Device and method for detecting torque performance of turnout connecting piece anti-loosening device

By providing a detection device and method including bolt simulator, track simulator, nut simulator and locking member, the problem of not being able to detect the torque performance of the bolt connection auxiliary anti-loosening device in the prior art is solved, and accurate measurement of the torque performance of the anti-loosening device and reliability guarantee of the function is achieved.

CN120008907APending Publication Date: 2025-05-16BAOJI JISHI METAL DETECTION CO LTD +1
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Patent Information

Application Number
CN202510247330.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

The prior art lacks a method for detecting the torque performance of the bolted connection auxiliary anti-loosening device, and it is impossible to confirm whether the anti-loosening device's anti-loosening device's anti-loosening device is effective.

Method used

A detection device and method are provided, including a bolt simulator, a track simulator, a nut simulator and a locking member. By simulating the actual working conditions of the bolt connection pair, a torsional force is applied to measure the torque performance of the anti-loosening device.

Benefits of technology

Through this detection device and method, the torque performance of the anti-loosening device can be accurately measured, the reliability of its anti-loosening function can be ensured, and driving safety can be ensured.

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Abstract

The invention relates to a device and method for detecting the torque performance of a turnout connecting piece anti-loosening device, and the device comprises a bolt simulation part which comprises a first bolt head and a cylindrical rod, the cylindrical rod is provided with a blind hole in the axial direction, and the blind hole is provided with an internal thread; the track simulation piece is provided with a first through hole, a first groove and a second groove; the nut simulation piece is provided with a second through hole, and the nut simulation piece is partially arranged in the anti-loosening device; and the locking piece comprises a second bolt head, a pin rod and a screw rod which are integrally arranged in sequence. In the embodiment of the invention, the bolt simulation piece, the track simulation piece, the nut simulation piece and the like are used for simulating the actual application working condition of the bolt connection pair, and a torsional force is applied to the nut simulation piece so as to measure the torque of the anti-loosening device for resisting loosening, so that whether the anti-loosening performance of the anti-loosening device is reliable or not is confirmed; the structure is simple and operation is easy.
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Description

Technical Field

[0001] The disclosed embodiments relate to the technical field of detection equipment, and in particular to a detection device and method for the torque performance of a turnout connector anti-loosening device. Background Art

[0002] In order to meet the structural design and functional requirements, railway turnouts use a large number of bolted joints to achieve installation, laying, operation and maintenance adjustments. When the train passes through the railway turnout, the wheels form a long-term and high-frequency impact on the turnout structure, which can easily cause the bolts to loosen, reduce the axial tension of the bolted joints, and then affect the stability of the turnout components and the overall structure, endangering driving safety. Therefore, a corresponding bolted joint anti-loosening device must be set for the turnout track simulation to lock the bolted joint structure and ensure the safety and stability of the track and turnout structure.

[0003] The production quality of the bolted anti-loosening device directly affects its anti-loosening effect. If its breaking torque is less than its bolted anti-loosening installation torque, the anti-loosening device cannot play an anti-loosening role. Therefore, it is necessary to conduct timely inspection of the production quality of the bolted anti-loosening device, but the existing inspection technology lacks a torque performance inspection device or method for the bolted anti-loosening device, and cannot inspect and confirm the effectiveness of the anti-loosening function of the bolted anti-loosening device.

[0004] Therefore, it is necessary to improve one or more problems existing in the above-mentioned related technical solutions.

[0005] It should be noted that this section is intended to provide background or context for the technical solutions of the present disclosure stated in the claims. The description herein is not admitted to be prior art by virtue of being included in this section. Summary of the invention

[0006] The purpose of the embodiments of the present disclosure is to provide a device and method for detecting the torque performance of a turnout connector anti-loosening device, thereby overcoming one or more problems caused by the limitations and defects of the relevant technology at least to a certain extent.

[0007] The embodiment of the present disclosure first provides a detection device for the torque performance of a turnout connector anti-loosening device, comprising:

[0008] A bolt simulation component, the bolt simulation component comprising a first bolt head and a cylindrical rod, the cylindrical rod is provided with a blind hole in the axial direction, and the blind hole is provided with an internal thread;

[0009] A track simulation member, wherein the track simulation member is provided with a first through hole, a first groove is provided at one end of the track simulation member, and a second groove is provided at the other end of the track simulation member, wherein the first groove and the second groove are respectively connected with two ends of the first through hole; the cylindrical rod is adapted to the first through hole; the first bolt head is adapted to the first groove, and the second groove is used for clamping the anti-loosening device;

[0010] A nut simulation member, wherein the nut simulation member is provided with a second through hole, the diameter of the second through hole is greater than the diameter of the first through hole, and the nut simulation member is partially disposed in the anti-loosening device;

[0011] A locking member, the locking member comprising: a second bolt head, a pin rod and a screw rod which are arranged in sequence and in an integrated manner, wherein the diameter of the screw rod is smaller than the diameter of the pin rod, the pin rod is matched with the second through hole, the screw rod is provided with an external thread, and the external thread is matched with the internal thread;

[0012] Wherein, the first bolt head is used to be connected to the fixed end of the torsion device, and the nut simulation part is used to be fixedly connected to the anti-loosening device and the rotating end of the torsion device respectively.

[0013] In an embodiment of the present disclosure, the first bolt head is hexagonal, and the first groove is hexagonal.

[0014] In one embodiment of the present disclosure, the outer shape of the track simulation component is a rectangular parallelepiped.

[0015] In one embodiment of the present disclosure, the second groove is a rectangular groove.

[0016] In one embodiment of the present disclosure, the anti-loosening device includes: an anti-loosening base, a nut spacer and an anti-loosening cap, one end of the nut spacer is fixedly connected to the anti-loosening cap, the other end of the nut spacer is fixedly connected to the anti-loosening base, and the anti-loosening base and part of the nut spacer are clamped in the second groove.

[0017] In one embodiment of the present disclosure, the anti-loosening cap is provided with a third through hole, the nut simulation component is partially inserted into the third through hole, and a washer is provided between the nut simulation component and the nut spacer.

[0018] In one embodiment of the present disclosure, the anti-loosening device also includes a gear ring, the outer surface of the gear ring is provided with teeth, the gear ring is arranged in the third through hole of the anti-loosening cap, and the nut simulation part is partially installed in the third through hole of the anti-loosening cap and the gear ring.

[0019] In one embodiment of the present disclosure, teeth are provided on the inner side surface of the third through hole, and the teeth in the third through hole are meshed with the gear ring.

[0020] The embodiment of the present disclosure secondly provides a method for detecting the torque performance of a turnout connector anti-loosening device, using any of the above detection devices to detect the torque performance of the anti-loosening device, the detection method comprising:

[0021] Insert the cylindrical rod of the bolt simulation member into the first through hole of the track simulation member, and install the first bolt head in the first groove;

[0022] The track simulation component is fixedly connected to the anti-loosening device by using the second groove;

[0023] Partially insert the nut simulation piece into the anti-loosening device;

[0024] Insert the locking piece into the second through hole of the nut simulation piece and the blind hole of the bolt simulation piece in sequence, and thread the locking piece and the bolt simulation piece together by using the internal thread of the blind hole and the external thread provided on the screw rod of the locking piece;

[0025] Connecting the first bolt head to the fixed end of the torsion device, and fixing the nut simulation member to the rotating end of the torsion device;

[0026] A preset torsional angular velocity is loaded on the rotating end, the torque value generated by the anti-loosening device is collected, and it is judged whether the torque performance of the anti-loosening device is qualified.

[0027] In one embodiment of the present disclosure, a torque value determination condition is preset, and the collected torque value is tested for compliance with the determination condition to determine whether the torque performance of the anti-loosening device is qualified.

[0028] The technical solution provided by the embodiments of the present disclosure may have the following beneficial effects:

[0029] The detection device and method for the torque performance of the anti-loosening device of the turnout connector in the disclosed embodiment utilizes a bolt simulator, a track simulator and a nut simulator to simulate the actual application conditions of the bolt connection pair, and then applies a torsional force to the nut simulator to measure the torque of the anti-loosening device to resist loosening, thereby confirming whether the anti-loosening performance of the anti-loosening device is reliable; a threaded connection is adopted between the bolt simulator and the locking member, and the nut simulator is penetrated by a pin rod provided on the locking member to put the nut simulator in a free state, thereby eliminating interference factors in the measurement of the anti-loosening torque of the anti-loosening device and improving the measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The drawings herein are incorporated into the specification and constitute a part of the specification, represent embodiments consistent with the present disclosure, and are used together with the specification to explain the principles of the present disclosure. Obviously, the drawings described below are only some embodiments of the present disclosure, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0031] Figure 1 A schematic structural diagram showing a device for detecting torque performance of a turnout connector anti-loosening device in an exemplary embodiment of the present disclosure;

[0032] Figure 2 Three views showing a bolt simulation member in an exemplary embodiment of the present disclosure;

[0033] Figure 3 Three views showing a track simulation member in an exemplary embodiment of the present disclosure;

[0034] Figure 4 Three views showing a nut simulation member in an exemplary embodiment of the present disclosure;

[0035] Figure 5 Three views showing a locking member in an exemplary embodiment of the present disclosure;

[0036] Figure 6 A schematic structural diagram showing a device for detecting torque performance of a turnout connector anti-loosening device in another exemplary embodiment of the present disclosure;

[0037] Figure 7 A schematic structural diagram of a device for detecting the torque performance of a turnout connector anti-loosening device in yet another exemplary embodiment of the present disclosure is shown.

[0038] Reference numerals:

[0039] 10. Anti-loosening device; 11. Anti-loosening base; 12. Nut spacer; 13. Anti-loosening cap; 131. Third through hole; 14. Gear ring; 20. Washer;

[0040] 100, bolt simulation; 101, first bolt head; 102, cylindrical rod; 1021, blind hole; 200, track simulation; 201, first through hole; 202, first groove; 203, second groove; 300, nut simulation; 301, second through hole; 400, locking member; 401, second bolt head; 402, pin rod; 403, screw rod. DETAILED DESCRIPTION

[0041] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that the disclosure will be more comprehensive and complete and to fully convey the concepts of the example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0042] In addition, the accompanying drawings are only schematic illustrations of the embodiments of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and their repeated descriptions will be omitted. Some of the block diagrams shown in the accompanying drawings are functional entities and do not necessarily correspond to physically or logically independent entities.

[0043] Please refer to Figure 1 to Figure 5 In this example implementation, a device for detecting the torque performance of a turnout connector anti-loosening device is provided, and the detection device includes: a bolt simulation component 100, a track simulation component 200, a nut simulation component 300 and a locking component 400.

[0044] Specifically, please refer to Figure 2 The bolt simulation part 100 comprises a first bolt head 101 and a cylindrical rod 102. The cylindrical rod 102 is provided with a blind hole 1021 in the axial direction. The blind hole 1021 is provided with an internal thread. The bolt simulation part 100 is used to simulate the bolt of the bolt connection pair for turnout connection.

[0045] Please refer to Figure 3 The track simulation part 200 is used to simulate the track. The track simulation part 200 is provided with a first through hole 201. One end of the track simulation part 200 is provided with a first groove 202. The other end of the track simulation part 200 is provided with a second groove 203. The first groove 202 and the second groove 203 are respectively connected with the two ends of the first through hole 201. The cylindrical rod 102 is adapted to the first through hole 201; the first bolt head 101 is adapted to the first groove 202, and the second groove 203 is used to clamp the anti-loosening device 10. That is, the track simulation part 200 is used to penetrate the bolt simulation part 100 on the one hand, and to install the anti-loosening device 10 on the other hand, so as to simulate the actual working condition of the anti-loosening device 10.

[0046] Please refer to Figure 4 The nut simulation part 300 is used to simulate the nut of the bolt connection pair for turnout connection. The nut simulation part 300 is provided with a second through hole 301. The diameter of the second through hole 301 is larger than the diameter of the first through hole 201. The nut simulation part 300 is partially disposed in the anti-loosening device 10. The nut simulation part 300 is used to be fixedly connected with the anti-loosening device 10. The anti-loosening performance of the anti-loosening device 10 on the nut simulation part 300 is detected by twisting the nut simulation part 300.

[0047] Please refer to Figure 5The locking member 400 includes: a second bolt head 401, a pin 402 and a screw 403 which are arranged in sequence. The diameter of the screw 403 is smaller than the diameter of the pin 402. The pin 402 is matched with the second through hole 301. The screw 403 is provided with an external thread which is matched with the internal thread. When in use, the locking member 400 is inserted into the blind hole 1021 of the nut simulation member 300 and the bolt simulation member 100 in sequence. The function of the locking member 400 is to prevent the nut simulation member 300 from falling off.

[0048] The first bolt head 101 is used to be connected to the fixed end of the torsion device, and the nut simulation part 300 is used to be fixedly connected to the anti-loosening device 10 and the rotating end of the torsion device respectively.

[0049] In this embodiment, a bolt simulator 100, a rail simulator 200 and a nut simulator 300 are used to simulate the actual application conditions of the bolt connection pair, and then a torsional force is applied to the nut simulator 300 to measure the torque of the anti-loosening device 10 to resist loosening, thereby confirming whether the anti-loosening performance of the anti-loosening device 10 is reliable; a threaded connection is adopted between the bolt simulator 100 and the locking member 400, and the pin rod 402 provided on the locking member 400 is passed through the nut simulator 300 to make the nut simulator 300 in a free state, thereby eliminating the interference of interference factors on the measurement of the anti-loosening torque of the anti-loosening device 10, thereby improving the measurement accuracy.

[0050] Based on the above embodiments, Figures 1 to 7 The specific structure and connection method of some components in this application are described in more detail.

[0051] First, the specific structure of the bolt simulation member 100 is described. Figure 2 , the first bolt head 101 is hexagonal, and the first groove 202 is hexagonal. Specifically, the first bolt head 101 is a large hexagon, so that it matches the fixed end of the torsion device. The size of the large hexagon is determined according to the inner size of the docking interface of the fixed end of the torsion device. Usually, the outer size of the large hexagonal head is the inner size of the docking interface-0.4mm (matching clearance), and the length is 45 to 50mm.

[0052] In addition, the end of the cylindrical rod 102 of the bolt simulation 100 is provided with an axial blind hole 1021, and the blind hole 1021 is provided with an M12-M20 internal thread with a depth of 12-15 mm. The diameter of the cylindrical rod 102 is consistent with the diameter of the bolt used in the actual working condition of the anti-loosening device 10.

[0053] Optionally, in some embodiments, the outer shape of the track simulation component 200 is a cuboid; the second groove 203 is a rectangular groove, which is used to clamp the anti-loosening device 10 to achieve a fixed connection therewith.

[0054] Next, the specific structure and connection relationship of the anti-loosening device 10 are described.

[0055] Please refer to Figure 1 and Figure 3 The anti-loosening device 10 includes: an anti-loosening base 11, a nut spacer 12 and an anti-loosening cap 13. One end of the nut spacer 12 is fixedly connected to the anti-loosening cap 13, and the other end of the nut spacer 12 is fixedly connected to the anti-loosening base 11. The anti-loosening base 11 and part of the nut spacer 12 are clamped in the second groove 203.

[0056] The anti-loosening process of the bolt connection pair simulated by the anti-loosening device 10 of the present application is as follows: the anti-loosening base 11, the nut spacer 12 and the anti-loosening cap 13 are all provided with through holes, the anti-loosening base 11 and the nut spacer 12 are sequentially sleeved on the cylindrical rod 102, and the anti-loosening base 11 and the nut spacer 12 are fixedly connected, and then the anti-loosening cap 13 is sleeved on the outside of the nut simulation part 300, and the anti-loosening cap 13 and the nut spacer 12 are fixedly connected, thereby playing the role of anti-loosening of the bolts and nuts respectively.

[0057] It can also be understood that the anti-loosening cap 13 is provided with a third through hole 131, which can be a linear circular hole, the nut simulation 300 is partially penetrated in the third through hole 131, and a washer 20 is provided between the nut simulation 300 and the nut spacer 12. The third through hole 131 can be a 12-pointed star through hole, which is used to engage the nut simulation 300 to prevent the nut simulation 300 from rotating.

[0058] In other embodiments, Figure 1 As shown, the third through hole 131 can be a stepped circular through hole, that is, the outer diameter of the third through hole 131 is smaller, the inner diameter is larger, and the inner side surface of the larger diameter is provided with teeth. At this time, after the nut simulation part 300 partially enters the anti-loosening cap 13, the nut simulation part 300 contacts the through hole with a smaller diameter, and there is a certain interval between the nut simulation part 300 and the through hole with a larger diameter. The interval is provided with a gear ring 14, and the outer surface of the gear ring 14 is provided with teeth. In one case, please refer to Figure 6 The gear ring 14 can be a separate component, the outer surface of which meshes with the teeth of the anti-loosening cap 13, and the inner surface of which is in the shape of a star and contacts with the nut simulation part 300 to prevent the nut simulation part 300 from rotating. In another case, please refer to Figure 7The gear ring 14 and the nut simulation member 300 are integrally formed, that is, the gear ring 14 is provided on the outer side surface of the end of the nut simulation member 300, and the nut simulation member 300 is engaged with the anti-loosening cap 13 by using the gear ring 14 provided thereon.

[0059] The following is an illustration of the dimensions of some structures in the above embodiments.

[0060] Please refer to Figure 3 The shape of the track simulation part 200 is a cuboid with a thickness of 35 mm and a length and width of 150 mm. The first through hole 201 of the track simulation part 200 is the diameter of the cylindrical rod 102 of the bolt simulation part 100 + 0.4 mm (fit clearance). The shape of the first groove 202 is hexagonal, with a depth of 15 to 20 mm. The inner dimension of the first groove 202 is the outer dimension of the first bolt head 101 (large hexagonal head) + 0.4 mm (fit clearance), and is used to connect and fix with the large hexagonal head of the bolt simulation part 100. The second groove 203 is a rectangular groove, and the depth, length and width are based on the fixing of the anti-loosening device 10.

[0061] Please refer to Figure 4 The outer dimensions of the nut simulation 300 are consistent with the outer dimensions of the hexagonal nut used in the actual working condition of the anti-loosening device 10. The diameter of the second through hole 301 is the outer dimensions of the hexagonal nut used in the actual working condition of the anti-loosening device 10 + 0.4mm (fit clearance), and the length of the nut simulation 300 is 35~40mm.

[0062] Please refer to Figure 5 The screw rod 403 of the locking member 400 is provided with an external thread matching the internal thread of the blind hole 1021. The diameter of the pin rod 402 is the external dimension of the hexagonal nut used in the actual working condition of the anti-loosening device 10 -0.4mm (fit clearance), and the length is the sum of the length of the nut simulation member 300 and the thickness of the washer 20. The second bolt head 401 is M24~M30, and is a hexagonal shape with a length of 10mm~20mm.

[0063] The embodiment of the present disclosure secondly provides a method for detecting the torque performance of a turnout connector anti-loosening device, using any of the above-mentioned detection devices to detect the torque performance of the anti-loosening device 10, the detection method comprising:

[0064] S100, inserting the cylindrical rod 102 of the bolt simulation member 100 into the first through hole 201 of the track simulation member 200, and installing the first bolt head 101 in the first groove 202;

[0065] S200, using the second groove 203 to fix the track simulation member 200 and the anti-loosening device 10;

[0066] S300, partially inserting the nut simulation member 300 into the anti-loosening device 10;

[0067] S400, inserting the locking member 400 into the second through hole 301 of the nut simulation member 300 and the blind hole 1021 of the bolt simulation member 100 in sequence, and threadingly connecting the locking member 400 and the bolt simulation member 100 by using the internal thread of the blind hole 1021 and the external thread provided on the screw rod 403 of the locking member 400;

[0068] S500, connecting the first bolt head 101 to the fixed end of the torsion device, and fixing the nut simulation member 300 to the rotating end of the torsion device;

[0069] S600, a preset torsional angular velocity is loaded on the rotating end, the torque value generated by the anti-loosening device 10 is collected, and it is determined whether the torque performance of the anti-loosening device 10 is qualified.

[0070] In this embodiment, a bolt simulator 100, a track simulator 200 and a nut simulator 300 are used to simulate the actual application conditions of the bolt connection pair, and then a torsional force is applied to the nut simulator 300 to measure the torque of the anti-loosening device 10 to resist loosening, thereby confirming whether the anti-loosening performance of the anti-loosening device 10 is reliable; a threaded connection is adopted between the bolt simulator 100 and the locking member 400, and the pin rod 402 provided by the locking member 400 is penetrated through the nut simulator 300 to make the nut simulator 300 in a free state, thereby eliminating the interference of interference factors on the measurement of the anti-loosening torque of the anti-loosening device 10 and improving the measurement accuracy; by loading the torsional angular velocity, the torque performance of the anti-loosening device 10 is determined.

[0071] Optionally, in some embodiments, a torque value determination condition is preset, and the collected torque value is tested for compliance with the determination condition to determine whether the torque performance of the anti-loosening device 10 is qualified.

[0072] The torque value during the test can be collected by the sensor and then transmitted to the computer detection software. The torque and time curve is displayed on the software interface. When the torque-time curve shows a sudden change, the test process ends, and the corresponding torque displayed is the detection torque. The torque value judgment condition is set in the software, and the compliance of the test result with the judgment condition is automatically judged, and whether it is qualified is directly displayed on the software interface.

[0073] In the present application, a counterclockwise rotating torsional force is applied to the nut simulation member 300 to measure the torque. The torsional angular velocity may be 1° / min, and the torsional angular velocity is tested with a steady load.

[0074] During the detection process, the present application fully considers the system integrity of the turnout connector anti-loosening device 10, which is more in line with actual working conditions; the detection device of the present application has a simple structure and is easy to operate.

[0075] The detection device and detection method of the present application are used to detect the turnout connector anti-loosening device 10 with a specification of M27. The large hexagonal head of the bolt simulation part 100 used has a head opposite side distance of 41mm and a length of 50mm; the cylindrical rod 102 has a diameter of 27mm and a length of 33mm; the end of the cylindrical rod 102 is provided with an internal thread with a depth of 12mm and a diameter of M12. The track simulation part 200 is a cuboid with a thickness of 35 mm, a length and a width of 150 mm, and is placed vertically with a surface of 35*150 mm as the bottom surface, and is placed vertically with a surface of 150*150 mm and the bolt simulation part 100, and the diameter of the first through hole 201 is 27.4 mm; a hexagonal first groove 202 with a depth of 17 mm is processed at the center of one surface connected to the bolt simulation part 100, and the inner dimension of the first groove 202 is 6.4 mm; a rectangular second groove 203 is processed at the center of the other surface, and the second groove 203 has a depth of 14.4 mm, a length of 114.4 mm, and a width of 89.4 mm, which is used to connect and fix the anti-loosening base 11, etc. The outer shape of the nut simulation part 300 is a hexagonal nut shape, and the outer shape head opposite side dimension is 46 mm, and the second through hole 301 has a diameter of 24.4 mm and a length of 40 mm, which is connected to the rotating end of the torsion device. The length of the screw rod 403 of the locking member 400 is 12 mm, the external thread diameter is M12, the diameter of the pin rod 402 in the middle part is 23.6 mm, the length is 46 mm, and the second bolt head 401 is M24, a hexagonal shape with a length of 10 mm. The bolt simulation member 100, the track simulation member 200, the anti-loosening base 11, the nut pad 12, the washer 20, the nut simulation member 300, the locking member 400 and the anti-loosening device 10 are connected in sequence, and then placed between the fixed end and the rotating end of the torsion device, and the appropriate position is adjusted, and the sample parameters are set. The test is carried out with a stable loading at a torsion angle speed of 1° / min. The torque value is collected and transmitted to the computer detection software through the sensor. The software interface displays the torque and time curve. When the torque-time curve has a sudden change (after the sudden change, the torque value suddenly decreases, indicating that part of the structure of the anti-loosening device 10 is broken, and the test is over), the test process ends, and the corresponding displayed torque is the detection torque. The test results are shown in Table 1.

[0076] In this test, the judgment condition is that the maximum torque value detected is not less than 500 N·m. According to Table 1, the torque performance of the anti-loosening device 10 tested in this test is qualified.

[0077] Table 1 Torque values

[0078] serial number Torque (N·m) 1 1006 2 998 3 1000

[0079] In addition, the material grade of each component in this application is consistent with or better than the grade of the turnout connector. After heat treatment and surface carburization, the hardness is greater than 45HRC to improve the performance of the detection device and increase the hardness and wear resistance.

[0080] In the present application, the anti-loosening base 11, the nut spacer 12, the washer 20 and the anti-loosening cap 13 are tested as a whole, which is closer to the actual working conditions and improves the detection accuracy.

[0081] This application tests the torque performance of the anti-loosening device of the turnout connector to confirm the reliability of the anti-loosening effect of the bolt connection auxiliary anti-loosening device and ensure driving safety.

[0082] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like in the above description indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present disclosure and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present disclosure.

[0083] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present disclosure, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0084] In the embodiments of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0085] In the embodiments of the present disclosure, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0086] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.

[0087] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses or adaptations of the present disclosure, which follow the general principles of the present disclosure and include common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present disclosure are indicated by the appended claims.

Claims

1. A detection device for the torque performance of a turnout connector anti-loosening device, characterized in that: include: A bolt simulation component, the bolt simulation component comprising a first bolt head and a cylindrical rod, the cylindrical rod is provided with a blind hole in the axial direction, and the blind hole is provided with an internal thread; A track simulation member, wherein the track simulation member is provided with a first through hole, a first groove is provided at one end of the track simulation member, and a second groove is provided at the other end of the track simulation member, wherein the first groove and the second groove are respectively connected with two ends of the first through hole; the cylindrical rod is adapted to the first through hole; the first bolt head is adapted to the first groove, and the second groove is used for clamping the anti-loosening device; A nut simulation member, wherein the nut simulation member is provided with a second through hole, the diameter of the second through hole is greater than the diameter of the first through hole, and the nut simulation member is partially disposed in the anti-loosening device; A locking member, the locking member comprising: a second bolt head, a pin rod and a screw rod which are arranged in sequence and in an integrated manner, wherein the diameter of the screw rod is smaller than the diameter of the pin rod, the pin rod is matched with the second through hole, the screw rod is provided with an external thread, and the external thread is matched with the internal thread; Wherein, the first bolt head is used to be connected to the fixed end of the torsion device, and the nut simulation part is used to be fixedly connected to the anti-loosening device and the rotating end of the torsion device respectively.

2. The detection device for the torque performance of the turnout connector anti-loosening device according to claim 1 is characterized in that: The first bolt head is hexagonal, and the first groove is hexagonal.

3. The detection device for the torque performance of the turnout connector anti-loosening device according to claim 1 is characterized in that: The outer shape of the track simulation part is a cuboid.

4. The detection device for the torque performance of the turnout connector anti-loosening device according to claim 1, characterized in that: The second groove is a rectangular groove.

5. The detection device for the torque performance of the anti-loosening device of the turnout connector according to any one of claims 1 to 4, characterized in that: The anti-loosening device includes: an anti-loosening base, a nut washer and an anti-loosening cap, one end of the nut washer is fixedly connected to the anti-loosening cap, the other end of the nut washer is fixedly connected to the anti-loosening base, and the anti-loosening base and part of the nut washer are clamped in the second groove.

6. The detection device for the torque performance of the turnout connector anti-loosening device according to claim 5, characterized in that: The anti-loosening cap is provided with a third through hole, the nut simulation part is partially inserted into the third through hole, and a washer is provided between the nut simulation part and the nut spacer.

7. The detection device for the torque performance of the turnout connector anti-loosening device according to claim 6, characterized in that: The anti-loosening device also includes a gear ring, the outer surface of which is provided with teeth, the gear ring is arranged in the third through hole of the anti-loosening cap, and the nut simulation part is partially installed in the third through hole of the anti-loosening cap and the gear ring.

8. The detection device for the torque performance of the turnout connector anti-loosening device according to claim 7, characterized in that: The inner side surface of the third through hole is provided with teeth, and the teeth in the third through hole are meshed with the gear ring.

9. A method for detecting the torque performance of a turnout connector anti-loosening device, characterized in that: The torque performance of the anti-loosening device is detected by using the detection device according to any one of claims 1 to 8, and the detection method includes: Insert the cylindrical rod of the bolt simulation member into the first through hole of the track simulation member, and install the first bolt head in the first groove; The track simulation component is fixedly connected to the anti-loosening device by using the second groove; Partially insert the nut simulation piece into the anti-loosening device; Insert the locking piece into the second through hole of the nut simulation piece and the blind hole of the bolt simulation piece in sequence, and thread the locking piece and the bolt simulation piece together by using the internal thread of the blind hole and the external thread provided on the screw rod of the locking piece; Connecting the first bolt head to the fixed end of the torsion device, and fixing the nut simulation member to the rotating end of the torsion device; A preset torsional angular velocity is loaded on the rotating end, the torque value generated by the anti-loosening device is collected, and it is judged whether the torque performance of the anti-loosening device is qualified.

10. The detection method according to claim 9, characterized in that: The torque value determination condition is preset, and the collected torque value is tested for conformity with the determination condition to determine whether the torque performance of the anti-loosening device is qualified.