Porcelain decal equipment and method thereof

By designing a porcelain decal equipment with a simple structure and automated structure, the coordinated work of the robotic mechanism, the roller clamping conveying mechanism and the imprinting mechanism is solved, and the existing equipment is difficult to operate and poor decal effect is achieved, which is efficient, low-cost and high-quality decal effect, which is suitable for small workshops and large-scale production.

CN120023903APending Publication Date: 2025-05-23SOUTH CHINA AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202510349706.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The existing porcelain decal equipment has complex structure, high price, difficult operation, and unsatisfactory decal effect. There are problems such as unsolid decals and unclear patterns, which are difficult to meet the production needs of small workshops.

Method used

A porcelain decal equipment with simple structure, low cost and convenient operation is designed, and the mechanical mechanism, roller clamping and conveying mechanism and the imprinting mechanism are used to realize the automation of the decal process. The robotic mechanism can automatically absorb and move the decals, the roller clamping conveying mechanism automatically clamps and conveys the decals, and the embossing mechanism accurately pastes the stickers with the cooperation of the robotic.

Benefits of technology

It improves decal efficiency, reduces production costs, ensures the quality of decals, is suitable for small workshops and large-scale production, achieves continuous and uninterrupted decal operations, and improves the overall efficiency of porcelain production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses porcelain decal equipment and a porcelain decal method, and relates to the technical field of porcelain printing processes, the porcelain decal equipment comprises a base, an upper support frame and a manipulator mechanism, a conveying frame is fixed on the base, and roller clamping conveying mechanisms are arranged on two sides of the conveying frame; the upper supporting frame is fixed to a vertical rod on the base and located above the conveying frame, a connecting rod telescopic mechanism is connected to the upper supporting frame, and an impressing mechanism is connected to the bottom end of the connecting rod telescopic mechanism; the mechanical arm mechanism is connected to the upper supporting frame, a suction cup is arranged at the working end of the mechanical arm mechanism, an applique piece sucked through the suction cup is close to the conveying tail end of the conveying frame, and the applique sticker conveyed by the idler wheel clamping conveying mechanism is attached to the applique piece through the stamping mechanism. By switching the direction of the working end of the mechanical arm mechanism, the to-be-decaled pieces can be clamped in different directions, and then decal operation of different decal stickers and different to-be-decaled pieces is achieved. According to the automatic decal device, automation of the decal process is achieved, and the overall efficiency of porcelain production is effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of porcelain printing technology, and more particularly to a porcelain decal device and a method thereof. Background Art

[0002] As a traditional art and daily necessity, porcelain has a long history of production. In the production process of porcelain, decoration is a crucial step, which gives porcelain a unique aesthetic and artistic value. At present, there are two main ways to decorate porcelain: printing and decals.

[0003] Printing is the process of printing patterns on porcelain by means of molds, hand-carving or screen printing. The emergence of screen printing machines has made large-scale decoration of porcelain possible. It can show a more fresh and natural artistic style at the decorative level, which is suitable for large-scale production manufacturers. However, screen printing machines are expensive, have high requirements for equipment and sites, and are complicated to operate. They require professional technicians to operate and maintain them, so they are not suitable for small workshops.

[0004] Decals are made by pre-printing patterns of various colors on paper, and then sticking the patterns to the surface of porcelain with adhesives such as glue to complete the decoration. The decal process is relatively simple and low-cost, suitable for production in small workshops. However, the traditional decal process mainly relies on manual operation, with low production efficiency, and with the continuous increase in labor costs, the cost of manual decals is also gradually increasing. In addition, the quality of manual decals is also difficult to guarantee, and problems such as uneven decals and incomplete patterns are prone to occur, affecting the overall decorative effect of porcelain.

[0005] At present, although there are some automatic decal equipment on the market, most of these equipment are complex in structure, expensive, difficult to operate, and require professional technicians to operate and maintain, which is not suitable for small workshop production. In addition, the decal effect of these equipment is not satisfactory, and there are problems such as loose decals and unclear patterns.

[0006] Therefore, it is necessary to design a porcelain decal equipment and method with simple structure, low cost and easy operation to improve decal efficiency, reduce production cost, ensure decal quality and meet the production needs of small workshops. Summary of the invention

[0007] In view of this, the present invention provides a porcelain decal device and method thereof, aiming to solve the above technical problems.

[0008] In order to achieve the above object, the present invention adopts the following technical solution:

[0009] A porcelain decal device, comprising:

[0010] A base, a conveying frame is fixed on the base, roller clamping conveying mechanisms are provided on both sides of the conveying frame, and the roller clamping conveying mechanisms are used to clamp and convey the decals;

[0011] An upper support frame, the upper support frame is fixed to the vertical rod on the base and is located above the conveying frame, the upper support frame is connected to a connecting rod telescopic mechanism, the bottom end of the connecting rod telescopic mechanism is connected to a stamping mechanism, and the stamping mechanism can move vertically up and down under the drive of the connecting rod telescopic mechanism;

[0012] A robot mechanism is connected to the upper support frame, the robot mechanism can realize rotation in different planes, and the working end of the robot mechanism has a suction cup, through which the decal piece adsorbed by the suction cup is close to the conveying end of the conveying frame, and the decal sticker conveyed by the roller clamping conveying mechanism is attached to the decal piece through the stamping mechanism.

[0013] Through the above technical scheme, the present invention realizes the automation of the decal process through the coordinated work of the manipulator mechanism, the roller clamping and conveying mechanism and the stamping mechanism. The manipulator mechanism can automatically absorb the decaled piece and move it to the appropriate position, the roller clamping and conveying mechanism can automatically clamp and convey the decal sticker, and the stamping mechanism can accurately stick the sticker on the decaled piece with the cooperation of the manipulator, reducing the cumbersome steps of manual operation and greatly improving the speed and efficiency of decaling. Due to its automated and mechanized characteristics, the equipment can realize continuous and uninterrupted decal operation, is suitable for large-scale porcelain production, can meet the mass production needs of small workshops and large-scale production enterprises, and effectively improve the overall efficiency of porcelain production.

[0014] Preferably, in the above-mentioned porcelain decal equipment, the base includes a base frame, the number of the vertical rods is multiple and symmetrically fixed on the base frame, the conveying frame includes a plurality of vertical rods fixed on the base frame, and a conveying plate fixed on the vertical rods, the end of the conveying direction of the conveying plate corresponds to the roller clamping conveying mechanism, and the end of the conveying direction of the conveying plate is provided with two L-shaped support rods arranged in parallel, the width of the two L-shaped support rods is the same as the width of the conveying plate, and there is a cutting gap between the end of the conveying direction of the conveying plate.

[0015] Preferably, in the above-mentioned porcelain decal equipment, the roller clamping and conveying mechanism includes a plurality of clamping wheels rotatably connected to the inner side of the vertical pole, the plurality of clamping wheels are used to clamp the edges of both sides of the decal sticker, the outer side of the vertical pole has a gear coaxially fixed with the clamping wheel, and the gears corresponding to the two clamping wheels arranged up and down are meshed with each other; a motor bracket is provided on the outer side of the base frame, a clamping wheel driving motor is installed on the motor bracket, the power output end of the clamping wheel driving motor is connected to the rotating shaft of the gear below, and the two clamping wheels opposite to each other are coaxially arranged.

[0016] Preferably, in the above-mentioned porcelain decal equipment, the multiple upper support rods of the upper support frame are fixedly connected to the top end of the vertical rod, and a vertical L-shaped support rod is fixed on the upper support frame, and the vertical L-shaped support rod is used to connect the connecting rod telescopic mechanism.

[0017] Preferably, in the above-mentioned porcelain decal equipment, the connecting rod telescopic mechanism includes a fan-shaped plate, a connecting rod, a driving rod and a servo; the tip of the fan-shaped plate is hinged to the top of the upper support frame; the top of the connecting rod is hinged to the midpoint of the arc edge of the fan-shaped plate; the top of the driving rod is hinged to the bottom end of the connecting rod, the rod body of the driving rod passes through the cross plate at the bottom end of the vertical L-shaped support rod, and is vertically slidably connected to the cross plate, and the bottom end of the driving rod is connected to the stamping mechanism; the servo is installed at the top of the vertical L-shaped support rod, and the power output end of the servo is connected to the rotating shaft of the tip of the fan-shaped plate.

[0018] Preferably, in the above-mentioned porcelain decal device, the stamping mechanism includes a connecting frame, an elastic stamping head and a cutting knife; the connecting frame is fixed to the bottom end of the driving rod, and the elastic stamping head and the cutting knife are detachably connected to the connecting frame.

[0019] Preferably, in the above-mentioned porcelain decal device, the head of the elastic stamping head is connected to a sponge.

[0020] Preferably, in the above-mentioned porcelain decal equipment, the elastic stamping head and the cutting knife are both connected to the connecting frame by bolts.

[0021] Preferably, in the above-mentioned porcelain decal equipment, the manipulator mechanism further includes a mounting crossbeam, a horizontal plane driving servo, a bending rod, a telescopic cylinder, a vertical plane driving servo, a hinge bracket, and a control servo; the mounting crossbeam is fixed to the top of the upper support frame; the horizontal plane driving servo is installed at the end of the mounting crossbeam, one end of the bending rod is connected to the power end of the horizontal plane driving servo, the fixed cylinder of the telescopic cylinder is fixed to the other end of the bending rod, the vertical plane driving servo is fixed to the telescopic end of the telescopic cylinder, the hinge bracket is hinged to the outside of the vertical plane driving servo and is connected to the power end of the vertical plane driving servo, the control servo is installed on the hinge bracket, and the power output end of the control servo is connected to the suction cup.

[0022] The present invention also provides a decal method for porcelain decal equipment. By switching the direction of the working end of the manipulator mechanism, clamping of the decal object in different directions can be achieved, and thus decal operations of different decal stickers and different decal objects can be realized.

[0023] Through the above technical solution, by switching the direction of the working end of the manipulator mechanism, the present invention can perform decal operations on decal objects with different shapes and directions, meeting various decal requirements. It is applicable to various types of decal stickers (such as long strips, circular rings, etc.) and porcelain of different shapes (such as bowls, cups, etc.), improving the application range and versatility of the equipment. Combining the multi-directional operation of the manipulator and the precise pressing of the embossing mechanism further improves the accuracy and quality of decal, ensuring the consistency of the decal effect.

[0024] It can be seen from the above technical solutions that compared with the prior art, the present invention discloses a porcelain decal equipment and its method, which have the following beneficial effects:

[0025] 1. Improve production efficiency: Automated decal process, reducing manual operations and enabling continuous production.

[0026] 2. Reduce production costs: Simple structure, convenient operation, suitable for small workshops, reducing equipment and labor costs.

[0027] 3. Improve decal quality: Precise positioning, flat and firm decal, reducing manual errors.

[0028] 4. Enhance production flexibility: Adapt to various porcelain shapes and decal types, with strong versatility.

[0029] 5. Simplify the operation process: The manipulator and the embossing mechanism work together to optimize the decal operation and improve consistency. Description of the Drawings

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0031] Figure 1 The accompanying drawing is a schematic structural diagram of a porcelain decal device provided by the present invention;

[0032] Figure 2 The accompanying drawing is a schematic structural diagram of the base of the lower part provided by the present invention;

[0033] Figure 3 The accompanying drawing is a schematic structural diagram of an upper support frame of the upper part provided by the present invention;

[0034] Figure 4 The accompanying drawings are schematic structural diagrams of the connecting rod telescopic mechanism and the stamping mechanism provided by the present invention;

[0035] Figure 5 The accompanying drawing is a schematic structural diagram of a manipulator mechanism provided by the present invention;

[0036] Figure 6 The accompanying drawing is a schematic diagram of the operation of the porcelain decal method according to Example 1 of the present invention;

[0037] Figure 7 The accompanying drawing is a schematic diagram of the operation of the porcelain decal method according to Example 2 of the present invention;

[0038] Figure 8 The accompanying drawing is a schematic diagram of the operation of the porcelain decal method of Example 3 provided by the present invention.

[0039] in:

[0040] 1- Base;

[0041] 11-transmission frame; 111-vertical rod; 112-transmission plate; 12-vertical rod; 13-base frame; 14-L-shaped support rod; 15-cutting gap;

[0042] 2- Upper support frame;

[0043] 21-upper support rod; 22-vertical L-shaped support rod; 221-horizontal plate;

[0044] 3-Manipulator mechanism;

[0045] 31-suction cup; 32-mounting beam; 33-horizontal plane driving steering gear; 34-bending rod; 35-telescopic cylinder; 36-vertical plane driving steering gear; 37-articulated frame; 38-control steering gear;

[0046] 4-Roller clamping transmission mechanism;

[0047] 41-clamping wheel; 42-gear; 43-motor bracket; 44-clamping wheel driving motor;

[0048] 5-connecting rod telescopic mechanism;

[0049] 51-sector plate; 52-connecting rod; 53-driving rod; 54-servo engine;

[0050] 6-Imprinting mechanism;

[0051] 61-connecting frame; 62-elastic stamping head; 63-cutting knife. DETAILED DESCRIPTION

[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] See attached Figure 1 To Attachment Figure 5 The embodiment of the present invention discloses a porcelain decal device, comprising:

[0054] A base 1, a conveying frame 11 is fixed on the base 1, and roller clamping conveying mechanisms 4 are provided on both sides of the conveying frame 11, and the roller clamping conveying mechanisms 4 are used to clamp and convey the decals;

[0055] The upper support frame 2 is fixed to the vertical rod 12 on the base 1 and is located above the conveying frame 11. The upper support frame 2 is connected to a connecting rod telescopic mechanism 5. The bottom end of the connecting rod telescopic mechanism 5 is connected to a stamping mechanism 6. The stamping mechanism 6 can move vertically up and down under the drive of the connecting rod telescopic mechanism 5.

[0056] The robot mechanism 3 is connected to the upper support frame 2. The robot mechanism 3 can realize rotation in different planes, and the working end of the robot mechanism 3 has a suction cup 31. The decal piece adsorbed by the suction cup 31 is close to the conveying end of the conveying frame 11, and the decal sticker conveyed by the roller clamping conveying mechanism 4 is attached to the decal piece through the stamping mechanism.

[0057] See attached Figure 2The base 1 includes a base frame 13, a plurality of vertical rods 12 are symmetrically fixed on the base frame 13, and the conveying frame 11 includes a plurality of vertical rods 111 fixed on the base frame 13, and a conveying plate 112 fixed on the vertical rods 111, the end of the conveying direction of the conveying plate 112 corresponds to the roller clamping conveying mechanism 4, and the end of the conveying direction of the conveying plate 112 is provided with two L-shaped support rods 14 arranged in parallel, the width of the two L-shaped support rods 14 is the same as the width of the conveying plate 112, and there is a cutting gap between the end of the conveying direction of the conveying plate 112.

[0058] In order to further optimize the above technical solution, the roller clamping and conveying mechanism 4 includes a plurality of clamping wheels 41 rotatably connected to the inner side of the vertical pole 12, and the plurality of clamping wheels 41 are used to clamp the edges of the decal sticker on both sides. The outer side of the vertical pole 12 has a gear 42 coaxially fixed with the clamping wheel 41, and the gears 42 corresponding to the two clamping wheels 41 arranged upper and lower are meshed with each other; a motor bracket 43 is provided on the outer side of the base frame 13, and a clamping wheel driving motor 44 is installed on the motor bracket 43, and the power output end of the clamping wheel driving motor 44 is connected to the rotating shaft of the gear 42 below, and the two clamping wheels 41 opposite to each other are coaxially arranged.

[0059] In this embodiment, the number of clamping wheels 41 is 8, which are symmetrically arranged on both sides. The four clamping wheels 41 on each side are divided into two rows, the upper and lower rows, and the two rows are closely arranged. The front and rear rows of clamping wheels 41 can be driven independently to transmit the decals and remove the base paper at the same time.

[0060] See attached Figure 3 The multiple upper support rods 21 of the upper support frame 2 are fixedly connected to the top of the vertical rod 12, and a vertical L-shaped support rod 22 is fixed on the upper support frame 2, and the vertical L-shaped support rod 22 is used to connect the connecting rod telescopic mechanism 5.

[0061] See attached Figure 4 The connecting rod telescopic mechanism 5 includes a fan-shaped plate 51, a connecting rod 52, a driving rod 53 and a steering gear 54; the tip of the fan-shaped plate 51 is hinged to the top of the upper support frame 2; the top of the connecting rod 52 is hinged to the midpoint of the arc edge of the fan-shaped plate 51; the top of the driving rod 53 is hinged to the bottom end of the connecting rod 52, the rod body of the driving rod 53 passes through the horizontal plate 221 at the bottom end of the vertical L-shaped support rod 22, and is vertically slidably connected to the horizontal plate 221, and the bottom end of the driving rod 53 is connected to the stamping mechanism 6; the steering gear 54 is installed at the top end of the vertical L-shaped support rod 22, and the power output end of the steering gear 54 is connected to the rotating shaft at the tip of the fan-shaped plate 51.

[0062] In order to further optimize the above technical solution, the stamping mechanism 6 includes a connecting frame 61, an elastic stamping head 62 and a cutting knife 63; the connecting frame 61 is fixed to the bottom end of the driving rod 53, and the elastic stamping head 62 and the cutting knife 63 are detachably connected to the connecting frame 61.

[0063] In order to further optimize the above technical solution, a sponge is connected to the head of the elastic stamping head 62. The sponge is installed at the lower end of the elastic stamping head 62, and flexibly fixes the decal during the pressing process, and at the same time plays a buffering role to protect the decal from damage.

[0064] In this embodiment, the elastic stamping head 62 has a spring piston rod structure.

[0065] In order to further optimize the above technical solution, the elastic stamping head 62 and the cutting knife 63 are connected to the connecting frame 61 by bolts. The connecting frame 61 is designed with mounting grooves on its upper and side surfaces. The grooves are long strips, which fix the elastic stamping head 62 and the cutting knife 63 while providing space for adjusting the spacing.

[0066] See attached Figure 5 The manipulator mechanism 3 also includes an installation beam 32, a horizontal plane driving steering gear 33, a bending rod 34, a telescopic cylinder 35, a vertical plane driving steering gear 36, an articulated frame 37 and a control steering gear 38; the installation beam 32 is fixed to the top of the upper support frame 2; the horizontal plane driving steering gear 33 is installed at the end of the installation beam 32, one end of the bending rod 34 is connected to the power end of the horizontal plane driving steering gear 33, the fixed cylinder of the telescopic cylinder 35 is fixed to the other end of the bending rod 34, the vertical plane driving steering gear 36 is fixed to the telescopic end of the telescopic cylinder 35, the articulated frame 37 is hinged to the outside of the vertical plane driving steering gear 36, and is connected to the power end of the vertical plane driving steering gear 36, the control steering gear 38 is installed on the articulated frame 37, and the power output end of the control steering gear 38 is connected to the suction cup 31.

[0067] Embodiment 1:

[0068] See attached Figure 6 In this embodiment, multiple decals are printed together. The decaled part is a bowl structure, which is attached to the outer surface of the bowl. The manipulator mechanism 3 is adsorbed on the inner bottom surface of the bowl for operation. The specific steps are as follows:

[0069] Step S1: adjusting the distance between the elastic stamping head 62 and the cutting knife 63 according to the size of the decal;

[0070] Step S2: According to the size of the porcelain bowl, the position of the robot mechanism 3 is adjusted, and the robot mechanism 3 rotates, and the porcelain bowl is sucked and loaded by the suction cup 31, and moved to below the elastic stamping head 62;

[0071] Step S3: Place the decals arranged in a long strip on the conveyor rack 11, put one end of the decal between the upper and lower rows of clamping wheels 41, and the clamping wheel driving motor 44 drives the clamping wheel 41 to convey the decal to the L-shaped support rod 14;

[0072] Step S4: After the sticker reaches the target position, the clamping wheel 41 stops driving, the steering gear 54 on the connecting rod telescopic mechanism 5 rotates, and the driving rod 53 is controlled to drive the elastic stamping head 62 and the cutting knife 63 to press downward. The elastic stamping head 62 is lower than the cutting knife 63, and the cutting knife 63 touches the decal first. At this time, the spring of the elastic stamping head 62 is compressed to fix the decal, and the driving rod 53 continues to drive the cutting knife 63 to press down, and cooperates with the lower cutting knife 63 to cut out a piece of decal, and the clamping wheel 41 is started to pull out the decal base paper, and the connecting rod telescopic mechanism 5 returns to its position upward;

[0073] Step S5: the robot mechanism 3 rotates the porcelain by an angle, and then continues to repeat the above steps to carry out the next decal. After all the decals of a porcelain bowl are completed, the robot mechanism 3 rotates to unload the porcelain bowl, completing a decal decoration work.

[0074] Embodiment 2:

[0075] See attached Figure 7 In this embodiment, a long strip of decal sticker that does not need to be cut is used. The decaled piece is a cup structure and is attached to the outer surface of the cup. The manipulator mechanism 3 is adsorbed on the inner bottom surface of the cup for operation. The specific steps are as follows:

[0076] Step S1: For the long strip decals that do not need to be cut, the robot mechanism 3 is adjusted 90 degrees around the vertical direction so that the rotation direction of the end of the robot mechanism 3 is consistent with the conveying direction;

[0077] Step S2: Place the long strip of decals on the conveyor rack 11, put one end of the decal between the upper and lower rows of clamping wheels 41, and the clamping wheel driving motor 44 drives the clamping wheel 41 to convey the decal to the L-shaped support rod 14;

[0078] Step S3: After the sticker reaches the target position, the clamping wheel 41 stops driving, the steering gear 54 on the connecting rod telescopic mechanism 5 rotates, and the driving rod 53 is controlled to drive the elastic stamping head 62 to press downward. At this time, the spring of the elastic stamping head 62 is compressed to fix the sticker;

[0079] Step S4: The clamping wheel 41 is started in the opposite direction to the previous one, and the decal base paper is pulled out backwards. At the same time, the manipulator mechanism 3 drives the porcelain cup to rotate in the original transmission direction, so that the long strip decal covers the circumferential surface of the porcelain cup;

[0080] Step S5: After the sticker is completely covered, that is, the base paper is completely pulled out, the clamping wheel 41 stops driving, the manipulator mechanism 3 stops rotating, and the steering gear 54 on the connecting rod telescopic mechanism 5 rotates back to its original position;

[0081] Step S6: The robot mechanism 3 rotates to unload the porcelain cup, completing a long strip of decal decoration.

[0082] Embodiment 2:

[0083] See attached Figure 8 In this embodiment, a circular decal sticker that does not need to be cut is used. The decaled piece is a bowl structure and is attached to the inner edge of the bowl. The manipulator mechanism 3 is adsorbed on the outer bottom surface of the bowl for operation. The specific steps are as follows:

[0084] Step S1: For the circular decals that do not need to be cut, adjust the spacing between the two rows of clamping wheels 41, and replace the cutting knife 63 with another identical elastic stamping head 62, and replace the circular sponge;

[0085] Step S2: Put the annular decal sticker on the conveying rack 11, put one end of the sticker between the upper and lower rows of clamping wheels 41, and the clamping wheel driving motor 44 drives the clamping wheel 41 to convey the sticker to the L-shaped support rod 14;

[0086] Step S3: After the sticker reaches the target position, the clamping wheel 41 stops driving, the steering gear 54 on the connecting rod telescopic mechanism 5 rotates, and the driving rod 53 is controlled to drive the elastic stamping head 62 to press downward. At this time, the springs at both ends are compressed to fix the sticker at the front and rear ends respectively;

[0087] Step S4: the clamping wheel 41 is started to pull out the decal backing paper, and at the same time, the elastic stamping head 62 keeps pressing;

[0088] Step S5: After the bottom paper is completely pulled out, the clamping wheel 41 stops driving, and the steering gear 54 on the connecting rod telescopic mechanism 5 rotates back to its original position;

[0089] Step S6: The robot mechanism 3 rotates to unload the porcelain bowl, completing a circular decal decoration work.

[0090] The working principle of the porcelain decal equipment of the above-mentioned embodiments is as follows: according to the size of the decal, the distance between the elastic stamping head 62 and the cutting knife 63 is adjusted. Since the end of the elastic stamping head 62 is loaded with sponge, which is a flexible material, it can adapt to the curved surface shape of the porcelain and protect the decal. The control module controls the clamping wheel 41 to transmit the decal according to the operation requirements. After reaching the specified position, the servo 54 controls the stamping mechanism 6 to press down. After completing the cutting of the decal, the servo 54 controls the stamping mechanism 6 to rise.

[0091] The porcelain decal device of the present invention realizes pressing and shearing through the up and down movement of a stamping mechanism 6, simulating the manual decal process, and has simple functions. Compared with large equipment such as a silk screen printer, it has a simple structure and low mechanical cost, and is suitable for production and processing in small workshops.

[0092] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0093] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A porcelain decal device, characterized in that: include: A base (1), a conveying frame (11) is fixed on the base (1), roller clamping conveying mechanisms (4) are provided on both sides of the conveying frame (11), and the roller clamping conveying mechanisms (4) are used to clamp and convey decals; An upper support frame (2), the upper support frame (2) is fixed to the vertical rod (12) on the base (1) and is located above the conveying frame (11); a connecting rod telescopic mechanism (5) is connected to the upper support frame (2); a stamping mechanism (6) is connected to the bottom end of the connecting rod telescopic mechanism (5); the stamping mechanism (6) can move vertically up and down under the drive of the connecting rod telescopic mechanism (5); A manipulator mechanism (3) is connected to the upper support frame (2), the manipulator mechanism (3) can realize rotational movements in different planes, and the working end of the manipulator mechanism (3) has a suction cup (31), the decal piece adsorbed by the suction cup (31) is brought close to the conveying end of the conveying frame (11), and the decal sticker conveyed by the roller clamping conveying mechanism (4) is attached to the decal piece through the stamping mechanism.

2. A porcelain decal device according to claim 1, characterized in that: The base (1) comprises a base frame (13); the vertical rods (12) are multiple in number and symmetrically fixed on the base frame (13); the conveying frame (11) comprises multiple vertical rods (111) fixed on the base frame (13) and a conveying plate (112) fixed on the vertical rods (111); the end of the conveying plate (112) in the conveying direction corresponds to the roller clamping conveying mechanism (4); and two L-shaped support rods (14) arranged in parallel are provided at the end of the conveying direction of the conveying plate (112); the width of the two L-shaped support rods (14) is the same as that of the conveying plate (112), and there is a cutting gap between the two L-shaped support rods (14) and the end of the conveying direction of the conveying plate (112).

3. A porcelain decal device according to claim 2, characterized in that: The roller clamping and conveying mechanism (4) comprises a plurality of clamping wheels (41) rotatably connected to the inner side of the vertical rod (12), the plurality of clamping wheels (41) being used to clamp the edges of both sides of the decal sticker, the outer side of the vertical rod (12) is provided with a gear (42) coaxially fixed with the clamping wheel (41), and the gears (42) corresponding to the two clamping wheels (41) arranged up and down are meshed with each other; a motor bracket (43) is provided on the outer side of the base frame (13), a clamping wheel driving motor (44) is mounted on the motor bracket (43), the power output end of the clamping wheel driving motor (44) is connected to the rotating shaft of the gear (42) below, and the two clamping wheels (41) opposite to each other below are coaxially arranged.

4. The porcelain decal equipment according to claim 1, characterized in that: The plurality of upper support rods (21) of the upper support frame (2) are fixedly connected to the top end of the vertical rod (12), and a vertical L-shaped support rod (22) is fixed on the upper support frame (2), and the vertical L-shaped support rod (22) is used to connect the connecting rod telescopic mechanism (5).

5. The porcelain decal equipment according to claim 4, characterized in that: The connecting rod telescopic mechanism (5) comprises a fan-shaped plate (51), a connecting rod (52), a driving rod (53) and a steering gear (54); the tip of the fan-shaped plate (51) is hinged to the top of the upper support frame (2); the top of the connecting rod (52) is hinged to the midpoint of the arc edge of the fan-shaped plate (51); the top of the driving rod (53) is hinged to the bottom of the connecting rod (52); the rod body of the driving rod (53) passes through the horizontal plate (221) at the bottom end of the vertical L-shaped support rod (22) and is vertically slidably connected to the horizontal plate (221); the bottom end of the driving rod (53) is connected to the stamping mechanism (6); the steering gear (54) is installed at the top of the vertical L-shaped support rod (22); the power output end of the steering gear (54) is connected to the rotating shaft at the tip of the fan-shaped plate (51).

6. A porcelain decal device according to claim 5, characterized in that: The stamping mechanism (6) comprises a connecting frame (61), an elastic stamping head (62) and a cutting knife (63); the connecting frame (61) is fixed to the bottom end of the driving rod (53), and the elastic stamping head (62) and the cutting knife (63) are detachably connected to the connecting frame (61).

7. The porcelain decal equipment according to claim 6, characterized in that: The head of the elastic stamping head (62) is connected with a sponge.

8. The porcelain decal equipment according to claim 6, characterized in that: The elastic stamping head (62) and the cutting knife (63) are both connected to the connecting frame (61) via bolts.

9. The porcelain decal equipment according to claim 1, characterized in that: The manipulator mechanism (3) further comprises a mounting crossbeam (32), a horizontal plane driving steering gear (33), a bending rod (34), a telescopic cylinder (35), a vertical plane driving steering gear (36), an articulated frame (37) and a control steering gear (38); the mounting crossbeam (32) is fixed to the top end of the upper support frame (2); the horizontal plane driving steering gear (33) is mounted on the end of the mounting crossbeam (32); one end of the bending rod (34) is connected to the power end of the horizontal plane driving steering gear (33); The fixed cylinder of the telescopic cylinder (35) is fixed to the other end of the bending rod (34), the vertical plane driving steering gear (36) is fixed to the telescopic end of the telescopic cylinder (35), the articulated frame (37) is hinged on the outside of the vertical plane driving steering gear (36) and connected to the power end of the vertical plane driving steering gear (36), the control steering gear (38) is installed on the articulated frame (37), and the power output end of the control steering gear (38) is connected to the suction cup (31).

10. A method for decaling porcelain using the porcelain decaling equipment according to any one of claims 1 to 9, characterized in that: By switching the direction of the working end of the manipulator mechanism (3), it is possible to clamp the decal in different directions, thereby achieving the decaling operation of different decal stickers and different decals.