A shock-absorbing frame system for a battery box and a vehicle

By designing the combination of frame components and cushioning components, the cushioning effect of the battery box in the three-dimensional direction is achieved, solving the problem of single damper vibration damping direction and high cost in the prior art, ensuring the safety and stability of the battery box.

CN120016064BActive Publication Date: 2025-07-25SHANGHAI ENNEAGON ENERGY TECH CO LTD
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Patent Information

Application Number
CN202510489447.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2025-07-25
Estimated Expiration
2045-04-18

AI Technical Summary

Technical Problem

In the existing battery box shock cushioning system, the damper has a single vibration damping direction, which can easily lead to cracking at the connection between the frame and the installation beam, which poses safety hazards and is costly, and multi-direction shock absorption requires a large amount of installation space.

Method used

A battery box cushioning frame system is designed, including frame components and cushioning components. Through the combination of bottom joists, elastic pads, connectors, elastic rings and fixed rings, the cushioning effect in the three-dimensional direction is achieved. The cushioning of the elastic pads and elastic rings in the support axis direction is used to conduct vibrations, reducing costs.

Benefits of technology

Improves shock cushioning, reduces costs, ensures vehicle driving safety, avoids shaking of frame components, and enhances the protection of the battery box.

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Abstract

The present invention relates to the technical field of vehicle battery boxes, and in particular, to a shock-absorbing frame system for a battery box and a vehicle. The system includes a frame assembly and a shock-absorbing assembly. In the frame assembly, a battery box accommodation frame is detachably connected to a bottom bracket. The bottom bracket is detachably connected to a bottom support beam. The first side of the support beam is detachably connected to the bottom support beam. A support shaft is fixedly connected to the second side of the support beam. The axis of the support shaft is parallel to the orientation of the second side of the support beam. The first side and the second side of the support beam are two mutually perpendicular sides. In the shock-absorbing assembly, the bottom support beam, the elastic pad and the connecting member are arranged and attached in sequence along a direction parallel to the axis of the support shaft. The bottom support beam, the elastic pad and the connecting member are detachably connected to each other. An elastic ring is sleeved on the support shaft. The connecting member is detachably connected to a fixing ring. The fixing ring is sleeved on the outside of the elastic ring. The connecting member is detachably connected to the support beam. In this way, the problem of how to improve the shock-absorbing effect of the shock-absorbing frame system for a battery box is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of vehicle battery boxes, and more particularly, to a shock-absorbing frame system for a battery box and a vehicle. Background Art

[0002] During the driving process of a vehicle, vibrations are inevitably generated. In an electric vehicle, a battery box frame is used to protect the battery box. When the battery box frame is loaded onto the vehicle, due to the complex road conditions during driving, in order to reduce the vibrations of the battery box, a shock-absorbing system needs to be assembled between the frame and the vehicle mounting beam.

[0003] The existing shock-absorbing systems generally use dampers for connection. However, due to the relatively single shock-absorbing direction of the damper, the connection between the frame and the mounting beam is prone to cracking due to hard connection, posing a safety hazard. If multiple dampers are set to absorb shocks in multiple directions, the cost is relatively high and the occupied installation space is also large. Summary of the Invention

[0004] To solve the problem of how to improve the shock-absorbing effect of the shock-absorbing frame system for a battery box, the present invention provides a shock-absorbing frame system for a battery box and a vehicle.

[0005] In a first aspect, the present invention provides a shock-absorbing frame system for a battery box, comprising:

[0006] A frame assembly, the frame assembly including a battery box receiving frame, a bottom bracket, a bottom support beam, and a support beam; the battery box receiving frame is detachably connected to the bottom bracket; the bottom bracket is detachably connected to the bottom support beam; the first side of the support beam is detachably connected to the bottom support beam; a support shaft is fixedly connected to the second side of the support beam; the axis of the support shaft is parallel to the orientation of the second side of the support beam; the first side and the second side of the support beam are two mutually perpendicular sides;

[0007] A shock-absorbing assembly, the shock-absorbing assembly including an elastic pad, a connecting member, an elastic ring, and a fixing ring; the bottom support beam, the elastic pad, and the connecting member are arranged and attached in sequence along a direction parallel to the axis of the support shaft; the bottom support beam, the elastic pad, and the connecting member are detachably connected to each other; the elastic ring is sleeved on the support shaft; the connecting member is detachably connected to the fixing ring; the fixing ring is sleeved outside the elastic ring; the connecting member is detachably connected to the support beam.

[0008] In some embodiments, at least three groups of the shock-absorbing assemblies are arranged along the length direction of the support beam; the length direction of the support beam is respectively perpendicular to the orientations of the first side and the second side of the support beam; three support shafts are fixed on the support beam; the support shafts correspond to the shock-absorbing assemblies one by one.

[0009] In some embodiments, the shock absorption components are arranged in a first group, a second group, and a third group in sequence along the length direction of the support beam; in the shock absorption components of the first group and the third group, the thicknesses of the two end portions of the elastic ring along the length direction of the support beam are smaller than the thicknesses of the two end portions of the elastic ring along the height direction of the support beam.

[0010] In some embodiments, in the shock absorption components of the first group and the third group, the thickness of the elastic ring on the side close to the bottom bracket is greater than the thickness of the elastic ring on the side away from the bottom bracket.

[0011] In some embodiments, in the shock absorption components of the second group, the thicknesses of the elastic ring in the circumferential direction are evenly distributed.

[0012] In some embodiments, there are two relatively arranged support beams.

[0013] In some embodiments, the shock absorption components are distributed on the two opposite sides of the two support beams.

[0014] In some embodiments, the battery box shock absorption frame system further includes a damping component; one end of the damping component is detachably connected to the bottom support beam, and the other end is detachably connected to the battery box accommodation frame; the two damping components are distributed on the two sides of the battery box accommodation frame along the length direction of the support beam.

[0015] In some embodiments, the shock absorption component further includes a protective cover; the protective cover is detachably connected to the connecting member; the protective cover and the connecting member enclose a receiving chamber; the elastic ring and the fixing ring are both arranged in the receiving chamber.

[0016] In a second aspect, the present invention provides a vehicle, the vehicle includes a battery box shock absorption frame system according to any one of the above embodiments, and the vehicle further includes:

[0017] A battery box body, the battery box body is placed in the inner chamber of the battery box accommodation frame of the battery box shock absorption frame system;

[0018] A vehicle frame, the support beam of the battery box shock absorption frame system is detachably connected to the vehicle frame; the battery box shock absorption frame system is located above the vehicle frame; the elastic pad is arranged vertically; the support shaft is arranged horizontally.

[0019] To solve the problem of how the battery box shock absorption frame system improves the shock absorption effect, the present invention has the following advantages:

[0020] By setting the shock-absorbing components, the detachable connection between the bottom support beam, the elastic pad, and the connecting piece is realized, so that the shock-absorbing effect in the axial direction of the support shaft is achieved through the elastic pad. The elastic ring is sleeved on the support shaft to achieve the shock-absorbing effect in the circumferential direction of the support shaft. Then, through the connecting piece, the support beam is connected to the bottom support beam, so that the vibrations generated between the two can be transmitted to each other, so that the influence of vibrations can be reduced in any direction in the three-dimensional coordinate system of the frame assembly, the cost of shock absorption input of the frame assembly is reduced, and the driving safety of the vehicle is ensured. Description of the Drawings

[0021] Figure 1 Shows a schematic diagram of a shock-absorbing frame system of a battery box according to an embodiment;

[0022] Figure 2 Shows a schematic diagram of a shock-absorbing frame system of a battery box according to another embodiment;

[0023] Figure 3 Shows a side view of a shock-absorbing frame system of a battery box according to an embodiment;

[0024] Figure 4 Shows Figure 3 Schematic diagrams of the shock-absorbing components of the first group and the third group of the shock-absorbing frame system of the battery box in the embodiment;

[0025] Figure 5 Shows Figure 3 Schematic diagram of the shock-absorbing components of the second group of the shock-absorbing frame system of the battery box in the embodiment;

[0026] Figure 6 Shows a side view schematic diagram of the shock-absorbing components of a shock-absorbing frame system of a battery box according to an embodiment.

[0027] Reference Signs: 01 Frame Assembly; 11 Battery Box Accommodation Frame; 12 Bottom Bracket; 13 Bottom Support Beam; 14 Support Beam; 15 Support Shaft; 02 Shock-Absorbing Component; 21 Elastic Pad; 22 Connecting Piece; 23 Elastic Ring; 24 Fixed Ring; 25 Protective Cover; 03 Damping Component. Detailed Description of the Embodiment

[0028] Now, the content of the present disclosure will be described with reference to several exemplary embodiments. It should be understood that these embodiments are described only to enable those of ordinary skill in the art to better understand and thus implement the content of the present disclosure, rather than implying any limitation on the scope of the present disclosure.

[0029] As used herein, the term "comprising" and its variants are to be construed as open-ended terms meaning "including but not limited to". The term "based on" is to be construed as "at least partially based on". The terms "one embodiment" and "an embodiment" are to be construed as "at least one embodiment". The term "another embodiment" is to be construed as "at least one other embodiment". The terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation. Moreover, in addition to being used to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present application can be understood according to specific circumstances. In addition, the terms "mounted", "arranged", "provided with", "connected", "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral structure; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, or there may be internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances. In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated device, element or component. Unless otherwise specified, the meaning of "a plurality of" is two or more.

[0030] In this embodiment, during the driving process of the vehicle, it is necessary to protect the battery box body loaded on the vehicle through the frame assembly 01 and reduce the vibration of the frame assembly 01. However, the commonly used dampers are costly and have a single shock absorption direction. For this reason, this embodiment discloses a battery box shock absorption frame system. As Figure 1 shown, the battery box shock absorption frame system includes a frame assembly 01 and a shock absorption assembly 02.

[0031] As Figure 1 shown, the frame assembly 01 includes a battery box receiving frame 11, a bottom bracket 12, a bottom support beam 13 and a support beam 14. The battery box receiving frame 11 is detachably connected to the bottom bracket 12. The bottom bracket 12 is detachably connected to the bottom support beam 13. Thus, the battery box receiving frame 11 is carried by the bottom bracket 12 and the bottom support beam 13, which is convenient for installation on the vehicle. As Figure 2As shown, the first side of the support beam 14 is detachably connected to the bottom support beam 13. A support shaft 15 is fixedly connected to the second side of the support beam 14. Thus, the frame assembly 01 can be loaded onto the vehicle through the support shaft 15 and the support beam 14. The axis of the support shaft 15 is parallel to the orientation of the second side of the support beam 14. The first side and the second side of the support beam 14 are two mutually perpendicular sides. The first side can be one side in the height direction of the support beam 14, and the second side can be one side in the width direction of the support beam 14.

[0032] As Figure 2 shown, the shock absorption assembly 02 includes an elastic pad 21, a connecting piece 22, an elastic ring 23, and a fixing ring 24. The bottom support beam 13, the elastic pad 21, and the connecting piece 22 are arranged and attached in sequence along a direction parallel to the axis of the support shaft 15. The bottom support beam 13, the elastic pad 21, and the connecting piece 22 are detachably connected to each other. Thus, the elastic pad 21 provides a shock absorption effect for the frame assembly 01 in the axial direction of the support shaft 15, reducing the vibration generated by the frame assembly 01 during vehicle driving. The elastic ring 23 is sleeved on the support shaft 15. The connecting piece 22 is detachably connected to the fixing ring 24. The fixing ring 24 is sleeved on the outside of the elastic ring 23. The connecting piece 22 is detachably connected to the support beam 14. The elastic pad 21 and the elastic ring 23 can be arranged at intervals and on the opposite sides of the connecting piece 22 respectively, so that the connecting piece 22 presses the elastic pad 21 to prevent the elastic pad 21 from falling off, while the elastic ring 23 needs to be replaced more frequently. By arranging it on the side of the connecting piece 22 away from the support beam 14, it is convenient for installation or disassembly and replacement. Through the above arrangement, shock absorption in the circumferential direction of the support shaft 15 can be achieved through the elastic ring 23. Through the connection and conduction of the connecting piece 22, the frame assembly 01 can obtain a certain degree of shock absorption in different directions during vehicle driving, effectively protecting the battery box body. Furthermore, through a simple structural arrangement, while reducing the cost of the shock absorption assembly 02, the shock absorption effect on the frame assembly 01 is achieved.

[0033] In this embodiment, as Figure 2 、 Figure 3 shown, at least three groups of shock absorption assemblies 02 are arranged along the length direction of the support beam 14. The length direction of the support beam 14 is perpendicular to the orientations of the first side and the second side of the support beam 14 respectively. Three support shafts 15 are fixed on the support beam 14. The support shafts 15 correspond to the shock absorption assemblies 02 one by one. By arranging at least three groups of shock absorption assemblies 02, at least two groups of shock absorption assemblies 02 are located near both sides of the battery box accommodation frame 11. Since the length direction of the support beam 14 is the same as the driving direction of the vehicle, such an arrangement can enable the shock absorption assembly 02 to adapt to working conditions such as sudden braking or acceleration of the vehicle, enhance the shock absorption effect, and prevent the frame assembly 01 from shaking too much and affecting vehicle driving.

[0034] In this embodiment, as Figure 3As shown, the shock-absorbing components 02 are arranged in the first group, the second group, and the third group in sequence along the length direction of the support beam 14. In the shock-absorbing components 02 of the first group and the third group, as Figure 4 shown, the thickness of the elastic ring 23 at both ends along the length direction of the support beam 14 is less than the thickness of the elastic ring 23 at both ends along the height direction of the support beam 14. The first group and the third group of shock-absorbing components 02 are respectively disposed adjacent to both sides of the battery box accommodation frame 11. During the driving of the vehicle, acceleration or braking causes the frame component 01 near the end of the support beam 14 to have a tendency to tilt in the driving direction. For example, in the braking state, when the first group of shock-absorbing components 02 is close to the front of the vehicle, the first group of shock-absorbing components 02 has a tendency to press down, and when the third group of shock-absorbing components 02 is close to the rear of the vehicle, the first group of shock-absorbing components 02 has a tendency to rise. Therefore, the force borne by the elastic ring 23 along the height direction of the support beam 14 is relatively large (pressing down or pulling up). By setting the thickness of the vertical two ends of the elastic ring 23, that is, the upper and lower regions, to be thicker and the thickness of the horizontal two ends, that is, the left and right regions, to be thinner, the service life of the elastic ring 23 can be extended and the shock-absorbing effect can be ensured.

[0035] In this embodiment, as Figure 3 , Figure 4 shown, in the shock-absorbing components 02 of the first group and the third group, the thickness of the elastic ring 23 on the side close to the bottom bracket 12 is greater than the thickness of the elastic ring 23 on the side away from the bottom bracket 12. That is, in the state where the battery box shock-absorbing frame system is installed on the vehicle, the thickness of the top of the elastic ring 23 is greater than the thickness of the bottom end, and the thickness of the top and the bottom end of the elastic ring 23 are both greater than the thickness of the two horizontal ends. Further, under the gravity of the frame component 01, the force received above the elastic ring 23 is relatively greater than the force received below it. Through the above settings, the shock-absorbing effect and the anti-fatigue effect of the elastic ring 23 can be enhanced.

[0036] In this embodiment, as Figure 3 , Figure 5 shown, in the shock-absorbing components 02 of the second group, the thickness of the elastic ring 23 is evenly distributed in the circumferential direction. Since the second group of shock-absorbing components 02 is arranged in the middle area of the support beam 14 and is directly below the battery box accommodation frame 11, the force it bears due to the tilting vibration of the battery box accommodation frame 11 during vehicle driving is relatively small. Through the above settings, the second group of shock-absorbing components 02 can provide stronger support force, so that the support beam 14 is firmly and stably connected to the bottom support beam 13, and the vibration is transmitted to the shock-absorbing components 02 of the first group and the third group as much as possible. At the same time, in some other embodiments, the hardness of the elastic ring 23 of the second group of shock-absorbing components 02 is greater than the hardness of the elastic ring 23 of the first group or the third group of shock-absorbing components 02. Thus, it is ensured that the middle part of the shock-absorbing component 02 provides stable support force, and at the same time, as the fulcrum of the lever, the elastic force at the top of the elastic ring 23 in the shock-absorbing components 02 of the first group and the third group is maximized.

[0037] In other embodiments, the first group of shock absorbing components 02 near the front of the vehicle and the second group of shock absorbing components 02 in the middle are spaced at a first distance, and the third group of shock absorbing components 02 near the rear of the vehicle and the second group of shock absorbing components 02 in the middle are spaced at a second distance, and the first distance is smaller than the second distance. Therefore, in the face of actual driving conditions, since the number of braking times is usually more rapid and frequent than acceleration, by reducing the first distance, the moment of inertia generated by the inertial motion of the end of the battery box near the front of the vehicle tilting downward with the middle shock absorbing component 02 as the fulcrum can be smaller, thereby reducing driving risks and improving safety.

[0038] In this embodiment, if Figure 2 As shown, two supporting beams 14 are arranged opposite to each other. Thus, the two supporting beams 14 are convenient to be loaded on the vehicle, and further the battery box receiving frame 11 is evenly stressed, and the two supporting beams 14 can provide stable supporting force.

[0039] In this embodiment, if Figure 2 As shown, the shock absorbing components 02 are distributed on two opposite sides of the two support beams 14, so that the distance between the shock absorbing components 02 arranged along the width direction of the vehicle can be increased, so that the battery box with a longer size in the width direction of the vehicle can be stably supported by shock absorption. In addition, in order to facilitate the installation or removal of the shock absorbing component 02, the connecting member 22 of the shock absorbing component 02 can be fixed to the support beam 14 by multiple bolts.

[0040] In this embodiment, if Figure 2 , Figure 3 As shown, the battery box shock absorbing frame system may further include a damping assembly 03. One end of the damping assembly 03 is detachably connected to the bottom support beam 13, and the other end is detachably connected to the battery box receiving frame 11. Two damping assemblies 03 are distributed on both sides of the battery box receiving frame 11 along the length direction of the support beam 14. Thus, the shock absorbing effect of the frame assembly 01 can be enhanced, and the tilting of the frame assembly 01 in the driving direction or the length direction of the frame assembly 01 when the vehicle is driving can be reduced.

[0041] In this embodiment, if Figure 1 As shown, the shock absorbing component 02 also includes a protective cover 25. The protective cover 25 is detachably connected to the connecting member 22. The protective cover 25 and the connecting member 22 surround and form a accommodating chamber. The elastic ring 23 and the fixing ring 24 are both arranged in the accommodating chamber. Through the protection of the dustproof cover, the shock absorbing component 02 can be prevented from foreign objects affecting the shock absorbing effect of the elastic ring 23 when it is loaded and used, and the dustproof cover can prevent the elastic ring 23 from falling off, pressing the end of the connecting member 22 close to the support beam 14, so that the connection between the shock absorbing component 02 and the frame component 01 is tighter.

[0042] In this embodiment, the present disclosure discloses a vehicle, which includes a shock-absorbing frame system for a battery box as described in any one of the above embodiments. The vehicle may further include a battery box body and a vehicle frame. The battery box body is placed in the inner cavity of the battery box accommodating frame 11 of the shock-absorbing frame system for the battery box, which is convenient for protecting the battery box body and avoiding damage to the battery box body due to collision.

[0043] The support beam 14 of the shock-absorbing frame system for the battery box is detachably connected to the vehicle frame. The shock-absorbing frame system for the battery box is located above the vehicle frame. The elastic pad 21 is arranged vertically. The support shaft 15 is arranged horizontally, and the support shaft 15 is parallel to the length direction of the vehicle frame, that is, the support shaft 15 is parallel to the driving direction. Thus, the frame assembly 01 can be shock-absorbed by the shock-absorbing assembly 02, and the vibration generated by the battery box body during vehicle driving in any direction due to driving actions such as acceleration or braking can be reduced.

[0044] Those of ordinary skill in the art can understand that the above embodiments are specific examples for implementing the present disclosure, and in practical applications, various changes can be made in form and details without departing from the scope of the present disclosure.

Claims

1. A shock-absorbing frame system for a battery box, characterized in that, The shock-absorbing frame system of the battery box includes: A frame assembly, which includes a battery box receiving frame, a bottom bracket, a bottom support beam, and a support beam; the battery box receiving frame is detachably connected to the bottom bracket; the bottom bracket is detachably connected to the bottom support beam; the first side of the support beam is detachably connected to the bottom support beam; a support shaft is fixedly connected to the second side of the support beam; the axis of the support shaft is parallel to the orientation of the second side of the support beam; the first side and the second side of the support beam are two mutually perpendicular sides. A shock-absorbing assembly, which includes an elastic pad, a connecting piece, an elastic ring, and a fixing ring; the bottom support beam, the elastic pad, and the connecting piece are arranged and attached in sequence along a direction parallel to the axis of the support shaft; the bottom support beam, the elastic pad, and the connecting piece are detachably connected to each other; the elastic ring is sleeved on the support shaft; the connecting piece is detachably connected to the fixing ring; the fixing ring is sleeved on the outside of the elastic ring; the connecting piece is detachably connected to the support beam. At least three groups of the shock-absorbing assemblies are arranged along the length direction of the support beam; the length direction of the support beam is respectively perpendicular to the orientations of the first side and the second side of the support beam; three support shafts are fixed on the support beam; the support shafts correspond to the shock-absorbing assemblies one by one. The shock-absorbing assemblies are arranged in sequence as the first group, the second group, and the third group along the length direction of the support beam; in the shock-absorbing assemblies of the first group and the third group, the thicknesses of the two end parts of the elastic ring along the length direction of the support beam are smaller than the thicknesses of the two end parts of the elastic ring along the height direction of the support beam.

2. The shock-absorbing frame system of a battery box according to claim 1, wherein in the shock-absorbing assemblies of the first group and the third group, the thickness of the elastic ring on the side close to the bottom bracket is greater than the thickness of the elastic ring on the side far from the bottom bracket.

3. The shock-absorbing frame system of a battery box according to claim 2, wherein in the shock-absorbing assembly of the second group, the thickness of the elastic ring is evenly distributed in the circumferential direction.

4. The shock-absorbing frame system of a battery box according to claim 1, wherein two support beams are arranged oppositely.

5. The shock-absorbing frame system of a battery box according to claim 4, wherein the shock-absorbing assemblies are distributed on the two opposite sides of the two support beams.

6. The shock-absorbing frame system of a battery box according to claim 1, wherein the shock-absorbing frame system of the battery box further includes a damping assembly; one end of the damping assembly is detachably connected to the bottom support beam, and the other end is detachably connected to the battery box receiving frame; the two damping assemblies are distributed on the two sides of the battery box receiving frame along the length direction of the support beam.

7. The shock-absorbing frame system of a battery box according to claim 1, wherein the shock-absorbing assembly further includes a protective cover; the protective cover is detachably connected to the connecting piece; the protective cover and the connecting piece enclose to form an accommodating chamber; the elastic ring and the fixing ring are both arranged in the accommodating chamber.

8. A vehicle, characterized in that, The vehicle includes the battery box shock-absorbing frame system as described in any one of claims 1-7; the vehicle further includes: A battery box body, which is placed in the inner cavity of the battery box receiving frame of the battery box shock-absorbing frame system; A vehicle frame, the support beam of the battery box shock-absorbing frame system is detachably connected to the vehicle frame; the battery box shock-absorbing frame system is located above the vehicle frame; the elastic pad is arranged vertically; the support shaft is arranged horizontally.

Citation Information

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