Automatic quantitative proportioning device for raw materials for foam production

By designing an automated quantitative proportioning device for raw materials used in foam production and utilizing a reserved motor-driven gear assembly and a return spring assembly, automated quantitative feeding is achieved, solving the problem of existing devices requiring manual control of the supply status and improving the practicality and processing efficiency of the device.

CN120002908BActive Publication Date: 2025-10-17B ONE FURNITURE CO LTD
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Patent Information

Application Number
CN202510413980.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-10-17
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

Existing raw material proportioning devices for foam production mostly adopt a through-feed processing method during operation, requiring manual control of the supply status to avoid resource accumulation, which has limitations in use.

Method used

An automated quantitative proportioning device for raw materials used in foam production was designed. Through an auxiliary self-supply structure and an auxiliary self-adjustment structure, and utilizing a reserved motor-driven gear assembly and a return spring assembly, adaptive adjustment of the liquid state and quantitative feeding of the material can be achieved to avoid resource accumulation.

Benefits of technology

It realizes quantitative feeding without manual control, avoids resource waste and accumulation, improves the practicality and processing efficiency of the device, and adapts to processing conditions under different concentrations.

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Abstract

The application discloses a raw material automatic quantitative proportioning device for foam production and relates to the field of foam production.The raw material automatic quantitative proportioning device comprises a reserved base, a butt joint gear assembly is rotationally connected to the middle end of the reserved base, a butt joint conducting element is arranged at the lower end of the butt joint gear assembly, a movable reserved element is nested at the lower end of the butt joint conducting element, and a reserved motor is installed at the upper end of the reserved base.The raw material automatic quantitative proportioning device drives the abutting support to rotate stably through the external butt joint disc connected with the reserved motor, the abutting support on the outer side contacts the wedge-shaped butt joint element on the outer side of the built-in nested pipe, the built-in nested pipe is pushed to slide upward along the inner side of the reserved feeding channel, the built-in nested pipe is pressed and pushed through the abutting butt joint layer connected with the upper end, and the built-in abutting element is adaptively subjected to quantitative proportioning and discharging of the material accumulated in the built-in abutting element.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of seat production, in particular to an automatic quantitative proportioning device for raw materials in foam production. BACKGROUND

[0002] In the process of seat production, corresponding seat cushions need to be matched, and foam is the most important raw material in the production of seat cushions, and a corresponding proportioning device needs to be matched to assist the production in the process of processing;

[0003] For example, a full-automatic foam production machine with publication number CN222178318U relates to the technical field of foam production equipment and comprises a support frame, a stirring tank and a raw material tank. The top of the support frame is fixedly provided with the stirring tank, and the bottom of the support frame is provided with the raw material tank at both ends. The top of each of the two raw material tanks is fixedly provided with a first water pump, and the side of each of the two first water pumps is fixedly provided with a conveying pipeline. The other end of each of the two conveying pipelines is fixedly connected with the support plate and the side surface of the stirring tank. The top of one end of each of the two raw material tanks is fixedly provided with a liquid level detector, and the side of each of the two raw material tanks is provided with a liquid level meter.

[0004] For example, a raw material auxiliary proportioning device for irradiation cross-linking polyethylene foam production with publication number CN118596448A relates to the field of foam production devices. To solve the problem that in the prior art, when polyethylene foam starts to melt, mixing and extrusion production are needed, and the existing proportioning mode mostly mixes and stirs after manual weighing, the production efficiency is slow. The proportioning device is fixedly connected with a discharge hopper at the upper end of the two sides of the middle part. The lower end of each of the two discharge hoppers is fixedly connected with a connecting pipe. The lower end of each of the first and second soft pipe connecting pieces is fixedly connected with a first and second soft pipe. The first and second rollers are rotatably connected outside the first and second soft pipes in the proportioning device.

[0005] For example, a chemical raw material proportioning mechanism with publication number CN220026657U comprises a raw material proportioning tank. The top of the raw material proportioning tank is fixedly connected with a top cover. The upper surface of the top cover is fixedly provided with a first motor at the center position. The output end of the first motor is fixedly connected with a connecting pipe. The inside of the connecting pipe is slidably connected with a vertical rod. The bottom end of the vertical rod is fixedly connected with a stirring rod. The stirring blade can be moved up and down while stirring the raw materials, improving the proportioning effect. The raw materials can be intermittently discharged, avoiding accumulation caused by one-time addition. The ejection mechanism can eject the raw materials accumulated in the bottom pipe, avoiding dead corners in mixing, thereby improving the raw material proportioning effect.

[0006] The prior art mostly improves the overall structure, and the existing raw material proportioning device for foam production mostly adopts a through feeding treatment mode in the working process, and the user needs to control the feeding state in the case of direct feeding to avoid resource accumulation phenomenon in continuous feeding, thereby having certain use limitations. SUMMARY

[0007] The purpose of the present application is to provide an automatic quantitative proportioning device for raw materials in foam production to solve the problem of use limitations in the working process, as described in the background art, which mostly adopts a through feeding treatment mode, and the user needs to control the feeding state in the case of direct feeding to avoid resource accumulation phenomenon in continuous feeding.

[0008] To achieve the above purpose, the present application provides the following technical solution: an automatic quantitative proportioning device for raw materials in foam production, comprising a reserved base body, a docking gear assembly is rotatably connected to the middle end of the reserved base body, and a docking conductor is arranged at the lower end of the docking gear assembly; an active reserved part is nested and docked at the lower end of the docking conductor, a reserved motor is installed at the upper end of the reserved base body, a docking connecting part is nested and installed at the output end of the reserved motor, a first gear is fixedly installed at the lower end of the docking connecting part, and the first gear and the docking gear assembly are intermeshed, a reserved liquid storage part is installed on the outside of the reserved base body, and an auxiliary self-feeding structure is arranged between the reserved liquid storage part and the reserved base body, and the auxiliary self-feeding structure is used for self-adaptive adjustment of the proportioning state of the reserved liquid storage part.

[0009] Further, the auxiliary self-feeding structure is provided with an embedded fitting part, the embedded fitting part is nested and docked in the inside of the reserved liquid storage part, an active resisting part is docked at the lower end of the embedded fitting part, and the active resisting part penetrates along the lower end of the reserved liquid storage part, and a fitting docking layer is bonded and connected to the middle end of the embedded fitting part.

[0010] Further, a feeding reserved channel is docked at the upper end of the reserved base body, and the upper end of the feeding reserved channel is mutually docked with the lower end of the reserved liquid storage part, an embedded nested pipe is nested and installed on the inside of the feeding reserved channel, a wedge-shaped docking part is fixedly connected to the outside of the embedded nested pipe, and the wedge-shaped docking part penetrates along the inside of the feeding reserved channel.

[0011] Further, the butt joint connector and the reserved base body are provided with an auxiliary self-adjusting structure, which adjusts the transmission rate of the butt joint connector; the auxiliary self-adjusting structure is provided with an external butt joint disc, which is arranged on the outer side of the butt joint connector; the upper end surface of the reserved base body is fixedly connected with a reset spring assembly, and the upper end of the reset spring assembly is in contact with the lower end of the external butt joint disc; the outer side of the external butt joint disc is fixedly connected with a resisting support, which corresponds to the outer side of the wedge-shaped butt joint piece.

[0012] Further, the lower end of the butt joint connector is provided with a first gear, the lower end of the first gear is fixedly connected with a second gear, and the lower end of the second gear is fixedly connected with a third gear.

[0013] Further, the first gear, the second gear and the third gear are respectively engaged with the butt joint gear assembly, and the number of gear blocks on the outer side of the first gear, the second gear and the third gear gradually increases.

[0014] Further, the external butt joint disc rotates under the driving of the reserved motor, the resisting support on the outer side of the external butt joint disc contacts the wedge-shaped butt joint piece on the outer side of the built-in nested pipe, and the built-in nested pipe is forced to slide upward along the inner side of the supply reserved channel, and the upper end of the built-in nested pipe pushes the abutting butt joint layer.

[0015] Further, the built-in abutting piece forms a resisting support structure along the upper end of the external butt joint disc through the movable resisting piece, and as the weight of the liquid stored in the reserved liquid storage piece decreases, the supporting force of the reset spring assembly at the bottom of the external butt joint disc increases, driving the external butt joint disc to move upward along the output end of the reserved motor.

[0016] Further, the inner side of the butt joint connector is in a rectangular structure, and the inner side of the butt joint connector is in a nested butt joint structure with the output end of the reserved motor, and as the position of the butt joint connector moves, the relative position between the first gear, the second gear and the third gear at the lower end of the butt joint connector and the butt joint gear assembly adjusts.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] The foam production raw material automatic quantitative proportioning device is provided with an auxiliary self-supplying structure, which is used for self-adaptingly adjusting the proportioning state of the reserved liquid storage part. When the device is driven, the stable driving contact support part is driven to rotate by the external docking disc connected with the reserved motor. The contact support part on the outside contacts the wedge-shaped docking part on the outside of the built-in nested pipe, and the built-in nested pipe is forced to slide upward along the inside of the reserved supply channel. The built-in nested pipe is pressed and pushed by the abutting docking layer connected with the upper end, and then the built-in abutting part is self-adaptively proportioned and discharged. The device is directly supplied without manual operation, and the user does not need to control the supply state, thereby avoiding the resource accumulation or waste phenomenon in continuous supply, and improving the practicability of the device.

[0019] Further, the auxiliary self-adjusting structure is provided for adjusting the transmission rate of the docking transmission part. When the liquid in the reserved liquid storage part is proportionally discharged, the weight decreases, the support force of the reset spring assembly at the bottom of the external docking disc increases, thereby driving the external docking disc to move upward along the output end of the reserved motor. The relative position between the first gear, the second gear and the third gear at the lower end of the docking connecting part and the docking gear assembly is adjusted, and then the first gear, the second gear and the third gear with different tooth blocks are proportionally discharged according to the increase of the concentration in the device, thereby stably improving the processing efficiency of the device, ensuring the processing state of the device under different concentrations, and improving the operation diversity of the device.

[0020] Further, the device is controlled to centrifugally move by the engagement state between the first gear, the second gear, the third gear and the docking gear assembly. The bottom of the device is driven to move by the centrifugal activity of the spherical structure, and the reserved part is stably moved in multiple directions by the centrifugal activity force, thereby effectively processing the material in the device and improving the processing range of the device. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a half-perspective structure schematic view of the present application.

[0022] Figure 2 It is a perspective structure schematic view of the present application.

[0023] Figure 3 It is a half-perspective structure schematic view of the present application. Figure 1

[0024] Figure 4 It is a docking transmission part perspective structure schematic view of the present application.

[0025] Figure 5 It is a contact support part perspective structure schematic view of the present application. ​

[0026] Figure 6 It is a three-dimensional structure schematic diagram of the built-in fitting part of the application;

[0027] Figure 7 It is a three-dimensional structure schematic diagram of the second gear of the application;

[0028] Figure 8 It is a three-dimensional structure schematic diagram of the fitting docking layer of the application;

[0029] Figure 9 It is a three-dimensional structure schematic diagram of the supply reserved channel of the application.

[0030] In the figure: 1, reserved base body; 2, docking gear assembly; 3, docking conducting part; 4, movable reserved part; 5, reserved motor; 6, docking connecting part; 7, external docking disc; 8, first gear; 801, second gear; 802, third gear; 9, reset spring assembly; 10, abutting support part; 11, reserved liquid storage part; 12, built-in fitting part; 13, movable abutting part; 14, fitting docking layer; 15, supply reserved channel; 16, built-in nested pipe; 17, wedge-shaped docking part. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work are within the protection scope of the application.

[0032] Embodiment one: please refer to Figures 1-9 The application provides the following technical solutions: an automatic quantitative proportioning device for raw materials for foam production, comprising a reserved base body 1, a docking gear assembly 2, a docking conducting part 3, a movable reserved part 4, a reserved motor 5, a docking connecting part 6, an external docking disc 7, a first gear 8, a second gear 801, a third gear 802, a reset spring assembly 9, an abutting support part 10, a reserved liquid storage part 11, a built-in fitting part 12, a movable abutting part 13, a fitting docking layer 14, a supply reserved channel 15, a built-in nested pipe 16, and a wedge-shaped docking part 17.

[0033] The docking gear assembly 2 is rotationally connected to the middle end of the reserved base body 1, and the docking conducting part 3 is arranged at the lower end of the docking gear assembly 2.

[0034] The lower end of the butt joint conductor 3 is nested with a movable reservation part 4, the upper end of the reservation base 1 is installed with a reservation motor 5, the output end of the reservation motor 5 is nested with a butt joint connecting part 6, the lower end of the butt joint connecting part 6 is fixedly installed with a first gear 8, the first gear 8 and the butt joint gear assembly 2 are in meshing relationship, the outer side of the reservation base 1 is installed with a reservation liquid storage part 11, and the reservation liquid storage part 11 and the reservation base 1 are provided with an auxiliary self-supplying structure, and the auxiliary self-supplying structure is used for self-adaptingly adjusting the ingredient state of the reservation liquid storage part 11.

[0035] The auxiliary self-supplying structure is provided with an embedded fitting part 12, the embedded fitting part 12 is nested in the inside of the reservation liquid storage part 11, the lower end of the embedded fitting part 12 is butt jointed with a movable resisting part 13, the movable resisting part 13 penetrates along the lower end of the reservation liquid storage part 11, and the middle end of the embedded fitting part 12 is adhesively connected with a fitting butt joint layer 14. The upper end of the reservation base 1 is butt jointed with a supply reservation channel 15, the upper end of the supply reservation channel 15 is butt jointed with the lower end of the reservation liquid storage part 11, the inner side of the supply reservation channel 15 is nested with an embedded nested pipe 16, the outer side of the embedded nested pipe 16 is fixedly connected with a wedge-shaped butt joint part 17, and the wedge-shaped butt joint part 17 penetrates along the inner side of the supply reservation channel 15. The external butt joint disc 7 butt jointed with the reservation motor 5 drives the resisting support part 10 to rotate, the resisting support part 10 on the outer side of the external butt joint disc 7 contacts the wedge-shaped butt joint part 17 on the outer side of the embedded nested pipe 16, the embedded nested pipe 16 is forced to slide upward along the inner side of the supply reservation channel 15, the fitting butt joint layer 14 on the upper end of the embedded nested pipe 16 is pressed, and the material accumulated in the embedded fitting part 12 is self-adaptively proportioned and discharged, without manual operation of the user, without the user controlling the supply state in the case of direct feeding, and the phenomenon of resource accumulation or waste in continuous feeding is avoided.

[0036] In the embodiment one, an auxiliary self-adjusting structure is further disclosed, and the specific structure is as follows:

[0037] The auxiliary self-adjusting structure is arranged between the butt joint connecting part 6 and the reservation base 1, and is used for adjusting the transmission rate of the butt joint conductor 3.

[0038] The auxiliary self-adjusting structure is provided with an external butt joint disc 7, which is arranged outside the butt joint connector 6. The upper end surface of the reserved base body 1 is fixedly connected with a reset spring assembly 9, and the upper end of the reset spring assembly 9 is in contact with the lower end of the external butt joint disc 7. The outer side of the external butt joint disc 7 is fixedly connected with a contact support 10, and the contact support 10 corresponds to the outer side of the wedge-shaped butt joint 17. The lower end of the butt joint connector 6 is provided with a first gear 8, and the lower end of the first gear 8 is fixedly connected with a second gear 801, and the lower end of the second gear 801 is fixedly connected with a third gear 802. The first gear 8, the second gear 801 and the third gear 802 are respectively engaged with the butt joint gear assembly 2, and the number of teeth of the first gear 8, the second gear 801 and the third gear 802 increases gradually. During the rotation of the external butt joint disc 7 driven by the reserved motor 5, the contact support 10 on the outer side of the external butt joint disc 7 will contact the wedge-shaped butt joint 17 on the outer side of the built-in nested pipe 16, and press the wedge-shaped butt joint 17. The built-in nested pipe 16 is forced to slide upward along the inner side of the reserved supply channel 15, and the upper end of the built-in nested pipe 16 is in contact with the contact butt joint layer 14 to form a pressing and pushing work. The built-in contact piece 12 forms a contact support structure along the upper end of the external butt joint disc 7 through the movable contact piece 13, and as the weight of the liquid stored in the reserved liquid storage piece 11 decreases, the support force of the reset spring assembly 9 at the bottom of the external butt joint disc 7 increases, driving the external butt joint disc 7 to move upward along the output end lower end of the reserved motor 5.

[0039] The inner side of the butt joint connector 6 is in a rectangular shape, and the inner side of the butt joint connector 6 is in a nested butt joint structure with the output end lower end of the reserved motor 5. As the position of the butt joint connector 6 moves, the relative position between the first gear 8, the second gear 801 and the third gear 802 at the lower end of the butt joint connector 6 and the butt joint gear assembly 2 adjusts. As the liquid stored in the reserved liquid storage piece 11 is discharged quantitatively, its weight decreases, and the support force of the reset spring assembly 9 at the bottom of the external butt joint disc 7 increases, thereby driving the external butt joint disc 7 to move upward along the output end lower end of the reserved motor 5. As the position of the butt joint connector 6 moves, the relative position between the first gear 8, the second gear 801 and the third gear 802 at the lower end of the butt joint connector 6 and the butt joint gear assembly 2 adjusts. Then, through the first gear 8, the second gear 801 and the third gear 802 with different tooth numbers, the device automatically adjusts the concentration increase in the device to stably improve the processing efficiency of the device, thereby ensuring the processing state of the device under different concentrations. As the device is engaged between the first gear 8, the second gear 801, the third gear 802 and the butt joint gear assembly 2, the centrifugal activity of the butt joint conductor 3 is controlled, and the bottom of the butt joint conductor 3 drives the movable reserved piece 4 to stably move in multiple directions through the centrifugal activity force of the spherical structure, thereby effectively processing the material in the device.

[0040] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connection" should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automated quantitative proportioning device for raw materials used in foam production, comprising a reserved base (1), a middle end of the reserved base (1) being rotatably connected to a docking gear assembly (2), and a docking transmission member (3) being provided at the lower end of the docking gear assembly (2); Its characteristics are: The lower end of the docking conductive member (3) is nested with a movable reserved member (4), the upper end of the reserved base (1) is installed with a reserved motor (5), and the output end of the reserved motor (5) is nested with a docking connector (6), and the lower end of the docking connector (6) is fixedly installed with a first gear (8), and the first gear (8) and the docking gear assembly (2) are meshed with each other, and a reserved liquid storage member (11) is installed on the outer side of the reserved base (1), and an auxiliary self-supply structure is provided between the reserved liquid storage member (11) and the reserved base (1), and the auxiliary self-supply structure is used to adaptively adjust the batching state of the reserved liquid storage member (11); The auxiliary self-supply structure is provided with a built-in fitting part (12), and the built-in fitting part (12) is nested and docked inside the reserved liquid storage part (11), and the lower end of the built-in fitting part (12) is docked with a movable resistance part (13), and the movable resistance part (13) passes through the lower end of the reserved liquid storage part (11), and the middle end of the built-in fitting part (12) is bonded and connected with a bonding layer (14); The upper end of the reserved base (1) is butted against a reserved supply channel (15), and the upper end of the reserved supply channel (15) is butted against the lower end of the reserved liquid storage member (11), a built-in nesting tube (16) is nested inside the reserved supply channel (15), and a wedge-shaped butt joint member (17) is fixedly connected to the outer side of the built-in nesting tube (16), and the wedge-shaped butt joint member (17) passes through the inner side of the reserved supply channel (15); An auxiliary self-adjusting structure is provided between the docking connector (6) and the reserved base (1), and the transmission rate of the docking conductive member (3) is adjusted by the auxiliary self-adjusting structure; The auxiliary self-adjusting structure is provided with an external docking plate (7), and the external docking plate (7) is provided on the outside of the docking connector (6); the upper end surface of the reserved base (1) is fixedly connected to a return spring assembly (9), and the upper end of the return spring assembly (9) is in contact with the lower end of the external docking plate (7); the outer side of the external docking plate (7) is fixedly connected to a resistance support member (10), and the outer positions of the resistance support member (10) and the wedge-shaped docking member (17) correspond to each other; As the external docking plate (7) rotates with the drive of the reserved motor (5), the outer abutting support member (10) thereof will contact the wedge-shaped docking member (17) on the outer side of the built-in nested tube (16) and apply pressure to the wedge-shaped docking member (17). The built-in nested tube (16) is forced to slide upward along the inner side of the supply reserved channel (15), and the upper end of the built-in nested tube (16) forms a pressing and pushing action on the contacting bonding layer (14).

2. The automatic quantitative proportioning device for raw materials used in foam production according to claim 1, characterized in that: A first gear (8) is provided at the lower end of the docking connector (6), and a second gear (801) is fixedly connected to the lower end of the first gear (8), and a third gear (802) is fixedly connected to the lower end of the second gear (801).

3. The automatic quantitative proportioning device for raw materials used in foam production according to claim 2, characterized in that: The first gear (8), the second gear (801) and the third gear (802) are respectively meshed with the docking gear assembly (2), and the number of tooth blocks on the outer sides of the first gear (8), the second gear (801) and the third gear (802) gradually increases.

4. The automatic quantitative proportioning device for raw materials used in foam production according to claim 3, characterized in that: The built-in fitting part (12) forms a resisting support structure along the upper end of the external docking plate (7) through the movable resisting part (13), and as the weight of the liquid stored in the reserved liquid storage part (11) decreases, the supporting force of the return spring assembly (9) at the bottom of the external docking plate (7) increases, driving the external docking plate (7) to move upward along the lower end of the output end of the reserved motor (5).

5. The automatic quantitative proportioning device for raw materials used in foam production according to claim 4, characterized in that: The inner side of the docking connector (6) is in a rectangular structure, and the inner side of the docking connector (6) and the lower end of the output end of the reserved motor (5) are in a nested docking structure, and as the position of the docking connector (6) moves, the relative positions of the first gear (8), the second gear (801) and the third gear (802) at its lower end and the docking gear assembly (2) are adjusted.

Citation Information

Patent Citations

  • Raw material and auxiliary material proportioning device for irradiation crosslinking polyethylene foam production

    CN118596448A

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