Motor cooler and motor
By setting up a partition structure and a commutation part in the motor cooler, the problem of insufficient protection performance of the existing motor cooler is solved, and the protection performance of the motor is significantly improved, which is suitable for explosion-proof environments.
Patent Information
- Application Number
- CN202411980170.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-13
AI Technical Summary
The existing motors that use IC01 cooling method have poor protection performance, especially in explosion-proof environments, which cannot be used effectively.
A motor cooler is designed, by providing a first and second partition structures inside the cooler housing, the internal space of the cooler is divided into an intake air duct and an outlet air duct, and a plurality of commutation parts are provided in the intake air duct to intercept external foreign matter such as water and particles.
It effectively improves the protection performance of the motor cooler and prevents foreign objects from entering the motor, which is suitable for scenarios with high requirements for motor protection.
Smart Images

Figure CN119995230A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of motor design, and in particular to a motor cooler and a motor. Background Art
[0002] IC01 cooling is one of the common cooling methods for motors, also known as natural cooling, which uses air to cool the motor. Specifically, the cooling effect of a motor using IC01 cooling depends on air flow. When the motor is running, the fan drives air into the motor to cool and dissipate heat.
[0003] The existing motors using IC01 cooling have poor protection performance and are often unusable in some occasions with high requirements for explosion-proof environments. Currently, no effective solution has been proposed for this technical problem. Summary of the invention
[0004] The main purpose of the present invention is to provide a motor cooler and a motor to solve the technical problem of poor motor protection performance using IC01 cooling method in the related art.
[0005] To achieve the above-mentioned purpose, according to one aspect of the present invention, a motor cooler is provided, comprising: a cooler shell, on which an air inlet, an air outlet, a first connecting port and a second connecting port are provided, the air inlet and the air outlet are both connected to the internal space of the cooler shell; a first baffle structure, the first baffle structure is arranged inside the cooler shell, the first baffle structure divides the internal space of the cooler shell into an air inlet duct and an air outlet duct, the air inlet and the first connecting port are both connected to the air inlet duct, the air inlet and the first connecting port are arranged at intervals along the extension direction of the air inlet duct, the second connecting port and the air outlet are both connected to the air outlet duct, the second connecting port and the air outlet are arranged at intervals along the extension direction of the air outlet duct; a second baffle structure, the second baffle structure is arranged in the air inlet duct, along the extension direction of the air inlet duct, the second baffle structure and the inner wall of the cooler shell divide the air inlet duct into a plurality of reversing parts, at which the extension direction of the air inlet duct changes.
[0006] Further, the number of the reversing parts is three, and / or the changing angle of the air intake duct in the extending direction of the reversing part is not less than 90°.
[0007] Furthermore, the second partition structure includes a first plate body and a second plate body, and the first plate body and the second plate body are arranged at an angle of 90°.
[0008] Furthermore, the second partition structure also includes a third plate body, which is located between the first plate body and the second plate body and connects the two. The third plate body is arranged at an obtuse angle to the first plate body and the third plate body is arranged at an obtuse angle to the second plate body.
[0009] Furthermore, the first baffle structure includes a fourth plate body and a fifth plate body, the fourth plate body is parallel to the first plate body, and the fifth plate body is inclined relative to the fourth plate body toward the rear of the air intake duct.
[0010] Furthermore, a rain shield is provided at the air inlet and / or the air outlet. When the motor cooler is placed in a working posture, at least a portion of the rain shield is inclined to a horizontal plane.
[0011] Furthermore, the motor cooler also includes a filter screen, which is arranged between the air inlet and the air outlet to filter the air entering the motor cooler through the filter screen.
[0012] Furthermore, the motor cooler also includes a third partition structure, which is arranged in the air intake duct and separates the air intake duct, wherein the filter is arranged in the third partition structure.
[0013] Furthermore, when the motor cooler is placed in the working posture, along the extension direction of the air intake duct, at least a portion of the air intake duct is raised in height.
[0014] According to another aspect of the present invention, a motor is provided, comprising a base, a stator structure, a rotor structure, and a fan impeller, wherein the stator structure and the rotor structure are both installed in the base, and the fan impeller is installed on the rotating shaft of the rotor structure; the motor also comprises the above-mentioned motor cooler, wherein a first connection port of the motor cooler is communicated with a first chamber inside the base, and a second connection port of the motor cooler is communicated with a second chamber inside the base, and the first chamber and the second chamber are respectively arranged at two ends of the stator structure along the axial direction of the motor.
[0015] The motor cooler of the embodiment of the present invention includes: a cooler shell, the cooler shell is provided with an air inlet, an air outlet, a first connecting port and a second connecting port, the air inlet and the air outlet are both connected to the internal space of the cooler shell; a first partition structure, the first partition structure is arranged inside the cooler shell, the first partition structure divides the internal space of the cooler shell into an air inlet duct and an air outlet duct, the air inlet and the first connecting port are both connected to the air inlet duct, the air inlet and the first connecting port are spaced apart along the extension direction of the air inlet duct, the second connecting port and the air outlet are both connected to the air outlet duct, the second connecting port and the air outlet are spaced apart along the extension direction of the air outlet duct; a second partition structure, the second partition structure is arranged in the air inlet duct, along the extension direction of the air inlet duct, the second partition structure and the inner wall of the cooler shell divide the air inlet duct into a plurality of reversing parts, at the reversing parts, the extension direction of the air inlet duct changes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 It is a structural schematic diagram of an embodiment of a motor cooler of the present invention;
[0018] Figure 2 is a schematic structural diagram of an embodiment of a motor of the present invention;
[0019] Figure 3 Schematic diagram of the rotor structure of an embodiment of the motor of the present invention.
[0020] The above drawings include the following reference numerals:
[0021] 1. Cooler housing; 11. Air inlet; 12. Air outlet; 13. First connection port; 14. Second connection port; 2. First baffle structure; 21. Fourth plate body; 22. Fifth plate body; 3. Second baffle structure; 31. First plate body; 32. Third plate body; 33. Second plate body; 4. Rain cover; 5. Filter; 6. Third baffle structure; 71. Machine base; 72. Stator structure; 73. Rotor structure; 730. Rotating shaft; 74. Fan impeller; 10. Inlet duct; 101. Reversing unit; 20. Outlet duct. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] Please refer to Figure 1In order to achieve the above-mentioned purpose, an embodiment of the present invention provides a motor cooler, comprising: a cooler housing 1, on which an air inlet 11, an air outlet 12, a first connecting port 13 and a second connecting port 14 are provided, and the air inlet 11 and the air outlet 12 are both connected to the internal space of the cooler housing 1; a first baffle structure 2, which is arranged inside the cooler housing 1, and the first baffle structure 2 divides the internal space of the cooler housing 1 into an air inlet duct 10 and an air outlet duct 20, and the air inlet 11 and the first connecting port 13 are both connected to the air inlet duct 1 0 is connected, the air inlet 11 and the first connecting port 13 are arranged at intervals along the extension direction of the air inlet duct 10, the second connecting port 14 and the air outlet 12 are both connected to the air outlet duct 20, and the second connecting port 14 and the air outlet 12 are arranged at intervals along the extension direction of the air outlet duct 20; the second baffle structure 3 is arranged on the air inlet duct 10, along the extension direction of the air inlet duct 10, the second baffle structure 3 and the inner wall of the cooler shell 1 divide the air inlet duct into a plurality of reversing portions 101, and at the reversing portion 101, the extension direction of the air inlet duct 10 changes.
[0024] The motor cooler adopts this structural design, and its second partition structure 3 and cooler housing 1 separate the air inlet duct 10 of the inner wall of the motor cooler into multiple reversing parts 101, and the extension direction of the air inlet duct 10 at the reversing part 101 changes. Due to the presence of multiple reversing parts 101, foreign matter such as water and particles outside the motor cooler can be intercepted by the reversing part 101, thereby preventing them from entering the interior of the motor later. Compared with the motor adopting the IC01 cooling method in the related art, the motor cooler adopting this structural design has effectively improved the protection of the motor, and solves the technical problem of poor protection performance of the motor adopting the IC01 cooling method in the related art, and is particularly suitable for use in some scenarios with high requirements for motor protection.
[0025] In a specific embodiment, the number of the reversing parts 101 is three, and the angle of change of the air intake duct 10 in the extension direction of the reversing part 101 is 90°. The second baffle structure 3 includes a first plate body 31 and a second plate body 33, and the first plate body 31 and the second plate body 33 are arranged at an angle of 90°. This design with a larger mutation angle of 90° can more effectively intercept foreign matter entering the motor cooler, thereby ensuring the subsequent reliable operation of the motor. By designing the reversing parts 101 to be three, it has been proven in practice that there is a higher interception rate for foreign matter entering from the outside, which can effectively improve the motor protection performance while ensuring the simplicity of the motor cooler structure.
[0026] Specifically, the second baffle structure 3 also includes a third plate 32, which is located between the first plate 31 and the second plate 33 and connects the two. The third plate 32 is arranged at an obtuse angle to the first plate 31, and the third plate 32 is arranged at an obtuse angle to the second plate 33. In this embodiment, by designing the third plate 32, and the third plate 32 is arranged at an obtuse angle to the first plate 31, and the third plate 32 is arranged at an obtuse angle to the second plate 33, the presence of the third plate 32 can guide the air in the air intake duct 10, which is beneficial to reducing wind resistance, increasing air flow, and thus ensuring the heat dissipation effect of the motor.
[0027] In this embodiment, the first baffle structure 2 includes a fourth plate body 21 and a fifth plate body 22, the fourth plate body 21 is parallel to the first plate body 31, and the fifth plate body 22 is inclined relative to the fourth plate body 21 toward the rear of the air inlet duct 10. The space inside the cooler housing 1 is divided into the air inlet duct 10 and the air outlet duct 20 by designing the fourth plate body 21 and the fifth plate body 22. On this basis, the inclined fifth plate body 22 is designed, which can guide the air in the air inlet duct 10, which is conducive to reducing wind resistance, increasing air flow, and thus ensuring the heat dissipation effect of the motor.
[0028] like Figure 1 and Figure 2 As shown, a rain shield 4 is provided at the air inlet 11 and / or the air outlet 12. When the motor cooler is placed in a working posture, at least part of the rain shield 4 is arranged to be inclined to the horizontal plane. By designing the rain shield 4 at the air inlet 11 and / or the air outlet 12, the risk of rainwater entering the motor cooler can be further reduced, thereby ensuring the protection effect of the motor. It should be noted that when the rain shield 4 is provided at the air inlet 11 and the air outlet 12, there are two rain shields 4, one of which is provided at the air inlet 11, and the other is provided at the air outlet 12.
[0029] In a preferred embodiment, the motor cooler further includes a filter 5, which is disposed between the air inlet 11 and the air outlet 12 to filter the air entering the motor cooler through the filter 5. By designing the filter 5 between the air inlet 11 and the air outlet 12, the air entering the motor cooler can be filtered to remove some foreign matter therein, thereby ensuring that the air is subsequently used to dissipate heat from the motor with less impact on the motor, thereby facilitating reliable operation of the motor.
[0030] In a specific embodiment, the motor cooler further includes a third baffle structure 6, which is disposed on the air inlet duct 10 and blocks the air inlet duct 10, wherein the filter 5 is disposed on the third baffle structure 6. In this embodiment, the third baffle structure 6 blocks the air inlet duct 10, and the filter 5 is disposed on the third baffle structure 6, so that all the air entering the motor cooler will be filtered through the filter 5 to ensure the filtering effect. Preferably, in order to facilitate the replacement of the filter 5, the filter 5 adopts a pull-out matching structure (drawer type) to match the third baffle structure 6.
[0031] Specifically, when the motor cooler is placed in the working posture, along the extension direction of the air intake duct 10, at least part of the air intake duct 10 is raised. In this way, foreign objects entering the motor cooler need to climb a certain height when passing through the air intake duct 10, which further increases the difficulty of foreign objects passing through the air intake duct 10, which is conducive to improving the interception effect of the motor cooler on foreign objects, thereby improving the protection of the motor.
[0032] like Figures 2 to 3 As shown, an embodiment of the present invention further provides a motor, which includes a base 71, a stator structure 72, a rotor structure 73, and a fan impeller 74. The stator structure 72 and the rotor structure 73 are both installed in the base 71, and the fan impeller 74 is installed on the rotating shaft 730 of the rotor structure 73; the motor also includes the above-mentioned motor cooler, the first connecting port 13 of the motor cooler is connected to the first chamber inside the base 71, and the second connecting port 14 of the motor cooler is connected to the second chamber inside the base 71, and the first chamber and the second chamber are respectively arranged at the two ends of the stator structure 72 along the axial direction of the motor.
[0033] Specifically, the motor also includes two end covers and two bearing devices. The two end covers are arranged one by one at the two ends of the base 71 along the axial direction of the motor, and the two bearing devices are arranged one by one at the two end covers. The rotating shaft 730 of the rotor structure 73 cooperates with the two bearing devices. The rotor structure 73 of the motor is a copper bar rotor with a ribbed shaft. Compared with the motor in the related art, the motor with the above-mentioned structural design in the embodiment of the present invention has an improved rotor structure. The rotor is a copper bar rotor structure with a ribbed shaft. The ribs and the shaft are forged as one body, which is suitable for reciprocating compressor loads and effectively avoids the risk of broken shafts. Compared with the existing Y series motors, the cooler design is improved and suitable for outdoor use. The cooler design complies with the NEMA standard climate protection motor. In the air channel of the cooler, at least three direction changes are formed, each change is not less than 90°, and a replaceable stainless steel filter is provided at the air inlet. Compared with the existing motors, the power density is improved, and one center height is reduced based on the existing center height spectrum. Compared with existing motors, the overall performance of the motor reflects the energy-saving and reliable characteristics of smaller size, lighter weight, higher efficiency, lower noise, less vibration, easy use and maintenance, etc. It is also suitable for North American CLASS I, DIVISION 2 GROUPS A, B, C, D, T3 explosion-proof environment.
[0034] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
[0035] The motor cooler of the embodiment of the present invention comprises: a cooler housing 1, on which an air inlet 11, an air outlet 12, a first connecting port 13 and a second connecting port 14 are provided, the air inlet 11 and the air outlet 12 are both connected to the inner space of the cooler housing 1; a first baffle structure 2, which is arranged inside the cooler housing 1, and the first baffle structure 2 divides the inner space of the cooler housing 1 into an air inlet duct 10 and an air outlet duct 20, the air inlet 11 and the first connecting port 13 are both connected to the air inlet duct 10, the air inlet 11 and the first connecting port 13 are arranged at intervals along the extension direction of the air inlet duct 10, the second connecting port 14 and the air outlet 12 are both connected to the air outlet duct 20, and the second connecting port 14 and the air outlet 12 are arranged at intervals along the extension direction of the air outlet duct 20; the second partition structure 3, the second partition structure 3 is arranged on the air inlet duct 10, along the extension direction of the air inlet duct 10, the second partition structure 3 and the inner wall of the cooler shell 1 divide the air inlet duct into a plurality of reversing portions 101, and at the reversing portion 101, the extension direction of the air inlet duct 10 changes.
[0036] The motor cooler adopts this structural design, and its second partition structure 3 and cooler housing 1 separate the air inlet duct 10 of the inner wall of the motor cooler into multiple reversing parts 101, and the extension direction of the air inlet duct 10 at the reversing part 101 changes. Due to the presence of multiple reversing parts 101, foreign matter such as water and particles outside the motor cooler can be intercepted by the reversing part 101, thereby preventing them from entering the interior of the motor later. Compared with the motor adopting the IC01 cooling method in the related art, the motor cooler adopting this structural design has effectively improved the protection of the motor, and solves the technical problem of poor protection performance of the motor adopting the IC01 cooling method in the related art, and is particularly suitable for use in some scenarios with high requirements for motor protection.
[0037] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A motor cooler, characterized in that: include: A cooler shell (1), wherein the cooler shell (1) is provided with an air inlet (11), an air outlet (12), a first connecting port (13) and a second connecting port (14), wherein the air inlet (11) and the air outlet (12) are both in communication with the internal space of the cooler shell (1); A first baffle structure (2), the first baffle structure (2) being arranged inside the cooler shell (1), the first baffle structure (2) dividing the internal space of the cooler shell (1) into an air inlet duct (10) and an air outlet duct (20), the air inlet (11) and the first connecting port (13) both being in communication with the air inlet duct (10), the air inlet (11) and the first connecting port (13) being arranged at intervals along the extension direction of the air inlet duct (10), the second connecting port (14) and the air outlet (12) both being in communication with the air outlet duct (20), the second connecting port (14) and the air outlet (12) being arranged at intervals along the extension direction of the air outlet duct (20); A second partition structure (3), wherein the second partition structure (3) is arranged in the air intake duct (10), and along the extension direction of the air intake duct (10), the second partition structure (3) and the inner wall of the cooler shell (1) divide the air intake duct into a plurality of reversing portions (101), and at the reversing portions (101), the extension direction of the air intake duct (10) changes.
2. The motor cooler according to claim 1, characterized in that: The number of the reversing parts (101) is three, and / or the changing angle of the air inlet duct (10) in the extension direction of the reversing part (101) is not less than 90°.
3. The motor cooler according to claim 1, characterized in that: The second partition plate structure (3) comprises a first plate body (31) and a second plate body (33), and the first plate body (31) and the second plate body (33) are arranged at an angle of 90°.
4. The motor cooler according to claim 3, characterized in that: The second partition structure (3) further comprises a third plate body (32), wherein the third plate body (32) is located between the first plate body (31) and the second plate body (33) and connects the two, and the third plate body (32) and the first plate body (31) are arranged at an obtuse angle, and the third plate body (32) and the second plate body (33) are arranged at an obtuse angle.
5. The motor cooler according to claim 3, characterized in that: The first partition structure (2) comprises a fourth plate body (21) and a fifth plate body (22), wherein the fourth plate body (21) is parallel to the first plate body (31), and the fifth plate body (22) is inclined relative to the fourth plate body (21) toward the rear of the air intake duct (10).
6. The motor cooler according to claim 1, characterized in that: A rain shield (4) is provided at the air inlet (11) and / or the air outlet (12); when the motor cooler is in a working position, at least a portion of the rain shield (4) is arranged to be inclined to a horizontal plane.
7. The motor cooler according to claim 1, characterized in that: The motor cooler further comprises a filter screen (5), wherein the filter screen (5) is arranged between the air inlet (11) and the air outlet (12) so as to filter the air entering the motor cooler through the filter screen (5).
8. The motor cooler according to claim 7, characterized in that: The motor cooler further comprises a third partition structure (6), wherein the third partition structure (6) is arranged on the air intake duct (10) and partitions the air intake duct (10), wherein the filter screen (5) is arranged on the third partition structure (6).
9. The motor cooler according to any one of claims 1 to 7, characterized in that: When the motor cooler is placed in a working posture, along the extension direction of the air intake duct (10), at least a portion of the air intake duct (10) is raised in height.
10. A motor, characterized in that: It comprises a machine base (71), a stator structure (72), a rotor structure (73), and a fan impeller (74), wherein the stator structure (72) and the rotor structure (73) are both installed in the machine base (71), and the fan impeller (74) is installed on a rotating shaft (730) of the rotor structure (73); The motor further comprises a motor cooler as claimed in any one of claims 1 to 9, wherein a first connection port (13) of the motor cooler is connected to a first chamber inside the machine base (71), and a second connection port (14) of the motor cooler is connected to a second chamber inside the machine base (71), and the first chamber and the second chamber are respectively arranged at two ends of the stator structure (72) along the axial direction of the motor.