Breathable fabric and processing method thereof
By designing a breathable fabric processing device including a guide tube, a occlusion wheel and an electric heating plate, the problem of the existing breathable fabric line body being airtight caused by straight lines is solved, and the thread body is processed into a serpentine bent and woven into a fully breathable fabric.
Patent Information
- Application Number
- CN202510247453.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing breathable fabric is prepared, the threads are straight, and the woven fabric is not breathable enough, and the processing technology cannot process the threads into snake-shaped curved threads.
A breathable fabric processing device is designed, including a mounting frame, a guide tube, a choke wheel and an electric heating plate. The thread body is processed into a snake-shaped curved thread body through the steps of guidance, heating, ironing and shaping, and a fully breathable fabric is formed by weaving.
The thread body is processed into a serpentine curved thread body, and a fully breathable fabric is formed by weaving, which improves the ventilation performance of the fabric.
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Figure CN120026423A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of fabric processing, and more particularly to a breathable fabric and a processing method thereof. Background Art
[0002] Breathable fabric refers to a material that allows air and water vapor to pass through. This fabric is very suitable for sportswear, outdoor equipment and other occasions that require good ventilation performance. However, when this fabric is prepared, the threads are all straight, and the woven fabric is not breathable enough. The current fabric processing technology cannot process the threads into serpentine curved threads, and the fabric can be woven after shaping to produce a fully breathable fabric. Summary of the Invention
[0003] In order to optimize the deficiencies of the existing technology, the present invention provides a breathable fabric and a processing method thereof, which can process a thread into a serpentine curved thread, and weave the fabric after shaping, thereby processing a fully breathable fabric.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A breathable fabric processing device includes a mounting frame and a plurality of guide tubes I and II fixedly connected to both sides of the mounting frame. An interlocking wheel I and an interlocking wheel II are provided in the middle of the mounting frame. The interlocking wheels I and II interlock with each other and are provided with a gap. Both sides of the interlocking wheels I and II are fixedly connected and communicated with connecting tubes. The multiple connecting tubes are rotatably connected to the mounting frame.
[0006] Furthermore, the bite wheel I and the bite wheel II are arranged between the plurality of guide tubes I and the plurality of guide tubes II.
[0007] Furthermore, supply pipes rotatably connected to corresponding connecting pipes are fixedly connected to both sides of the mounting frame.
[0008] Furthermore, both ends of the meshing wheel I and the meshing wheel II are fixedly connected with mutually meshing gears I, and a manifold is fixedly connected to the mounting frame, and a gear II is rotatably connected to the manifold and meshes with a corresponding gear I for transmission.
[0009] Furthermore, two corresponding side frames are fixedly connected to the edge of the mounting frame, and two screw rods are rotatably connected to the two side frames, and multiple pairs of electric heating plates corresponding to multiple guide tubes II are threadedly connected to the two screw rods.
[0010] Furthermore, according to the above-mentioned method for processing breathable fabrics using a breathable fabric processing device, the processing method includes the following steps:
[0011] Step 1: After guiding the elastic thread, heat it and pressurize it to create creases;
[0012] Step 2: Heat, iron and shape the crease lines;
[0013] Step 3: Wrap and roll the yarn and weave it into a breathable fabric.
[0014] Furthermore, a breathable fabric is provided, wherein the breathable fabric is woven using the thread processed as claimed in the claim.
[0015] The beneficial effects of the breathable fabric and the processing method thereof of the present invention are: the wire body can be processed into a serpentine curved wire body, and the fabric can be woven after shaping, thereby processing a fully breathable fabric; the wire body can also be fully processed by guiding, biting and heating; and the wire body can also be shaped by reciprocatingly clamping and transporting the wire body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a structural diagram of a breathable fabric processing device;
[0018] Figure 2 Schematic diagram of the structure of the occlusal body;
[0019] Figure 3 Schematic diagram of the structure of bite wheel I and bite wheel II;
[0020] Figure 4 It is a structural diagram of the transmission of the bite wheel I and the bite wheel II;
[0021] Figure 5 for Figure 4 a front view of the structure shown;
[0022] Figure 6 It is a structural diagram of the ironing line;
[0023] Figure 7 It is a structural diagram of the winding line;
[0024] Figure 8 It is a structural diagram of the winding roller;
[0025] Figure 9 Schematic diagram of the connection structure of two transmission shafts.
[0026] In the figure: mounting frame 11; guide tube I 12; guide tube II 13; manifold 14; side frame 15; engaging wheel I 21; engaging wheel II 22; connecting pipe 23; gear I 24; gear II 25; screw rod 31; electric heating plate 32; winding roller 41; positioning sleeve 42; transmission shaft 43; connecting rod 44; supply pipe 51. DETAILED DESCRIPTION
[0027] refer to Figure 1 、 2 , 3 and 4, detailed description of the embodiment of the thread body for processing breathable fabrics:
[0028] A breathable fabric processing device includes a mounting frame 11 and a plurality of guide tubes I12 and a plurality of guide tubes II13 fixedly connected to both sides of the mounting frame 11. The wire body is guided by passing through the guide tube I12 and passing through the guide tube II13 to guide the wire body, ensuring stable processing of the wire body. A bite wheel I21 and a bite wheel II22 are provided in the middle of the mounting frame 11. The bite wheel I21 and the bite wheel II22 bite each other and are provided with a gap. The gap between the bite wheel I21 and the bite wheel II22 is used for the passage of the wire body. The wire body is processed into a serpentine bend by the bite of the bite wheel I21 and the bite wheel II22, so that it can be fully breathable when it is subsequently woven into fabric. Both sides of the bite wheel I21 and the bite wheel II22 are fixedly connected. There are connecting pipes 23 connected and communicated therewith, and multiple connecting pipes 23 are rotatably connected to the mounting frame 11. A cavity is provided in the middle of the bite wheel I 21 and the bite wheel II 22. Multiple connecting pipes 23 can be communicated with an externally arranged heating furnace, and high-temperature steam can be supplied to the connecting pipes 23 on one side through the externally arranged heating furnace. After passing through the bite wheel I 21 and the bite wheel II 22, the steam flows back to the externally arranged heating furnace from the connecting pipe 23 on the other side. The high-temperature steam in the bite wheel I 21 and the bite wheel II 22 exchanges heat with the wire body passing through, and bites the wire body during the synchronous reverse rotation of the bite wheel I 21 and the bite wheel II 22, and processes the wire body into a serpentine bend. Then, the fabric processed from the wire body has sufficient breathability.
[0029] refer to Figure 2 、 3 , 4 and 5, detailed description of the embodiment of the guide wire body processing:
[0030] The bite wheel I 21 and the bite wheel II 22 are arranged between the plurality of guide tubes I 12 and the plurality of guide tubes II 13, so that the wire body guided by the plurality of guide tubes I 12 and the plurality of guide tubes II 13 can stably pass through the bite wheel I 21 and the bite wheel II 22 for stable processing. The wire body is guided by passing through the guide tube I 12 and passing through the guide tube II 13.
[0031] refer to Figure 1 , an embodiment of the heating guide wire is described in detail:
[0032] Both sides of the mounting frame 11 are fixedly connected with supply pipes 51 rotatably connected to the corresponding connecting pipes 23. The two supply pipes 51 are connected to an externally arranged heating furnace, so that high-temperature steam is provided to one of the supply pipes 51 through the externally arranged heating furnace, and then flows to the interlocking wheels I 21 and II 22 through the corresponding two connecting pipes 23, and then flows back to the externally arranged heating furnace from the remaining two connecting pipes 23 and the supply pipes 51 to realize the circulation of high-temperature steam, thereby facilitating the recycling of high-temperature steam.
[0033] refer to Figure 1 、 4 5, detailed description of the embodiment of driving the bite wheel I 21 and the bite wheel II 22 to rotate synchronously in opposite directions:
[0034] Both ends of the meshing wheel I21 and the meshing wheel II22 are fixedly connected with gears I24 that mesh with each other. The mounting frame 11 is fixedly connected with a branch frame 14. The branch frame 14 is rotatably connected with a gear II25 that meshes with a corresponding gear I24. Gear II25 is fixedly connected to the output shaft of the reduction motor I. The reduction motor I is fixedly connected to the branch frame 14. When the reduction motor I is started, the output shaft of the reduction motor I drives the gear II25 to rotate. The gear II25 meshes and drives the corresponding gear I24 to rotate. The two corresponding gears I24 mesh with each other to realize the synchronous reverse rotation of the meshing wheel I21 and the meshing wheel II22. The other pair of two gears I24 play an auxiliary role to ensure the stable rotation of the meshing wheel I21 and the meshing wheel II22, and to ensure the processing of the line body.
[0035] refer to Figure 6 , an embodiment of fixing the shape of the line body is described in detail:
[0036] The sides of the mounting frame 11 are fixedly connected to two corresponding side frames 15, and two side frames 15 are rotatably connected to two screw rods 31. The two screw rods 31 are spirally connected to multiple pairs of electric heating plates 32 corresponding to multiple guide tubes II 13, and each pair of the electric heating plates 32 move synchronously in opposite directions. The two screw rods 31 are respectively fixedly connected to the output shafts of the two reduction motors II, and the two reduction motors II are fixedly connected to the side frames 15. The two reduction motors II are started, and the two reduction motors II drive the two screw rods 31 to rotate. When the two screw rods 31 rotate, the multiple pairs of electric heating plates 32 are driven to move by the spiral. Each electric heating plate 32 is fixedly connected to a screw nut driven by the corresponding screw rod 31, and each pair of electric heating plates 32 is driven to move synchronously to clamp the guided wire body, shape the wire body, ensure the fixation of the shape of the wire body after biting, and ensure that the wire body is woven into a fabric that is fully breathable.
[0037] refer to Figure 7 、 8 and 9, detailed description of the embodiment of the wire body after winding and shaping:
[0038] The two side frames 15 are respectively rotatably connected with transmission shafts 43, and the ends of the two transmission shafts 43 are provided with threaded holes. The two transmission shafts 43 are fixedly connected by a connecting rod 44. The two transmission shafts 43 are slidably connected with winding rollers 41 corresponding to multiple guide tubes II 13. One of the transmission shafts 43 is fixedly connected to the output shaft of the reduction motor III, and the reduction motor III is fixedly connected to the corresponding side frame 15. Start the reduction motor III, and the reduction motor III drives the corresponding transmission shaft 43 to rotate. The transmission shaft 43 drives the other transmission shaft 43 to rotate through the connecting rod 44, thereby driving multiple winding rollers 41 to rotate to realize the winding of the wire body. After the wire body is wound up, the connecting rod 44 is removed, and then the transmission shaft 43 that is not fixedly connected to the output shaft of the reduction motor III is removed, and then the multiple winding rollers 41 are disassembled and replaced, thereby realizing the collection of the wire body.
[0039] refer to Figure 7 and 8 , an embodiment of positioning the winding roller 41 is described in detail:
[0040] The ends of the two transmission shafts 43 are both sleeved with positioning sleeves 42, so that the multiple winding rollers 41 are positioned through the positioning sleeves 42, ensuring that the winding rollers 41 correspond one-to-one with the multiple guide tubes II 13 to achieve winding of the wire body.
[0041] refer to Figure 1 、 5 and 7, detailed description of an embodiment of processing a breathable fabric:
[0042] According to the above-mentioned method for processing breathable fabrics by a breathable fabric processing device, the processing method includes the following steps:
[0043] Step 1: The elastic thread is guided, heated, and pressurized to create creases. The guide ensures stable transportation of the thread and prevents the threads from getting tangled during transportation. The heating changes the shape of the thread, making it easier to process.
[0044] Step 2: Heat, iron and shape the creases, and further shape the bent wires to prevent them from returning to a straight line.
[0045] Step 3: Wrap and roll the thread and weave it into a breathable fabric. Re-weave the shaped thread. The woven fabric will have looser gaps and be more breathable due to the bending.
[0046] refer to Figure 1 , detailed description of the embodiment of breathable fabric:
[0047] A breathable fabric is knitted using the processed yarn.
Claims
1. A breathable fabric processing device, characterized in that: The invention comprises a mounting frame (11) and a plurality of guide tubes I (12) and a plurality of guide tubes II (13) fixedly connected to both sides of the mounting frame (11); a bite wheel I (21) and a bite wheel II (22) are arranged in the middle of the mounting frame (11); the bite wheels I (21) and the bite wheels II (22) are mutually engaged and provided with a gap; both sides of the bite wheels I (21) and the bite wheels II (22) are fixedly connected and communicated with connecting tubes (23); and the plurality of connecting tubes (23) are rotatably connected to the mounting frame (11).
2. A breathable fabric processing device according to claim 1, characterized in that: The bite wheel I (21) and the bite wheel II (22) are arranged between a plurality of guide tubes I (12) and a plurality of guide tubes II (13).
3. The breathable fabric processing device according to claim 1, characterized in that: Supply pipes (51) rotatably connected to corresponding connecting pipes (23) are fixedly connected to both sides of the mounting frame (11).
4. The breathable fabric processing device according to claim 1, characterized in that: Both ends of the meshing wheel I (21) and the meshing wheel II (22) are fixedly connected with mutually meshing gears I (24), and the mounting frame (11) is fixedly connected with a branch frame (14), and the branch frame (14) is rotatably connected with a gear II (25) meshing with a corresponding gear I (24) for transmission.
5. The breathable fabric processing device according to claim 1, characterized in that: The side of the mounting frame (11) is fixedly connected to two corresponding side frames (15), the two side frames (15) are rotatably connected to two screw rods (31), and the two screw rods (31) are spirally connected to multiple pairs of electric heating plates (32) corresponding to multiple guide tubes II (13).
6. A breathable fabric processing device according to claim 5, characterized in that: Each pair of the electric heating plates (32) moves synchronously in opposite directions.
7. The breathable fabric processing device according to claim 1, characterized in that: The two side frames (15) are rotatably connected to transmission shafts (43) respectively, and threaded holes are arranged at the ends of the two transmission shafts (43). The two transmission shafts (43) are fixedly connected via a connecting rod (44), and winding rollers (41) corresponding to the plurality of guide tubes II (13) are slidably connected to the two transmission shafts (43).
8. The breathable fabric processing device according to claim 7, characterized in that: The ends of the two transmission shafts (43) are both sleeved with positioning sleeves (42).
9. A method for processing breathable fabrics according to a breathable fabric processing device according to any one of claims 1 to 8, characterized in that: The processing method comprises the following steps: Step 1: After guiding the elastic wire, heat it and press it to form creases; Step 2: Heat, iron and shape the crease line; Step 3: Wrap and roll the thread and weave it into a breathable fabric.
10. A breathable fabric, characterized in that: The breathable fabric is woven using the thread body processed according to claim 9.