Powder spraying device of potato block seed dressing machine

By designing a high-pressure gas-pushing and pneumatic motor-driven powder spraying device in a potato seed mixer, the problems of uneven powder plate bonding and powder spraying are solved, and the uniform spraying of powder and high-quality treatment of cut potatoes are achieved.

CN120021455APending Publication Date: 2025-05-23NORTHEAST AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202510392908.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The existing powder spraying device cannot be effectively adapted to the potato seed mixer, resulting in uneven spraying of powder, affecting the processing quality of the cut potatoes, and the talc powder is easy to form, resulting in uneven powder spraying.

Method used

A potato seed mixer powder spraying device is designed, using high-pressure gas pushing and pneumatic motor to drive the spiral blades and vibration devices. By vibrating and stirring, the plate powder is broken, and the negative pressure powder spraying pump is used to achieve uniform spraying of powder.

Benefits of technology

It effectively solves the problem of powder plate bonding, ensures that the powder is uniform and loose during the powder spraying process, improves the accuracy and uniformity of powder spraying, and ensures high-quality treatment of cut potatoes.

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Abstract

The invention relates to the technical field of sliced potato seed processing equipment, and discloses a powder spraying device of a sliced potato seed dressing machine, which comprises a powder barrel, the upper part of the powder barrel is provided with a barrel cover, the top of the barrel cover is provided with a pneumatic motor and a powder spraying pump, and the output end of the pneumatic motor is connected with a stirring rod through a set screw I; a spiral blade is arranged at the lower end of the stirring rod, a hole plug is formed in the top of the barrel cover on the side far away from the powder spraying pump, a vibration plate is arranged on the inner side wall of the powder barrel, a vibration assembly is arranged at the bottom of the vibration plate, and the vibration assembly comprises a shaft, a U-shaped plate, an eccentric wheel, a driving fan blade, a key, a second set screw and a bearing. Through the technical scheme of high-pressure gas and pneumatic motor driving, the problem of talcum powder hardening is solved, and it is ensured that powder is sprayed evenly; the powder spraying precision is improved by combining the negative pressure principle of the powder spraying pump; and by utilizing the lubricity of the talcum powder, the working efficiency is improved, and the equipment failure is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of diced potato seed potato processing equipment, in particular to a powder spraying device for a diced potato seed potato mixing machine. Background Art

[0002] In recent years, potatoes have become the fourth largest staple food crop in my country, but my country's potato yield per unit area is still low. One of the main reasons is the lack of qualified seed potatoes. Traditional potato planting mainly uses cut seed potatoes for sowing. However, if diseased potatoes are encountered during the cutting process, the cutting cutter will spread the pathogens to other healthy potato pieces, affecting the planting quality and causing a decrease in the emergence rate after sowing. This is also one of the main reasons for the low potato yield per unit area. By disinfecting and powdering the cut seed potatoes before sowing, the quality of the seed potatoes can be effectively guaranteed. Even if there are diseased potatoes, they will not affect other healthy cut potatoes, which helps to improve the emergence rate and ensure high and stable yields. Therefore, seed dressing and dusting of cut potatoes is an important way to increase potato yields.

[0003] At present, although there are powder spraying devices for other crop seeds, these devices are not suitable for the powder spraying process of potato seed mixing machines due to the differences in material properties of powder and seeds. The powder used in potato seed mixing machines is usually talcum powder, but the existing powder spraying devices are not specially designed to be adaptable. If it is used for powder spraying in potato seed mixing machines, it may affect the processing quality of cut potatoes and cause certain economic losses. At the same time, because talcum powder is easily affected by storage time and air humidity, it is easy to harden, resulting in the inability to achieve uniform powder spraying of cut potatoes; for this reason, a powder spraying device for potato cut seed potato seed mixing machine is proposed to solve the above problems. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a powder spraying device for a potato cutting and seed potato mixing machine, which can break up compacted powder and make the powder fine and uniform, thereby ensuring a uniform and stable supply of powder during the powder spraying process; improve the powder coating uniformity of the cut potatoes after spraying and sterilization, thereby ensuring the processing quality of the potato cutting and seed potatoes.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a potato cutting seed potato seed mixing machine powder spraying device, comprising a powder barrel, a barrel cover is provided on the upper part of the powder barrel, a pneumatic motor and a powder spraying pump are provided on the top of the barrel cover, the output end of the pneumatic motor is connected to a stirring rod through a set screw, a spiral blade is provided at the lower end of the stirring rod, a hole plug is provided on the top of the barrel cover away from the powder spraying pump, a vibration plate is provided on the inner side wall of the powder barrel, and a vibration assembly is provided at the bottom of the vibration plate.

[0006] Preferably, the vibration assembly includes a shaft, a U-shaped plate, an eccentric wheel, a driving blade, a key, two setscrews, and a bearing. Two U-shaped plates are equidistantly arranged at the bottom of the vibration plate, and bearings are arranged on the U-shaped plates. A shaft is arranged between the bearings, and two keys are equidistantly arranged on the outer side of the shaft, and the keys are symmetrically distributed. Eccentric wheels are arranged outside the keys, and the middle part of the shaft is connected to the driving blade via two setscrews.

[0007] Preferably, a powder spray hose is provided at the rear port of the powder spray pump, a throttle valve 2 is provided at the front port and the upper port of the powder spray pump, an air pipe 2 and an air pipe 5 are provided on the throttle valve 2, the air pipe 2 and the air pipe 5 are respectively connected to the air pipe 1 connected to the air compressor through a three-way air pipe, and a powder suction pipe is provided at the input end of the powder spray pump.

[0008] Preferably, a plurality of pores are formed on the surface of the vibration plate, and the pores are distributed radially.

[0009] Preferably, the front end of the pneumatic motor is connected to an air valve and an air pipe three which are in communication with an air compressor.

[0010] Preferably, a shaft retaining ring is provided between the inner ring and the outer ring of the bearing, and a hole retaining ring is provided on the inner ring of the bearing.

[0011] Preferably, the pneumatic motor is arranged on the top of the flange seat, and the flange seat is connected to the barrel cover through a bolt fastener group.

[0012] Preferably, a circular hole is opened on the barrel wall between the inner bottom wall of the powder barrel and the bottom of the vibration plate, and a throttle valve 1 is installed outside the circular hole, and an air pipe 4 is provided at the top port of the throttle valve 1.

[0013] The present invention provides a powder spraying device for a potato cutting and seed potato mixing machine, which has the following beneficial effects:

[0014] 1. The present invention adopts the technical solution of high-pressure gas driving and pneumatic motor driving spiral blades and vibration devices, which effectively solves the problem of talcum powder being easy to harden during storage, and ensures that the powder remains uniform and loose during the powder spraying process. Compared with the existing technology, this solution avoids the uneven powder spraying caused by powder agglomeration in traditional equipment, and improves the stability and efficiency of the operation.

[0015] 2. The present invention combines the powder spraying pump with the negative pressure principle, uses the difference in air flow velocity to generate negative pressure, successfully sucks talcum powder into the powder spraying pump through the powder suction pipe, and accelerates the air flow in the powder spraying pump, so that the powder can be quickly and efficiently sprayed onto the cut seed potatoes. This solution significantly improves the accuracy and uniformity of powder spraying, and avoids the shortcomings of powder deposition and uneven spraying compared to the solution of using traditional air pressure powder spraying in the prior art.

[0016] 3. The present invention is reasonably designed, making full use of the lubricity of talcum powder. By cooperating with the vibration device and the spiral blade, it not only effectively improves the efficiency of the powder spraying process, but also greatly reduces the occurrence of equipment failures. Compared with the more complex and unstable powder spraying device in traditional technology, the present invention provides a more reliable and simple solution, which significantly improves the service life and maintenance convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the structure of the powder spraying device of the present invention;

[0018] Figure 2 It is a front view of the powder spraying device of the present invention;

[0019] Figure 3 It is a left view of the powder spraying device of the present invention;

[0020] Figure 4 A top view of the powder spraying device of the present invention;

[0021] Figure 5 It is the AA cross-sectional view of the present invention;

[0022] Figure 6 It is the BB cross-sectional view of the present invention;

[0023] Figure 7 For the present invention Figure 6 A partial enlarged view of the middle vibration plate;

[0024] Figure 8 This is a working principle diagram of the powder spraying pump of the present invention;

[0025] Fig. 9 For the present invention Figure 2 Schematic diagram of the vibration component structure.

[0026] Among them, 1. pneumatic motor; 2. bolt fastener group; 3. air pipe one; 4. air pipe two; 5. powder spray pump; 6. powder suction hose; 7. vibration plate; 8. shaft; 9. U-shaped plate; 10. eccentric wheel; 11. driving fan blade; 12. key; 13. stirring rod; 14. powder barrel; 15. set screw one; 16. air valve; 17. air pipe three; 18. air pipe four; 19. throttle valve one; 20. hole plug; 21. barrel cover; 22. throttle valve two; 23. flange seat; 24. three-way air pipe; 25. air pipe five; 26. retaining ring for shaft; 27. retaining ring for hole; 28. set screw two; 29. ​​bearing; 30. vibration assembly; 31. spiral blade; 32. air hole; 33. powder spray hose. DETAILED DESCRIPTION

[0027] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Please see attached Figure 1 -Attached Fig. 9 The embodiment of the present invention provides a powder spraying device for a potato cutting and seed potato mixing machine, comprising a powder barrel 14, which is a container for storing and containing powder materials. A barrel cover 21 is arranged on the upper part of the powder barrel 14, which closes the structure of the upper part of the powder barrel 14 to prevent powder from overflowing. An air motor 1 and a powder spraying pump 5 are arranged on the top of the barrel cover 21. The air motor 1 is driven by air pressure to work, and the powder spraying pump 5 draws powder from the powder barrel 14 and sprays it through a pipeline. The powder spraying pump 5 utilizes the Venturi effect. The pressure is small where the flow rate is large, so negative pressure is generated, and the powder is sucked into the powder spraying pump 5. Then, under the action of the high-speed airflow, the powder is blown out; by adjusting the opening and closing amplitude of the throttle valve 22, the suction force of the powder spraying pump 5 can be adjusted, and the output of the air motor 1 can be adjusted. The outlet end is connected to the stirring rod 13 through a set screw 15, and the power of the pneumatic motor 1 is transmitted to the stirring rod 13. The spiral blade 31 is arranged at the lower end of the stirring rod 13, and the powder is evenly distributed by rotation. The lower end of the stirring rod 13 is provided with a spiral blade 31, and a hole plug 20 is provided on the top of the barrel cover 21 on the side away from the powder pump 5, which is used to control the discharge of gas or materials. The inner wall of the powder barrel 14 is provided with a vibration plate 7, and the vibration plate 7 is used to help the powder flow by vibration. The bottom of the vibration plate 7 is provided with a vibration component 30, which improves the fluidity and uniform distribution of the powder by vibration. A plurality of air holes 32 are provided on the surface of the vibration plate 7, and the air holes 32 are radially distributed. The diameter of the air holes 32 on the vibration plate 7 is 1 mm;

[0029] The vibration assembly 30 includes a shaft 8, a U-shaped plate 9, an eccentric wheel 10, a driving blade 11, a key 12, a second set screw 28, and a bearing 29. Two U-shaped plates 9 are equidistantly arranged at the bottom of the vibration plate 7, and the U-shaped plates 9 are each provided with a bearing 29. The shaft 8 is arranged between the bearings 29. Two keys 12 are equidistantly arranged on the outer side of the shaft 8, and the keys 12 are symmetrically distributed. The eccentric wheels 10 are arranged outside the keys 12. The middle part of the shaft 8 is connected to the driving blade 11 through the second set screw 28.

[0030] Among them, the distance between the U-shaped plate 9 and the driving blade 11 is 30 cm, the distance between the U-shaped plate 9 and the eccentric wheel 10 is 15 cm, and the shaft 8 is axially positioned with the bearing 29 and the U-shaped plate 9 through the shaft retaining ring 26 and the hole retaining ring 27, and the bearing 29 supports the shaft 8 to rotate;

[0031] The rear port of the powder spraying pump 5 is provided with a powder spraying hose 33, and the powder spraying hose 33 is used to spray powder. The front port and the upper port of the powder spraying pump 5 are provided with a throttle valve 22. The function of the throttle valve 22 is to control the flow rate, flow velocity and pressure of the fluid gas or liquid, which is usually achieved by adjusting the size of the channel through which the fluid passes through the valve. The throttle valve 22 is provided with an air pipe 24 and an air pipe 5 25, and the air pipe 24 and the air pipe 5 25 are used to circulate gas. The air pipe 24 and the air pipe 5 25 are respectively connected to the air pipe 1 3 connected to the air compressor through the three-way air pipe 24. The input end of the powder spraying pump 5 is provided with a powder suction pipe 6, and the powder suction pipe 6 is used to suck out the powder;

[0032] The device utilizes the characteristics of talcum powder and high-pressure gas to drive the pneumatic motor 1 to drive the spiral blade 31 to stir and the vibration component 30 to vibrate, thereby eliminating the compacted powder. The powder spraying pump 5 utilizes negative pressure to suck the powder in the powder barrel 14 from the powder suction pipe 6 and spray it out through the powder spraying hose 33, thereby providing high-quality and uniform powder for potato cutting and seed potato seed dressing.

[0033] Please see attached Figure 1 The pneumatic motor 1 is arranged on the top of the flange seat 23, and the flange seat 23 is connected to the barrel cover 21 through the bolt fastener group 2, which ensures the stable installation of the pneumatic motor 1 and avoids loosening during use.

[0034] Please see attached Figure 3 The front end of the pneumatic motor 1 is connected with an air valve 16 and an air pipe 3 17 which are connected with the air compressor. The pneumatic motor 1 is connected with the air pipe 3 17 through the air valve 16 to control the air flow and air pressure. A circular hole is provided on the barrel wall between the inner bottom wall of the powder barrel 14 and the bottom of the vibration plate 7 for installing a throttle valve 19, and a throttle valve 19 is installed outside the circular hole. An air pipe 4 18 is provided at the top port of the throttle valve 19, and the pressure in the barrel is controlled by the throttle valve 19 and the air pipe 4 18;

[0035] Please see attached Figure 5 A shaft retaining ring 26 is provided between the inner ring and the outer ring of the bearing 29, and a hole retaining ring 27 is provided on the inner ring of the bearing 29 to ensure the stability of the bearing 29 during use and to prevent powder from directly entering the interior of the bearing 29;

[0036] Working principle: First, before spraying powder, pour the powder into the powder barrel 14, and then install the barrel cover 21 on the powder barrel 14. When spraying powder, open the air valve 16 connected to the air compressor, so that the high-pressure gas drives the air motor 1 to rotate through the air pipe 3 17, and drives the stirring rod 13 and the spiral blade 31 to rotate; open the throttle valve 19 connected to the air compressor, so that the high-pressure gas blows through the air pipe 4 18 to drive the fan blade 11 to rotate, and drives the shaft 8 and the eccentric wheel 10 to rotate; open the throttle valve 2 22 connected to the air compressor, and under the action of high-pressure gas, use the Venturi effect. The Venturi effect refers to the phenomenon that the flow rate increases and the pressure decreases when the fluid passes through the contraction of the pipe cross section. The powder enters the powder pump 5 through the powder suction pipe 6, and is finally sprayed out through the spray nozzle through the powder hose 33, and finally sprayed to the cut potatoes through the spray nozzle;

[0037] The pneumatic motor 1 is driven by high-pressure gas to drive the spiral blade 31 to stir and the vibration component 30 to vibrate. At the same time, a part of the high-pressure gas is blown toward the powder from the air hole 32 to help break up the lumps and keep the powder in a uniform and loose state. Inside the powder spraying pump 5, negative pressure is generated due to the difference in air flow rate. The talcum powder is sucked into the powder spraying pump 5 through the powder suction pipe 6 and is quickly blown toward the front port of the powder spraying pump 5 under the action of the air flow. Then it continues to move through the powder spraying hose 33 and is finally evenly sprayed toward the cut potatoes through the nozzle.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A powder spraying device for a potato cutting and seed potato mixing machine, comprising a powder barrel (14), characterized in that: The powder barrel (14) is provided with a barrel cover (21) at the top, and an air motor (1) and a powder spray pump (5) are provided on the top of the barrel cover (21). The output end of the air motor (1) is connected to the stirring rod (13) through a set screw (15). The lower end of the stirring rod (13) is provided with a spiral blade (31). A hole plug (20) is provided on the top of the barrel cover (21) on the side away from the powder spray pump (5). A vibration plate (7) is provided on the inner wall of the powder barrel (14), and a vibration component (30) is provided at the bottom of the vibration plate (7).

2. A potato cutting seed potato seed dressing machine powder spraying device according to claim 1, characterized in that: The vibration assembly (30) comprises a shaft (8), a U-shaped plate (9), an eccentric wheel (10), a driving blade (11), a key (12), a second set screw (28), and a bearing (29). Two U-shaped plates (9) are equidistantly arranged at the bottom of the vibration plate (7), and a bearing (29) is arranged on each of the U-shaped plates (9). A shaft (8) is arranged between the bearings (29). Two keys (12) are equidistantly arranged on the outer side of the shaft (8), and the keys (12) are symmetrically distributed. An eccentric wheel (10) is arranged outside each of the keys (12), and the middle part of the shaft (8) is connected to the driving blade (11) via a second set screw (28).

3. A potato cutting seed potato seed dressing machine powder spraying device according to claim 1, characterized in that: The rear port of the powder spray pump (5) is provided with a powder spray hose (33), the front port and the upper port of the powder spray pump (5) are provided with a throttle valve 2 (22), the throttle valve 2 (22) is provided with an air pipe 2 (4) and an air pipe 5 (25), the air pipe 2 (4) and the air pipe 5 (25) are respectively connected to an air pipe 1 (3) connected to an air compressor through a three-way air pipe (24), and the input end of the powder spray pump (5) is provided with a powder suction pipe (6).

4. A potato cutting seed potato seed dressing machine powder spraying device according to claim 1, characterized in that: A plurality of pores (32) are provided on the surface of the vibration plate (7), and the pores (32) are distributed radially.

5. A powder spraying device for potato cutting and seed potato dressing machine according to claim 1, characterized in that: The front end of the pneumatic motor (1) is connected to an air valve (16) and an air pipe (17) which are in communication with an air compressor.

6. A powder spraying device for potato cutting and seed potato dressing machine according to claim 2, characterized in that: A shaft retaining ring (26) is provided between the inner ring and the outer ring of the bearing (29), and a hole retaining ring (27) is provided on the inner ring of the bearing (29).

7. A potato cutting seed potato seed dressing machine powder spraying device according to claim 1, characterized in that: The pneumatic motor (1) is arranged on the top of the flange seat (23), and the flange seat (23) is connected to the barrel cover (21) through a bolt fastener group (2).

8. The powder spraying device for potato cutting and seed potato dressing machine according to claim 1, characterized in that: A circular hole is provided on the barrel wall between the inner bottom wall of the powder barrel (14) and the bottom of the vibration plate (7), and a throttle valve (19) is installed outside the circular hole, and an air pipe (18) is provided at the top port of the throttle valve (19).