Automatic ejector rod mounting machine, control method and storage medium thereof

By designing an automatic lifting machine, the automatic loading and installation of the lifting rod is solved, and the problem of low installation efficiency of the lifting rod in the car switch housing is improved, and the installation efficiency is improved and the health of workers is protected.

CN119973602APending Publication Date: 2025-05-13JIANGXI BOLAN AUTOMOTIVE ELECTRONICS CO LTD +1
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Patent Information

Application Number
CN202411980575.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

When installing multiple poles in the car switch housing, workers need to install them one by one, resulting in low processing efficiency and may cause long-term concentration of hand tendons and eyes to damage.

Method used

An automatic pole loading machine is designed, including a processing station, installation mechanism, feeding mechanism and transmission mechanism to realize the automatic loading and installation of pole. The machine drives the installation mechanism to move between the feeding mechanism and the processing station through the transmission mechanism, realizing the automatic access and installation of the hoist rod.

Benefits of technology

Through the automated rod installation process, the installation efficiency is significantly improved, the time and labor intensity of workers' manual operation are reduced, and the risk of physical damage caused by long-term concentrated operation is reduced.

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Abstract

The invention relates to the field of automobile switch machining, in particular to an automatic ejector rod installing machine, a control method and a storage medium thereof.The automatic ejector rod installing machine comprises a machining station used for allowing a worker to place an automobile switch shell to be machined; the mounting mechanism is used for mounting the ejector rod into the automobile switch shell of the machining station; the feeding mechanism is used for storing and feeding the ejector rods so that the ejector rods can be taken by the mounting mechanism; and the transmission mechanism is used for driving the mounting mechanism to move between the feeding mechanism and the processing station. The ejector rod mounting device has the effect of improving the ejector rod mounting efficiency.
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Description

Technical Field

[0001] The present application relates to the field of automobile switch processing, and in particular to an automatic ejector rod installation machine, a control method and a storage medium thereof. Background Art

[0002] There are a large number of switches in a car that require ejector rods, such as window switches. In order to reduce the difficulty of assembling the entire car, multiple ejector rods are often installed in the same car switch housing. Installing multiple ejector rods in one car switch housing requires workers to install the ejector rods one by one into the car switch housing using tweezers or by hand, which results in low processing efficiency. Summary of the invention

[0003] In order to improve the problem of low efficiency in installing a push rod into a switch housing of an automobile, the present application provides an automatic push rod installation machine, a control method and a storage medium thereof.

[0004] The present application provides an automatic ejector machine, which adopts the following technical solution: An automatic ejector rod installation machine, comprising: A processing station is used for workers to place the automobile switch housing to be processed; A mounting mechanism, used for mounting the ejector rod into the automobile switch housing of the processing station; A loading mechanism, used for storing and loading the ejector rods for use by the installation mechanism; The transmission mechanism is used to drive the installation mechanism to move between the feeding mechanism and the processing station.

[0005] By adopting the above technical solution, automatic loading and installation of the push rod can be realized, which is convenient and quick, greatly improving the installation efficiency, and also reducing the probability of injuries to the tendons of the hands and eyes caused by workers staring at the push rod for a long time due to its small size, thereby protecting the workers' bodies.

[0006] Optionally, the feeding mechanism includes a first vibration plate, a first feeding track, a first taking seat, a taking bar slidably arranged on the first taking seat, and a taking drive member for driving the taking bar to slide, the first feeding track is connected with the discharge end of the first vibration plate for the ejector rod to feed the material, a plurality of connecting grooves are provided on the taking bar, and the connecting grooves are used to connect with the first feeding track respectively as the taking bar slides for the ejector rod to enter, and the mounting mechanism includes a first suction member, and the first suction member is used to simultaneously absorb the ejector rods in all the connecting grooves on the taking bar.

[0007] By adopting the above technical solution, multiple ejector rods are taken at one time and then installed on the automobile switch housing at one time, which further speeds up the efficiency and improves the automated installation efficiency.

[0008] Optionally, the feeding mechanism also includes a second vibration plate, a second feeding track, a second picking seat, a rotating drive member for driving the second picking seat to rotate, a plurality of picking slots opened on the second picking seat, a feeding suction member and a feeding drive member, the second feeding track is connected to the discharge end of the second vibration plate for the transmission of the ejector rod, the feeding suction member is used to suck the ejector rod on the second feeding track, the feeding drive member is used to drive the feeding suction member to move between the second feeding track and the picking slot, and the mounting mechanism includes a second suction member, and the second suction member is used to simultaneously suck the ejector rods in all the picking slots on the second picking seat.

[0009] By adopting the above technical solution, by rotating the second taking seat, the ejector rod in the one-time taking groove can directly meet the ejector rod requirements of different angles, so there is no need to add an additional driving source for adjusting the angle to the second suction piece, and the installation can be completed quickly and conveniently at one time, which further improves the efficiency.

[0010] Optional, including: A pressure detection module, used to detect the pressure of the ejector rod on the first suction member or the second suction member, obtain pressure detection data and output it; The data processing module receives the pressure detection data, performs data processing and calculation, and then outputs corresponding data.

[0011] By adopting the above technical solution, pressure detection data is obtained through the pressure detection module, and then the data processing module automatically performs data calculation and processing, thereby realizing automatic fault judgment and automatic correction, and further improving efficiency.

[0012] The present application provides a control method for an automatic ejector, which adopts the following technical solution: A control method for an automatic ejector, comprising: Obtaining the pressure detection data and obtaining a signal; Determine the pressure position data and the pressure data by using the plurality of pressure detection data and a preset pressure distance threshold; Determine and output an air pump fault signal through the access pressure data, the access signal and a preset pressure threshold; Position fault data is determined by the pressure position data, the access signal and a preset position threshold.

[0013] By adopting the above technical solution, the cause of the failure during material taking can be automatically determined, which is convenient and quick.

[0014] Optionally, determining the position fault data by using the pressure data, the signal and the position threshold value further includes: Determine the material taking position deviation value through the position fault data, the pressure position data and the position threshold; Determine and output a material picking position correction signal based on the material picking position deviation value and a preset deviation threshold; Get the installation signal; Determining installation fault data through the installation signal, a plurality of the pressure detection signals and a preset installation pressure threshold; Determine installation position offset data by using the installation fault data and a plurality of the pressure detection signals; Determine and output rough installation correction data based on the installation position offset data and a preset rough installation correction threshold; Determine the new installation signal by using the rough installation correction data to obtain new installation position offset data, until the new installation position offset data is opposite in direction to the original installation position offset data; Determine and output the fine installation correction data by using the new installation position offset data, the previous installation position offset data and a preset fine installation correction threshold; Determine total correction data by using the coarse installation correction data and the fine installation correction data; The new installation signal is obtained by combining the original installation signal and the total correction data, and replaces the original installation signal.

[0015] By adopting the above technical solution, faults during material taking and installation can be automatically determined and corrected, thereby improving the degree of automation.

[0016] Optional, including: Determine deviation-related data by using the total correction data and the material taking position deviation value; A transmission fault signal is determined and outputted through the deviation correlation data and a preset correlation threshold.

[0017] By adopting the above technical solution, it is automatically determined whether a single material removal or a single installation fails, or whether the entire transmission mechanism fails, and the worker is prompted.

[0018] The present application provides a computer-readable storage medium, which adopts the following technical solution: A computer-readable storage medium stores a computer program that can be loaded by a processor and executed by a control method of an automatic ejector.

[0019] By adopting the above technical solution, the computer program is stored in a computer-readable storage medium.

[0020] In summary, the present application includes at least one of the following beneficial technical effects: 1. It realizes automatic loading and installation of the ejector rod, which is convenient and quick, greatly improving the installation efficiency.

[0021] 2. Automatically determine the cause of the fault and automatically correct it. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of an automatic ejector machine in Example 1 of the present application.

[0023] Figure 2 yes Figure 1 A magnified schematic diagram of center A.

[0024] Figure 3 yes Figure 1 A magnified schematic diagram of point B in the middle.

[0025] Figure 4 It is a schematic diagram highlighting the second suction member from another angle.

[0026] Figure 5 This is a module schematic diagram of an automatic ejector machine in Example 2 of the present application.

[0027] Figure 6 It is a flow chart of a control method of an automatic ejector machine in Example 2 of the present application.

[0028] Figure 7 It is a flowchart of steps S2-S28.

[0029] Figure 8 It is a flowchart of steps S3-S31.

[0030] Explanation of the reference numerals: 1. Processing station; 2. Installation mechanism; 21. First suction member; 22. Second suction member; 3. Feeding mechanism; 31. First vibration disk; 311. First feeding track; 32. First taking seat; 321. Taking bar; 322. Taking drive member; 323. Connecting slot; 33. Second vibration disk; 34. Second feeding track; 35. Second taking seat; 351. Rotating drive member; 352. Taking slot; 353. Feeding suction member; 354. Feeding drive member; 4. Transmission mechanism; 5. Pressure detection module; 51. Data processing module. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-8 This application is described in further detail.

[0032] Embodiment 1 of the present application discloses an automatic ejector rod installation machine. Figure 1The automatic ejector machine includes a processing station 1, an installation mechanism 2, a feeding mechanism 3 and a transmission mechanism 4. The worker places the automobile switch housing to be processed at the processing station 1, and the transmission mechanism 4 drives the installation mechanism 2 to take the material from the feeding mechanism 3 and install it on the automobile switch housing at the processing station 1.

[0033] Reference Figure 1 and Figure 2 , there are two different push rods installed in itself. For the convenience of distinction, the two push rods will be divided into a first push rod and a second push rod later. The feeding mechanism 3 includes a first vibration disk 31, a first feeding track 311, a first taking seat 32, a taking bar 321 slidably arranged on the first taking seat 32, and a taking drive 322 for driving the taking bar 321 to slide. The first vibration disk 31 stores the first push rod and transmits the first push rod for feeding through vibration. The feeding end of the first feeding track 311 is connected to the discharging end of the first vibration disk 31, so that the first vibration disk 31 can feed the first push rod stored therein into the first feeding track 311.

[0034] Reference Figure 2 The sliding direction of the access bar 321 is perpendicular to the direction of the discharge end of the first loading track 311. The access drive 322 can be driven by a cylinder or an oil cylinder. The end of the telescopic rod of the access drive 322 is fixedly connected to the access bar 321, and the telescopic rod of the access drive 322 is telescopic in a direction perpendicular to the direction of the discharge end of the first loading track 311. The access bar 321 is provided with a plurality of coupling grooves 323, which are distributed along the sliding direction of the access bar 321. The coupling grooves 323 are used to be connected to the discharge end of the first loading track 311 respectively as the access bar 321 slides so as to allow the first ejector rod to enter. The mounting mechanism 2 includes a first suction member 21, which can be a vacuum suction cup, and a plurality of first suction members 21 are used together in the same group. The number of first suction members 21 in a group is the same as the number of coupling grooves 323 on a taking strip 321, and a group of first suction members 21 is used to simultaneously suck the top rods in all coupling grooves 323 on the taking strip 321.

[0035] Reference Figure 2 The transmission mechanism 4 includes a first transverse transmission member and a first vertical transmission member. The first transverse transmission member can be a combination of a screw rod and a track. The first vertical transmission member is fixedly connected to the transmission end of the first transverse transmission member, and a group of first suction members 21 are fixedly connected to the transmission end of the first vertical transmission member. The transmission end of the first transverse transmission member transmits in the horizontal direction, and the transmission end of the first vertical transmission member transmits in the direction of gravity.

[0036] Reference Figure 1 and Figure 3The feeding mechanism 3 also includes a second vibration plate 33, a second feeding track 34, a second taking seat 35, a rotating driving member 351 for driving the second taking seat 35 to rotate, a plurality of taking slots 352 opened on the second taking seat 35, a feeding suction member 353 and a feeding driving member 354. The second vibration plate 33 stores the second ejector rod and transfers the feeding by vibration. The feeding end of the second feeding track 34 is connected to the discharging end of the second vibration plate 33 so that the second vibration plate 33 can transfer the second ejector rod to the second feeding track 34.

[0037] Reference Figure 3 The loading suction member 353 adopts a vacuum suction cup. The loading suction member 353 is used to absorb the top rod on the second loading track 34. The loading driving member 354 includes a transverse driving member for horizontal driving and a vertical driving member for vertical driving. The vertical driving member is fixedly connected to the driving end of the transverse driving member. The loading suction member 353 is fixedly connected to the driving end of the vertical driving member. The loading driving member 354 is used to drive the loading suction member 353 to move between the second loading track 34 and the taking slot 352.

[0038] Reference Figure 1 and Figure 3 The rotating driving member 351 can be a motor, and the rotating shaft of the rotating driving member 351 is connected to the center of the second access seat 35. The number of access slots 352 on the second access seat 35 is four, and the four access slots 352 are circumferentially evenly distributed with the rotating shaft of the second access seat 35 as the center. A cylinder or a combination of a screw rod and a track is also installed below the second access seat 35 to control the second access seat 35 to slide toward or away from the processing station 1. The installation mechanism 2 includes a plurality of second suction members 22, four second suction members 22 form a group, and the distribution of the plurality of second suction members 22 corresponds to the distribution of the access slots 352. A group of second suction members 22 is used to simultaneously absorb the top rods in all the access slots 352 on the second access seat 35.

[0039] Reference Figure 3 The transmission mechanism 4 includes a second transverse transmission member and a second vertical transmission member. The second transverse transmission member can adopt a combination of a screw rod and a track. The second vertical transmission member is fixedly connected to the transmission end of the second transverse transmission member, and a group of second suction members 22 are fixedly connected to the transmission end of the second vertical transmission member. The transmission end of the second transverse transmission member transmits in the horizontal direction, and the transmission end of the second vertical transmission member transmits in the direction of gravity.

[0040] The implementation principle of an automatic ejector rod loading machine in Example 1 of the present application is as follows: the first vibration plate 31 loads the first ejector rod to the first loading track 311, the first loading track 311 continues to transfer the first ejector rod forward to the coupling groove 323, the access drive member 322 controls the access bar 321 to slide, the coupling groove 323 is switched to be connected with the first loading track 311, the first loading track 311 transfers the first ejector rod to other coupling grooves 323, the transmission mechanism 4 controls the first suction member 21 to fit on the first ejector rod on the coupling groove 323 and suck it with vacuum negative pressure, and the first ejector rod is lowered with vacuum positive pressure on the automobile switch housing transferred to the processing station 1; The second vibrating plate 33 loads the second ejector rod to the second loading track 34, and the loading driving member 354 controls the loading suction member 353 to approach the second loading track 34, and then the second ejector rod is sucked by the vacuum negative pressure of the loading suction member 353, and the loading suction member 353 is moved to the taking groove 352 by the loading driving member 354, and then the loading suction member 353 places the second ejector rod in the taking groove 352 with positive pressure, and then the second taking seat 35 rotates, and the loading driving member 354 and the loading suction member 353 repeat the above steps, and place the second ejector rod in the corresponding taking groove 352 again, and the second taking seat 35 rotates again until the second ejector rod is placed in the taking groove 352 on the second taking seat 35, at this time, the second taking seat 35 slides in the direction close to the processing station 1, and the second suction member 22 of the same group sucks the second ejector rods in all the taking grooves 352 on the second taking seat 35 with negative pressure and then installs them on the automobile switch housing of the processing station 1.

[0041] Embodiment 2: Different from the first embodiment, the second embodiment of the present application discloses an automatic ejector. Figure 5 The automatic ejector rod installation machine includes a pressure detection module 5 and a data processing module 51. The pressure detection module 5 includes a pressure sensor, and the number of the pressure detection modules 5 is multiple. The multiple pressure detection modules 5 are respectively installed on the side wall of the first suction member 21 for contacting the first ejector rod and the side wall of the second suction member 22 for contacting the second ejector rod to obtain pressure detection data and output it.

[0042] The data processing module 51 includes a database and a processor. The database is used to store various threshold data, such as pressure distance threshold, pressure threshold, position threshold, installation pressure threshold and other threshold data. After receiving the pressure detection data, the processor calls the corresponding threshold data from the database, calculates and processes the data, obtains the corresponding air pump fault signal, position fault data, material picking position correction signal, etc., and outputs it to the workers or corrects itself.

[0043] The processor may include a central processing unit such as a CPU or MPU or a host system built around a CPU or MPU, including hardware or software. After the meter has a processor, people can freely control the metering instrument through programming to make it run according to people's wishes. The processor can control local measurement transmission, remote measurement transmission, remote communication, etc. through internal protocols. Internal protocols refer to all protocols that achieve mutual communication or links within the same metering instrument or the same system, including: human-computer interaction protocols, software / hardware (interface) protocols, chip bus (C-Bus) protocols, internal bus (I-Bus) protocols, etc. Part or all of the protocols. With the development of integrated circuit technology, some protocols that belong to the external bus (E-Bus) protocol are also classified as internal protocols after the external bus (E-Bus) is integrated into the chip.

[0044] Embodiment 2 of the present application discloses a control method for an automatic ejector. Figure 6 The control method of the automatic ejector includes the following steps: S1, obtaining pressure detection data and obtaining signals; S11, determining pressure position data and taking pressure data through a plurality of pressure detection data and a preset pressure distance threshold; S12, determining and outputting an air pump fault signal by taking pressure data, taking a signal and a preset pressure threshold; S13, determining position fault data through the pressure position data, the acquisition signal and the preset position threshold.

[0045] In detail: the access signal is a signal output by the system to the installation mechanism 2 for material access control. The access signal can be a control for real-time output or a local timing code stored in the installation mechanism 2, that is, the access signal is used to determine whether the installation mechanism 2 is in a material access state; for ease of understanding, the first suction member 21 is used as an example. The first suction member 21 absorbs the side walls of the air hole around the first push rod and installs pressure detection modules 5 to obtain pressure detection data. They are named No. 1 pressure detection data, No. 2 pressure detection data, No. 3 pressure detection data, and No. 4 pressure detection data in clockwise order. If No. 1 pressure detection data is 10N, No. 2 pressure detection data is 9N, No. 3 pressure detection data is 8N, and No. 4 pressure detection data is 9N, and the suction force provided by the air hole is the same, the force on the side walls around the air hole is different. There is only one situation, that is, it is not sucked in the middle position of the first push rod. At this time, the center of gravity of the first push rod deviates, for example, the center of gravity is close to No. 3 pressure detection data, then at No. 1 pressure detection data The gravity against the suction in the force detection data is too small, and the gravity against the suction in the pressure detection data No. 3 is too large, which causes the pressure detection data No. 1 to be greater than the pressure detection data No. 3. The comprehensive suction size can be calculated based on the four pressure detection data, which is the pressure data. At the same time, combined with the pressure distance threshold, the position of the center of gravity of the first push rod after deviating from the center position of the wind hole can be calculated, which is the pressure position data; when it is judged by the taking signal that the current state is to take materials, it can be determined whether the air pump has a fault by taking the pressure data and the pressure threshold. For example, if the pressure data is greater than the pressure threshold in the interval range, it means that the suction of the air pump is too large, and if the pressure data is less than the pressure threshold in the interval range, it means that the suction of the air pump is too small; and the position threshold is the position coordinate data of the center of gravity of the first push rod on the central axis of the wind hole suction, and combined with the pressure position data to judge whether there is a gravity center deviation of the first push rod, which is the position fault data; and the calculation of the second push rod and the second suction member is the same as above.

[0046] Reference Figure 7 After determining that the position is indeed offset, the following steps are also included: S2, determining the material taking position deviation value through the position fault data, the pressure position data and the position threshold; S21, determining a material picking position correction signal through a material picking position deviation value and a preset deviation threshold value and outputting the signal; S22, obtaining an installation signal, and determining installation fault data through the installation signal, a plurality of pressure detection signals, and a preset installation pressure threshold; S23, determining installation position offset data through installation fault data and multiple pressure detection signals; S24, determining and outputting rough installation correction data based on the installation position offset data and a preset rough installation correction threshold; S25, determining a new installation signal through the coarse installation correction data, and obtaining new installation position offset data, until the new installation position offset data is opposite in direction to the original installation position offset data; S26, determining and outputting fine installation correction data by using new installation position offset data, previous installation position offset data and a preset fine installation correction threshold; S27, determining total correction data through the coarse installation correction data and the fine installation correction data; S28. Obtain a new installation signal through the original installation signal and the total correction data, and replace the original installation signal.

[0047] In detail: after simply judging that there is indeed a suction position deviation in step S13, enter step S2 for detailed calculation, that is, obtain the difference between the detailed pressure position data and the position threshold, that is, the material picking position deviation value, and then compare and calculate this with the deviation threshold to obtain the corresponding material picking position correction signal. If the material picking position deviation value is +1.1, assuming the deviation threshold is ±0.1, then the material picking position correction signal can be obtained as 1.0-1.2, and the direction + represents the position where the pressure detection data No. 1 is located, that is, it represents a certain specified direction, and the material picking position correction signal is used to correct the subsequent material picking position of the installation mechanism 2; the installation signal is the position of the installation mechanism 2 on the automobile switch housing when the installation push rod is lowered on the automobile switch housing. If the pressure detection signal exceeds the installation pressure threshold, there is only one situation, that is, the position where the push rod is installed and inserted is not aligned with the installation position, that is, it is not inserted into the slot. Instead, it hits the outer wall of the automobile switch housing, causing a sharp increase in the pressure detection signal. Step S22 preliminarily determines whether this situation occurs, in order to save computing power, improve computing speed, improve equipment operation efficiency, and improve processing efficiency. If it is determined that it does occur, then enter step S23 for detailed calculation, allowing efficiency to be reduced to achieve automatic correction, thereby obtaining installation position offset data. The difference between installation and material collection is that when a coordinate failure at the data level has occurred at the position, it is difficult to directly calculate the correct position. For example, the original coordinate data is (a, b, c), and each subsequent operation of the installation program will perform operations corresponding to the coordinate data. Similarly, at the data coordinate level, the computer also determines that it has run to the coordinate, but a failure has occurred. At this time, failures such as a significant increase in internal resistance may occur, causing the computer to output the corresponding voltage and current, but ultimately fail to run to the specified position.Therefore, a rough judgment is first made through the rough installation correction threshold. The rough installation correction threshold is set to (10mm, 1mm), which means that each time the installation mechanism 2 is moved 1mm in one direction, the installation is tried again, and a maximum of 10mm is tried. If the same installation position offset data is obtained, try again in another direction. If the installation position offset data is different, for example, the two first push rods absorbed by the first absorption member 21 should be inserted into the two slots corresponding to each other during the first installation. For example, the first first push rod is inserted into the first slot, and the second first push rod is inserted into the second slot. However, a fault occurs, resulting in the first first push rod being inserted into the second slot, and the second first push rod is pressed against the automobile switch housing and cannot be inserted. The first first push rod is normally stressed, and the pressure detection data corresponding to the second first push rod suddenly increases. At this time, the installation displacement offset data obtained is +x. At this time, if the first first push rod is displaced in the direction of the first slot and attempted, two situations will occur at a certain moment. The first situation is that the first first push rod is just moved and inserted into the first slot, and the second first push rod is inserted into the second slot. At this time, there is no installation. Position offset data, the second case is that 1mm is moved too much, resulting in overshoot, and then the second first push rod is barely inserted into the first slot due to its flexibility, but the first first push rod is pressed against the car switch housing. At this time, the pressure detection data corresponding to the first first push rod suddenly increases, while the second first push rod is normally stressed, and the installation displacement offset data obtained is -x, which is opposite to the direction of the initial installation displacement offset data. Therefore, it can be judged that the correct position is between the current position and the previous position. At this time, the distance to be attempted to move is switched from the coarse installation correction data to the fine installation correction data. Distance, assuming the fine installation correction distance is (0.1mm), then the movement of 1mm is changed to 0.1mm each time, and then the distance is moved back. Finally, when the pressure detection data is normal, all the moving distances in the whole process are obtained, that is, all the coarse installation correction data and the fine installation correction data are integrated and calculated to obtain the final total correction data, so as to correct the installation signal. For example, the original installation signal is to output 1A current for 5s, and the total correction data is 1A current for 1.2s, then the subsequent new installation signal is directly output according to 1A current for 6.2s. ;

[0048] Reference Figure 8 , further comprising the following steps: S3, determining deviation-related data through total correction data and material taking position deviation value; S31, determining a transmission fault signal through the deviation correlation data and a preset correlation threshold and outputting the signal.

[0049] In detail: the total correction data is compared with the material picking position deviation value to obtain the deviation correlation data. For example, if the total correction data is 2.3mm left shift, and the material picking position deviation value is 2.2mm left shift, then the deviation correlation data can be obtained as the same part / total part = 2.2 / 2.3 = 95.6%, indicating that 95.6% of the deviation of the material picking and the deviation of the installation are the same. If the correlation threshold is 90%, it means that the deviation at this time is the deviation of the transmission mechanism 4 as a whole, rather than the deviation of a separate material picking-related or installation-related part, and a transmission fault signal is output to the worker.

[0050] Embodiment 2 of the present application discloses a computer-readable storage medium. The computer-readable storage medium stores a computer program that can be loaded by a processor and execute a control method for an automatic ejector.

[0051] Computer-readable storage media include, for example, various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.

[0052] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automatic ejector machine, characterized in that: include: A processing station (1) is used for workers to place the automobile switch housing to be processed; An installation mechanism (2) for installing the ejector rod into the automobile switch housing of the processing station (1); A loading mechanism (3) for storing and loading the ejector rods for use by the installation mechanism (2); The transmission mechanism (4) is used to drive the installation mechanism (2) to move between the loading mechanism (3) and the processing station (1).

2. The automatic ejector according to claim 1, characterized in that: The feeding mechanism (3) comprises a first vibration plate (31), a first feeding track (311), a first taking seat (32), a taking bar (321) slidably arranged on the first taking seat (32), and a taking driving member (322) for driving the taking bar (321) to slide; the first feeding track (311) is connected to the discharge end of the first vibration plate (31) for feeding by a push rod; a plurality of connecting grooves (323) are provided on the taking bar (321); the connecting grooves (323) are used to connect to the first feeding track (311) respectively as the taking bar (321) slides for the push rod to enter; the mounting mechanism (2) comprises a first suction member (21); the first suction member (21) is used to simultaneously suck the push rods in all the connecting grooves (323) on the taking bar (321).

3. The automatic ejector according to claim 2, characterized in that: The feeding mechanism (3) further comprises a second vibration plate (33), a second feeding track (34), a second taking seat (35), a rotating driving member (351) for driving the second taking seat (35) to rotate, a plurality of taking slots (352) provided on the second taking seat (35), a feeding suction member (353) and a feeding driving member (354); the second feeding track (34) is connected to the discharge end of the second vibration plate (33) for transmission of the ejector rod; the feeding suction member (353) is used to suck the ejector rod on the second feeding track (34); the feeding driving member (354) is used to drive the feeding suction member (353) to move between the second feeding track (34) and the taking slots (352); the mounting mechanism (2) comprises a second suction member (22); the second suction member (22) is used to simultaneously suck the ejector rods in all the taking slots (352) on the second taking seat (35).

4. The automatic ejector according to claim 3, characterized in that: include: A pressure detection module (5) for detecting the pressure of the push rod on the first suction member (21) or the second suction member (22), obtaining pressure detection data and outputting it; The data processing module (51) receives the pressure detection data, performs data processing and calculation, and then outputs corresponding data.

5. A control method for an automatic ejector pin installation machine, using the automatic ejector pin installation machine according to claim 4, characterized in that: include: Obtaining the pressure detection data and obtaining a signal; Determine the pressure position data and the pressure data by using the plurality of pressure detection data and a preset pressure distance threshold; Determine and output an air pump fault signal through the access pressure data, the access signal and a preset pressure threshold; Position fault data is determined by the pressure position data, the access signal and a preset position threshold.

6. The control method of the automatic ejector according to claim 5, characterized in that: Determining position fault data by using the pressure data, the signal and the position threshold also includes: Determine the material taking position deviation value through the position fault data, the pressure position data and the position threshold; Determine and output a material picking position correction signal based on the material picking position deviation value and a preset deviation threshold; Get the installation signal; Determining installation fault data through the installation signal, a plurality of the pressure detection signals and a preset installation pressure threshold; Determine installation position offset data by using the installation fault data and a plurality of the pressure detection signals; Determine and output rough installation correction data based on the installation position offset data and a preset rough installation correction threshold; Determine the new installation signal by using the rough installation correction data to obtain new installation position offset data, until the new installation position offset data is opposite in direction to the original installation position offset data; Determine and output the fine installation correction data by using the new installation position offset data, the previous installation position offset data and a preset fine installation correction threshold; Determine total correction data by using the coarse installation correction data and the fine installation correction data; The new installation signal is obtained by combining the original installation signal and the total correction data, and replaces the original installation signal.

7. The control method of the automatic ejector according to claim 6, characterized in that: include: Determine deviation-related data by using the total correction data and the material taking position deviation value; A transmission fault signal is determined and outputted through the deviation correlation data and a preset correlation threshold.

8. A computer-readable storage medium, characterized in that: A computer program is stored which can be loaded by a processor and execute the control method of the automatic ejector machine according to any one of claims 5 to 7.

Citation Information

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