Secondary vulcanization equipment for stabilizer bar bushing

By designing a secondary vulcanization device for the stabilizing rod bushing including a vulcanization box and a blaster, the bushing positioning lifting mechanism and hot air drive mechanism are used to realize the rotary heating of the bushing and the volatile discharge, solving the problems of uneven heating and inconvenient volatile discharge in the prior art, and improving the vulcanization effect.

CN119974339AInactive Publication Date: 2025-05-13ANHUI TUOSHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510218003.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the stabilizing rod bushing cannot rotate during the secondary vulcanization process, resulting in uneven heating, affecting the vulcanization effect, and unable to effectively discharge volatiles.

Method used

A stable rod bushing secondary vulcanization device including a vulcanization box and a blaster is designed, and the rotary heating of the bushing and volatile discharge of the bushing is realized through the bushing positioning lifting mechanism and the hot air drive mechanism. The hot air drive mechanism drives the circulating flow of hot air through a rotating motion, and drives the rotating drive mechanism through a transmission mechanism to realize the rotating lift of the bushing.

Benefits of technology

The uniform heating of the bushing during the heating vulcanization process is achieved, the vulcanization effect is improved, and the discharge of volatiles is facilitated, solving the problems of uneven heating and inconvenient discharge of volatiles in the prior art.

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Abstract

The invention discloses stabilizer bar bush secondary vulcanization equipment, and relates to the technical field of automobile accessory machining, the stabilizer bar bush secondary vulcanization equipment comprises a vulcanization box, a warm air box, a bush positioning and lifting mechanism and a hot air driving mechanism, the bush positioning and lifting mechanism comprises a roller shaft assembly used for lifting a bush part, and the hot air driving mechanism is used for driving the roller shaft assembly to rotate; a rotary driving mechanism matched with the roll shaft assembly is arranged in the vulcanizing box; and the hot air driving mechanism is arranged in the warm air box. The driving fan achieves speed reduction transmission through the first rotating wheel, the second rotating wheel, the second transmission belt and other assemblies, so that the extension shaft rotates in a speed reduction mode, the extension shaft drives the transmission roller arranged in the vulcanization box to rotate through the transmission wheel, the transmission chain and other mechanisms, and the transmission roller drives the first transmission belt to operate; and the roller shaft assembly supports the bushing piece, so that the bushing piece is conveniently driven to rotate, the bushing piece is conveniently and uniformly heated, substances contained in the bushing piece are conveniently volatilized, and the secondary vulcanization effect is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts processing, and in particular to a stabilizer bar bushing secondary vulcanization equipment. Background Art

[0002] The automobile stabilizer bar bushing is a component that is used to install the stabilizer bar in the stabilizer bar bracket. Its function is to provide support and shock absorption between the stabilizer bar and the stabilizer bar bracket. It needs to have certain vibration damping and buffering properties, as well as stability when assembled with the stabilizer bar bracket.

[0003] Generally, after the automobile stabilizer bar bushing is vulcanized and formed once during the manufacturing process, it needs to be vulcanized again. The core of the secondary vulcanization is to further optimize the performance of the rubber material through a certain period of heating treatment. For example, a secondary vulcanization device for automobile stabilizer bar bushings with publication number CN117140801A includes a bottom plate, and a plurality of vulcanization matching plates are arranged above the bottom plate.

[0004] The disadvantage of the above scheme is that when the bushing is subjected to secondary vulcanization treatment, the bushing is placed in a closed space and then heated by an electric heating element. Although secondary vulcanization treatment can be performed, during the heating and vulcanization process, the bushing is only fixed in the corresponding space and the bushing itself cannot rotate. This is not conducive to uniform and effective heating, affects the vulcanization effect, and is not conducive to the dissipation of volatile substances in local positions. Summary of the invention

[0005] The object of the present invention is to provide a stabilizer bar bushing secondary vulcanization equipment to solve the technical problem that the stabilizer bar bushing secondary vulcanization equipment in the prior art is not convenient for the bushing to move during the heating vulcanization process, which affects the vulcanization effect.

[0006] The technical problem to be solved by the present invention can be achieved by the following technical solutions:

[0007] A secondary vulcanization device for a stabilizer bar bushing comprises a vulcanization box and a warm air box, wherein an air outlet of the warm air box is connected to the back of the vulcanization box, a circulation pipe is connected between an air inlet of the warm air box and the front of the vulcanization box, and further comprises:

[0008] A bushing positioning and lifting mechanism, wherein the bushing positioning and lifting mechanism comprises a roller assembly for lifting the bushing assembly, and a rotation driving mechanism matched with the roller assembly is arranged inside the vulcanization box, and the rotation driving mechanism is used to drive the roller assembly to rotate;

[0009] The hot air driving mechanism is arranged in the warm air box, the hot air driving mechanism drives the hot air to circulate through rotational motion, and a transmission mechanism is arranged between the hot air driving mechanism and the rotational driving mechanism.

[0010] As a further solution of the present invention: the rotary drive mechanism is provided with multiple groups and is longitudinally equidistantly distributed inside the vulcanization box, each group of the rotary drive mechanism includes a transmission roller and a first transmission belt, two transmission rollers are provided and are rotatably connected to both sides inside the vulcanization box, the first transmission belt is cooperatively connected between the two transmission rollers, the first transmission belt is used to contact the roller shaft assembly, and the transmission roller is cooperatively connected to the transmission mechanism.

[0011] As a further solution of the present invention: the transmission mechanism includes an extension shaft, which is coaxially fixedly connected to a transmission roller in one group of the rotating drive mechanisms, and a reduction transmission mechanism is connected between the end of the extension shaft located in the warm air box and the rotating end of the hot air drive mechanism, and a linkage mechanism that is connected to each of the transmission rollers is also provided inside the vulcanization box.

[0012] As a further solution of the present invention: the linkage mechanism includes a transmission wheel and a transmission chain, each transmission roller in each group of the rotation drive mechanisms is coaxially fixedly connected with a transmission wheel, the longitudinally aligned transmission wheels are connected by the same transmission chain, one group of the rotation drive mechanisms has two transmission rollers coaxially fixedly connected with a first synchronous wheel, and a first synchronous belt is connected between the two first synchronous wheels.

[0013] As a further solution of the present invention: the reduction transmission mechanism includes a first wheel, a second wheel and a second transmission belt, the first wheel is coaxially fixedly connected to the rotating end of the hot air driving mechanism, the second wheel is rotatably arranged in the warm air box, and the size of the second wheel is larger than that of the first wheel, the first wheel and the second wheel are connected by a second transmission belt, one end of the extension shaft inside the warm air box is coaxially fixedly connected to the second wheel with a second synchronous wheel, and a second synchronous belt is connected between the two second synchronous wheels.

[0014] As a further solution of the present invention: the hot air driving mechanism includes a driving fan, the driving fan is installed inside the warm air box, a connecting pipe is connected between the warm air box and the vulcanizing box, and an adjustable electric heating element is installed on the inner wall of the connecting pipe.

[0015] As a further solution of the present invention: a box door is installed on the front of the vulcanization box, and a plurality of main pipes are longitudinally distributed on the box door, each of the main pipes is provided with a return pipe and an exhaust pipe, the return pipe on each of the main pipes is connected to the circulation pipe, and an external valve is provided on the return pipe, each of the main pipes is provided with a flow direction switching rotary valve, and the box door is provided with a switching drive mechanism for driving the flow direction switching rotary valve to rotate.

[0016] As a further solution of the present invention: the flow direction switching rotary valve includes a valve core, the valve core is rotatably connected in a main pipe body, a main port is provided on the side of the valve core facing the inside of the vulcanization box, a first port and a second port are provided on the inner wall of the valve core that fits the main pipe body, the first port and the second port are both connected to the main port, the first port is used to connect to the return air pipe, and the second port is used to connect to the exhaust pipe, the switching drive mechanism is used to drive the valve core to rotate, and one end of the valve core outside the main pipe body is also fixedly connected to a push handle for pushing the external valve to open.

[0017] As a further solution of the present invention: the switching drive mechanism includes a hydraulic telescopic rod and a rack, the hydraulic telescopic rod is fixedly installed on the outside of the box door, the rack is fixedly connected to the telescopic end of the hydraulic telescopic rod, and each valve core is coaxially fixedly connected with a gear meshing with the rack.

[0018] As a further solution of the present invention: a temperature adjustment knob switch electrically connected to the adjustable electric heating element is fixedly installed on the outer wall of the vulcanization box; a linkage wheel is coaxially fixedly connected to the extension shaft, and a transition wheel is provided at the telescopic end of the hydraulic telescopic rod, and the transition wheel is aligned with the position between the temperature adjustment knob switch and the linkage wheel.

[0019] Beneficial effects of the present invention:

[0020] 1. The present invention drives the fan to drive the hot air to circulate through the liner assembly in the vulcanization box to achieve cyclic heating treatment, and the driving fan realizes deceleration transmission through the first rotating wheel, the second rotating wheel, the second transmission belt and other components, so that the extension shaft rotates at a reduced speed, and the extension shaft drives the transmission roller arranged in the vulcanization box to rotate through the transmission wheel, the transmission chain and other mechanisms, and the transmission roller drives the first transmission belt to run. Since the first transmission belt contacts the roller shaft assembly, and the roller shaft assembly supports the liner assembly, it is convenient to drive the liner assembly to rotate, facilitate uniform heating of the liner assembly, and facilitate volatilization of the contained substances, thereby improving the secondary vulcanization effect.

[0021] 2. After the lining kit of the present invention is heated and vulcanized inside the vulcanizing box for a set time, the rack is driven to move by a hydraulic telescopic rod, and the rack drives the distributed gears to rotate, thereby rotating all the valve cores, and the valve core disconnects the pipeline between the return air pipe and the inside of the vulcanizing box, while connecting the inside of the vulcanizing box with the exhaust pipe, and the valve core also opens the outer valve on the return air pipe, thereby facilitating driving the fan to draw external air into the vulcanizing box, while the original air in the vulcanizing box is discharged through the exhaust pipe, and due to the continuous input of external air, it is convenient to take away volatile substances for treatment.

[0022] 3. When the hydraulic telescopic rod of the present invention drives the rack to move and realizes the movement of the valve core to adjust the air flow direction, the hydraulic telescopic rod also drives the transition wheel to move and contact the linkage wheel and the knob of the temperature adjustment knob switch. Since the extension shaft rotates at a reduced speed as the fan is driven, and the linkage wheel is coaxially connected to the extension shaft, the linkage wheel can drive the temperature adjustment knob switch to rotate through the transition wheel to reduce the temperature, so that the power of the adjustable electric heating element is gradually reduced, thereby facilitating the gradual cooling of the liner. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below in conjunction with the accompanying drawings.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic cross-sectional structure diagram of the vulcanizing box and the valve core in the present invention;

[0026] Figure 3 It is a structural schematic diagram of the valve core in the present invention;

[0027] Figure 4 It is a schematic diagram of the position state of the valve core when the first port is connected to the return air pipe in the present invention;

[0028] Figure 5 It is a schematic diagram of the position state of the valve core when the second port is connected to the exhaust pipe in the present invention;

[0029] Figure 6 It is a structural schematic diagram of the relative position distribution of the detachable support plate and the first transmission belt in the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the supporting hook, the first transmission belt and the vulcanizing box in the present invention;

[0031] Figure 8 It is a structural schematic diagram of the relative position distribution of the transmission chain, the transmission wheel, and the first synchronous wheel in the present invention;

[0032] Fig. 9 It is a schematic diagram of the structure of the roller body and the detachable support plate in the present invention;

[0033] Fig.10 It is a structural schematic diagram of the relative position distribution of the extension shaft, linkage wheel, transition wheel and temperature adjustment knob switch in the present invention;

[0034] Fig.11 It is a schematic diagram of the structure in which the driving fan and the extension shaft are connected in cooperation with each other in the present invention;

[0035] Fig.12 It is a schematic diagram of the state in which the valve core of the present invention rotates and switches the direction of airflow under the action of the extension movement of the hydraulic telescopic rod.

[0036] In the figure: 1, vulcanizing box; 2, box door; 3, electric guide rail; 4, hydraulic telescopic rod; 5, rack; 6, main body; 7, exhaust pipe; 8, valve core; 9, push handle; 10, blocking slider; 11, return pipe; 12, gear; 13, connecting rail; 14, circulation pipe; 15, warm air box; 16, first port; 17, main port; 18, transmission roller; 19, connecting pipe; 20, adjustable electric heating element; 21, transmission wheel; 22, transmission chain; 23, first synchronous wheel; 24, Bushing; 25. Removable support plate; 26. Extension frame; 27. Roller body; 28. Second opening; 29. ​​First transmission belt; 30. Support hook; 31. First synchronous belt; 32. Temperature adjustment knob switch; 33. Extension shaft; 34. Linkage wheel; 35. Transition wheel; 36. Positioning hole; 37. Driving fan; 38. Second transmission belt; 39. Second rotating wheel; 40. First rotating wheel; 41. Second synchronous wheel; 42. Second synchronous belt; 43. External opening; 44. Mounting hole. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] like Figure 1-Figure 12 As shown, a secondary vulcanization equipment for a stabilizer bar bushing is provided. It should be noted that, for the bushing member 24 of the stabilizer bar that needs secondary vulcanization, the core of the process is to rely on the action of hot air to remove post-crosslinking and volatiles. Therefore, the vulcanization equipment disclosed in the present invention includes a vulcanization box 1 and a warm air box 15. The air outlet of the warm air box 15 is connected to the back of the vulcanization box 1, and hot air is transported into the vulcanization box 1. A circulation pipe 14 is connected between the air inlet of the warm air box 15 and the front of the vulcanization box 1. The warm air box 15 transports hot air from the back of the vulcanization box 1, and then the hot air passes through the bushing member 24 placed inside the vulcanization box 1 to heat the bushing member 24, and then returns to the warm air box 15 through the circulation pipe 14 to realize hot air circulation, so as to heat the bushing member 24 conveniently.

[0039] The vulcanization equipment further includes a bushing positioning and lifting mechanism and a hot air driving mechanism, and the bushing positioning and lifting mechanism includes a roller assembly for lifting the bushing member 24, and a rotating driving mechanism matched with the roller assembly is arranged inside the vulcanization box 1, and the rotating driving mechanism is used to drive the roller assembly to rotate, so as to facilitate the rotation of the lifted bushing member 24, and facilitate the effective heating of the bushing member 24 as a whole;

[0040] The hot air driving mechanism is arranged in the warm air box 15. The hot air driving mechanism drives the hot air to circulate through rotational motion, and a transmission mechanism is arranged between the hot air driving mechanism and the rotational driving mechanism. The transmission mechanism is used to transmit the rotational driving force of the hot air driving mechanism to the rotational driving mechanism, so that the rotational driving mechanism can also drive the roller assembly to rotate without the need for an additional power source.

[0041] In some specific embodiments, such as Figure 8 and Fig. 9 As shown, the bushing positioning and lifting mechanism also includes a detachable support plate 25, and a plurality of detachable support plates 25 are provided and longitudinally distributed in the vulcanization box 1. The detachable support plate 25 is detachably connected in the vulcanization box 1, and a plurality of positioning holes 36 are evenly opened on each detachable support plate 25. The positioning holes 36 longitudinally penetrate the detachable support plate 25, and a group of roller shaft assemblies are arranged in each positioning hole 36, so that the bushing member 24 can be swung into the positioning hole 36 and supported by the corresponding roller shaft assembly.

[0042] The detachable connection between the detachable support plate 25 and the vulcanization box 1 can be specifically as follows: mounting holes 44 are provided on both sides of each detachable support plate 25, and support hooks 30 matching the mounting holes 44 are fixedly installed on the inner walls on both sides of the vulcanization box 1. The support hooks 30 are distributed in multiple groups longitudinally, and handles are fixedly installed on both sides of the detachable support plate 25 for easy transportation.

[0043] After the lining member 24 is placed on the entire detachable support plate 25, the detachable support plate 25 is sent to the interior of the vulcanization box 1, and the mounting holes 44 on both sides are aligned with the corresponding support hooks 30, and then they are docked and hung.

[0044] In some specific embodiments, the roller assembly includes a roller body 27, two roller bodies 27 are provided and symmetrically distributed in the positioning hole 36, each roller body 27 is connected to the inner wall of the corresponding positioning hole 36 by rotation, and the roller body 27 is provided with an annular positioning groove that cooperates with the lining member 24, which can prevent the placed lining member 24 from being displaced along the axial direction of the roller body 27, and the roller body 27 cooperates with the rotating drive mechanism.

[0045] In some specific embodiments, such as Figure 7As shown, there are multiple groups of rotary drive mechanisms, which are longitudinally equidistantly distributed inside the vulcanization box 1 and are respectively arranged corresponding to the placed detachable pallets 25. Each group of rotary drive mechanisms includes a transmission roller 18 and a first transmission belt 29. Two transmission rollers 18 are provided and are rotatably connected to the two sides inside the vulcanization box 1, and the first transmission belt 29 is cooperatively connected between the two transmission rollers 18. The first transmission belt 29 is used to contact the roller assembly. The transmission roller 18 is cooperatively connected with the transmission mechanism. After the detachable pallet 25 is installed and placed inside the vulcanization box 1, the bottoms of all roller bodies 27 on the same detachable pallet 25 are in contact with the corresponding upper surface of the first transmission belt 29. At this time, when the transmission roller 18 drives the first transmission belt 29 to run, the first transmission belt 29 can make all roller bodies 27 on the same detachable pallet 25 rotate, thereby facilitating the self-rotation of the lining member 24 on the two roller bodies 27 distributed in pairs, which is convenient for heating and dispersing volatiles.

[0046] In some specific embodiments, in combination Figure 8 and Fig.11 As shown, the transmission mechanism includes an extension shaft 33, which is coaxially fixedly connected to a drive roller 18 in one group of rotary drive mechanisms, and the extension shaft 33 extends into the warm air box 15. A reduction transmission mechanism is connected between the end of the extension shaft 33 in the warm air box 15 and the rotating end of the hot air drive mechanism. A linkage mechanism that is connected to each drive roller 18 is also provided inside the vulcanization box 1.

[0047] Among them, Figure 8 As shown, the linkage mechanism includes a transmission wheel 21 and a transmission chain 22. Each transmission roller 18 in each set of rotary drive mechanisms is coaxially fixedly connected with a transmission wheel 21. The transmission wheels 21 on the longitudinally aligned transmission rollers 18 are connected through the same transmission chain 22. Here, the transmission chain 22 can be set as a chain, and the transmission wheel 21 can be set as a chain plate to facilitate effective transmission. Two transmission rollers 18 of one set of rotary drive mechanisms are coaxially fixedly connected with a first synchronous wheel 23. The two first synchronous wheels 23 are connected with a first synchronous belt 31. The cooperation of the first synchronous wheel 23 and the first synchronous belt 31 can synchronize the transmission rollers 18 on both sides. Rotate, and the transmission wheel 21 and the transmission chain 22 can make the longitudinal transmission roller 18 rotate. When the extension shaft 33 is driven by the reduction transmission mechanism under the operation of the hot air drive mechanism, the extension shaft 33 drives the corresponding transmission roller 18 to rotate. The corresponding transmission roller 18 relies on the transmission wheel 21 and the transmission chain 22 for longitudinal transmission. At the same time, the corresponding transmission roller 18 relies on the first synchronous wheel 23 and the first synchronous belt 31 for transverse transmission, so that the transmission rollers 18 on both sides of each group of rotating drive mechanisms can rotate synchronously in the same direction, so as to facilitate the operation of the first transmission belt 29 and facilitate the rotation of the roller shaft assemblies on the detachable pallet 25 at different positions.

[0048] In some specific embodiments, the reduction transmission mechanism includes a first wheel 40, a second wheel 39 and a second transmission belt 38. The first wheel 40 is coaxially fixedly connected to the rotating end of the hot air driving mechanism. The second wheel 39 is rotatably arranged in the warm air box 15, and the size of the second wheel 39 is larger than that of the first wheel 40. The specific size ratio can be selected and adjusted according to actual deceleration needs. The first wheel 40 and the second wheel 39 are connected by the second transmission belt 38. One end of the extension shaft 33 inside the warm air box 15 is coaxially fixedly connected to the second wheel 39 with a second synchronous wheel 41, and a second synchronous belt 42 is connected between the two second synchronous wheels 41.

[0049] When the hot air driving mechanism is running, it drives the second wheel 39 to rotate through the first wheel 40 and the second transmission belt 38. Since the size of the second wheel 39 is larger than that of the first wheel 40, speed reduction transmission is achieved to prevent the hot air driving mechanism from rotating too fast and causing the liner member 24 to rotate too fast. The second wheel 39 drives the extension shaft 33 to rotate through the second transmission belt 38 and the second synchronous belt 42.

[0050] In some specific implementation schemes, such as Figure 2 and Fig.11 As shown, the hot air driving mechanism includes a driving fan 37, which is installed inside the warm air box 15 and driven to rotate by a motor to drive air flow; a connecting pipe 19 is connected between the warm air box 15 and the vulcanizing box 1, and a plurality of connecting pipes 19 can be provided, one end of the connecting pipe 19 faces the blowing direction of the driving fan 37, and the other end is connected to the back of the vulcanizing box 1, that is, the air blown by the driving fan 37 can enter the connecting pipe 19, and then enter the vulcanizing box 1, and an adjustable electric heating element 20 is installed on the inner wall of the connecting pipe 19, and the adjustable electric heating element 20 is heated and the temperature can be adjusted. When the air driven by the driving fan 37 passes through the connecting pipe 19, it is heated by the adjustable electric heating element 20 to become hot air.

[0051] In some specific embodiments, such as Figure 1 As shown, a box door 2 is installed on the front of the vulcanization box 1, and a plurality of main pipe bodies 6 are longitudinally distributed on the box door 2. A return air pipe 11 and an exhaust pipe 7 are arranged on each main pipe body 6. The return air pipe 11 on each main pipe body 6 is connected with the circulation pipe 14 through a hose, and an external valve is arranged on the return air pipe 11. The external valve is used to connect the return air pipe 11 with the external environment. The hose connection is mainly used to consider the switch problem of the box door 2 to prevent interference with the switch of the box door 2; the exhaust pipe 7 is connected with an external solution tank for absorbing and treating volatiles through a hose, and a flow direction switching rotary valve is arranged in each main pipe body 6. The flow direction switching rotary valve is used to switch the connection state between the return air pipe 11 and the exhaust pipe 7 and the main pipe body 6. A switching drive mechanism for driving the flow direction switching rotary valve to rotate is arranged on the box door 2.

[0052] Among them, combined Figure 2 and Figure 3 As shown, the flow direction switching rotary valve includes a valve core 8, which is rotatably connected in the main body 6, and one end of the valve core 8 extends to the outside of the main body 6, and the outer side of the valve core 8 is in contact with the inner wall of the main body 6, and a rubber ring can be installed between the two to enhance the sealing performance. A main port 17 is provided on the side of the valve core 8 facing the inside of the vulcanization box 1, and a first port 16 and a second port 28 are provided on the inner wall of the main body 6 that is in contact with the valve core 8. The first port 16 and the second port 28 are both connected to the main port 17, the first port 16 is used to communicate with the return air pipe 11, and the second port 28 is used to communicate with the return air pipe 11. The exhaust pipe 7 is connected, and there is a certain angle between the first port 16 and the second port 28. When the first port 16 is connected to the return air pipe 11, the second port 28 cannot be connected to the exhaust pipe 7 and is in a closed state. On the contrary, when the first port 16 is disconnected from the return air pipe 11, the second port 28 is connected to the exhaust pipe 7, which can be switched by rotating the valve core 8. The switching drive mechanism is used to drive the valve core 8 to rotate, and the end of the valve core 8 outside the main body 6 is also fixedly connected to a push handle 9 for pushing the external valve to open, and the push handle 9 rotates with the valve core 8.

[0053] In some specific embodiments, the external valve includes a connecting guide rail 13 and a blocking slider 10, the connecting guide rail 13 is fixedly connected to the outer wall of the return air pipe 11, the blocking slider 10 is slidably connected to the connecting guide rail 13, and a spring is also connected between the blocking slider 10 and the connecting guide rail 13, an external opening 43 is opened on the return air pipe 11, the blocking slider 10 is used to block the external opening 43, and the blocking slider 10 cooperates with the push handle 9. It should be noted that in order to facilitate the blocking slider 10 to effectively block the external opening 43, the return air pipe 11 can be set as a square tube, and the external opening 43 is opened on the plane outer wall of the return air pipe 11, and the blocking slider 10 fits the plane outer wall of the return air pipe 11.

[0054] When the valve core 8 rotates counterclockwise, it drives the push handle 9 to rotate, and the push handle 9 squeezes the blocking slider 10, causing the blocking slider 10 to slide along the connecting guide rail 13 and compress the spring, and finally the blocking slider 10 is separated from the external opening 43. In this process, the first opening 16 is misaligned with the return air pipe 11, so the return air pipe 11 can only communicate with the external environment through the external opening 43. For details, please refer to Figure 4 and Figure 5 .

[0055] In some specific embodiments, such as Figure 1As shown, the switching drive mechanism includes a hydraulic telescopic rod 4 and a rack 5. The hydraulic telescopic rod 4 is fixedly installed on the outside of the box door 2, and the rack 5 is fixedly connected to the telescopic end of the hydraulic telescopic rod 4. Each valve core 8 is coaxially fixedly connected with a gear 12 meshing with the rack 5, and the gear 12 is located outside the main pipe body 6. After the liner kit 24 is heated in the vulcanization box 1 for a period of time, in order to facilitate the discharge of volatiles flowing with the circulating hot air, the hydraulic telescopic rod 4 is started, the hydraulic telescopic rod 4 is extended, and the rack 5 is driven to rise, and the rack 5 drives all the gears 12 to rotate, thereby rotating all the valve cores 8 to achieve gas flow direction regulation.

[0056] In some specific embodiments, such as Fig.10 As shown, a temperature adjustment knob switch 32 electrically connected to the adjustable electric heating element 20 is fixedly installed on the outer wall of the vulcanization box 1, and the temperature adjustment knob switch 32 adjusts the power of the adjustable electric heating element 20 by rotating the knob, so as to facilitate the adjustment of its heating temperature; a linkage wheel 34 is coaxially fixedly connected to the extension shaft 33, and the temperature adjustment knob switch 32 and the linkage wheel 34 are close to each other but not in contact, the telescopic end of the hydraulic telescopic rod 4 is fixedly connected to the extension frame 26, and a transition wheel 35 is connected through the extension frame 26, and the transition wheel 35 is aligned with the position between the temperature adjustment knob switch 32 and the linkage wheel 34, and the transition wheel 35 is rotatable.

[0057] During the normal circulation of hot air, the transition wheel 35 is not in contact with the temperature adjustment knob switch 32 and the linkage wheel 34. When the hydraulic telescopic rod 4 is extended, the rack 5 drives each valve core 8 to deflect a certain angle to achieve the switching of the air flow direction. At this time, the hydraulic telescopic rod 4 just drives the transition wheel 35 to rise and contact between the temperature adjustment knob switch 32 and the linkage wheel 34. Since the driving fan 37 is linked to the rotation of the extension shaft 33, the linkage wheel 34 on the extension shaft 33 rotates synchronously, and the linkage wheel 34 drives the temperature adjustment knob switch 32 through the transition wheel 35. The temperature regulating knob switch 32 rotates, at this time, the rotation direction of the temperature regulating knob switch 32 is the direction of decreasing the temperature, and because the extension shaft 33 has been decelerated, it can ensure that the temperature regulating knob switch 32 rotates slowly, and gradually decreases the temperature of the adjustable electric heating element 20, so that the air driven by the driving fan 37 gradually cools down, and at this time, the air driven by the driving fan 37 draws normal temperature air from the outside through the external port 43 on the return air pipe 11, so as to facilitate the gradual cooling of the liner kit 24 inside the vulcanization box 1, and also facilitate the removal of volatiles in the vulcanization box 1.

[0058] It should be noted that, in order to facilitate opening of the box door 2, an electric guide rail 3 is installed at the bottom of the front side of the vulcanization box 1, and the box door 2 is slidably set on the electric guide rail 3, and the box door 2 is opened and closed by horizontal sliding.

[0059] In order to facilitate the understanding of the embodiments of this solution by those skilled in the art, the working principle of this solution is briefly described in combination with specific application scenarios:

[0060] First, place the lining member 24 that needs to be vulcanized for the second time into the positioning hole 36 on the removable pallet 25, and support it with the roller assembly. Then install the removable pallet 25 inside the vulcanization box 1. At this time, the bottoms of all the roller assemblies on the same removable pallet 25 are in contact with the upper surface of the corresponding first transmission belt 29. Then close the box door 2. At this time, the first ports 16 are connected with the return air pipe 11 to form a circulating air path. Then start the driving fan 37. The air driven by the driving fan 37 passes through the connecting pipe 19 and is heated by the adjustable electric heating element 20 to become hot air. Then, the air enters the vulcanization box 1 to heat all the lining members 24. The post-crosslinking and volatiles are removed by the action of the hot air. The hot air enters the main port 17 through the main pipe 6, and then enters the return air pipe 11 through the first port 16. Finally, it returns to the warm air box 15 through the circulation pipe 14 to realize the circulation flow, which is convenient for heating the lining member 24.

[0061] During the operation of the driving fan 37, the second rotating wheel 39 is driven to rotate through the first rotating wheel 40 and the second transmission belt 38. Since the size of the second rotating wheel 39 is larger than that of the first rotating wheel 40, the speed reduction transmission is realized to avoid the driving fan 37 from rotating too fast and causing the lining member 24 to rotate too fast; the second rotating wheel 39 drives the extension shaft 33 to rotate through the second transmission belt 38 and the second synchronous belt 42; the extension shaft 33 drives the corresponding transmission roller 18 to rotate, and the corresponding transmission roller 18 is longitudinally driven by the transmission wheel 21 and the transmission chain 22, and the corresponding transmission roller 18 is transversely driven by the first synchronous wheel 23 and the first synchronous belt 31, so that the transmission rollers 18 on both sides of each set of rotating drive mechanisms are synchronously rotated in the same direction, so that the first transmission belt 29 is operated, so that the roller assemblies on the detachable support plates 25 at different positions are rotated, so that the lining member 24 supported by the roller assembly is rotated, so that the lining member 24 is effectively and evenly heated as a whole, and the volatiles generated by heating are discharged.

[0062] After the liner assembly 24 is heated in the vulcanization box 1 for a period of time, in order to facilitate the discharge of volatiles circulating with the circulating hot air, the hydraulic telescopic rod 4 is started, the hydraulic telescopic rod 4 is extended, and the rack 5 is driven to rise. The rack 5 drives all the gears 12 to rotate, so that all the valve cores 8 rotate counterclockwise.

[0063] When the valve core 8 rotates counterclockwise, it drives the push handle 9 to rotate, and the push handle 9 squeezes the blocking slider 10, causing the blocking slider 10 to slide along the connecting guide rail 13 and compress the spring, and finally the blocking slider 10 is separated from the external port 43, so that the return air pipe 11 is connected with the external environment, and in this process, the first port 16 and the return air pipe 11 are offset, that is, the first port 16 is closed, and the second port 28 is aligned and connected with the exhaust pipe 7, so that the air passing through the vulcanization box 1 is discharged from the exhaust pipe 7 through the main port 17 and the second port 28, and enters the volatile absorption liquid box, and the driving fan 37 continuously draws new air from the external environment into the vulcanization box 1 through the external port 43, so as to drive the volatiles to be discharged.

[0064] When the hydraulic telescopic rod 4 is extended, it just drives the transition wheel 35 to rise and contact between the temperature adjustment knob switch 32 and the linkage wheel 34. Since the driving fan 37 is linked to the extension shaft 33 to rotate, the linkage wheel 34 on the extension shaft 33 rotates synchronously, and the linkage wheel 34 drives the temperature adjustment knob switch 32 to rotate through the transition wheel 35. At this time, the rotation direction of the temperature adjustment knob switch 32 is the direction of reducing the temperature, and since the extension shaft 33 has been decelerated, it can be ensured that the temperature adjustment knob switch 32 rotates slowly, and gradually reduces the temperature of the adjustable electric heating element 20, so that the temperature of the hot air driven by the driving fan 37 to enter the vulcanization box 1 is gradually reduced, and at this time, the air driven by the driving fan 37 is extracted from the outside at normal temperature through the external port 43 on the return air pipe 11, so as to facilitate the gradual cooling of the liner kit 24 inside the vulcanization box 1, and also facilitate the removal of volatiles in the vulcanization box 1.

[0065] Several embodiments of the present invention are described in detail above, but the embodiments of the present invention are not limited thereto and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A secondary vulcanization equipment for a stabilizer bar bushing, comprising a vulcanization box (1) and a warm air box (15), wherein the air outlet of the warm air box (15) is connected to the back of the vulcanization box (1), and a circulation pipe (14) is connected between the air inlet of the warm air box (15) and the front of the vulcanization box (1), characterized in that: Also includes: A bushing positioning and lifting mechanism, the bushing positioning and lifting mechanism comprising a roller assembly for lifting the bushing assembly (24), a rotation drive mechanism matched with the roller assembly being arranged inside the vulcanization box (1), the rotation drive mechanism being used to drive the roller assembly to rotate; A hot air driving mechanism is provided in the warm air box (15), the hot air driving mechanism drives the hot air to circulate through rotational motion, and a transmission mechanism is provided between the hot air driving mechanism and the rotational driving mechanism.

2. A stabilizer bar bushing secondary vulcanization equipment according to claim 1, characterized in that: The rotary drive mechanism is provided in multiple groups and is longitudinally equidistantly distributed inside the vulcanization box (1). Each group of the rotary drive mechanism comprises a transmission roller (18) and a first transmission belt (29). Two transmission rollers (18) are provided and are rotatably connected to both sides inside the vulcanization box (1). The first transmission belt (29) is cooperatively connected between the two transmission rollers (18). The first transmission belt (29) is used to contact the roller shaft assembly. The transmission roller (18) is cooperatively connected to the transmission mechanism.

3. A stabilizer bar bushing secondary vulcanization equipment according to claim 2, characterized in that: The transmission mechanism comprises an extension shaft (33), the extension shaft (33) is coaxially fixedly connected to a drive roller (18) in one group of the rotary drive mechanisms, a reduction transmission mechanism is connected between the end of the extension shaft (33) located in the warm air box (15) and the rotating end of the hot air drive mechanism, and a linkage mechanism is also provided inside the vulcanization box (1) and is connected to each of the drive rollers (18).

4. A stabilizer bar bushing secondary vulcanization equipment according to claim 3, characterized in that: The linkage mechanism comprises a transmission wheel (21) and a transmission chain (22); each transmission roller (18) in each group of the rotary drive mechanisms is coaxially fixedly connected to a transmission wheel (21); the longitudinally aligned transmission wheels (21) are matched and connected via a same transmission chain (22); two transmission rollers (18) in one group of the rotary drive mechanisms are coaxially fixedly connected to a first synchronous wheel (23); and a first synchronous belt (31) is matched and connected between the two first synchronous wheels (23).

5. The stabilizer bar bushing secondary vulcanization equipment according to claim 3, characterized in that: The reduction transmission mechanism comprises a first rotating wheel (40), a second rotating wheel (39) and a second transmission belt (38); the first rotating wheel (40) is coaxially fixedly connected to the rotating end of the hot air driving mechanism; the second rotating wheel (39) is rotatably arranged in the warm air box (15); the size of the second rotating wheel (39) is larger than that of the first rotating wheel (40); the first rotating wheel (40) and the second rotating wheel (39) are matched and connected via a second transmission belt (38); one end of the extension shaft (33) located inside the warm air box (15) is coaxially fixedly connected to the second rotating wheel (39) with a second synchronous wheel (41); and a second synchronous belt (42) is matched and connected between the two second synchronous wheels (41).

6. A stabilizer bar bushing secondary vulcanization equipment according to claim 3, characterized in that: The hot air driving mechanism comprises a driving fan (37), wherein the driving fan (37) is installed inside a warm air box (15), a connecting pipe (19) is connected between the warm air box (15) and the vulcanizing box (1), and an adjustable electric heating element (20) is installed on the inner wall of the connecting pipe (19).

7. A stabilizer bar bushing secondary vulcanization equipment according to claim 3, characterized in that: The front of the vulcanization box (1) is provided with a box door (2), and a plurality of main pipe bodies (6) are longitudinally distributed on the box door (2), and each of the main pipe bodies (6) is provided with a return pipe (11) and an exhaust pipe (7), and the return pipe (11) on each of the main pipe bodies (6) is connected to a circulation pipe (14), and an external valve is provided on the return pipe (11), and a flow direction switching rotary valve is provided in each of the main pipe bodies (6), and a switching drive mechanism for driving the flow direction switching rotary valve to rotate is provided on the box door (2).

8. A stabilizer bar bushing secondary vulcanization equipment according to claim 7, characterized in that: The flow direction switching rotary valve comprises a valve core (8), the valve core (8) is rotatably connected in a main pipe body (6), a main port (17) is provided on a side of the valve core (8) facing the inside of the vulcanization box (1), a first port (16) and a second port (28) are provided on the inner wall of the valve core (8) that is in contact with the main pipe body (6), the first port (16) and the second port (28) are both connected to the main port (17), the first port (16) is used to connect to a return air pipe (11), and the second port (28) is used to connect to an exhaust pipe (7), the switching drive mechanism is used to drive the valve core (8) to rotate, and one end of the valve core (8) outside the main pipe body (6) is also fixedly connected to a push handle (9) for pushing an external valve to open.

9. A stabilizer bar bushing secondary vulcanization equipment according to claim 8, characterized in that: The switching drive mechanism comprises a hydraulic telescopic rod (4) and a rack (5), wherein the hydraulic telescopic rod (4) is fixedly mounted on the outside of the cabinet door (2), the rack (5) is fixedly connected to the telescopic end of the hydraulic telescopic rod (4), and each valve core (8) is coaxially fixedly connected with a gear (12) meshing with the rack (5).

10. A stabilizer bar bushing secondary vulcanization equipment according to claim 9, characterized in that: A temperature regulating knob switch (32) electrically connected to the adjustable electric heating element (20) is fixedly mounted on the outer wall of the vulcanizing box (1); a linkage wheel (34) is coaxially fixedly connected to the extension shaft (33); a transition wheel (35) is provided at the telescopic end of the hydraulic telescopic rod (4), and the transition wheel (35) is aligned with a position between the temperature regulating knob switch (32) and the linkage wheel (34).

Citation Information

Patent Citations

  • Secondary vulcanization device for automobile stabilizer bar bushing and use method

    CN117140801A