Plasma cutting device for power processing

Abstract

This invention discloses a plasma cutting device for power processing, relating to the field of plasma cutting technology. It includes a frame, with a cutting control system connected to the top of the frame and a positioning mechanism at the bottom. The positioning mechanism includes a positioning outer cylinder mounted on the frame, and a positioning disk rotatably mounted inside the outer cylinder. The positioning disk consists of an end plate, an inner ring, and an end plate, with limit mechanisms arrayed on the end plates. A scraping and shielding mechanism is provided inside the inner ring. The workpiece is placed on the various limit mechanisms on the positioning disk and rotates with it. The scraping and shielding mechanism scrapes away residue from the inner wall of the positioning outer cylinder. A cleaning mechanism is provided at the bottom of the positioning outer cylinder for scraping the inner area of ​​the positioning disk. This invention improves protective measures, shielding and protecting molten metal residue splashed during cutting, and facilitating subsequent cleaning.

Description

Technical Field

[0001] This invention relates to the field of plasma cutting technology, and in particular to a plasma cutting apparatus for power processing. Background Technology

[0002] Plasma cutting is a commonly used metal processing technology that utilizes a high-temperature plasma arc to melt and blow away metal, thereby achieving precise cutting. Plasma cutting has a wide range of working principles and applications, playing a crucial role in current manufacturing industries. In the field of power processing, it is generally necessary to remove raw materials, such as copper bars, and plasma cutting is a common processing method. Existing plasma cutting equipment produces molten metal slag during cutting, requiring protective measures. However, existing protective measures are not perfect and can affect processing operations. Therefore, this invention proposes a plasma cutting device that improves protective measures, shielding and protecting against molten metal slag splattering during cutting, and facilitating subsequent cleaning. Summary of the Invention

[0003] To address the aforementioned technical problems, this invention provides improved protective measures, shielding and protecting molten metal residue that splashes during cutting, and facilitating subsequent cleaning.

[0004] The present invention provides a plasma cutting device for power processing, comprising a frame, a cutting control system at the top of the frame, a cutting blade connected to the cutting control system, and a positioning mechanism at the bottom of the frame. The positioning mechanism includes a positioning outer cylinder mounted on the frame, and a positioning disk rotatably mounted inside the positioning outer cylinder. The positioning disk is composed of an end plate one, an inner ring, and an end plate two. Limiting mechanisms are arrayed on the end plate one and the end plate two respectively. A scraping and blocking mechanism is provided inside the inner ring. The workpiece is placed on each of the limiting mechanisms on the positioning disk and rotates with the positioning disk. The scraping and blocking mechanism scrapes away residue from the inner wall of the positioning outer cylinder. A cleaning mechanism is provided at the bottom of the positioning outer cylinder for scraping the inner area of ​​the positioning disk.

[0005] Furthermore, a control cylinder is provided on the top of the frame to control the movement of the cutter. A cutting hole is provided on the top of the positioning outer cylinder, through which the cutter extends to the inside of the positioning outer cylinder to perform plasma cutting.

[0006] Furthermore, a motor is provided on the outer side of the positioning outer cylinder, and a gear is provided on the output shaft of the motor. The gear is used to drive the positioning disk. A connecting gear ring is provided on the end plate two on the positioning disk, and the connecting gear ring meshes with the gear.

[0007] Furthermore, a pushing mechanism is provided on the outer side of the positioning outer cylinder for pushing the workpiece; the workpiece pusher includes a pushing electric cylinder, a push plate is provided on the extension rod of the pushing electric cylinder, placement holes are arrayed on the push plate, a second motor is provided on the push plate, and a shield is provided on the output shaft of the second motor.

[0008] Furthermore, end plate one and end plate two are respectively provided with control mechanisms, the control mechanisms include motor three, and a control gear ring is provided on the output shaft of motor three, the control gear ring is used to drive the limit mechanism.

[0009] Furthermore, the limiting mechanism includes a limiting seat disposed on end plate one and end plate two, a pressure seat is radially slidably mounted on the limiting seat, a pushing part is disposed on the pressure seat, a spring is connected between the pushing part and the limiting seat, a limiting gear is rotatably mounted on the limiting seat, a push wheel is disposed on the end face of the limiting gear, the push wheel is used to push the pushing part, and the limiting gear meshes with the control gear ring.

[0010] Furthermore, the scraping and blocking mechanism includes an array of blocking scrapers slidably arranged on the inner ring. The blocking scrapers extend to the inner side of the inner ring to form a complete area with the surface of the inner ring. The blocking scrapers extend to the outer side of the inner ring and contact the inner wall of the positioning outer cylinder to perform the scraping operation. A spring is connected between the blocking scrapers and the inner ring.

[0011] Furthermore, the scraping and shielding mechanism also includes a mounting base disposed inside the inner ring, a take-up and release motor disposed on the mounting base, a take-up and release gear ring disposed on the output shaft of the take-up and release motor, a take-up and release drum arranged in an array on the mounting base, a take-up and release rope connected to the take-up and release drum, one end of the take-up and release rope being connected to the end of the shielding scraper, and a take-up and release gear disposed on the take-up and release drum, the take-up and release gear meshing with the take-up and release gear ring.

[0012] Furthermore, the cleaning mechanism includes a scraping electric cylinder located at the bottom of the positioning outer cylinder, a scraper is provided on the telescopic rod of the scraping electric cylinder, a discharge groove is provided at the bottom of the positioning outer cylinder, the scraper extends into the interior of the positioning outer cylinder and contacts the outer side of the inner ring and the end faces of end plate one and end plate two, and performs scraping operations.

[0013] The beneficial effects of this invention compared with the prior art are: (1) During processing, the cutting blade is moved by controlling the electric cylinder, and the cutting blade is located inside the positioning outer cylinder through the cutting hole; when the workpiece is on the limiting mechanism, the motor works, that is, the control gear ring rotates, the limiting gears on each limiting mechanism rotate, the push wheel pushes the pushing part, that is, the pressure seat moves inward to fix the workpiece; (2) The workpiece is cut inside the positioning outer cylinder, which can block the splashing molten metal; and when each workpiece passes the cutting blade, the end plate two plays a blocking role, that is, the workpieces are separated to prevent the splashing molten metal from falling on other workpieces; (3) When the positioning plate rotates, the take-up and release motor works, that is, the take-up and release gear ring rotates, so that the take-up and release drum rotates, so as to control the take-up and release of the shielding scraper through the take-up and release rope, and shielding The scraper retracts into the inner ring so that the cutter can pass through smoothly, thereby achieving the cutting of each workpiece in the circumferential direction; it should be noted that when the scraper contacts the inner wall of the positioning outer cylinder, it can perform a scraping operation on the inside of the positioning outer cylinder, that is, scraping off the attached molten metal residue; (4) When removing the metal residue attached to the inner wall of the positioning outer cylinder, the positioning disk is rotated by controlling the rotation, that is, the scraper rotates around the inner wall of the positioning outer cylinder to achieve the cleaning operation. Furthermore, the scraper is retracted by controlling the outer end of the scraper to form a complete area with the inner ring surface. The scraper is moved by controlling the scraper by the scraping electric cylinder, and the scraper extends into the inside of the positioning outer cylinder and contacts the inner ring surface and the end faces of end plate one and end plate two. Combined with the rotation, each area on the positioning disk can be scraped off, that is, the attached molten metal residue is removed. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 This is a schematic diagram of the positioning outer cylinder installation structure of the present invention.

[0016] Figure 3 This is a schematic diagram of the push plate mounting structure of the present invention.

[0017] Figure 4 This is a schematic diagram of the positioning disk installation structure of the present invention.

[0018] Figure 5 This is a schematic diagram of a partial structure at the end of the positioning disk of the present invention.

[0019] Figure 6 This is a schematic diagram of the limiting mechanism structure of the present invention.

[0020] Figure 7 This is a schematic diagram of the installation structure of the shielding scraper of the present invention.

[0021] Figure 8 This is a schematic diagram of the installation structure of the scraping and shielding mechanism of the present invention.

[0022] Figure 9 This is a schematic diagram of the scraping and shielding mechanism of the present invention from another angle.

[0023] Figure 10 This is a schematic diagram of the installation structure of the cleaning mechanism of the present invention.

[0024] Reference numerals: 1-Frame; 2-Collection box; 3-Cutting control system; 4-Control electric cylinder; 5-Cutter; 6-Positioning outer cylinder; 601-Cutting hole; 7-Pushing electric cylinder; 8-Push plate; 801-Placement hole; 9-Motor 1; 10-Gear 1; 11-Motor 2; 12-Blocking frame; 13-Scraping electric cylinder; 14-Scraper; 15-End plate 1; 16-Inner ring; 17-End plate 2; 18-Motor 3; 19-Control gear ring; 20-Limit gear; 21-Connecting gear ring; 22-Limiting seat; 23-Push wheel; 24-Pressure seat; 25-Pushing part; 26-Spring 1; 27-Blocking scraper; 28-Spring 2; 29-Mounting seat; 30-Rewinding motor; 31-Rewinding gear ring; 32-Rewinding drum; 33-Rewinding gear; 34-Rewinding rope. Detailed Implementation

[0025] Example: Figures 1 to 10 As shown, a plasma cutting device for power processing includes a frame 1, a cutting control system 3 at the top of the frame 1, and a collection box 2 at the bottom of the frame 1. A cutting blade 5 is connected to the cutting control system 3. A positioning mechanism is provided at the bottom of the frame 1. The positioning mechanism includes a positioning outer cylinder 6 mounted on the frame 1. A positioning disk is rotatably mounted inside the positioning outer cylinder 6. The positioning disk is composed of an end plate 15, an inner ring 16, and an end plate 17. Limiting mechanisms are arranged in an array on the end plate 15 and the end plate 17 respectively. A scraping and blocking mechanism is provided inside the inner ring 16. The workpiece is placed on each of the limiting mechanisms on the positioning disk and rotates with the positioning disk. The scraping and blocking mechanism scrapes the residue on the inner wall of the positioning outer cylinder 6. A cleaning mechanism is provided at the bottom of the positioning outer cylinder 6 for scraping the inner area of ​​the positioning disk.

[0026] A control cylinder 4 is installed on the top of the frame 1 to control the movement of the cutter 5. A cutting hole 601 is opened on the top of the positioning outer cylinder 6. The cutter 5 extends through the cutting hole 601 to the inside of the positioning outer cylinder 6 to perform plasma cutting. A motor 9 is installed on the outside of the positioning outer cylinder 6. A gear 10 is installed on the output shaft of the motor 9. The gear 10 is used to drive the positioning disk. A connecting gear ring 21 is installed on the end plate 17 on the positioning disk. The connecting gear ring 21 meshes with the gear 10.

[0027] A pushing mechanism is provided on the outer side of the positioning outer cylinder 6 for pushing the workpiece; the workpiece pusher includes a pushing electric cylinder 7, a push plate 8 is provided on the telescopic rod of the pushing electric cylinder 7, the push plate 8 has an array of placement holes 801, a second motor 11 is provided on the push plate 8, and a shielding frame 12 is provided on the output shaft of the second motor 11; a control mechanism is provided on the first end plate 15 and the second end plate 17 respectively, the control mechanism includes a third motor 18, a control gear ring 19 is provided on the output shaft of the third motor 18, and the control gear ring 19 is used to drive the limiting mechanism.

[0028] The limiting mechanism includes a limiting seat 22 disposed on end plate 15 and end plate 27. A pressure seat 24 is radially slidably mounted on the limiting seat 22. A pushing part 25 is disposed on the pressure seat 24. A spring 26 is connected between the pushing part 25 and the limiting seat 22. A limiting gear 20 is rotatably mounted on the limiting seat 22. A push wheel 23 is disposed on the end face of the limiting gear 20. The push wheel 23 is used to push the pushing part 25. The limiting gear 20 meshes with the control gear ring 19.

[0029] The scraping and shielding mechanism includes arrayed and slidably arranged shielding scrapers 27 on the inner ring 16. The shielding scrapers 27 extend and retract to the inner side of the inner ring 16 to form a complete area with the surface of the inner ring 16. The shielding scrapers 27 extend to the outer side of the inner ring 16 and contact the inner wall of the positioning outer cylinder 6 to perform the scraping operation. A spring 28 is connected between the shielding scrapers 27 and the inner ring 16. The scraping and shielding mechanism also includes a mounting base 29 disposed inside the inner ring 16. A take-up and release motor 30 is disposed on the mounting base 29. A take-up and release gear ring 31 is disposed on the output shaft of the take-up and release motor 30. A take-up and release drum 32 is arranged in an array and rotates on the mounting base 29. A take-up and release rope 34 is connected to the take-up and release drum 32. One end of the take-up and release rope 34 is connected to the end of the shielding scraper 27. A take-up and release gear 33 is disposed on the take-up and release drum 32 and meshes with the take-up and release gear ring 31.

[0030] The cleaning mechanism includes a scraping cylinder 13 located at the bottom of the positioning outer cylinder 6. A scraper 14 is provided on the telescopic rod of the scraping cylinder 13. A discharge groove is provided at the bottom of the positioning outer cylinder 6. The scraper 14 extends into the interior of the positioning outer cylinder 6 and contacts the outer side of the inner ring 16 and the end faces of end plate 15 and end plate 27, and performs scraping operations.

[0031] Operating principle: The copper workpiece is placed on the limiting mechanism. Specifically, for easy positioning, it first passes through the placement hole 801 on the push plate 8 and then into the limiting seat 22. The shielding frame 12 is rotated by the motor 11 so that the shielding frame 12 coincides with the placement hole 801, which facilitates the subsequent pushing of the workpiece. During processing, the cutting blade 5 is moved by the control cylinder 4. The cutting blade 5 is located inside the positioning outer cylinder 6 through the cutting hole 601. When the workpiece is on the limiting mechanism, the motor 18 works, that is, it controls the control gear ring 19 to rotate. The limiting gears 20 on each limiting mechanism rotate, and the push wheel 23 pushes the pushing part 25, that is, the pressure seat 24 moves inward to fix the workpiece.

[0032] The operation of motor 9 controls the rotation of the positioning disc, namely, the rotation of end plate 15, inner ring 16, and end plate 17, which in turn drives the workpiece to rotate. The workpiece is cut inside the positioning outer cylinder 6, which can block splashing molten metal. When each workpiece passes the cutter 5, end plate 17 acts as a shield, separating the workpieces and preventing splashing molten metal from falling onto other workpieces. When the positioning disc rotates, the take-up and release motor 30 operates, controlling the rotation of the take-up and release gear ring 31, which causes the take-up and release drum 32 to rotate. This allows the take-up and release rope 34 to control the take-up and release of the shielding scraper 27. The shielding scraper 27 retracts into the inner ring 16 to allow the cutter 5 to pass smoothly, thereby achieving the cutting of each workpiece in the circumferential direction. It should be noted that when the shielding scraper 27 contacts the inner wall of the positioning outer cylinder 6, it can perform a scraping operation on the inside of the positioning outer cylinder 6, that is, scraping off the attached molten metal residue.

[0033] After completing a cutting operation, the push plate 8 is moved by pushing the electric cylinder 7 to push the workpiece, and the cut workpiece falls into the collection box 2. When removing the metal residue attached to the inner wall of the positioning outer cylinder 6, the positioning disk is rotated, that is, the shielding scraper 27 rotates around the inner wall of the positioning outer cylinder 6 to achieve the cleaning operation. Furthermore, the shielding scraper 27 is retracted, and the outer end of the shielding scraper 27 forms a complete area with the surface of the inner ring 16. The scraping electric cylinder 13 controls the scraper 14 to move, and the scraper 14 extends into the interior of the positioning outer cylinder 6 and contacts the surface of the inner ring 16 and the end faces of end plate 15 and end plate 2 17. Combined with the rotation, various areas on the positioning disk can be scraped, that is, the attached molten metal residue can be removed.

Claims

1. A plasma cutting apparatus for power processing, comprising a frame (1), a cutting control system (3) disposed on the top of the frame (1), and a cutter (5) connected to the cutting control system (3), characterized in that: A positioning mechanism is provided at the bottom of the frame (1). The positioning mechanism includes a positioning outer cylinder (6) set on the frame (1). A positioning disk is rotatably installed inside the positioning outer cylinder (6). The positioning disk is composed of end plate one (15), inner ring (16) and end plate two (17). Limiting mechanisms are arranged in an array on end plate one (15) and end plate two (17). A scraping and blocking mechanism is provided inside the inner ring (16). The workpiece is placed on each limiting mechanism on the positioning disk and rotates with the positioning disk. The scraping and blocking mechanism scrapes the residue on the inner wall of the positioning outer cylinder (6). A cleaning mechanism is provided at the bottom of the positioning outer cylinder (6) for scraping the inner area of ​​the positioning disk. The end plate one (15) and end plate two (17) are respectively provided with control mechanisms. The control mechanisms include motor three (18). A control gear ring (19) is provided on the output shaft of motor three (18). The control gear ring (19) is used to drive the limit mechanism. The limiting mechanism includes a limiting seat (22) disposed on end plate 1 (15) and end plate 2 (17). A pressure seat (24) is radially slidably mounted on the limiting seat (22). A pushing part (25) is disposed on the pressure seat (24). A spring 1 (26) is connected between the pushing part (25) and the limiting seat (22). A limiting gear (20) is rotatably mounted on the limiting seat (22). A push wheel (23) is disposed on the end face of the limiting gear (20). The push wheel (23) is used to push the pushing part (25). The limiting gear (20) meshes with the control gear ring (19). The scraping and shielding mechanism includes arrayed and slidably arranged shielding scrapers (27) on the inner ring (16). The shielding scrapers (27) extend to the inner side of the inner ring (16) to form a complete area with the surface of the inner ring (16). The shielding scrapers (27) extend to the outer side of the inner ring (16) and contact the inner wall of the positioning outer cylinder (6) to perform the scraping operation. A spring (28) is connected between the shielding scrapers (27) and the inner ring (16). The scraping and shielding mechanism also includes a mounting base (29) located inside the inner ring (16). A take-up and release motor (30) is provided on the mounting base (29). A take-up and release gear ring (31) is provided on the output shaft of the take-up and release motor (30). Take-up and release drums (32) are arranged in an array rotating on the mounting base (29). A take-up and release rope (34) is connected to the take-up and release drum (32). One end of the take-up and release rope (34) is connected to the end of the shielding scraper (27). A take-up and release gear (33) is provided on the take-up and release drum (32). The take-up and release gear (33) meshes with the take-up and release gear ring (31).

2. The plasma cutting apparatus for power processing according to claim 1, characterized in that: The frame (1) is equipped with a control electric cylinder (4) at the top, which is used to control the movement of the cutter (5). A cutting hole (601) is provided at the top of the positioning outer cylinder (6). The cutter (5) extends through the cutting hole (601) to the inside of the positioning outer cylinder (6) to perform plasma cutting operation.

3. The plasma cutting apparatus for power processing according to claim 2, characterized in that: A motor (9) is provided on the outer side of the positioning outer cylinder (6). A gear (10) is provided on the output shaft of the motor (9). The gear (10) is used to drive the positioning disk. A connecting gear ring (21) is provided on the end plate (17) on the positioning disk. The connecting gear ring (21) meshes with the gear (10).

4. The plasma cutting apparatus for power processing according to claim 3, characterized in that: The outer side of the positioning outer cylinder (6) is provided with a pushing mechanism for pushing the workpiece; the pushing workpiece includes a pushing electric cylinder (7), a push plate (8) is provided on the telescopic rod of the pushing electric cylinder (7), and placement holes (801) are arrayed on the push plate (8). A second motor (11) is provided on the push plate (8), and a shielding frame (12) is provided on the output shaft of the second motor (11).

5. The plasma cutting apparatus for power processing according to claim 1, characterized in that: The cleaning mechanism includes a scraping cylinder (13) located at the bottom of the positioning outer cylinder (6). A scraper (14) is provided on the telescopic rod of the scraping cylinder (13). A discharge groove is provided at the bottom of the positioning outer cylinder (6). The scraper (14) extends into the interior of the positioning outer cylinder (6) and contacts the outer side of the inner ring (16) and the end faces of end plate one (15) and end plate two (17) for scraping operation.

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