Dyeing processing device for chemical fibers

By setting up an airflow tube group in the dyeing cylinder of the dyeing equipment, controlling the gas circulation and cooling and recovering heat, the problems of heat energy waste and fiber structure changes after yarn dyeing in the prior art are solved, and a more efficient dyeing process and energy utilization are achieved.

CN120006469APending Publication Date: 2025-05-16SUZHOU JISILI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411962327.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

The existing dyeing equipment suddenly cools down and reduces pressure after dyeing the yarn, resulting in sharp changes in the fiber structure, affecting the dyeing effect, and the thermal energy is not fully utilized, which has the problem of energy waste.

Method used

Design a dyeing processing device for chemical fibers, including setting up an airflow tube group in the dyeing cylinder, controlling the low-temperature gas into the dyeing cylinder through the airflow tube group, outputting the dyeing cylinder after heating, taking away heat, realizing the cooling treatment of the barrel yarn, and storing high-temperature gas for heating other devices.

Benefits of technology

The gradual cooling of the yarn is achieved, avoiding the negative impact of fiber structure changes on the dyeing effect, and saving energy through heat recovery.

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Abstract

The invention discloses a chemical fiber dyeing processing device which comprises a dyeing cylinder, an airflow pipe set is arranged on the inner side of the dyeing cylinder, the airflow pipe set comprises an air inlet pipe and an air collecting pipe, the air inlet pipe is arranged at the bottom of the dyeing cylinder, the air inlet end is arranged on the outer side of the dyeing cylinder, and the air collecting pipe is arranged on the top of the dyeing cylinder. The air outlet end of the air collecting pipe is arranged on the outer side of the dyeing cylinder and connected with an air pump, and the output end of the air pump is connected with an air storage tank. A plurality of dispersing pipes are arranged above the air inlet pipe in a communicating manner, and air outlets of the dispersing pipes all point to the center of the dyeing jar; the airflow pipe set is arranged on the inner side of the dyeing cylinder, the inlet end and the outlet end of the airflow pipe set are arranged on the outer side of the dyeing cylinder, and meanwhile the air outlet pipe is connected with the air pump, so that low-temperature air can be controlled to enter the dyeing cylinder under the work of the air pump, is output from the dyeing cylinder after being heated and takes away heat of dyed steel, and cone yarn is cooled.
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Description

Technical Field

[0001] The invention relates to the field of dyeing equipment, in particular to a dyeing processing device for chemical fibers. Background Art

[0002] Fiber is the basic unit of fabric. Whether it is natural fiber (such as cotton, wool, silk) or chemical fiber (such as polyester, nylon, acrylic), they are made into various types of fabrics such as woven fabrics, knitted fabrics and non-woven fabrics through spinning and weaving processes. Through dyeing, the fiber can present a variety of colors to meet different aesthetic concepts and fashion trends.

[0003] At present, there are many types of equipment used for fiber dyeing, such as supercritical carbon dioxide dyeing equipment, also known as atmospheric pressure waterless dyeing equipment, which uses other non-aqueous media (such as supercritical carbon dioxide, ionic liquids, etc.) under normal pressure to achieve fiber dyeing. This dyeing method can effectively solve the problems of large water consumption and large sewage discharge in traditional dyeing processes.

[0004] Existing supercritical carbon dioxide dyeing equipment includes carbon dioxide storage and supply system, dyeing reactor, dye adding system, separation and recovery system, etc. The carbon dioxide storage and supply system is used to control the storage of carbon dioxide and the output pressure of carbon dioxide. The dyeing reactor is the place for carbon dioxide dyeing. Multiple bobbins can be stacked inside. It is also equipped with a heating device to increase the temperature inside the reactor. The dye adding system can realize the storage and quantitative output of dyes. The separation and recovery system can separate carbon dioxide and fiber after dyeing is completed, and store carbon dioxide in a storage tank.

[0005] The supercritical carbon dioxide dyeing process and the devices required for use thereof can refer to the process method of supercritical carbon dioxide dyeing disclosed in a Chinese patent with publication number CN100359091C. The disclosed device includes a carbon dioxide storage tank, a dye kettle, and a dye kettle. The carbon dioxide provided by the carbon dioxide storage tank is cooled into liquid by a condensation system and then sent to a preheater through a carbon dioxide high-pressure pump; the preheater is connected to the dye kettle; the dye kettle sends the supercritical carbon dioxide that dissolves the dye to the dye kettle; after dyeing, the carbon dioxide liquid melted with the dye is sent back to the carbon dioxide storage tank through a separator and a second condenser in sequence. The device disclosed in the above patent can recover 100% of the unfixed dye during the dyeing process, and at the same time recycle the carbon dioxide as a dyeing medium, thereby achieving the purpose of saving water and dye resources and reducing environmental pollution.

[0006] After the tube yarn dyeing task is completed by supercritical carbon dioxide dyeing equipment or other high-temperature dyeing equipment, if the temperature and pressure are suddenly reduced and the tube yarn is taken out, the fiber structure of the tube yarn may change drastically, thereby affecting the dyeing effect. Therefore, the dyeing equipment is equipped with a circulating cooling water system to achieve the gradual cooling of the tube yarn. Although the above-mentioned cooling method can achieve the purpose of cooling the tube yarn, it has some defects, that is, its heat energy is directly wasted and not fully utilized. If the heat in the dyeing kettle can be recovered and used to heat the medium to be heated, it will save energy relatively. Summary of the invention

[0007] The object of the present invention is to provide a chemical fiber dyeing and processing device, aiming to improve the problem that the heat source of the dyeing equipment needs to be recycled.

[0008] The present invention is implemented as follows: a chemical fiber dyeing processing device includes a dyeing cylinder, an air flow pipe group is arranged on the inner side of the dyeing cylinder, the air flow pipe group includes an air inlet pipe and an air receiving pipe, the air inlet pipe is arranged at the bottom of the dyeing cylinder, and the air inlet end is arranged on the outside of the dyeing cylinder, the air receiving pipe is arranged at the top of the dyeing cylinder, and the air outlet end of the air receiving pipe is arranged on the outside of the dyeing cylinder, and the air outlet end of the air receiving pipe is connected to an air pump, and the output end of the air pump is connected to an air storage tank; a plurality of dispersion pipes are also arranged above the air inlet pipe, and the air outlets of the dispersion pipes all point to the center of the dyeing cylinder.

[0009] Preferably, a support ring plate is arranged on the outside of the multiple dispersion tubes, and the outer diameter of the support ring plate is less than or equal to the inner diameter of the dyeing tank; a plurality of first buckle arc plates are arranged on the inner side of the support ring plate, and are connected to the support ring plate through a first connecting plate.

[0010] Preferably, the central angle of the first buckle arc plate is greater than 180°, and the number of the first buckle arc plates is equal to the number of the dispersion tubes, and the dispersion tubes are arranged through the first buckle arc plates.

[0011] Preferably, a plurality of air hoods are arranged below the air collecting pipe, and an externally threaded pipe is arranged on the top of the air hood, and the externally threaded pipe is threaded and inserted into the air collecting pipe; a plurality of connecting frames are sleeved on the air collecting pipe, and the connecting frames are connected to the dyeing tank.

[0012] Preferably, the connecting frame includes a connecting plate, a second connecting plate and a second snap-on arc plate, the central angle of the second snap-on arc plate is greater than 180°, and the second snap-on arc plate is sleeved on the air collecting pipe, one end of the second connecting plate is connected to the second snap-on arc plate, and the other end is installed in the notch of the connecting plate by bolts, and the end of the connecting plate away from the second snap-on arc plate is connected to the dyeing tank.

[0013] Preferably, a supporting frame is also provided on the inner side of the dyeing tank, and the supporting frame includes a center rod, a base plate and a plurality of limiting rods. The base plate is arranged as a polygonal structure, and the bottom of the center rod is connected to the center of the base plate. The plurality of limiting rods are respectively arranged at the end corners of the base plate, and the bottom is connected through the base plate through a bearing.

[0014] Preferably, a threaded structure is provided at the top of the limiting rod, an internal threaded tube is threadedly sleeved at the threaded structure, a pressure plate is provided below the internal threaded tube, and a spring in a compressed state is provided between the pressure plate and the internal threaded tube.

[0015] Preferably, a U-shaped ring is fixedly provided on the top of the center rod, an end column is provided above the U-shaped ring, a slot is provided on the bottom surface of the end column, the slots are cross-arranged, and the U-shaped ring can be inserted into the slot; the end column is installed at the bottom of the transmission shaft, the transmission shaft is connected to the motor, and the motor is installed above the dyeing tank.

[0016] Preferably, a support frame is arranged below the supporting frame, and the support frame includes a support plate, the end of the support plate is connected to the dyeing tank, and a fixed ring plate is arranged on the top through bolts; a wheel body is sleeved on the end of the limiting rod protruding from the bottom plate, and a plurality of wheel bodies are distributed on the outside of the fixed ring plate and contact the fixed ring plate; a limiting ring plate is fixedly arranged in the middle above the support plate, and a thrust bearing is arranged on the inner side of the limiting ring plate, and the top surface of the thrust bearing is higher than the top surface of the fixed ring plate and contacts the bottom plate.

[0017] Preferably, a stirring blade is arranged below the support plate, the central axis of the stirring blade is connected through a bearing and passes through the bracket, and the top passes through the central hole of the support plate, and a magnetic coupling is arranged on the top of the central axis, the magnetic coupling is connected to the end of the center rod protruding from the bottom plate, and is located on the inner side of the thrust bearing; an insert plate is arranged through the through hole of the support plate, and a third snap-on arc plate is fixedly arranged on the top of the insert plate, and the third snap-on arc plate is sleeved on the intake pipe.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention is provided with an airflow pipe group, which is arranged on the inner side of the dyeing tank, and the inlet and outlet ends are arranged on the outer side of the dyeing tank. At the same time, the air outlet pipe is connected to the air pump. Therefore, the low-temperature gas can be controlled to enter the dyeing tank under the operation of the air pump, and output from the dyeing tank after heating, taking away the heat of the dyeing steel, and realizing the cooling treatment of the bobbin yarn.

[0020] 2. The present invention is arranged in a gas storage tank, and the gas storage tank is connected to the output end of the air pump, so that the high-temperature gas output from the dyeing tank can be stored, which provides convenience for using the high-temperature gas to heat other devices, and realizes the recovery and utilization of the heat of the dyeing tank while meeting the temperature reduction of the yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the dyeing tank, the airflow pipe group and the supporting frame of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the airflow tube group of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the support ring plate of the present invention;

[0025] Figure 5 It is a structural schematic diagram of the air collecting pipe and the air hood of the present invention;

[0026] Figure 6 It is a structural schematic diagram of the connecting frame of the present invention;

[0027] Figure 7 It is a structural schematic diagram of a bracket and a support frame of the present invention;

[0028] Figure 8 is a first structural schematic diagram of the bracket of the present invention;

[0029] Fig. 9 is a first structural schematic diagram of the bracket of the present invention;

[0030] Fig.10 It is a structural schematic diagram of the center rod and the transmission shaft of the present invention;

[0031] Fig.11 It is a structural schematic diagram of the limiting rod of the present invention;

[0032] Fig.12 It is a structural schematic diagram of the support frame of the present invention;

[0033] Fig.13 It is a structural schematic diagram of the central axis and central rod of the present invention.

[0034] In the figure: 1, dyeing vat; 11, air pump; 12, air storage tank; 13, motor; 14, transmission shaft; 15, end column; 16, slot; 2, air flow pipe group; 21, air intake pipe; 22, air collection pipe; 23, dispersion pipe; 24, support ring plate; 241, first connecting plate; 242, first buckle arc plate; 25, air hood; 251, external threaded pipe; 26, connecting frame; 261, connecting plate; 262, missing groove; 263, second connecting plate; 264, second buckle Arc plate; 3, supporting frame; 31, center rod; 311, U-shaped ring; 312, magnetic coupling; 32, limiting rod; 321, threaded structure; 322, pressure plate; 323, spring; 324, internal threaded tube; 33, bottom plate; 34, wheel body; 4, supporting frame; 41, supporting plate; 42, stirring blade; 43, fixing ring plate; 44, limiting ring plate; 45, thrust bearing; 46, third buckle arc plate; 47, plug plate; 48, perforation; 49, center axis. DETAILED DESCRIPTION

[0035] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] The following is a further description with reference to the accompanying drawings and specific embodiments:

[0037] Example 1

[0038] like Figure 1 , Figure 2 As shown, in order to realize the heat recovery and utilization of the dyeing equipment and realize the cooling treatment of the bobbin yarn, this embodiment provides a new dyeing processing device, which includes a dyeing cylinder 1 and an airflow tube group 2 arranged in the dyeing cylinder 1. The air inlet and air outlet of the airflow tube group 2 are both arranged outside the dyeing cylinder 1, and the air outlet is connected to the air pump 11, and the output end of the air pump 11 is connected to the gas storage tank 12. Therefore, the low-temperature gas outside the dyeing cylinder 1 can be controlled by the operation control of the air pump 11 to enter the dyeing cylinder 1, and after the temperature is increased under the heating of the dyeing cylinder 1, it flows out of the dyeing cylinder 1 and is then stored in the gas storage tank 12. The high-temperature gas accumulated in the gas storage tank 12 can be used to heat other devices (such as carbon dioxide) to reduce the energy consumed by carbon dioxide heating. Due to the entry of low-temperature gas and the output of high-temperature gas, the cooling of the dyeing cylinder 1 is realized, and then the gradual cooling treatment of the bobbin yarn is realized, that is, when the cooling of the bobbin yarn is met, the heat recovery of the dyeing cylinder 1 is realized.

[0039] The dyeing jar 1 is an existing device, that is, the technical solution provided by this embodiment is to add an airflow pipe group 2 to the existing dyeing equipment. Here, the existing dyeing equipment (supercritical carbon dioxide dyeing equipment) is briefly introduced, which includes a carbon dioxide storage tank, a pressure regulator and a flow controller, a kettle body (the dyeing jar 1 in this embodiment), a dye storage container, a quantitative addition device, a separation device, a carbon dioxide recovery device, etc.

[0040] Carbon dioxide storage tank is a key equipment for storing liquid carbon dioxide, usually a pressure-resistant metal container. Its material should be able to withstand higher pressure, because carbon dioxide needs to maintain a certain pressure to maintain liquid state when stored. The pressure regulator is used to accurately control the pressure of the carbon dioxide output from the storage tank so that it reaches the pressure range required for the dyeing process. The flow controller can accurately adjust the flow of carbon dioxide according to the requirements of the dyeing process. For example, under different fiber types and dyeing depth requirements, the flow of carbon dioxide will be different, and refined operation can be achieved through the flow controller. Before carbon dioxide enters the dyeing reactor, it is necessary to heat carbon dioxide, such as the patent record of publication number CN100359091C, heat carbon dioxide by a heat exchanger, in this case, the high-temperature gas of the gas storage tank 12 can be circulated to the heat exchanger as a heat source, or first flow into the heating device and then flow into the heat exchanger, which can reduce the energy consumed by heating carbon dioxide.

[0041] The dyeing reactor (dyeing tank 1) is the core equipment of supercritical carbon dioxide dyeing. Its reactor body is usually made of high-strength stainless steel, such as 316L stainless steel, to resist the corrosion and high-pressure environment of supercritical carbon dioxide. The reactor body is a sealed structure and needs to have good sealing performance to prevent carbon dioxide leakage. It should also have good pressure resistance, and the design pressure is generally higher than the critical pressure of carbon dioxide, usually around 10-20MPa.

[0042] Dye storage containers are used to store solid or liquid dyes. Dye storage should be protected from moisture and oxidation to maintain the properties of the dye. For some environmentally sensitive dyes, the storage container may also need to have special protection functions, such as light protection, inert gas protection, etc.

[0043] The quantitative addition device is a key part to ensure dyeing uniformity and color accuracy. The dye is added to the reactor at a predetermined amount and speed through a precision metering pump or syringe and other equipment. For example, the amount of dye added is accurately calculated based on factors such as fiber weight and dyeing depth requirements, and the error is controlled within a small range, generally around ±1%.

[0044] After dyeing is completed, the carbon dioxide needs to be separated from the dyed fibers. The separation device usually uses pressure difference or temperature change to achieve this. For example, by reducing the pressure, supercritical carbon dioxide is turned back into gas and escapes from the fiber. At the same time, it is also necessary to prevent the fiber from being carried out during the separation process, and a filtering device is generally installed at the outlet. The carbon dioxide recovery device includes a compressor, a dryer, and a cooler. The compressor compresses the gaseous carbon dioxide back to a liquid state, the dryer removes moisture and impurities in the carbon dioxide, and the cooler further cools the carbon dioxide, returning it to a liquid state and storing it in a storage tank.

[0045] like Figure 3 As shown, in order to be able to introduce external low-temperature gas into the dyeing tank 1 through the air flow pipe group 2 and facilitate the high-temperature gas to flow out of the dyeing tank 1, the air flow pipe group 2 includes an air inlet pipe 21 and an air receiving pipe 22. The air inlet pipe 21 is arranged at the bottom of the dyeing tank 1, and the air inlet end is arranged on the outside of the dyeing tank 1. The air receiving pipe 22 is arranged at the top of the dyeing tank 1, and the air outlet end of the air receiving pipe 22 is arranged on the outside of the dyeing tank 1. At the same time, the air outlet end of the air receiving pipe 22 is connected to the air pump 11. Therefore, after dyeing is completed, by controlling the solenoid valves installed in the air inlet pipe 21 and the air receiving pipe 22 to work, the air inlet pipe 21 and the air receiving pipe 22 are made unobstructed. Under the action of the air pump 11, the external gas can be introduced into the dyeing tank 1 from the air inlet pipe 21 and circulate from the bottom to the top of the dyeing tank 1. In this process, the gas problem can be increased under the action of the dyeing tank 1. After the heated gas enters the air receiving pipe 22, it can be output from the dyeing tank 1 and stored in the gas storage tank 12.

[0046] like Figure 3 As shown, in order to achieve the cooling of the bobbin yarn, a plurality of dispersion tubes 23 may be arranged above the air inlet pipe 21, and the gas outlets of the dispersion tubes 23 all point to the center of the dyeing vat 1, that is, the low-temperature gas output from the dispersion tubes 23 can flow to the side of the bobbin yarn, thereby facilitating the faster cooling of the bobbin yarn.

[0047] like Fig.12 As shown, in order to stably install the air inlet pipe 21 in the dyeing tank 1, a support plate 41 is provided at the bottom of the dyeing tank 1, and the end of the support plate 41 is connected to the dyeing tank 1. A third buckle arc plate 46 is provided above the support plate 41. The central angle of the third buckle arc plate 46 is greater than 180° and is sleeved on the air inlet pipe 21, thereby limiting the air inlet pipe 21 to be stably arranged above the support plate 41.

[0048] like Fig.12As shown, in order to make the third snap-on arc plate 46 stably and detachably arranged above the support plate 41, a plurality of through holes 48 are arranged on the support plate 41, and an insert plate 47 is arranged under each third snap-on arc plate 46. The insert plate 47 passes through the through hole 48, and a bolt is passed through the bottom. Therefore, under the action of the bolt, the insert plate 47 can be stably installed on the support plate 41, and at the same time, it is convenient to remove the insert plate 47 according to needs.

[0049] like Figure 3 , Figure 4 As shown, in order to stably install the dispersion tubes 23, a support ring plate 24 is provided on the outside of the plurality of dispersion tubes 23, the outer diameter of the support ring plate 24 is less than or equal to the inner diameter of the dyeing jar 1, and the support ring plate 24 is connected to the dyeing jar 1. A plurality of first buckle arc plates 242 are connected and provided on the inner side of the support ring plate 24 through a first connecting plate 241, and the plurality of first buckle arc plates 242 are distributed and provided along the circumferential direction of the support ring plate 24. The center angle of the first buckle arc plate 242 is greater than 180°, and the number of the first buckle arc plates 242 is equal to the number of the dispersion tubes 23, therefore, the plurality of dispersion tubes 23 are respectively provided through the plurality of first buckle arc plates 242, therefore, when the support ring plate 24 is stably installed, the plurality of dispersion tubes 23 are stably installed in the dyeing jar 1.

[0050] like Figure 5 As shown, similarly, in order to stably install the air collecting pipe 22 on the top of the dyeing tank 1, a plurality of connecting frames 26 are provided on the air collecting pipe 22, and the connecting frames 26 are connected to the dyeing tank 1. Therefore, under the action of the connecting frames 26, the air collecting pipe 22 is stably installed on the dyeing tank 1.

[0051] like Figure 6 As shown, specifically, the connecting frame 26 includes a connecting plate 261, a second connecting plate 263 and a second snap-on arc plate 264, the central angle of the second snap-on arc plate 264 is greater than 180°, and is sleeved on the air collecting pipe 22, one end of the second connecting plate 263 is connected to the second snap-on arc plate 264, and the other end is installed in the notch 262 of the connecting plate 261 by bolts, and the end of the connecting plate 261 away from the second snap-on arc plate 264 is connected to the dyeing tank 1, and after the second snap-on arc plate 264 is sleeved on the air collecting pipe 22, the connecting plate 261 and the second connecting plate 263 cooperate to support the air collecting pipe 22 to be stably placed.

[0052] like Figure 5 As shown, in addition, a plurality of gas hoods 25 can be arranged below the air collecting pipe 22, and the gas is collected by the gas hoods 25 and enters the air collecting pipe 22. The top of the gas hood 25 is connected with an external threaded pipe 251, which is threaded and connected to the air collecting pipe 22.

[0053] Example 2

[0054] like Figure 2 , Figure 7 As shown, in order to facilitate the cooling of the bobbin yarn, make the bobbin yarn have more contact with the low-temperature gas, and at the same time make the bobbin yarn stably placed in the dyeing tank 1 to complete the dyeing process, a supporting frame 3 is also provided on the inner side of the dyeing tank 1, and the supporting frame 3 is arranged on the inner side of the airflow tube group 2. Therefore, under the action of the supporting frame 3, the bobbin yarn is located on the inner side of the dispersion tube 23, which facilitates the low-temperature gas to flow to the side of the bobbin yarn.

[0055] like Figure 8 As shown, specifically, the support frame 3 includes a center rod 31, a bottom plate 33 and a plurality of limiting rods 32. The bottom plate 33 is set as a polygonal structure, the bottom of the center rod 31 is connected to the center of the bottom plate 33, and a U-shaped ring 311 connected to a hook is fixedly set on the top, so that the hook of the lifting equipment can be connected to the U-shaped ring 311, and then the entire support frame 3 and the bobbin can be controlled to move under the support of the center rod 31, so as to facilitate the support frame 3 and the bobbin to enter and exit the dyeing tank 1. The plurality of limiting rods 32 are respectively arranged at each end corner of the bottom plate 33, so that a plurality of bobbin yarns stacked up and down are sleeved on the limiting rods 32, so that the bobbin yarns can be stably placed relative to the bottom plate 33.

[0056] like Fig.11 As shown, in order to limit the stable installation of the bobbin yarn relative to the limiting rod 32, a threaded structure 321 is arranged on the top of the limiting rod 32, and an internal threaded tube 324 is threadedly sleeved at the threaded structure 321, and a pressure plate 322 is arranged below the internal threaded tube 324, and a spring 323 in a compressed state is arranged between the pressure plate 322 and the internal threaded tube 324. Therefore, after multiple bobbin yarns are stacked and sleeved on the outside of the limiting rod 32, the pressure plate 322 is placed on the top of the bobbin yarn, and then pressure is applied to the spring 323 through the internal threaded tube 324, so that the pressure plate 322 presses against the top of the bobbin yarn, thereby limiting the stable placement of the bobbin yarn.

[0057] like Figure 8 As shown, in order to control the rotation of the bobbin yarn, the bottom of the limiting rod 32 is connected through the bottom plate 33 through a bearing, and the bottom of the limiting rod 32 is fixedly provided with a support plate with a structure communicating with the pressure plate 322, and the bobbin yarn is arranged between the support plate and the pressure plate 322. Therefore, when the limiting rod 32 rotates, the bobbin yarn rotates synchronously, which facilitates the contact between different parts of the side wall of the bobbin yarn and the low-temperature gas.

[0058] like Figure 1 , Figure 2 , Figure 7 , Fig.10As shown, in order to control the rotation of the bobbin yarn, a motor 13 is arranged above the dyeing jar 1, and a transmission shaft 14 is arranged below the power output shaft of the motor 13 through a coupling, and an end column 15 is fixedly arranged at the bottom of the transmission shaft 14, and a slot 16 is arranged on the bottom surface of the end column 15. The slots 16 are arranged crosswise, and the top of the U-shaped ring 311 can be inserted into the slot 16, that is, after the bobbin yarn and the supporting frame 3 are placed in the dyeing jar 1, and the cover of the dyeing jar 1 is closed, the U-shaped ring 311 is inserted into the slot 16, then when the motor 13 is working, the center rod 31 can be driven to rotate, so the center rod 31 is fixedly connected to the bottom plate 33, and multiple limiting rods 32 revolve around the center rod 31. The ends of the transmission shaft 14 and the center rod 31 adjacent to each other can also be respectively provided with two parts of a magnetic coupling, so as to realize transmission under the action of magnetic force.

[0059] like Fig. 9 , Fig.12 As shown, during the revolution of the limiting rod 32, in order to realize the self-rotation of the limiting rod 32, a wheel body 34 is sleeved on the end of the limiting rod 32 protruding from the bottom plate 33. At the same time, a fixed ring plate 43 is provided above the support plate 41 through bolts, and multiple wheel bodies 34 are distributed on the outside of the fixed ring plate 43 and contact the fixed ring plate 43. Therefore, the wheel body 34 can rotate relative to the fixed ring plate 43 under the action of friction, thereby driving the limiting rod 32 to rotate, providing convenience for adjusting the direction of the bobbin yarn. In order to increase the friction between the wheel body 34 and the fixed ring plate 43, mutually matching concave-convex structures can be provided on the side walls of the wheel body 34 and the fixed ring plate 43, or an anti-slip layer can be provided on the side walls.

[0060] like Fig.12 As shown, in order to stably set the bracket 3 on the support plate 41, a limiting ring plate 44 is fixedly set in the middle above the support plate 41, and a thrust bearing 45 is set on the inner side of the limiting ring plate 44. The top surface of the thrust bearing 45 is higher than the top surface of the fixed ring plate 43 and contacts the bottom plate 33. Therefore, under the action of the thrust bearing 45, not only the bottom plate 33 is stably placed relative to the support plate 41, but also support is provided for the rotation of the bottom plate 33. Because the thrust bearing 45 includes a shaft ring, a seat ring, a ball, etc., the seat ring contacts the support plate 41, and the shaft ring can be fixedly installed on the bottom plate 33.

[0061] like Fig.12 , Fig.13As shown, in order to mix the dye and carbon dioxide when dyeing the bobbin yarn, a stirring blade 42 is arranged below the support plate 41. The central axis 49 of the stirring blade 42 is connected through the bracket through a bearing, and the top is arranged through the central hole of the support plate 41. A magnetic coupling 312 is arranged on the top of the central axis 49. The magnetic coupling 312 is connected to the end of the center rod 31 protruding from the bottom plate 33 and is located on the inner side of the thrust bearing 45. Therefore, when the center rod 31 rotates, the stirring blade 42 can be driven to rotate to achieve material mixing.

[0062] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A chemical fiber dyeing processing device, characterized in that: The invention comprises a dyeing vat (1), wherein an airflow pipe group (2) is arranged on the inner side of the dyeing vat (1), wherein the airflow pipe group (2) comprises an air inlet pipe (21) and an air receiving pipe (22), wherein the air inlet pipe (21) is arranged at the bottom of the dyeing vat (1), and the air inlet end is arranged on the outer side of the dyeing vat (1), wherein the air receiving pipe (22) is arranged at the top of the dyeing vat (1), and the air outlet end of the air receiving pipe (22) is arranged on the outer side of the dyeing vat (1), and the air outlet end of the air receiving pipe (22) is connected to an air pump (11), and the output end of the air pump (11) is connected to an air storage tank (12); and a plurality of dispersion pipes (23) are arranged above the air inlet pipe (21) and are in communication with each other, and the air outlets of the dispersion pipes (23) all point to the center of the dyeing vat (1).

2. A chemical fiber dyeing processing device according to claim 1, characterized in that: A support ring plate (24) is arranged on the outside of the plurality of dispersion tubes (23), and the outer diameter of the support ring plate (24) is less than or equal to the inner diameter of the dyeing vat (1); a plurality of first snap-in arc plates (242) are arranged on the inside of the support ring plate (24), and the first snap-in arc plates (242) are connected to the support ring plate (24) via a first connecting plate (241).

3. A chemical fiber dyeing processing device according to claim 2, characterized in that: The central angle of the first buckle arc plate (242) is greater than 180°, and the number of the first buckle arc plates (242) is equal to the number of the dispersion tubes (23), and the dispersion tubes (23) are arranged to penetrate the first buckle arc plates (242).

4. A chemical fiber dyeing processing device according to claim 2, characterized in that: A plurality of air hoods (25) are arranged below the air collecting pipe (22); an externally threaded pipe (251) is arranged on the top of the air hood (25); the externally threaded pipe (251) is threaded and inserted into the air collecting pipe (22); a plurality of connecting frames (26) are sleeved on the air collecting pipe (22); the connecting frames (26) are connected to the dyeing tank (1).

5. A chemical fiber dyeing processing device according to claim 4, characterized in that: The connecting frame (26) comprises a connecting plate (261), a second connecting plate (263) and a second buckle arc plate (264); the central angle of the second buckle arc plate (264) is greater than 180° and is sleeved on the air collecting pipe (22); one end of the second connecting plate (263) is connected to the second buckle arc plate (264), and the other end is installed in the notch (262) of the connecting plate (261) by bolts; the end of the connecting plate (261) away from the second buckle arc plate (264) is connected to the dyeing tank (1).

6. The chemical fiber dyeing processing device according to claim 1, characterized in that: A support frame (3) is also arranged on the inner side of the dyeing tank (1), and the support frame (3) comprises a central rod (31), a bottom plate (33) and a plurality of limiting rods (32). The bottom plate (33) is arranged as a polygonal structure, the bottom of the central rod (31) is connected to the center of the bottom plate (33), the plurality of limiting rods (32) are respectively arranged at the end corners of the bottom plate (33), and the bottom is connected through the bottom plate (33) via a bearing.

7. A chemical fiber dyeing processing device according to claim 6, characterized in that: A threaded structure (321) is provided at the top of the limiting rod (32), an internal threaded tube (324) is threadedly sleeved on the threaded structure (321), a pressure plate (322) is provided below the internal threaded tube (324), and a spring (323) in a compressed state is provided between the pressure plate (322) and the internal threaded tube (324).

8. The chemical fiber dyeing processing device according to claim 6, characterized in that: A U-shaped ring (311) is fixedly arranged on the top of the center rod (31), an end column (15) is arranged above the U-shaped ring (311), and a slot (16) is arranged on the bottom surface of the end column (15). The slots (16) are arranged crosswise, and the U-shaped ring (311) can be inserted into the slots (16); the end column (15) is installed at the bottom of a transmission shaft (14), the transmission shaft (14) is connected to a motor (13), and the motor (13) is installed above the dyeing tank (1).

9. A chemical fiber dyeing processing device according to claim 6, characterized in that: A support frame (4) is arranged below the supporting frame (3), and the support frame (4) comprises a support plate (41), the end of the support plate (41) is connected to the dyeing tank (1), and a fixing ring plate (43) is arranged above the support plate (41) via bolts; a wheel body (34) is sleeved on the end of the limiting rod (32) protruding from the bottom plate (33), and a plurality of the wheel bodies (34) are distributed and arranged on the outside of the fixing ring plate (43) and are in contact with the fixing ring plate (43); a limiting ring plate (44) is fixedly arranged in the middle above the support plate (41), and a thrust bearing (45) is arranged on the inner side of the limiting ring plate (44), and the top surface of the thrust bearing (45) is higher than the top surface of the fixing ring plate (43) and is in contact with the bottom plate (33).

10. A chemical fiber dyeing processing device according to claim 9, characterized in that: A stirring blade (42) is arranged below the support plate (41); the central axis (49) of the stirring blade (42) is connected to the support through a bearing and is arranged to pass through the central hole of the support plate (41) at the top; a magnetic coupling (312) is arranged at the top of the central axis (49); the magnetic coupling (312) is connected to the end of the center rod (31) protruding from the bottom plate (33) and is located on the inner side of the thrust bearing (45); an insert plate (47) is arranged to pass through the through hole (48) of the support plate (41); a third snap-on arc plate (46) is fixedly arranged on the top of the insert plate (47); the third snap-on arc plate (46) is sleeved on the intake pipe (21).

Citation Information

Patent Citations

  • Supercritical carbon dioxide dyeing device and its process

    CN100359091C