Hydraulic hydrostatic test platform for tube panel module

By using a hydraulic hoisting mechanism on the hydraulic test platform to achieve platform flip and pour water, the problem of limited pouring water operation during drainage of the pipe screen module is solved, and rapid drainage and efficient water pressure test are achieved.

CN119985118APending Publication Date: 2025-05-13MHPS DONGFANG BOILER CO LTD +1
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Patent Information

Application Number
CN202510171158.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

When the existing water pressure test platform drains the pipe screen module, the pouring operation is limited, which affects the drainage efficiency, and the weight of the self-weight and water-added weight of the large pipe screen module exceeds the lifting capacity of the lifting.

Method used

A hydraulic hydraulic hydraulic test platform for pipe screen module is designed, and the hydraulic hoisting mechanism is used to realize the flip and pour water operation of the platform. The hydraulic hoisting mechanism includes a hydraulic hoist rod and a control box. The platform is flipped through the expansion and contraction of the hydraulic hoist rod, which facilitates the rapid drainage of the pipe screen module.

Benefits of technology

It realizes rapid drainage of pipe screen modules, solves the problem of limited water pouring operation in the existing technology, improves the efficiency of water pressure tests, and is suitable for water pressure tests of large and super-large pipe screen modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a tube panel module hydraulic hydrostatic test platform, and belongs to the technical field of boiler equipment. The platform is horizontally arranged on the base and used for placing a tube panel module, the hydraulic jacking mechanism is arranged on the base, the rear end of the platform is hinged to the base, and the front end of the platform can be jacked up through the hydraulic jacking mechanism. The hydraulic type hydraulic pressure tool for the tube panel module is convenient to operate when used, has the advantages of being large in jacking force and stable in jacking, and can meet the requirement that rapid drainage is completed through water pouring operation when large and ultra-large tube panel modules are subjected to hydraulic pressure tests.
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Description

Technical Field

[0001] The invention relates to a water pressure test tool, in particular to a tube panel module hydraulic water pressure test platform, belonging to the technical field of boiler equipment. Background Art

[0002] The water pressure test is a necessary process after the pipe panel is manufactured. The operation of the water pressure test of the pipe panel is usually to lift the pipe panel and place it on the platform used for the water pressure test. After the pipe panel is placed in place, the pipe joints are sealed and water is poured in. Then the pressure is increased to the specified pressure by the hydraulic press to test the pressure resistance and sealing performance of the pipe panel. After the water pressure test is completed, the water is drained and the pipe panel is lifted off the platform after the water is drained. During the drainage process, in order to reduce the drainage time and ensure that the water is drained, one end of the pipe panel is usually lifted with a crane to complete an operation similar to pouring water.

[0003] The existing water pressure test platform and operation still have the following defects: since the amount of water stored in the tube panel is large and the drainage time is long, the drainage of the tube panel needs to occupy the crane for a long time, which affects the efficiency of the crane; for the water pressure test of large tube panel modules, since the weight of the tube panel module plus the weight of water will increase exponentially compared with a single tube panel, and may even exceed the lifting capacity of the crane, it is difficult to lift one end of the tube panel module to complete the water pouring operation. Summary of the invention

[0004] The present invention mainly solves the technical problem in the prior art that the pouring operation of the tube panel module is limited when draining water, and provides a tube panel module hydraulic water pressure test platform on which the tube panel module can smoothly complete the pouring operation.

[0005] The present invention solves the above technical problems mainly through the following technical solutions: the present invention includes a base, a platform horizontally arranged on the base for placing the tube panel module, and a hydraulic jacking mechanism arranged on the base. The rear end of the platform is hinged to the base and the front end can be lifted by the hydraulic jacking mechanism.

[0006] Preferably, the hydraulic jacking mechanism includes a hydraulic jack and a control box, the bottom end of the hydraulic jack is fixed to the base and the top end is hinged to the platform, and the control box is installed on the side of the base.

[0007] Preferably, it also includes a linking device installed between the base and the platform, and the linking device is used to connect the base and the platform.

[0008] Preferably, a positioning block is provided at the rear end of the platform to prevent the tube panel module from sliding out of the platform.

[0009] Preferably, there are two hydraulic jacks, and the top ends of the hydraulic jacks are hinged to the front middle part of the platform.

[0010] Preferably, the linking device comprises a first link rod and a second link rod hinged together through a hinged end, wherein one end of the first link rod away from the hinged end is hinged to the platform, and one end of the second link rod away from the hinged end is hinged to the base.

[0011] A space for accommodating a linking device and a hydraulic push rod is arranged inside the base. When the hydraulic push rod and the linking device are in a retracted state, they are accommodated in the internal space of the base.

[0012] The present invention has a simple structure, reasonable design, and has the following advantages: The present invention is provided with a base for placing the platform, a hydraulic jacking mechanism is placed in the base, and the rear end of the platform is hinged to the base. When the pipe panel module placed on the platform needs to be drained, the front end of the platform is lifted up by the hydraulic jacking mechanism, so that the water in the pipe panel module can be discharged at the low position of the rear end of the platform, and the water pouring operation of the pipe panel module is completed. The hydraulic jacking mechanism has the advantages of large lifting force and stable lifting, and can meet the needs of completing rapid drainage through pouring operation during the water pressure test of large and super-large pipe panel modules.

[0013] Furthermore, the bottom end of the hydraulic jack is fixed to the base and the top end is hinged to the platform, and the platform can be flipped when the hydraulic jack is extended or retracted; the control box is arranged on the side of the base, which can facilitate the operator to control the lifting and lowering of the hydraulic jack.

[0014] Furthermore, a linking device is provided between the base and the platform, and the connection between the platform and the base is achieved through the linking device.

[0015] Furthermore, a positioning block is provided at the rear end of the platform, which can block the tube panel module when the platform is flipped over to prevent the tube panel module from sliding out of the platform.

[0016] Furthermore, the lifting and flipping structure with a central double rod has the advantages of short lifting stroke and stable lifting.

[0017] Therefore, the present invention solves the technical problems in the prior art that the pipe panel module occupies the overhead crane when draining water and the water pouring operation of the pipe panel module is limited. It has the advantages of simple structure, convenient operation, and strong lifting force, and can complete the water pouring operation during the water pressure test of large and super-large pipe panel modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 It is a structural schematic diagram of a preferred embodiment of the present invention; Attached Figure 2 Yes Figure 1 a side left view of the illustrated embodiment; Attached Figure 3 It is a structural diagram of the linking device.

[0019] Explanation of reference numerals: 1. base; 2. platform; 3. hydraulic lifting mechanism; 31. hydraulic jack; 32. control box; 4. linking device; 41. first linking rod; 42. second linking rod; 43. hinged end; 5. positioning block; 6. tube panel module. DETAILED DESCRIPTION

[0020] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0021] Embodiment 1: As attached Figure 1 , 2 As shown in , 3, the present invention comprises a base 1, a platform 2 horizontally arranged on the base 1 for placing the tube panel module 6, a hydraulic jacking mechanism 3 arranged on the base 1, and a linking device 4 installed between the base 1 and the platform 2. The front end of the platform 2 can be lifted up by the hydraulic jacking mechanism 3; A space for accommodating the link device 4 and the hydraulic push rod 31 is provided inside the base 1. The link device 4 and the hydraulic push rod 31 can be stored inside the base 1 when they are folded. The rear end of the platform 2 is positioned with a stopper 5, and the rear end of the platform 2 is hinged to the base 1; The hydraulic lifting mechanism 3 includes a hydraulic jack 31 and a control box 32. The bottom end of the hydraulic jack 31 is fixed to the base 1 and the top end is hinged to the front middle part of the platform 2. There are two hydraulic jacks 31 which are hinged on both sides of the platform 2 respectively; The control box 32 is installed on the side of the base 1 and is electrically connected to the hydraulic jack 31; The linking device 4 includes a first link rod 41 and a second link rod 42 hinged together via a hinge end 43 . One end of the first link rod 41 away from the hinge end 43 is hinged to the platform 2 , and one end of the second link rod 42 away from the hinge end 43 is hinged to the base 1 .

[0022] When the present invention is used for the water pressure test of the tube panel module, the tube panel module 6 is first hoisted by the crane and horizontally placed on the platform 2. After the tube panel module 6 is blocked and filled with water, the water pressure test is performed by the hydraulic press. At this time, the crane can be untied and left. When drainage is required after the water pressure test is completed, first release the connection with the hydraulic press, open the sealing piece on the tube panel module 6, then open the lifting button of the control box 32, lift the front end of the platform 2 through the hydraulic push rod 31, and the tube panel module 6 will flip over and drain with the platform 2. After the stored water is drained, open the lowering button of the control box 32, the hydraulic push rod 31 will retract back to the base 1, and the tube panel module 6 will descend with the platform 2 and return to a horizontal state. At this time, the crane can be called to lift the tube panel module 6 off the platform 2.

[0023] Of course, the above drawings and embodiments are only used to explain and illustrate the present invention, and cannot be used as improper limitations of the present invention. Any technical solutions obtained by those skilled in the art making equivalent adjustments and changes based on the present invention fall within the protection scope of the present invention.

Claims

1. A hydraulic water pressure test platform for tube panel modules, characterized in that: It comprises a base (1), a platform (2) horizontally arranged on the base (1) for placing a tube panel module (6), and a hydraulic jacking mechanism (3) arranged on the base (1), wherein the rear end of the platform (2) is hinged to the base (1) and the front end can be lifted up by the hydraulic jacking mechanism (3).

2. A hydraulic pressure test platform for tube panel modules according to claim 1, characterized in that: The hydraulic lifting mechanism (3) comprises a hydraulic jack (31) and a control box (32); the bottom end of the hydraulic jack (31) is fixed to the base (1) and the top end is hinged to the platform (2); the control box (32) is installed on the side of the base (1).

3. A hydraulic pressure test platform for tube panel modules according to claim 1 or 2, characterized in that: It also includes a linking device (4) installed between the base (1) and the platform (2), wherein the linking device (4) is used to connect the base (1) and the platform (2).

4. The tube panel module hydraulic water pressure test platform according to claim 1 or 2, characterized in that: One end of the platform (2) hinged to the base (1) is provided with a positioning stopper (5) for preventing the tube panel module (6) from sliding out of the platform (2).

5. The hydraulic pressure test platform for tube panel modules according to claim 2 is characterized in that: There are two hydraulic push rods (31), and the top ends of the hydraulic push rods (31) are hinged to the front middle part of the platform (2).

6. The hydraulic pressure test platform for tube panel modules according to claim 3 is characterized in that: The linking device (4) comprises a first linking rod (41) and a second linking rod (42) which are hinged together at a hinged end (43); an end of the first linking rod (41) away from the hinged end (43) is hinged to the platform (2); and an end of the second linking rod (42) away from the hinged end (43) is hinged to the base (1).

7. A hydraulic pressure test platform for tube panel modules according to claim 6, characterized in that: A space for accommodating the linking device (4) and the hydraulic push rod (31) is provided inside the base (1); the hydraulic push rod (31) and the linking device (4) are accommodated in the internal space of the base (1) when they are in a retracted state.