Oatmeal drying device
By designing an oatmeal drying device with a turning mechanism, the problem of uneven drying in the existing drying device is solved, and uniform drying of oatmeal is achieved.
Patent Information
- Application Number
- CN202510460615.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing oatmeal drying device, the material box has a simple structure and cannot stir the oatmeal, resulting in uneven drying and poor drying degree of the bottom layer and surface.
An oatmeal drying device including an oven body, a material box and a tumbling mechanism is designed. The material box is equipped with a vertical rotating roller, a transverse rotating roller and a tumbling rod. The oatmeal in the material box is stirred through a transmission mechanism to achieve uniform drying.
Through the action of the whipping mechanism, the oatmeal is fully whipped during the drying process, which significantly improves the uniformity of the drying and ensures the uniform drying effect of the oatmeal.
Smart Images
Figure CN119983749A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food drying, and in particular relates to an oatmeal drying device. Background Art
[0002] Oats are one of the food crops with high nutritional value recognized by the world. Oatmeal made from oats as the main raw material is rich in protein, fat and vitamins. It is usually taken as a drink as breakfast or snack.
[0003] In the production process of oat flakes, the oat flakes need to be dried to remove moisture from the oat flakes. Therefore, an oven can be used to dry the oat flakes. Existing ovens generally include two types. One is to send the oat flakes into the oven for drying via a conveyor belt, and the other is to spread the oat flakes in a material box and place the material box in the oven for drying.
[0004] As for the method of drying by material box, the existing material box structure is mostly a simple disc structure. The oatmeal cannot be stirred after being spread in it. Therefore, there is a large difference in the dryness of the oatmeal on the bottom and the surface, which makes the oatmeal drying uneven. In view of this, we propose an oatmeal drying device. Summary of the invention
[0005] The purpose of the present invention is to provide an oatmeal drying device to solve the problems existing in the background technology.
[0006] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows: An oatmeal drying device comprises an oven main body, an electric heating box is installed at the rear end of the oven main body, an exhaust box is installed at the top of the oven main body, oven doors are hinged on both sides of the front end of the oven main body, and a plurality of material boxes are movably installed inside the oven main body, and each of the material boxes is equidistantly arranged in sequence from top to bottom; The material box comprises an outer frame, a circular material cavity and a stirring mechanism, wherein the outer frame is fixedly mounted on the upper and lower sides of the circular material cavity, and a ring plate is rotatably connected to the middle of the circular material cavity; The stirring mechanism includes a vertical roller, a transverse roller and a plurality of stirring rods, wherein the vertical roller is rotatably installed at the center of the circular cavity, the transverse roller transversely penetrates the vertical roller and is rotatably connected to the vertical roller, one end of the transverse roller is fixedly connected to each stirring rod, the other end of the transverse roller rotatably penetrates the ring plate and is fixedly connected to a conical friction wheel, and an annular friction table matching the conical friction wheel is processed on the lower side of the circular cavity; A plurality of transmission mechanisms corresponding to the vertical rollers are also arranged inside the oven body.
[0007] Both sides of each outer frame are processed with a positioning platform extending forward and backward, each positioning platform is provided with a through slot extending forward and backward, and the oven body is equipped with a plurality of positioning rods matching each through slot.
[0008] The front end of the positioning rod is threadedly connected to a limiting pin.
[0009] The lower end of the vertical roller is fixedly connected to a rotating rod that rotates and penetrates the bottom of the circular material chamber, and the lower end of the rotating rod is fixedly connected to a first friction wheel; The transmission mechanism comprises a first mounting frame, a first pulley, a second mounting frame, a second friction wheel and a second pulley, wherein the first mounting frame is fixedly mounted on the rear side of the oven body, and the first pulley is rotatably mounted on the first mounting frame; The second mounting frame is fixed to the rear side of the oven body, the second friction wheel is rotatably mounted on the front end of the second mounting frame, the second friction wheel corresponds to the first friction wheel, the second pulley is fixedly arranged at the bottom of the second friction wheel, and the first pulley and the second pulley are connected by belt transmission.
[0010] The first pulleys installed on the plurality of first mounting frames are fixedly connected by vertical connecting rods, a motor is installed at the bottom of the oven body, and the vertical connecting rod rotates through the oven body and is fixedly connected to the output end of the motor.
[0011] The second mounting frame is provided with a first spring seat, the second friction wheel is rotatably mounted on the front end of the first spring seat, a plurality of second spring seats are also installed on the side of the oven body, and a third pulley is rotatably mounted on the end of each second spring seat, and the first pulley, the second pulley and the third pulley are connected together by belt transmission.
[0012] A base frame is installed at the bottom of each circular material cavity, and one of the oven doors is installed with a plurality of electric telescopic rods, each of the electric telescopic rods corresponds to the base frame of each circular material cavity, and a push plate is provided at the movable end of each electric telescopic rod.
[0013] The oven body is also built with a humidity sensor and a controller. When the humidity sensor detects that the humidity in the oven body reaches a preset value, the controller controls the exhaust box to start and discharge the moisture in the oven body.
[0014] During the drying process, the electric heating box is used to heat the interior of the oven body and maintain the temperature at the drying temperature required for the oatmeal. Then, the vertical rollers of each material box are rotated through various transmission mechanisms, so that the oatmeal in each circular material cavity is fully stirred and the oatmeal is dried more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further illustrated by means of the non-limiting examples given in the accompanying drawings.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the first embodiment of the present invention; Figure 2 It is a front view structural schematic diagram of the first embodiment of the present invention; Figure 3 This is a schematic diagram of the partial cross-sectional structure of each material box after the oven main body is removed in the present invention; Figure 4 for Figure 3 A schematic diagram of the structure at A; Figure 5 This is a schematic diagram of the structure of the transmission mechanism after the oven main body is removed in the present invention; Figure 6 This is a schematic diagram of the structure of the second embodiment of the present invention after the oven main body is removed; The main component symbols are described as follows: Oven body 100, electric heating box 101, exhaust box 102, oven door 103, outer frame 110, circular material chamber 111, ring plate 112, vertical roller 113, horizontal roller 114, stirring rod 115, conical friction wheel 116, annular friction table 117, positioning table 120, positioning rod 121, limit pin 122, rotating rod 130, first friction wheel 131, first mounting frame 132, first belt pulley 133, second mounting frame 134, second friction wheel 135, second belt pulley 136, vertical connecting rod 137, motor 138; A first spring seat 200 , a second spring seat 201 , a third pulley 202 , a base frame 210 , an electric telescopic rod 211 , and a push plate 212 . DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0018] Embodiment 1, as Figures 1 to 5The oatmeal drying device shown in the figure includes an oven body 100, an electric heating box 101 is installed at the rear end of the oven body 100, an exhaust box 102 is installed on the top of the oven body 100, oven doors 103 are hinged on both sides of the front end of the oven body 100, and a plurality of material boxes are movably installed inside the oven body 100, and each material box is arranged equidistantly from top to bottom. The electric heating box 101 can adopt electric heating radiation or electric heating blasting to keep the inside of the oven body 100 at the required temperature for drying oatmeal, and the exhaust box 102 can be used to exhaust moisture during the drying process; The material box includes an outer frame 110, a circular material chamber 111 and a stirring mechanism. The outer frame 110 is fixed to the upper and lower sides of the circular material chamber 111. The middle of the circular material chamber 111 is rotatably connected with a ring plate 112. The outer frame 110 is used to fix the circular material chamber 111, and the circular material chamber 111 is used to hold oatmeal that needs to be dried. At the same time, the upper and lower sides of the circular material chamber 111 are fixed to the outer frame 110, so that the ring plate 112 can be stably rotatably connected to the middle of the circular material chamber 111. The stirring mechanism includes a vertical roller 113, a horizontal roller 114 and a plurality of stirring rods 115. The vertical roller 113 is rotatably installed at the center of the circular material chamber 111. The horizontal roller 114 horizontally penetrates the vertical roller 113 and is rotatably connected to the vertical roller 113. One end of the horizontal roller 114 is fixedly connected to each stirring rod 115. The other end of the horizontal roller 114 rotates through the ring plate 112 and is fixedly connected with a conical friction wheel 116. The lower side of the circular material chamber 111 is processed with an annular friction table 117 matching the conical friction wheel 116. When the vertical roller 113 rotates, the horizontal roller 114 rotates with it and makes the ring plate 112 rotates around itself, and through the friction between the conical friction wheel 116 at the end of the transverse roller 114 and the annular friction table 117 processed by the circular material cavity 111, the conical friction wheel 116 drives the transverse roller 114 to rotate relative to the ring plate 112 and the vertical roller 113, thereby causing the multiple stirring rods 115 at the end of the transverse roller 114 to rotate. In this way, the multiple stirring rods 115 can not only rotate with the vertical roller 113 in the circular material cavity 111, but also rotate with the transverse roller 114, so as to fully stir the oatmeal in the circular material cavity 111 and improve the uniformity of the oatmeal when drying; A plurality of transmission mechanisms corresponding to the vertical rollers 113 are also provided inside the oven body 100. The vertical rollers 113 can be driven to rotate through the transmission of the transmission mechanisms.
[0019] Before using the device, take out each material box, and put the oatmeal to be dried into the circular material cavity 111 of the material box, then put the material box into the oven body 100, close the oven doors 103 on both sides, and then start drying the oatmeal; During the drying process, the electric heating box 101 is first started to heat up the interior of the oven body 100 and maintain the temperature at the drying temperature required for the oatmeal. Then, the vertical rollers 113 of each material box are rotated through various transmission mechanisms, so that the oatmeal in each circular material cavity 111 is fully stirred, so that the oatmeal is dried more evenly.
[0020] As a further description of the front end limit of the material box and the transmission mechanism in this embodiment, Figures 3 to 5 As shown, both sides of each outer frame 110 are processed with a positioning platform 120 extending forward and backward, each positioning platform 120 is provided with a through slot extending forward and backward, and the oven body 100 is installed with a plurality of positioning rods 121 matching each through slot, and the front end of the positioning rod 121 is threadedly connected to a limit pin 122; The lower end of the vertical roller 113 is fixedly connected to a rotating rod 130 that rotates and penetrates the bottom of the circular material chamber 111, and the lower end of the rotating rod 130 is fixedly connected to a first friction wheel 131; The transmission mechanism includes a first mounting frame 132, a first belt pulley 133, a second mounting frame 134, a second friction wheel 135 and a second belt pulley 136. The first mounting frame 132 is fixed to the rear side of the oven body 100, and the first belt pulley 133 is rotatably mounted on the first mounting frame 132. The second mounting frame 134 is fixed to the rear side of the oven body 100, the second friction wheel 135 is rotatably mounted on the front end of the second mounting frame 134, the second friction wheel 135 corresponds to the first friction wheel 131, the second belt pulley 136 is fixedly arranged at the bottom of the second friction wheel 135, and the first belt pulley 133 and the second belt pulley 136 are connected by belt transmission; The first pulleys 133 installed on the multiple first mounting frames 132 are fixedly connected by a vertical connecting rod 137. A motor 138 is installed at the bottom of the oven body 100. The vertical connecting rod 137 rotates through the oven body 100 and is fixedly connected to the output end of the motor 138.
[0021] When installing the material box, the positioning platforms 120 on both sides of the outer frame 110 are aligned with the positioning rods 121, so that the material box can be sent into the oven body 100 along the positioning rods 121, and as the material box is sent in, the first friction wheel 131 installed on the rotating rod 130 of the vertical roller 113 will abut against the second friction wheel 135 installed on the second mounting bracket 134, so that the material box can no longer be sent in. At this time, the rear end of the material box is limited, and at the same time, the limiting pin 122 is screwed into the front end of the positioning rod 121, so that the front end of the material box is limited, so that the limiting of the material box is completed; When the transmission mechanism is operating, the motor 138 is started to rotate the vertical connecting rod 137, so that the first pulleys 133 of each first mounting frame 132 can rotate synchronously. Since the first pulley 133 and the second pulley 136 are connected by belt transmission, the second pulley 136 will drive the second friction wheel 135 of the second mounting frame 134 to rotate. Since the first friction wheel 131 abuts the second friction wheel 135, under the action of friction force, the rotation of the second friction wheel 135 can cause the first friction wheel 131 to rotate, and then the rotating rod 130 and the vertical roller 113 are rotated, so that the oatmeal is fully stirred.
[0022] Embodiment 2 is based on embodiment 1 and is a further improvement made on embodiment 1, so that the material box can also reciprocate back and forth to improve the uniformity of the oatmeal during drying. Figure 6 As shown, the second mounting frame 134 is provided with a first spring seat 200, the second friction wheel 135 is rotatably mounted on the front end of the first spring seat 200, and a plurality of second spring seats 201 are also mounted on the side of the oven body 100, and a third pulley 202 is rotatably mounted on the end of each second spring seat 201, and the first pulley 133, the second pulley 136 and the third pulley 202 are connected together through a belt transmission; A base frame 210 is installed at the bottom of each circular material cavity 111, and one of the oven doors 103 is installed with a plurality of electric telescopic rods 211, each electric telescopic rod 211 corresponds to the base frame 210 of each circular material cavity 111, and a push plate 212 is provided at the movable end of each electric telescopic rod 211.
[0023] like Figure 6 As shown, the first pulley 133, the second pulley 136 and the third pulley 202 are in a belt tensioning state due to the elastic action of the first spring seat 200 and the second spring seat 201, so that when the material box is fed in, the elastic force of the first spring seat 200 will not push the material box out of the positioning rod 121 due to the limiting pin 122. After closing the oven door 103, people start each electric telescopic rod 211, so that the movable end of the electric telescopic rod 211 reciprocates and extends according to the set frequency; When the push plate 212 extends backward to push the base frame 210 to move backward, the first friction wheel 131 pushes the second friction wheel 135 to move backward, elastically compressing the first spring seat 200. At the same time, the second spring seat 201 adaptively elastically deforms to keep the belt tight, so that the first friction wheel 131 can always rotate through the belt drive, so as to keep the second friction wheel 135 able to rotate driven by the first friction wheel 131; When the push plate 212 is retracted forward, the first spring seat 200 elastically returns to its original position, and the second friction wheel 135 pushes the first friction wheel 131 to return to its original position forward. At the same time, the second spring seat 201 adaptively elastically deforms to keep the belt tight, so that the first friction wheel 131 can always rotate through the belt drive, so as to keep the second friction wheel 135 able to rotate driven by the first friction wheel 131; In this way, not only can the material box vibrate back and forth to vibrate the oatmeal, but during this process, the second friction wheel 135 can be driven by the first friction wheel 131 to keep rotating, so that the oatmeal in the circular material cavity 111 can be fully stirred, thereby realizing the function that the oatmeal in the circular material cavity 111 can be vibrated back and forth and fully stirred, thereby greatly improving the uniformity of the drying of the oatmeal.
[0024] Meanwhile, in this embodiment, in order to prevent moisture from being retained in the oven body 100 during the drying process, further improvements are made, and the specific improvements are as follows: The oven body 100 is also equipped with a humidity sensor and a controller. When the humidity sensor detects that the humidity in the oven body 100 reaches a preset value, the controller controls the exhaust box 102 to start and discharge the moisture in the oven body 100 .
[0025] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. An oatmeal drying device, comprising an oven main body, an electric heating box installed at the rear end of the oven main body, an exhaust box installed at the top of the oven main body, and oven doors hinged on both sides of the front end of the oven main body, characterized in that: A plurality of material boxes are movably installed inside the oven body, and each of the material boxes is equidistantly arranged from top to bottom; The material box comprises an outer frame, a circular material cavity and a stirring mechanism, wherein the outer frame is fixedly mounted on the upper and lower sides of the circular material cavity, and a ring plate is rotatably connected to the middle of the circular material cavity; The stirring mechanism includes a vertical roller, a transverse roller and a plurality of stirring rods, wherein the vertical roller is rotatably installed at the center of the circular cavity, the transverse roller transversely penetrates the vertical roller and is rotatably connected to the vertical roller, one end of the transverse roller is fixedly connected to each stirring rod, the other end of the transverse roller rotatably penetrates the ring plate and is fixedly connected to a conical friction wheel, and an annular friction table matching the conical friction wheel is processed on the lower side of the circular cavity; A plurality of transmission mechanisms corresponding to the vertical rollers are also arranged inside the oven body.
2. An oatmeal drying device according to claim 1, characterized in that: Both sides of each outer frame are processed with a positioning platform extending forward and backward, each positioning platform is provided with a through slot extending forward and backward, and the oven body is equipped with a plurality of positioning rods matching each through slot.
3. An oatmeal drying device according to claim 2, characterized in that: The front end of the positioning rod is threadedly connected to a limiting pin.
4. An oatmeal drying device according to claim 3, characterized in that: The lower end of the vertical roller is fixedly connected to a rotating rod that rotates and penetrates the bottom of the circular material chamber, and the lower end of the rotating rod is fixedly connected to a first friction wheel; The transmission mechanism comprises a first mounting frame, a first pulley, a second mounting frame, a second friction wheel and a second pulley, wherein the first mounting frame is fixedly mounted on the rear side of the oven body, and the first pulley is rotatably mounted on the first mounting frame; The second mounting frame is fixed to the rear side of the oven body, the second friction wheel is rotatably mounted on the front end of the second mounting frame, the second friction wheel corresponds to the first friction wheel, the second pulley is fixedly arranged at the bottom of the second friction wheel, and the first pulley and the second pulley are connected by belt transmission.
5. An oatmeal drying device according to claim 4, characterized in that: The first pulleys installed on the plurality of first mounting frames are fixedly connected by vertical connecting rods, a motor is installed at the bottom of the oven body, and the vertical connecting rod rotates through the oven body and is fixedly connected to the output end of the motor.
6. An oatmeal drying device according to claim 5, characterized in that: The second mounting frame is provided with a first spring seat, the second friction wheel is rotatably mounted on the front end of the first spring seat, a plurality of second spring seats are also installed on the side of the oven body, and a third pulley is rotatably mounted on the end of each second spring seat, and the first pulley, the second pulley and the third pulley are connected together by belt transmission.
7. An oatmeal drying device according to claim 6, characterized in that: A base frame is installed at the bottom of each circular material cavity, and one of the oven doors is installed with a plurality of electric telescopic rods, each of the electric telescopic rods corresponds to the base frame of each circular material cavity, and a push plate is provided at the movable end of each electric telescopic rod.
8. An oatmeal drying device according to claim 7, characterized in that: The oven body is also built with a humidity sensor and a controller. When the humidity sensor detects that the humidity in the oven body reaches a preset value, the controller controls the exhaust box to start and discharge the moisture in the oven body.