A docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment
By designing prefabricated docking auxiliary devices for prefabricated installation, automatic loading of corner codes in air duct installation, synchronous bending fixation and batch bonding of sealing tapes is realized, solving the problems of low installation efficiency and high labor intensity in the prior art, and improving the overall work efficiency.
Patent Information
- Application Number
- CN202510461095.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-04-14
AI Technical Summary
When the air duct is assembled and installed, angle codes and sealing tape need to be installed one by one, resulting in low work efficiency and high labor intensity, and lack of efficient automation solutions.
A prefabricated mechanical and electrical prefabricated installation docking auxiliary device is designed, including an automatic loading mechanism, a synchronous bending mechanism and a batch-fitting sealing tape, and automatic operation is achieved through cylinders, servo motors and controllers.
It realizes automatic precise loading of angle codes, synchronous bending fixing and batch-fitting sealing tape, which significantly improves work efficiency and reduces manual intervention. It is suitable for mass production and docking of air ducts, especially for efficient construction scenarios such as large data centers and clean factories.
Smart Images

Figure CN119973915B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of prefabricated installation of mechanical and electrical equipment, and particularly relates to a docking auxiliary device for prefabricated installation of mechanical and electrical equipment. Background Art
[0002] Prefabricated installation of mechanical and electrical equipment is a modern construction method that disassembles the mechanical and electrical system into standardized modules or components, completes prefabrication in the factory, and then transports them to the site for rapid assembly. Its core is to achieve efficient, precise, and energy-saving installation of mechanical and electrical engineering through standardized design, industrialized production, and assembly construction. Typical prefabricated component types include pipe systems (flange-connected pipe sections, valve group modules), electrical systems (prefabricated branch cables, busbar trunking plug-in boxes), ventilation systems (air ducts, muffler assemblies), etc.
[0003] When the air duct is integrally assembled and installed, angle brackets need to be installed at the four corners of the air duct first, and then the edges of the air duct are bent to clamp the angle brackets through the edges to achieve limit fixation of the angle brackets. Then, a sealing tape is pasted on the connection surface. The above operations require workers to install angle brackets and paste sealing tapes one by one. Skilled workers can install 20 - 30 angle brackets per hour manually, and cannot operate on multiple angle brackets and sealing tapes simultaneously, resulting in a reduction in overall work efficiency and an increase in the labor intensity of workers. Therefore, there is an urgent need to develop a docking auxiliary device for prefabricated installation of mechanical and electrical equipment. Summary of the Invention
[0004] The purpose of the present invention is to provide a docking auxiliary device for prefabricated installation of mechanical and electrical equipment to solve the problems in the background art.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0006] A docking auxiliary device for prefabricated installation of mechanical and electrical equipment includes a base and a controller. A feeding mechanism is arranged at the top of the base. Bending mechanisms are arranged on both sides of the feeding mechanism, and one end of the bending mechanism is fixedly connected to the base. An air duct is placed on the top of the base, and the air duct is placed on one side of the feeding mechanism and the bending mechanism. One feeding mechanism and two bending mechanisms are arranged at the four corners of the air duct. "L"-shaped frames are fixedly connected to the top and bottom perimeters of the air duct. Bending parts are arranged at both ends of the frame. A fitting mechanism is arranged above the air duct, and one end of the fitting mechanism is fixedly connected to the base. A sealing tape is placed inside the fitting mechanism. A controller for controlling the sequential logic of the feeding mechanism, the bending mechanism, and the fitting mechanism is fixedly connected to one end of the base. A baffle is fixedly connected to the top of the base.
[0007] Preferably, the feeding mechanism includes a first cylinder fixedly connected to the base. The top end of the first cylinder is fixedly connected with a fixed frame. One end of the fixed frame is fixedly connected with a fixing plate. One end of the fixing plate is fixedly connected with a placing frame. Angle codes are placed inside the placing frame. One end of the fixed frame is fixedly connected with a second cylinder. One end of the second cylinder is fixedly connected with a feeding plate. A feeding groove is formed at the end of the feeding plate.
[0008] Preferably, a space is left between the placing frame and the feeding groove for the angle code to move out from the bottom of the placing frame.
[0009] Preferably, the bending mechanism includes a fixed block fixedly connected to the base. One end of the fixed block is fixedly connected with a third cylinder. The other end of the third cylinder is fixedly connected with a connecting cover. A pressure detection component is arranged at one end of the connecting cover. One end of the pressure detection component is fixedly connected with a first connecting frame. One end of the first connecting frame is rotatably connected with a second connecting frame. One end of the second connecting frame is rotatably connected with a bending roller. One end of the second connecting frame is fixedly connected with a pressing plate. A flipping component is arranged at one end of the first connecting frame.
[0010] Preferably, the flipping component includes a fifth cylinder rotatably connected to the first connecting frame. The other end of the fifth cylinder is rotatably connected with a compensation plate, and the compensation plate is fixedly connected with the second connecting frame.
[0011] Preferably, the pressure detection component includes a fourth cylinder fixedly connected to the connecting cover. The bottom end of the fourth cylinder is fixedly connected with a pressure sensor. The bottom end of the pressure sensor is fixedly connected with a connecting frame, and the connecting frame is fixedly connected with the first connecting frame. One end of the connecting frame is fixedly connected with a guiding shaft, and the guiding shaft is slidably connected with the connecting cover.
[0012] Preferably, the fitting mechanism includes a support frame fixedly connected to the base. One end of the support frame is fixedly connected with an eighth cylinder. The bottom end of the eighth cylinder is fixedly connected with a frame. A first servo motor is fixedly connected inside the frame. The end of the main shaft of the first servo motor is fixedly connected with a screw rod, and the screw rod is rotatably connected with the frame. A slider is helically connected to the outside of the screw rod, and the slider is slidably connected with the frame. One end of the slider is fixedly connected with a sixth cylinder. The top end of the sixth cylinder is fixedly connected with an "L"-shaped connecting rod. One end of the connecting rod is fixedly connected with a second servo motor. The end of the main shaft of the second servo motor is fixedly connected with a hollow guiding shell, and the guiding shell is communicated with an external air source. An air suction hole is formed at one end of the guiding shell. A cutting component is arranged inside the guiding shell. A puncturing component is arranged on the opposite side of the guiding shell and the air suction hole.
[0013] Preferably, the cutting assembly includes a seventh cylinder fixedly connected to the guiding shell, and the other end of the seventh cylinder is fixedly connected with a cutting knife.
[0014] Preferably, the punching component includes a pin fixedly connected to the guiding shell.
[0015] Preferably, a placing rod is fixedly connected to the inner side of the frame. A roll of sealing tape is sleeved on the outer side of the placing rod, and a limiting ring is spirally connected to the end of the placing rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. A docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment. Through the provided feeding mechanism, the corner brackets can be accurately placed at the corners of the frame automatically without manual operation. Moreover, the feeding mechanisms can be deployed at the four corners of the air duct simultaneously to achieve synchronous feeding of the four corner brackets, abandoning the mode of feeding one by one, and completing the installation of the four corner brackets at one time, greatly improving the feeding efficiency.
[0018] 2. A docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment. Through the provided bending mechanism, after the feeding mechanism places the corner brackets at the corners of the frame, multiple bending mechanisms perform bending operations on the side edges of the frame synchronously. The corner brackets are clamped and limited by the bent frame, and multiple corner brackets can be fixed simultaneously, changing the traditional method of fixing one by one, and significantly improving the installation and fixing efficiency of the corner brackets.
[0019] 3. A docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment. Through the provided fitting mechanism, after the corner brackets are fixed to the frame, the fitting mechanism can accurately fit multiple sealing tapes onto the surface of the frame simultaneously, avoiding the tediousness of manual fitting one by one, and effectively improving the overall working efficiency.
[0020] In summary, the docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment has functions of automatic feeding, synchronous bending and fixing, and batch fitting of sealing tapes, can reduce manual intervention, effectively avoid the tediousness of manual operation one by one, realize multi-process synchronous and efficient operation, comprehensively improve the working efficiency of the corner bracket feeding, installation and fixing, and sealing tape fitting links, is applicable to batch production and docking of air ducts, and is especially suitable for high-efficiency construction scenarios such as large data centers and clean workshops. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Figure 1 This is the overall structural schematic diagram of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0023] Figure 2 This is the installation structural schematic diagram of the fixing plate of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0024] Figure 3 This is the structural schematic diagram of the angle code of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention placed inside the feeding groove.
[0025] Figure 4 This is the structural schematic diagram of the feeding plate of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0026] Figure 5 This is the installation structural schematic diagram of the guide shaft of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0027] Figure 6 This is the internal sectional structural schematic diagram of the connection cover of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0028] Figure 7 This is the installation structural schematic diagram of the pressing plate of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0029] Figure 8 This is the installation structural schematic diagram of the sealing tape of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0030] Figure 9 This is the installation structural schematic diagram of the pin of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0031] Figure 10 This is the installation structural schematic diagram of the second servo motor of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0032] Figure 11 This is the installation structural schematic diagram of the air suction hole of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0033] Figure 12 This is the structural schematic diagram of the placing rod of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0034] Figure 13 This is the installation structural schematic diagram of the angle code above the frame when moving towards the air duct corner of a docking auxiliary device for prefabricated installation of mechanical and electrical equipment in the present invention.
[0035] Figure 14The figure shows the installation structure when the angle code is below the edge of the frame when the loading plate of the docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment of the present invention is drawn out.
[0036] Figure 15 The figure shows the installation structure when the bending part of the docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment of the present invention is clamped together with the angle code.
[0037] In the figure: 1. Loading mechanism; 101. First cylinder; 102. Fixed frame; 103. Second cylinder; 104. Loading plate; 105. Fixed plate; 106. Placing frame; 107. Loading groove.
[0038] 2. Bending mechanism; 201. Fixed block; 202. Third cylinder; 203. Connecting cover; 204. Fourth cylinder; 205. Pressure sensor; 206. Connecting frame; 207. Guide shaft; 208. First connecting frame; 209. Fifth cylinder; 210. Compensation plate; 211. Second connecting frame; 212. Bending roller; 213. Pressing plate.
[0039] 3. Fitting mechanism; 301. Frame; 302. Placing rod; 303. Limiting ring; 304. First servo motor; 305. Screw; 306. Slide block; 307. Sixth cylinder; 308. Connecting rod; 309. Second servo motor; 310. Guide shell; 311. Seventh cylinder; 312. Cutting knife; 313. Suction hole; 314. Inserting pin; 315. Eighth cylinder; 316. Support frame.
[0040] 4. Air duct; 5. Frame; 501. Bending part; 6. Angle code; 7. Base; 8. Controller; 9. Sealing tape; 10. Baffle. Specific embodiments
[0041] The following further describes the present invention in conjunction with specific embodiments. Among them, the drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as limiting the present invention. In order to better illustrate the specific embodiments of the present invention, some components in the drawings will be omitted, enlarged or reduced, and do not represent the dimensions of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0042] In order to make the technical means, creative features, achieved objectives and functions of the present invention easy to understand, in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. The present invention will be further described below in conjunction with specific embodiments.
[0043] Embodiment. Before the air duct 4 is docked, the corner brackets 6 need to be installed inside the frame 5 so that the corner brackets 6 are docked with the frame 5. At the same time, the sealing tape 9 is adhered to the surfaces of the frame 5 and the corner brackets 6. The following is a detailed description of the auxiliary work before docking:
[0044] As Figures 1 - 15 shown, a docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment includes a base 7 and a controller 8. A feeding mechanism 1 is arranged at the top end of the base 7. Bending mechanisms 2 are arranged on both sides of the feeding mechanism 1, and one end of the bending mechanism 2 is fixedly connected to the base 7. An air duct 4 is placed at the top end of the base 7, and the air duct 4 is placed on one side of the feeding mechanism 1 and the bending mechanism 2. One feeding mechanism 1 and two bending mechanisms 2 are arranged at each of the four corners of the air duct 4. The two bending mechanisms 2 are symmetrically arranged on both sides of the feeding mechanism 1. The top and bottom of the air duct 4 are fixedly connected with frames 5 arranged in an "L" shape at the periphery. Bending parts 501 are arranged at both ends of the frame 5. A fitting mechanism 3 is arranged above the air duct 4, and one end of the fitting mechanism 3 is fixedly connected to the base 7. A sealing tape 9 is placed inside the fitting mechanism 3. The part of the sealing tape 9 that fits with the frame 5 and the corner brackets 6 is sticky and can be adhered to the frame 5 and the corner brackets 6. One end of the base 7 is fixedly connected with a controller 8 for controlling the sequential logic of the feeding mechanism 1, the bending mechanism 2 and the fitting mechanism 3. Four baffles 10 are fixedly connected to the top end of the base 7 and are evenly distributed on the base 7. At the same time, the distance between the oppositely arranged baffles 10 can be determined according to the size of the air duct 4 so that the air duct 4 can be placed against the baffles 10 between adjacent baffles 10.
[0045] As a further improvement of the present invention, as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 13 , Figure 14 and Figure 15As shown in the figure, the feeding mechanism 1 includes a first cylinder 101 fixedly connected to the base 7. The top end of the first cylinder 101 is fixedly connected with a fixing frame 102. One end of the fixing frame 102 is fixedly connected with a fixing plate 105. One end of the fixing plate 105 is fixedly connected with a placement frame 106. Angle codes 6 are placed inside the placement frame 106. Mounting holes for bolts to pass through are provided on the surface of the angle codes 6. One end of the fixing frame 102 is fixedly connected with a second cylinder 103. One end of the second cylinder 103 is fixedly connected with a feeding plate 104. A feeding groove 107 is provided at the end of the feeding plate 104. When it is necessary to fix the angle codes 6 to the frame 5 around the air duct 4, first, the second cylinder 103 drives the feeding plate 104 to move below the placement frame 106, and then the angle codes 6 are placed inside the placement frame 106. At the same time, the bottom angle codes 6 will fall into the inside of the feeding groove 107, and the feeding plate 104 also plays the role of blocking the bottom of the placement frame 106 to prevent the angle codes 6 inside the placement frame 106 from falling from the bottom. Place the air duct 4 between adjacent baffles 10. Then, the controller 8 first controls the first cylinder 101 to drive the fixing frame 102 to move upward, so that the fixing frame 102 drives the angle codes 6 to move upward through the fixing plate 105, the placement frame 106, and the feeding plate 104, so that the bottom angle codes 6 can move over the top of the frame 5 when moving. At the same time, the second cylinder 103 drives the bottom angle codes 6 to gradually move to the corners of the air duct 4 through the feeding plate 104 and the feeding groove 107. Then, the controller 8 is used to control the first cylinder 101 to drive the fixing frame 102 to move downward again, so that the fixing frame 102 drives the angle codes 6 to move downward through the fixing plate 105, the placement frame 106, and the feeding plate 104, so that the bottom angle codes 6 move to the lower part of the edge of the frame 5, and the edge of the frame 5 plays a role in blocking the angle codes 6. Then, the second cylinder 103 drives the feeding plate 104 and the feeding groove 107 to be withdrawn from the bottom of the bottom angle codes 6 again. Then, the angle codes 6 fall into the inside of the adjacent frame 5 by their own gravity, and the feeding plate 104 also plays a role in supporting the other angle codes 6 during the movement process to ensure that the other angle codes 6 will not fall from the inside of the placement frame 106. After the feeding plate 104 returns to its original position, new angle codes 6 will fall into the inside of the feeding groove 107 and wait for the next use. Through the above method, the angle codes 6 can be accurately placed at the corners of the frame 5 automatically without manual operation, and the feeding mechanism can be deployed at the four corners of the air duct 4 at the same time to realize the synchronous feeding of the four angle codes 6, abandon the one-by-one feeding mode, complete the installation of the four angle codes 6 at one time, and greatly improve the feeding efficiency.
[0046] As a further improvement of the present invention, as Figure 2 shown, a space for the angle codes 6 to move out from the bottom of the placement frame 106 is left between the placement frame 106 and the feeding groove 107, forming a one-way slideway, which only allows the bottom layer of angle codes 6 to slide out, ensuring that the feeding plate 104 can normally move out the bottom angle codes 6.
[0047] As a further improvement of the present invention, as Figure 1 , Figure 5 , Figure 6 and Figure 7As shown in the figure, the bending mechanism 2 includes a fixed block 201 fixedly connected to the base 7. One end of the fixed block 201 is fixedly connected to a third cylinder 202, and the other end of the third cylinder 202 is fixedly connected to a connection cover 203. One end of the connection cover 203 is provided with a pressure detection component. One end of the pressure detection component is fixedly connected to a first connection frame 208. The pressure detection component includes a fourth cylinder 204 fixedly connected to the connection cover 203. The bottom end of the fourth cylinder 204 is fixedly connected to a pressure sensor 205. The pressure sensor 205 is connected to the analog input terminal of the controller 8 through a shielded cable. The bottom end of the pressure sensor 205 is fixedly connected to a connection frame 206, and the connection frame 206 is fixedly connected to the first connection frame 208. One end of the connection frame 206 is fixedly connected to a guide shaft 207, and the guide shaft 207 is slidably connected to the connection cover 203. One end of the first connection frame 208 is rotatably connected to a second connection frame 211. One end of the second connection frame 211 is rotatably connected to a bending roller 212. One end of the second connection frame 211 is fixedly connected to a pressing plate 213. One end of the first connection frame 208 is provided with a flipping component. The flipping component includes a fifth cylinder 209 rotatably connected to the first connection frame 208. The other end of the fifth cylinder 209 is rotatably connected to a compensation plate 210, and the compensation plate 210 is fixedly connected to the second connection frame 211. The compensation plate 210 is arranged in an "L" shape to ensure that the fifth cylinder 209 drives the pressing plate 213 to flip down 90 degrees through the compensation plate 210 and the second connection frame 211. And a notch for the movement of the fifth cylinder 209 is opened on the inner side of the compensation plate 210. The initial position of the bending roller 212 is in contact with the side of the frame 5. After the corner fitting 6 is placed inside the frame 5, the controller 8 controls the third cylinder 202 to work, so that the third cylinder 202 drives the bending roller 212 to gradually press the bending part 501 of the frame 5 through the connection cover 203, the fourth cylinder 204, the guide shaft 207, the connection frame 206, the first connection frame 208, and the second connection frame 211, so that the bending part 501 of the frame 5 is clamped with the corner fitting 6. At this time, the bending part 501 is in a horizontal state. Then, the fourth cylinder 204 drives the pressing plate 213 to move vertically upward through the pressure sensor 205, the connection frame 206, and the first connection frame 208, so that the pressing plate 213 will not interfere with the frame 5 when it flips down 90 degrees. And during the upward movement of the pressing plate 213, the fifth cylinder 209 will also contract, so that the fifth cylinder 209 drives the pressing plate 213 to flip down 90 degrees through the compensation plate 210 and the second connection frame 211. Then, the fourth cylinder 204 drives the pressing plate 213 to gradually press the bending part 501 of the frame 5 through the pressure sensor 205, the connection frame 206, the first connection frame 208, and the second connection frame 211, so that the bending part 501 can continue to bend downward, so that the bending part 501 fits more tightly with the surface texture of the corner fitting 6, thereby increasing the clamping and installation strength between the bending part 501 and the corner fitting 6 and improving the overall installation quality. And the pressure sensor 205 will transmit the detected signal to the controller 8.When the threshold value set by the controller 8 is reached, the fourth cylinder 204 stops moving downward and resets. At the same time, the fifth cylinder 209 will also drive the bending roller 212 and the pressing plate 213 to reset through the compensation plate 210 and the second connecting frame 211, waiting for the next operation. After the corner brackets 6 are fixed inside the bottom border 5, the staff flips the air duct 4 by 180 degrees and places it again between the adjacent baffles 10. Subsequently, the corner brackets 6 are fixed inside the remaining four borders 5 according to the same steps as above. Multiple bending mechanisms 2 perform bending operations on the sides of the border 5 simultaneously. Through the bent border 5, the corner brackets 6 are clamped and limited, enabling multiple corner brackets 6 to be fixed simultaneously, changing the traditional method of fixing one by one, and significantly improving the installation and fixing efficiency of the corner brackets 6.
[0048] As a further improvement of the present invention, as Figure 1 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12As shown in the figure, the fitting mechanism 3 includes a support frame 316 fixedly connected to the base 7. One end of the support frame 316 is fixedly connected with an eighth cylinder 315. The bottom end of the eighth cylinder 315 is fixedly connected with a frame 301. The number of frames 301 is four, and they are respectively arranged above the corresponding side frames 5. A first servo motor 304 is fixedly connected to the inner side of the frame 301. The end of the main shaft of the first servo motor 304 is fixedly connected with a screw rod 305, and the screw rod 305 is rotatably connected with the frame 301. A slider 306 is helically connected to the outer side of the screw rod 305, and the slider 306 is slidably connected with the frame 301. One end of the slider 306 is fixedly connected with a sixth cylinder 307. The top end of the sixth cylinder 307 is fixedly connected with an "L"-shaped connecting rod 308. One end of the connecting rod 308 is fixedly connected with a second servo motor 309. The end of the main shaft of the second servo motor 309 is fixedly connected with a hollow guide shell 310, and the guide shell 310 is communicated with an external air source. An air suction hole 313 is opened at one end of the guide shell 310. An interface communicated with the external air source is arranged on the surface of the guide shell 310. A cutting component is arranged inside the guide shell 310. A punching component is arranged on the opposite side of the guide shell 310 and the air suction hole 313. After the sealing tape 9 is placed inside the frame 301, the staff first manually turns the end of the sealing tape 9 and the air duct 4 by 180 degrees, and then turns the side frame 5 with the corner code 6 fixed to the lower part of the frame 301 and places it at the air suction hole 313 of the guide shell 310, so that the external air source sucks the end of the sealing tape 9 through the guide shell 310 and the air suction hole 313. When it is necessary to stick the sealing tape 9 above the side frame 5 and the corner code 6, the controller 8 controls the first servo motor 304 to drive the screw rod 305 to rotate clockwise inside the slider 306, so that the slider 306 drives the end of the sealing tape 9 to move away from the first servo motor 304 through the sixth cylinder 307, the connecting rod 308, the second servo motor 309 and the guide shell 310. At the same time of moving, the sixth cylinder 307 also drives the guide shell 310 and the end of the sealing tape 9 to move upward through the connecting rod 308 and the second servo motor 309, so that the second servo motor 309 can drive the guide shell 310 and the end of the sealing tape 9 to rotate counterclockwise by 90 degrees without being affected. When the guide shell 310 and the end of the sealing tape 9 move upward, the second servo motor 309 also drives the guide shell 310 and the end of the sealing tape 9 to rotate counterclockwise by 90 degrees, so that the sealing tape 9 moves to the other end of the side frame 5 or above the corner code 6, and the sealing tape 9 can be vertically pressed down. Then the sixth cylinder 307 also drives the guide shell 310 and the end of the sealing tape 9 to move downward through the connecting rod 308 and the second servo motor 309, so that the end of the sealing tape 9 is pasted to the side frame 5 or the corner code 6. At this time, the controller 8 controls the external air source to stop working, so that the guide shell 310 no longer sucks the sealing tape 9 through the air suction hole 313.Then the controller 8 controls the first servo motor 304 to drive the screw 305 to rotate clockwise on the inner side of the slider 306, so that the slider 306 moves along the surface of the sealing tape 9 toward the first servo motor 304 through the sixth cylinder 307, the connecting rod 308, the second servo motor 309 and the guide shell 310, so that the sealing tape 9 is gradually attached to the surface of the frame 5. When the guide shell 310 moves toward the first servo motor 304, the second servo motor 309 will also drive the guide shell 310 to gradually rotate 90 degrees clockwise, so that the suction direction of the suction hole 313 is set horizontally; the laminating mechanism 3 can simultaneously accurately laminarize multiple sealing tapes 9 on the surface of the frame 5, avoiding the tediousness of manual laminating one by one, and effectively improving the overall work efficiency.
[0049] As a further improvement of the present invention, Figure 9 , Figure 10 and Figure 11 As shown, the cutting assembly includes a seventh cylinder 311 fixedly connected to the guide shell 310, and the other end of the seventh cylinder 311 is fixedly connected to a cutter 312. After the guide shell 310 with the sealing tape 9 is pasted on the surface of the frame 5, the controller 8 controls the seventh cylinder 311 with the cutter 312 to cut the sealing tape 9. At the same time, the controller 8 controls the external air source to suck the end of the sealing tape 9 again through the guide shell 310 and the suction hole 313, waiting for the next work.
[0050] As a further improvement of the present invention, Figure 9 and Figure 10 As shown, the piercing assembly includes a pin 314 fixedly connected to the guide shell 310. After the sealing tape 9 is attached to the top of the angle code 6, the second servo motor 309 drives the guide shell 310 to rotate 90 degrees clockwise, and the pin 314 is vertically downward. At the same time, under the action of the first servo motor 304, the horizontal position of the pin 314 can be adjusted, so that the pin 314 moves to the top of the mounting hole of the angle code 6 through the sealing tape 9. Then the sixth cylinder 307 is also driven downward by the connecting rod 308, the second servo motor 309, and the guide shell 310, so that the pin 314 pierces the sealing tape 9 above the mounting hole of the angle code 6, thereby eliminating the need for manual piercing by the staff, making it convenient for the staff to subsequently fix the adjacent air ducts 4 together through the angle code 6 by bolts, thereby improving the overall work efficiency.
[0051] As a further improvement of the present invention, Figure 8 and Figure 12As shown in the figure, a placing rod 302 is fixedly connected to the inner side of the frame 301. A roll of sealing tape 9 is sleeved on the outer side of the placing rod 302. A limiting ring 303 is spirally connected to the end of the placing rod 302. The roll of sealing tape 9 can rotate on the outer side of the placing rod 302, so that the guiding shell 310 can smoothly drive the roll of sealing tape 9 to rotate, thereby ensuring that the sealing tape 9 can be smoothly attached to the surfaces of the frame 5 and the corner code 6.
[0052] In summary, the docking auxiliary device for prefabricated installation of assembled mechanical and electrical equipment has the functions of automatic feeding, synchronous bending and fixing, and batch fitting of the sealing tape 9. It can reduce manual intervention, effectively avoid the tediousness of manual operation one by one, realize multi-process synchronous and efficient operation, comprehensively improve the working efficiency of the feeding, installation and fixing of the corner code 6 and the fitting of the sealing tape 9, and is applicable to the batch production and docking of the air duct 4, especially suitable for high-efficiency construction scenarios such as large data centers and clean workshops.
[0053] The first cylinder 101, the second cylinder 103, the third cylinder 202, the fourth cylinder 204, the fifth cylinder 209, the sixth cylinder 307, the seventh cylinder 311 and the eighth cylinder 315 are all connected to an external air source.
[0054] The above is the preferred embodiment of the present invention. The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the protection scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The protection scope claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A prefabricated electromechanical installation docking auxiliary device, comprising a base (7) and a controller (8), characterized in that: A feeding mechanism (1) is arranged at the top of the base (7), bending mechanisms (2) are arranged on both sides of the feeding mechanism (1), and one end of the bending mechanism (2) is fixedly connected to the base (7), an air duct (4) is placed at the top of the base (7), and the air duct (4) is placed on one side of the feeding mechanism (1) and the bending mechanism (2), one feeding mechanism (1) and two bending mechanisms (2) are arranged at each of the four corners of the air duct (4), and the top and bottom of the air duct (4) are fixedly connected to a " An L”-shaped frame (5), both ends of the frame (5) being provided with bending portions (501), a laminating mechanism (3) being provided above the air duct (4), one end of the laminating mechanism (3) being fixedly connected to a base (7), a sealing tape (9) being placed on the inner side of the laminating mechanism (3), one end of the base (7) being fixedly connected to a controller (8) for controlling the timing logic of a feeding mechanism (1), a bending mechanism (2) and the laminating mechanism (3), and a baffle (10) being fixedly connected to the top of the base (7); The feeding mechanism (1) comprises a first cylinder (101) fixedly connected to a base (7); a top end of the first cylinder (101) is fixedly connected to a fixing frame (102); one end of the fixing frame (102) is fixedly connected to a fixing plate (105); one end of the fixing plate (105) is fixedly connected to a placement frame (106); an angle code (6) is placed inside the placement frame (106); one end of the fixing frame (102) is fixedly connected to a second cylinder (103); one end of the second cylinder (103) is fixedly connected to a feeding plate (104); a feeding trough (107) is provided at the end of the feeding plate (104); A space is reserved between the placement frame (106) and the loading trough (107) for the angle code (6) to be moved out from the bottom of the placement frame (106).
2. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 1 is characterized in that: The bending mechanism (2) comprises a fixed block (201) fixedly connected to the base (7); one end of the fixed block (201) is fixedly connected to a third cylinder (202); the other end of the third cylinder (202) is fixedly connected to a connecting cover (203); one end of the connecting cover (203) is provided with a pressure detection component; one end of the pressure detection component is fixedly connected to a first connecting frame (208); one end of the first connecting frame (208) is rotatably connected to a second connecting frame (211); one end of the second connecting frame (211) is rotatably connected to a bending roller (212); one end of the second connecting frame (211) is fixedly connected to a pressing plate (213); and one end of the first connecting frame (208) is provided with a flipping component.
3. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 2 is characterized in that: The flip assembly comprises a fifth cylinder (209) rotatably connected to the first connecting frame (208), the other end of the fifth cylinder (209) is rotatably connected to a compensation plate (210), and the compensation plate (210) is fixedly connected to the second connecting frame (211).
4. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 2 is characterized in that: The pressure detection assembly comprises a fourth cylinder (204) fixedly connected to the connection cover (203); the bottom end of the fourth cylinder (204) is fixedly connected to a pressure sensor (205); the bottom end of the pressure sensor (205) is fixedly connected to a connection frame (206); the connection frame (206) is fixedly connected to a first connection frame (208); one end of the connection frame (206) is fixedly connected to a guide shaft (207); and the guide shaft (207) is slidably connected to the connection cover (203).
5. The docking auxiliary device for prefabricated electromechanical installation according to claim 1, characterized in that: The laminating mechanism (3) comprises a support frame (316) fixedly connected to the base (7); one end of the support frame (316) is fixedly connected to an eighth cylinder (315); the bottom end of the eighth cylinder (315) is fixedly connected to a frame (301); the inner side of the frame (301) is fixedly connected to a first servo motor (304); the end of the main shaft of the first servo motor (304) is fixedly connected to a screw rod (305), and the screw rod (305) is rotatably connected to the frame (301); the outer side of the screw rod (305) is spirally connected to a slider (306), and the slider (306) is slidably connected to the frame (301); the slider (306) is 06) is fixedly connected to a sixth cylinder (307) at one end, a connecting rod (308) in an "L" shape is fixedly connected to the top of the sixth cylinder (307), a second servo motor (309) is fixedly connected to one end of the connecting rod (308), a hollow guide shell (310) is fixedly connected to the end of the main shaft of the second servo motor (309), and the guide shell (310) is connected to an external air source, an air suction hole (313) is opened at one end of the guide shell (310), a cutting assembly is arranged on the inner side of the guide shell (310), and a piercing assembly is arranged on the opposite side of the guide shell (310) and the air suction hole (313).
6. The docking auxiliary device for prefabricated electromechanical installation according to claim 5, characterized in that: The cutting assembly comprises a seventh cylinder (311) fixedly connected to the guide housing (310), and a cutter (312) is fixedly connected to the other end of the seventh cylinder (311).
7. The docking auxiliary device for prefabricated electromechanical installation according to claim 5, characterized in that: The piercing assembly comprises a pin (314) fixedly connected to the guide shell (310).
8. The docking auxiliary device for prefabricated electromechanical installation according to claim 5, characterized in that: A placement rod (302) is fixedly connected to the inner side of the frame (301), a rolled sealing tape (9) is sleeved on the outer side of the placement rod (302), and a limit ring (303) is spirally connected to the end of the placement rod (302).
Citation Information
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