be fully forged by the cooperation of the forging assembly, the position adjusting assembly and the movable assembly, avoiding the cumbersome operation of manually reversing the module to be forged after forging one end of the module to be forged, thereby reducing the workload and safety hazards of the staff and improving the work efficiency.

[0022] 2. In the present invention, by adjusting the spacing between the first articulated cylinder and the second articulated cylinder, the highest point of the up-and-down reciprocating lifting of the lifting plate can be adjusted. At the same time, the lifting distance and amplitude of the lifting plate and the striking plate can be adjusted to meet the forging requirements of modules to be forged of different specifications, thereby improving the applicability of the device. In addition, the movable cooperation between the mounting groove and the striking plate facilitates the replacement of the striking plate, thereby meeting the use requirements of striking plates of different specifications.

[0023] 3. In the present invention, by adjusting the position and direction of the movable component, it is convenient to move the unforged module to be forged to the base or move the forged module to be forged to the finishing area, so as to facilitate the subsequent processing of the forged module to be forged.

[0024] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional diagram of a forging device in an embodiment of the invention.

[0026] Figure 2 It is a cross-sectional view of a forging device in an embodiment of the invention.

[0027] Figure 3 for Figure 2 A partial enlarged view of point A in the middle.

[0028] Figure 4 It is a first structural schematic diagram of the position adjustment component in an embodiment of the invention.

[0029] Figure 5 It is a second structural schematic diagram of the position adjustment component in the embodiment of the invention.

[0030] Figure 6 It is a schematic diagram of the structure of the active components in the embodiment of the invention.

[0031] Figure 7It is a schematic diagram of the structure of the adjustment component in the embodiment of the invention.

[0032] Figure 8 It is a cross-sectional view of the adjustment assembly in the embodiment of the invention.

[0033] Fig. 9 It is a bottom view of the second movable plate in the embodiment of the invention.

[0034] Fig.10 It is a top view of the first movable plate in the embodiment of the invention.

[0035] Figure numerals: 1, base assembly; 101, base; 102, column; 103, top plate; 2, forging assembly; 201, first motor; 202, two-way reciprocating screw rod; 203, sliding thread seat; 204, first hinge cylinder; 205, connecting rod; 2051, spiral sheet; 2052, turning handle; 206, second hinge cylinder; 207, lifting plate; 208, mounting groove; 209, striking plate; 210, positioning rod; 211, spring; 3, position adjustment assembly; 301, annular slide rail; 302, toothed ring; 303, sliding frame; 304, side ear; 305, turning rod; 306, first transmission gear; 307, driven pulley; 308, first transmission belt; 309, driving pulley; 310, second motor; 311, transmission pulley; 4, adjustment Components; 401, first movable plate; 4011, through groove; 402, second movable plate; 403, L-shaped guide strip; 404, rotating column; 405, supporting frame; 406, sliding column; 407, movable guide rail; 408, L-shaped bracket; 409, third motor; 410, rotating shaft; 411, first adjusting gear; 412, sliding tooth plate; 413, fixed tooth plate; 414, second transmission gear; 415, fixed tooth groove; 5, movable component; 501, rotating disk; 502, outer gear ring; 503, second adjusting gear; 504, fourth motor; 505, sliding groove; 506, fifth motor; 507, bidirectional screw; 508, synchronous pulley; 509, second transmission belt; 510, sliding seat; 511, connecting plate; 512, clamping plate; 6, module to be forged. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0037] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0038] In one embodiment of the present invention, see Figure 1 , a large-size module forging process, comprising the following steps:

[0039] S1, loading and heating, placing the raw materials in a heating furnace, monitoring the temperature in the furnace through an infrared temperature sensor in the heating furnace and transmitting the temperature information to a controller, and controlling the temperature in the furnace through the controller;

[0040] S2. The heated raw material is placed on the forging device by a manipulator, and the heated raw material is subjected to comprehensive upsetting and elongation treatment by the forging device;

[0041] S3, performing spheroidizing annealing and sawing operations on the raw materials processed in step S2 in sequence to obtain a finished module.

[0042] In this embodiment, the heated raw material can be efficiently upset and stretched through a forging device, avoiding the need for manual reversing of the raw material after upsetting and stretching one end of the raw material in the existing forging device, thereby reducing the workload of the staff, reducing work risks, saving manual reversing time, and improving work efficiency.

[0043] In one embodiment of the present invention, see Figure 1-Figure 2 The forging device includes a base assembly 1, and the base assembly 1 includes a base 101 for placing a module to be forged 6, and columns 102 are symmetrically fixedly arranged on the base 101, and the tops of the columns 102 are connected by a top plate 103. A forging assembly 2 for forging the module to be forged 6 is arranged between the columns 102 and the top plate 103, and a position adjustment assembly 3 is arranged on the outer side of the base 101, and an adjustment assembly 4 is movably arranged on the position adjustment assembly 3, and a movable assembly 5 in contact with the module to be forged 6 is installed at the end of the adjustment assembly 4.

[0044] In this embodiment, the module to be forged 6 can be stably clamped at multiple points through the movable component 5, and the position of the module to be forged 6 can be adjusted through the adjusting component 4, so that the heated module to be forged 6 can be moved to the bottom of the forging component 2 and the forged module to be forged 6 can be moved to the outside. The position adjusting component 3 can facilitate the contact between the movable component 5 and the different ends of the module to be forged 6. Through the cooperation of the forging component 2, the position adjusting component 3 and the movable component 5, the module to be forged 6 can be fully forged, avoiding the tedious operation of manually reversing the module to be forged 6 after forging one end of the module to be forged 6, reducing the workload and safety hazards of the staff and improving work efficiency.

[0045] In one embodiment of the present invention, see Figure 1-Figure 3The forging assembly 2 includes a bidirectional reciprocating screw 202 rotatably arranged on one side of the top plate 103 close to the base 101, the bidirectional reciprocating screw 202 is connected to a first motor 201 installed on the top plate 103, the two ends of the bidirectional reciprocating screw 202 are symmetrically and slidably connected with a sliding thread seat 203, the sliding thread seat 203 is slidably matched with the top plate 103, the bottom of the sliding thread seat 203 is symmetrical and hinged with a first hinge cylinder 204, a lifting plate 207 is slidably provided on the column 102, and a second hinge cylinder 206 is symmetrically and hinged on the lifting plate 207, and the first hinge A connecting rod 205 is provided between the connecting tube 204 and the second hinge tube 206, and adjustment modules are respectively provided between the connecting rod 205 and the first hinge tube 204 and the second hinge tube 206. A mounting groove 208 is provided on the side of the lifting plate 207 close to the base 101, and a striking plate 209 is movably provided in the mounting groove 208 for movably contacting the top of the module to be forged 6. The lifting plate 207 and the striking plate 209 are movably connected by a plurality of positioning rods 210, and a plurality of springs 211 sleeved on the outside of the positioning rods 210 are connected between the bottom of the lifting plate 207 and the top of the striking plate 209.

[0046] In this embodiment, in the initial state, the symmetrically arranged sliding thread seats 203 are away from each other, the angle between the second hinge cylinder 206 and the lifting plate 207 is at the minimum value, the lifting plate 207 is at the highest point, the striking plate 209 is in contact with the bottom of the mounting groove 208, the spring 211 is at the original length, and the module to be forged 6 is located on the base 101; during the forging process of the module to be forged 6, there are a first stage and a second stage:

[0047] During the first stage, the first motor 201 drives the bidirectional reciprocating screw 202 to rotate, and the bidirectional reciprocating screw 202 drives the symmetrically arranged sliding thread seats 203 to approach each other by sliding cooperation with the sliding thread seats 203 and the sliding cooperation between the sliding thread seats 203 and the top plate 103. The sliding thread seats 203 are connected by the first hinge cylinder 204, the connecting rod 205 and the second hinge cylinder 206, and the lifting plate 207 is slidably cooperated with the column 102 to drive the lifting plate 207 to move downward. The lifting plate 207 is connected by the positioning rod 210 and the mounting groove 208 is movably cooperated with the striking plate 209 to drive the striking plate 209 to move downward synchronously. The striking plate 209 hammers the top of the forging module 6 by moving downward.

[0048] After the striking plate 209 contacts the top of the module 6 to be forged, the lifting plate 207 continues to move downward, the striking plate 209 is separated from the bottom of the mounting groove 208, the distance between the lifting plate 207 and the top of the striking plate 209 is reduced, the spring 211 is stressed and contracts, and the striking plate 209 can be pressed downward to achieve continuous pressing of the top of the module 6 to be forged. At this time, the distance between the symmetrically arranged sliding thread seats 203 is at a minimum value;

[0049] During the second stage, the first motor 201 drives the bidirectional reciprocating screw rod 202 to continue rotating. The bidirectional reciprocating screw rod 202 drives the symmetrically arranged sliding threaded seats 203 to move away from each other by sliding cooperation with the sliding threaded seats 203 and by sliding cooperation between the sliding threaded seats 203 and the top plate 103. The sliding threaded seats 203 drive the lifting plate 207 to slide upward along the column 102 by being connected by the first hinge cylinder 204, the connecting rod 205 and the second hinge cylinder 206. The lifting plate 207 drives the striking plate 209 to move upward synchronously by the movable cooperation between the mounting groove 208 and the striking plate 209 and the movable connection between the positioning rod 210 and the striking plate 209, thereby releasing the contact between the striking plate 209 and the top of the module 6 to be forged. When the spacing between the symmetrically arranged sliding threaded seats 203 is the maximum value, the lifting plate 207 is at the highest point, which is convenient for the subsequent forging process on the top of the module 6 to be forged.

[0050] The adjusting module comprises spiral pieces 2051 which are symmetrically and spirally arranged at both ends of the connecting rod 205, and the spiral pieces 2051 are respectively slidably matched with the inner wall of the first hinge tube 204 and the inner wall of the second hinge tube 206. A turning handle 2052 is arranged in the middle of the connecting rod 205. By rotating the connecting rod 205 through the turning handle 2052, the spiral pieces 2051 can be respectively slid in the first hinge tube 204 and the second hinge tube 206, so as to adjust the distance between the corresponding first hinge tube 204 and the second hinge tube 206. By adjusting the distance between the first hinge tube 204 and the second hinge tube 206, the highest point of the up and down reciprocating lifting of the lifting plate 207 can be adjusted. At the same time, the lifting distance and amplitude of the lifting plate 207 and the striking plate 209 can be adjusted to meet the forging requirements of modules 6 to be forged of different specifications, thereby improving the applicability of the device.

[0051] In addition, the striking plate 209 can be set as an I-shaped plate, and the mounting groove 208 can be set as a T-shaped groove. Through the movable cooperation between the mounting groove 208 and the striking plate 209, the striking plate 209 can be easily replaced, which can meet the use requirements of striking plates 209 of different specifications.

[0052] In one embodiment of the present invention, see Figure 1-Figure 2 , Figure 4-Figure 5The position adjustment component 3 includes an annular slide rail 301 arranged on the outer side of the base 101, a toothed ring 302 is provided on the outer wall of the annular slide rail 301, a sliding frame 303 is slidably provided on the annular slide rail 301, side ears 304 are provided at both ends of the sliding frame 303, a rotating rod 305 is rotatably provided on the side ears 304, a first transmission gear 306 meshing with the toothed ring 302 is installed on the rotating rod 305, a driven pulley 307 is installed on the end of the rotating rod 305 away from the first transmission gear 306, a second motor 310 is installed on a side wall of the sliding frame 303 away from the base 101, a driving pulley 309 is connected to the output shaft of the second motor 310, a driving pulley 309 is rotatably provided at the bottom of the sliding frame 303, and the driven pulley 307, the driving pulley 309 and the driving pulley 311 arranged symmetrically are connected by a first transmission belt 308.

[0053] In this embodiment, after the forging of one end of the module 6 to be forged is completed, the clamping of the module 6 to be forged is released by the movable component 5, and the module 6 to be forged is placed on the base 101. The movable component 5 is driven away from the module 6 to be forged by the adjusting component 4, so that the movable component 5 will not interfere with the base 101 and the column 102 during the rotation process;

[0054] When it is necessary to forge the other end of the forging module 6, the second motor 310 drives the active pulley 309 to rotate, and the active pulley 309 drives the driven pulley 307 to rotate through the first transmission belt 308, and the driven pulley 307 drives the first transmission gear 306 to rotate synchronously by connecting with the rotating rod 305, and the first transmission gear 306 drives the sliding frame 303 to slide along the track of the annular slide rail 301 by meshing with the toothed ring 302 and the sliding frame 303 slidingly cooperates with the annular slide rail 301. When the sliding frame 303 slides to correspond to the forged end of the module 6 to be forged, the second motor 310 stops working, and the position of the sliding frame 303 can be positioned, and then the forged end of the module 6 to be forged can be clamped by the cooperation of the adjusting component 4 and the movable component 5, and the other end of the module 6 to be forged can be forged through the forging component 2, which can effectively avoid the tedious operation of manually reversing the module 6 to be forged, reduce safety risks, and improve work efficiency;

[0055] The cross section of the annular slide rail 301 may be a T-shaped cross section or an I-shaped cross section, so that the slide frame 303 can slide stably on the annular slide rail 301 .

[0056] In one embodiment of the present invention, see Figure 1-Figure 2 , Figure 7-10, the adjustment component 4 includes a first movable plate 401 slidably arranged on the top of the sliding frame 303, a second movable plate 402 is slidably arranged on the first movable plate 401, L-shaped guide strips 403 are provided at both ends of the sliding frame 303 for slidingly cooperating with the ends of the first movable plate 401 and the second movable plate 402, a rotating column 404 is rotatably arranged on the second movable plate 402, a supporting frame 405 is installed on the rotating column 404, a movable guide rail 407 is arranged above the first movable plate 401, the movable guide rail 407 is composed of a straight groove plate segment and an arc groove plate segment, the end of the movable guide rail 407 and the first movable plate 401 are connected by an L-shaped bracket 408, a sliding column 406 connected to the rotating column 404 is slidably arranged in the movable guide rail 407, and a pushing module is arranged between the sliding frame 303 and the second movable plate 402;

[0057] The pushing module includes a rotating shaft 410 rotatably arranged inside the sliding frame 303, the rotating shaft 410 is connected to the third motor 409 installed on the side wall of the sliding frame 303, a plurality of first adjusting gears 411 are arranged on the rotating shaft 410, a plurality of sliding tooth plates 412 connected to the bottom of the first movable plate 401 are penetrated and slidably arranged on the sliding frame 303, the sliding tooth plates 412 are meshed with the corresponding first adjusting gears 411, a plurality of through grooves 4011 are arranged on the first movable plate 401, a second transmission gear 414 is rotatably arranged in the through groove 4011, a fixed tooth plate 413 meshed with the bottom of the second transmission gear 414 is installed in the sliding frame 303, and a fixed tooth groove 415 meshed with the second transmission gear 414 is provided at the bottom of the second movable plate 402.

[0058] In this embodiment, in the initial state, the support frame 405 corresponds to the base 101, the sliding column 406 is located at the end of the straight groove plate away from the arc groove plate, and the first movable plate 401 and the second movable plate 402 are both close to the base 101;

[0059] When the forging of one end of the forging module 6 is completed and the other end of the forging module 6 needs to be forged, the clamping of the forging module 6 is released through the movable component 5, and the third motor 409 drives the rotating shaft 410 to rotate counterclockwise. The rotating shaft 410 is engaged with the sliding tooth plate 412 through the first adjusting gear 411 and the first movable plate 401 and the sliding frame 303 are slidably matched to drive the sliding frame 303 away from the base 101, and the first movable plate 401 drives the second transmission gear 414 to move synchronously. Since the position of the fixed tooth plate 413 is fixed, the second transmission gear 414 realizes its own rotation by meshing with the fixed tooth plate 413. The second transmission gear 414 is engaged with the fixed tooth groove 415 and the second movable plate 402 is slidably matched with the first movable plate 401 to drive the second movable plate 402 to quickly move away from the base 101. The second movable plate 402 drives the support frame 405 to move synchronously by driving the rotating column 404 to move synchronously.

[0060] In the process that the second movable plate 402 moves away from the base 101 relative to the first movable plate 401, the rotating column 404 has two movement stages. In the first movement stage, the sliding column 406 slides with the straight groove plate section of the movable guide rail 407. During this process, the rotating column 404, the support frame 405 and the base 101 are in a straight line, and the sliding column 406 quickly approaches the circular arc groove plate section; in the second movement stage, the sliding column 406 begins to slide with the circular arc groove plate section. At this time, since the second movable plate 402 continues to move away from the base 101, the second movable plate 402 drives the sliding column 406 away from the base 101, and the sliding column 406 drives the rotating column 404 to rotate a certain angle by sliding with the circular arc groove plate section. The rotating column 404 drives the movable component 5 to rotate synchronously by driving the support frame 405 to rotate synchronously, which can avoid the movable component 5 from interfering with the column 102 during the rotation process;

[0061] In addition, by adjusting the position and direction of the movable component 5, it is convenient to move the unforged module 6 to the base 101 or move the forged module 6 to the finishing area, so as to facilitate the subsequent processing of the forged module 6.

[0062] The angle of the arc groove plate segment can be set to 90 degrees, which can meet the right-angle turning of the movable component 5.

[0063] In one embodiment of the present invention, see Figure 1-Figure 2 , Figure 4 and Figure 6The movable component 5 includes a rotating disk 501 rotatably arranged on the support frame 405, an outer toothed ring 502 is arranged on the side of the rotating disk 501 close to the rotating column 404, a second adjusting gear 503 meshing with the outer toothed ring 502 is rotatably arranged on the support frame 405, the second adjusting gear 503 is connected to a fourth motor 504 installed on the support frame 405, two slide grooves 505 are horizontally arranged on the side of the rotating disk 501 away from the rotating column 404, a bidirectional screw rod 507 is rotatably arranged in the slide groove 505, and the bidirectional screw rod 507 is One end passes through the rotating disk 501 and is connected to the synchronous pulley 508. The two synchronous pulleys 508 are connected by a second transmission belt 509. One of the bidirectional lead screws 507 is connected to the fifth motor 506 installed on the rotating disk 501. The bidirectional lead screw 507 is symmetrically and threadedly connected with a sliding seat 510. The sliding seat 510 is slidably matched with the slide groove 505. The outer end of the sliding seat 510 is connected to a connecting plate 511. The side of the connecting plates 511 at the same height that are close to each other is connected to a clamping plate 512 that movably abuts against the outer wall of the module 6 to be forged.

[0064] In this embodiment, in the initial state, the clamping plate 512 is in contact with the outer wall of the module to be forged 6. At this time, the symmetrically arranged sliding seats 510 are close to each other. When the top and the bottom of the module to be forged 6 need to be exchanged, the fourth motor 504 drives the second adjusting gear 503 to rotate a certain number of circles. The second adjusting gear 503 drives the rotating disk 501 to rotate 180 degrees by meshing with the outer gear ring 502 and the rotating disk 501 and the supporting frame 405 rotate in coordination, thereby realizing the exchange of the top and the bottom of the module to be forged 6.

[0065] When it is necessary to release the contact between the clamping plate 512 and the outer wall of the module to be forged 6, the fifth motor 506 drives one of the two-way screw rods 507 to rotate counterclockwise, and the two-way screw rod 507 drives the other two-way screw rod 507 to rotate synchronously by connecting two synchronous pulleys 508 and the second transmission belt 509. The two-way screw rod 507 drives the symmetrically arranged sliding seats 510 to move away from each other by threaded cooperation with the sliding seat 510 and sliding cooperation between the sliding seat 510 and the slide groove 505. The sliding seat 510 drives the symmetrically arranged clamping plates 512 to move away from each other by connecting with the connecting plate 511, so that the contact between the clamping plates 512 and the outer wall of the module to be forged 6 can be released. Then, the position and angle of the movable component 5 can be adjusted by the adjusting component 4. The position adjusting component 3 can drive the adjusting component 4 and the movable component 5 to rotate to the other end of the annular slide rail 301. Through the cooperation of the adjusting component 4 and the movable component 5, one end of the module to be forged 6 is clamped again, so as to facilitate the comprehensive forging process of the module to be forged 6 and improve the work efficiency.

[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A large-size module forging process, characterized in that: The following steps are involved: S1, loading and heating, placing the raw materials in a heating furnace, monitoring the temperature in the furnace through an infrared temperature sensor in the heating furnace and transmitting the temperature information to a controller, and controlling the temperature in the furnace through the controller; S2. The heated raw material is placed on the forging device by a manipulator, and the heated raw material is subjected to comprehensive upsetting and elongation treatment by the forging device; S3, performing spheroidizing annealing and sawing operations on the raw materials processed in step S2 in sequence to obtain a finished module.

2. The large-size module forging process according to claim 1 is characterized in that: The forging device includes a base assembly, which includes a base for placing a module to be forged, columns are symmetrically fixed on the base, the tops of the columns are connected by a top plate, a forging assembly for forging the module to be forged is provided between the columns and the top plate, a position adjustment assembly is provided on the outside of the base, an adjustment assembly is movably provided on the position adjustment assembly, and a movable assembly in contact with the module to be forged is installed at the end of the adjustment assembly.

3. The large-size module forging process according to claim 2 is characterized in that: The forging assembly includes a two-way reciprocating screw rod rotatably arranged on a side of the top plate close to the base, the two-way reciprocating screw rod is connected to a first motor installed on the top plate, two ends of the two-way reciprocating screw rod are symmetrically and slidably connected with sliding threaded seats, the sliding threaded seats are slidably matched with the top plate, the bottom of the sliding threaded seat is symmetrical and hinged with a first hinge cylinder, a lifting plate is slidably provided on the column, the lifting plate is symmetrical and hinged with a second hinge cylinder, a connecting rod is provided between the first hinge cylinder and the second hinge cylinder, and adjustment modules are respectively provided between the connecting rod and the first hinge cylinder and the second hinge cylinder, an installation groove is provided on the side of the lifting plate close to the base, a striking plate that is movably provided in the installation groove and is in contact with the top of the module to be forged, the lifting plate and the striking plate are movably connected by a plurality of positioning rods, and a plurality of springs sleeved on the outside of the positioning rods are connected between the bottom of the lifting plate and the top of the striking plate.

4. The large-size module forging process according to claim 3 is characterized in that: The adjustment module comprises spiral pieces symmetrically and spirally arranged at both ends of the connecting rod, the spiral pieces are respectively slidably matched with the inner wall of the first hinge cylinder and the inner wall of the second hinge cylinder, and a rotating handle is arranged in the middle of the connecting rod.

5. The large-size module forging process according to claim 2 is characterized in that: The position adjustment assembly includes an annular slide rail arranged on the outside of the base, a toothed ring is provided on the outer wall of the annular slide rail, a sliding frame is slidably provided on the annular slide rail, side ears are provided at both ends of the sliding frame, a rotating rod is rotatably provided on the side ears, a first transmission gear meshing with the toothed ring is installed on the rotating rod, a driven pulley is installed on the end of the rotating rod away from the first transmission gear, a second motor is installed on a side wall of the sliding frame away from the base, a driving pulley is connected to the output shaft of the second motor, a transmission pulley located between the driving pulley and the annular slide rail is rotatably provided at the bottom of the sliding frame, and the symmetrically arranged driven pulley, driving pulley and transmission pulley are connected by a first transmission belt.

6. The large-size module forging process according to claim 5 is characterized in that: The adjusting component includes a first movable plate slidably arranged on the top of the sliding frame, a second movable plate slidably arranged on the first movable plate, L-shaped guide strips slidably matched with the first movable plate and the end portions of the second movable plate are arranged at both ends of the sliding frame, a rotating column is rotatably arranged on the second movable plate, a supporting frame is installed on the rotating column, a movable guide rail is arranged above the first movable plate, the movable guide rail is composed of a straight groove plate segment and an arc groove plate segment, the end portion of the movable guide rail and the first movable plate are connected by an L-shaped bracket, a sliding column connected to the rotating column is slidably arranged in the movable guide rail, and a pushing module is arranged between the sliding frame and the second movable plate.

7. The large-size module forging process according to claim 6 is characterized in that: The pushing module includes a rotating shaft rotatably arranged inside the sliding frame, the rotating shaft is connected to the third motor installed on the side wall of the sliding frame, a plurality of first adjusting gears are arranged on the rotating shaft, a plurality of sliding tooth plates connected to the bottom of the first movable plate are penetrated and slidably arranged on the sliding frame, the sliding tooth plates are meshed with the corresponding first adjusting gears, a plurality of through grooves are arranged on the first movable plate, a second transmission gear is rotatably arranged in the through groove, a fixed tooth plate meshed with the bottom of the second transmission gear is installed in the sliding frame, and a fixed tooth groove meshed with the second transmission gear is arranged at the bottom of the second movable plate.

8. The large-size module forging process according to claim 6 is characterized in that: The movable component includes a rotating disk rotatably arranged on the support frame, an outer toothed ring is provided on the side of the rotating disk close to the rotating column, a second adjusting gear rotatably provided on the support frame and meshing with the outer toothed ring, the second adjusting gear is connected to the fourth motor installed on the support frame, and two slide grooves are horizontally opened on the side of the rotating disk away from the rotating column, a bidirectional screw rod is rotatably arranged in the slide groove, one end of the bidirectional screw rod passes through the rotating disk and is connected to the synchronous pulley, and the two synchronous pulleys are connected by a second transmission belt, one of the bidirectional screw rods is connected to the fifth motor installed on the rotating disk, and a sliding seat is symmetrically and threadedly connected inside the bidirectional screw rod, the sliding seat is slidably matched with the slide groove, and a connecting plate is connected to the outer end of the sliding seat, and a splint that movably abuts against the outer wall of the module to be forged is connected to the side of the connecting plates at the same height that are close to each other.

9. The large-size module forging process according to claim 5, characterized in that: The cross section of the annular slide rail is set to be a T-shaped cross section or an I-shaped cross section.

10. The large-size module forging process according to claim 6, characterized in that: The angle of the circular arc groove plate segment is set to 90 degrees.

Images